Introduction
Much work at B&W over the years has resulted
in proprietary Finite Element and Boundary
Element code capable of accurately predicting
the vibration and acoustic behaviour of
axisymmetrical shapes using Finite and
Boundary Element Analysis. Papers listed (refs)
include several on this topic. B&W proprietary
code runs at more than 10 times the speed of
any commercially available package and allows
in-house optimisation packages based on
‘simulated annealing’ to find the global minimum
of any target function we may like to specify.
The result of this is that a computer may be left
to search through the whole relevant design
space to find the best model that will fit our
requirements – and it will not be trapped in any
local minima along the way.
When non-axisymmetric modelling is needed,
commercial Finite Element packages have to
be used and one of these, PAFEC, allowed
the modelling of the total acoustics of normal
Nautilus™rearward inverted horns, though not
the coupling of a lumped parameter speaker
model at the near end. The tube was therefore
excited with an ‘ideal’ forced diaphragm for
this exercise. As expected, this shows up the
onset of the first higher order cross mode of
propagation as a resonance across the mouth
of the horn (ie where the speaker is situated).
This graphically illustrates that rearward
Nautilus™horns may not be used on their
own above this cut-on frequency, as this
transverse mode is clearly audible through
the speaker diaphragm.
The following report from Gary Geaves covers
the analysis of this phenomenon:
B&W Loudspeakers Ltd and Computer
Simulation
Computer simulation based on the Finite
Element and Boundary Element methods has
been widely exploited in many diverse scientific
and engineering applications. The Finite Element
Method was developed in the 1950s to aid in
the design of aircraft structures. Since then it
has been applied to structural, thermal,
electromagnetic, fluid flow and acoustic
problems. In many industries, such as the
automotive, it has been long regarded as an
essential design tool. However, it is only
relatively recently that sufficient computer power
has become readily available and the underlying
mathematical techniques sophisticated enough
to be of use in the design of loudspeakers.
Engineers at B&W were quick to spot the
potential of computer simulation in the design
of loudspeakers, first becoming involved
through collaborations with academic institutes
in the mid 1980s. At that time, if one wanted
to carry out simulation of an acoustic system,
it was necessary to develop and code the
algorithms from scratch. For this reason, B&W
has proprietary code, written in the Fortran
programming language, to solve a specific class
of problem. This code is used routinely and is
being constantly enhanced. It has also been
used as the basis for an optimisation system
that will automatically select designs fulfilling
specified design criteria.
Recently, especially in the last five years,
commercial, off the shelf systems have become
available that allow simulation of acoustic
systems to be performed. With the introduction
of such systems, computer simulation in the
loudspeaker industry is becoming increasingly
important, with many other companies investing
in the area. More recently, the task of porting
the Fortran code to Matlab, a popular high
level scientific programming language, has
commenced at B&W. Though Matlab code is
slow to execute in comparison to Fortran code,
it has numerous high level features and in-built
graphics routines that make it an ideal test bed
for quickly trying out new ideas.
A detailed description of B&W Loudspeakers’
research into and application of computer
simulation to the design of loudspeakers may
be found in the references section.
References
1 Jones, C.J.C (1985) Finite Element Analysis
of the Effect of Damping in the Piston and
the Outer Suspension of a Loudspeaker
Diaphragm, Proc spring Conf of the Institute
of Acoustics, York Univ.
2 Jones, C.J.C (1986) Finite Element Analysis
of Loudspeaker Diaphragm Vibration and
Prediction of the Resulting Sound Radiation,
PhD Thesis, Brighton Polytechnic
3 Jones, M.A. and Henwood, D.J. (1991)
Finite Element Modelling of Loudspeaker
Dive Units, In IMACS ‘91, Vol. 4, ed. R.
Vichnevetsky & J. J. Miller. Criterion Press,
Dublin
4 Jones, M.A, Binks, L.A. and Henwood, D.J.
(1992) Finite Element Methods Applied to
the Analysis of High Fidelity Loudspeaker
Transducers, Computers and Structures. 44
5 Jones, M.A, Henwood, D.J. and Fryer P.A.
(1992) A Computer Model of the Vibration
and the Sound Radiated by Loudspeaker
Models and its Validation, Acoustics Letters,
15(8)
6 Henwood, D.J. (1993) The Boundary
Element Method and Horn Design, The
Journal of the Audio Engineering Society,
41(6)
7 Geaves, G.P. (1994) An Investigation using
the Boundary-Element Method into the
Acoustic Field Resulting from Concave
Loudspeaker-Type Structures, Acoustics
Letters, 18(6)
8 Geaves, G.P. and Chakrabarti, R. (1995)
Modelling and Optimal Design of Tweeter
Loudspeakers, In Proceedings of Vibration
and Noise 95, 25th-27th April, Venice
9 Geaves, G.P. (1995) The Simulation of
midrange Loudspeakers using Numerical
Methods, In Proceedings of the IEE Audio
Engineering Colloquium, 1st May, London,
Digest No: 1995/089
10 Geaves, G.P. (1995) Modelling and Optimal
Design of Loudspeaker Diaphragms Using
Numerical Methods, PhD Thesis. University
of Brighton
11 Kirkup, S.M. and Jones, M.A. (1996)
Computational Methods for the Acoustic
Modal Analysis of an Enclosed Fluid With
Application to a Loudspeaker Cabinet,
Applied Acoustics, 48(4)
35
stability in a polymer molecular matrix. Its
mechanical properties are a reflection of this
structure. It is very compliant in shear and
stretch but has poor compressibility when
confined, much like a liquid but unlike
conventional elastomers. And while it is freely
elastic at low frequencies, it exhibits more
viscoelastic behaviour at much higher
frequencies (it has a high tan delta product)
giving it a useful transmission loss. The gel is
thus employed in an L-section gasket on the
rim of the midrange chassis. The mass is
supported by the thin edging, which provides
shear freedom, and the tension is held against
a thicker compressive region, the unconstrained
edge of which follows the critical internal profile
of the midrange cabinet. The gel is also
employed at the other end of the tensioned
rod to provide a fully floating assembly with
the required single degree of freedom at a
frequency well below the pass band.
Additional mass is coupled to the midrange
magnet to further lower the resonance
frequency and reduce chassis displacement,
this being of additional importance because the
cone impedance matching relies on the chassis
as a virtual ground. The high loss of the gel at
these elevated frequencies is thus invaluable,
because it provides damping control of any
structural modes in the chassis itself. To ensure
that low-frequency vibration from the bass
driver does not excite the midrange decoupling
resonance, and to shift cabinet on cabinet
resonances below the bandwidth of the bass
driver, the weighty midrange head is supported
on a bed of the gel at its base and at the rear
of the tailpipe.
A similar scheme is employed for the tweeter/
head interface. The tweeter motor is satisfactorily
isolated from the heavy cast housing by conventional rubber O rings, but the entire housing
is decoupled by a sculpted the gel interface.
Isolation is provided by shear freedom, but a
ribbed surface profile is employed to improve
compressibility and thus ensure that even
the rocking modes are well below band, yet
kept marginally above the midrange cabinet’s
fundamental resonance frequency.
It will of course be noted that the bass drivers
are not decoupled from the cabinet. This design
decision follows from the Nautilus™801 and was
made fairly early in that speaker’s development
stage, because the complications necessary to
do the job correctly would have been impractical
and perhaps unwarranted. Unlike the midrange
and treble drivers, a bass driver reacts against
a large air stiffness, so any orthodox compliance
scheme would involve losses or in-band
resonances unless the mass of the magnet was
unreasonably high. In passing, note that limited
magnet excursion has no effect on the acoustic
output of a mass-controlled diaphragm, as in
the mid and treble schemes.
However, decoupling cannot be ignored
because it will occur in a mechanical system at
some frequency whether it is desired or not. If
that frequency cannot be brought below band
then it is best to raise it above. To this end, the
hugely stiff bass chassis are bolted firmly into
the rigid Matrix™cabinet, which ensures that the
first chassis/cabinet resonance is just above
band and that there is minimal lost motion
between the two. The Matrix™construction
of the cabinet has long been proven to be
acoustically inert, so any vibration energy
imparted on the cabinet has no serious panel
modes to excite and is quickly dissipated. Lost
motion to the acoustic environment is also
minimised because the cabinet and plinth
assembly is massive enough to become
a virtual earth for the driver to react against.
12 Geaves, G.P. (1996) Design and Validation
of a System for Selecting Optimised
midrange Loudspeaker Diaphragm Profiles.
The Journal of the Audio Engineering
Society, 44(3)
13 Geaves, G.P. (1996) Horn Optimisation
using Numerical Methods, Presented at the
100th Convention of the AES, Copenhagen,
pre-print 4208 (J-5).
14 Geaves, G.P (1998) Finite Element Analysis
of an Inverted Horn. B&W Loudspeakers Ltd
White Paper
34
Appendix VIII
Finite Element Analysis
Appendix VII continued
Decoupling