BW 3670 Installation Instructions Manual

B&W Trailer Hitches
1216 Hawaii Road / PO Box 186 Humboldt, KS 66748 P:620.473.3664 F:620.869.9031
See Limited Lifetime Warranty at
bwtrailerhitches.com/warranty
NOTE: We recommend reading instructions before beginning the installation.
RAM OEM Mount System Slider Hitch Installation Instructions
20,000 LBS. TRAILER WEIGHT 5,000 LBS. TRAILER TONGUE WEIGHT
Call or Email us for Installation Support
hitches@turnoverball.com www.bwtrailerhitches.com
1
Model 3670
2
3
COUPLER JAWS
COUPLER CAM
HANDLE SAFETY PIN
COUPLER
CAM HANDLE
SADDLE HANDLE
COUPLER
TRUCK CAB
4
7
SADDLE
LOCKING PINS
PIVOT ARM
LATCH HANDLE
LATCH PIN
BASE ASSEMBLY
REQUIRED TOOLS
Installation of the Companion hitch requires a large torque wrench capable of measuring 80 ft−lbs, a 3/4" socket, a 7/16", and 9/16" socket or wrench, a 7/32" allen wrench, a pair of needle−nose pliers and a hammer.
Failure to comply with the safety information in these
WARNING
Read all installation and operating instructions along with all labels before using this product.
Adding components to the chassis of any vehicle can be hazardous. There is potential for damage to vehicle, injury from tool usage and many other hazards. This installation must be completed by someone who is aware of the hazards involved. This person must be knowledgeable of proper safety procedures for a vehicle installation of this nature, and for usage of the equipment required to perform the installation.
Without proper knowledge, towing can be a dangerous activity. Understand all the risks involved with towing before proceeding. For information on towing safety, see
guide to Understanding Trailer and Towing Safety"
National Association of Trailer Manufacturers, www.NATM.com. and your trailer manufacturer’s owner’s manual.
Do not exceed tow or tongue rating of coupler, tow or tongue rating of hitch, or tow or weight ratings of truck or trailer. See vehicle and trailer manufacturer information for ratings. Exceeding these ratings may cause damage to towing components or loss of attachment between the trailer and truck.
instructions could result in serious injury or death.
Additional caution must be used when towing a wedge car trailer. Towing stability greatly depends on keeping the center of gravity as low as possible. Load heavy cars over the axles. Never tow with a single car on the front of the trailer. When towing a wedge car trailer, never exceed speeds that are reasonable for the roadway conditions (e.g. turns, going around a curve, etc.). Failure to account for proper trailer center of gravity and speeds that are reasonable for the roadway conditions may cause damage to the truck, trailer, towing components, and loss of attachment between the truck and trailer.
Do not modify this product in any manner. Doing so could alter its
"The Trailer Handbook: A
from the
integrity and lead to a loss of attachment between the trailer and the tow vehicle.
Regularly check that all bolted connections are at the correct torque specification. A visual inspection should be performed before each time you tow.
Components of the hitch are heavy and cumbersome to handle. Use proper lifting techniques when moving and handling parts.
8
65
9
10
BASE BOLT BAG (RVB3670)
ITEM DESCRIPTION QTY
1
Pivot Arm A
2
Pivot Arm B
3
1/2" Split Lock Washers
4
1/2" X 2" Cap Screw
COUPLER BOLT BAG (RCV3006)
ITEM DESCRIPTION QTY
5
Wire Torsion Spring
6
Mounting Clip
7
1/4" X 1/2" Cap Screw
8
1/4" Finish Nut
9
3/8" Button Head Cap Screw
10
3/8" Lock Nut
1 1 8 8
1 1 1 1 2 2
PAGE 1 of 5
PREPARING TO INSTALL
Remove any debris and/or obstructions from the truck bed, this includes any plastic caps which may be over the attachment points. It may also be necessary to remove the plastic grommets from around the mounting points in order to fully seat the base down to the truck.
WARNING: Whenever the slider base is being
moved, the slider handle must be in the locked position, and the carriage must be unable to slide, see Figure A1. Failure to ensure that the handle is in the locked position can lead to property damage, or serious injury.
SLIDER HANDLE
IN LOCKED POSITION
Figure A1: View of driver side of Slider Base.
SLIDER CARRIAGE
2.
Each leg of the Companion base has an adjustable pilot assembly which is attached to the foot with two 1/2" cap screws, as shown in Figure B4. To adjust the pilot assemblies that do not fit into the attachment points, loosen both the 1/2" cap screws so the pilot assembly can move freely, see Figure B4. Set the base over the attachment points and adjust the pilot assemblies until the pilot keys pass through the slot in the attachment points and the pilot shoulders rest flat against the top of the attachment points. When all the pilot assemblies are aligned and inside the attachment points, push the base towards the cab and use a tape measure to verify that the base is approximately square with the truck bed. Tighten any loose cap screws to 80 ft−lbs.
BASE FOOT
PILOT
KEY
PILOT SHOULDER
PILOT ASSEMBLY
INSTALL SLIDER BASE
WARNING:
adjusted to fit the tow vehicle. Failure to properly adjust the cams and handles may result in property damage and/or personal injury.
1.
The Companion base will mount to four attachment points in the truck bed. Remove any debris and/or obstructions from the truck bed, this includes any plastic caps which may be over the attachment points. Remove the latch pins from each side of the base and rotate the handles out, see Figure B1. Place the base over the attachment points and carefully lower it until the latch cams pass through the floor and the base rests flat against the top of the attachment points.
The latch cams and handles must be
1/2" CAP
SCREW
Figure B3: View under base foot
3.
Prepare to adjust latch tension. Once the base is
Figure B4: View of base foot
in place, remove the cotter pins from each of the four castle nuts. Engage the cams with each attachment point by turning the latch handles back to their locked position, see Figure B2. If a handle will not turn easily, loosen the castle nut until the cam will freely turn and engage the attachment point.
4.
Adjust the tension in the latch handle, for parts list
and visual guide refer to Figures B5 and B6.
With the handles in the latched position, tighten the castle nut until snug to increase the tension on the latch. Rotate the latch handle open and closed. Tighten the castle nut slightly and rotate the handle open and closed again. Repeat this process until you feel the cam engage the attachment point while closing the handle. The handle is set at the proper tension when there is friction between the cam and attachment point but the handle can still be closed by hand without bumping, tapping, or otherwise forcing the handle closed.
COTTER PIN
Figure B1:
View of unlatched base.
Figure B2: View of closed latch handle.
IMPORTANT: The attachment points may differ from
truck to truck. If the pilots fit into the trucks attachment points you may skip Step 2 and continue with Step 3. If the Companion base does not fit into the attachment points proceed to Step 2.
FLAT WASHER
LATCH HANDLE
Figure B5: List of latch parts.
Adjustment instructions continued on next page.
PAGE 2 of 5
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