Buyers 1718010, 1718015, 1718020, 1718030, 1718025 Installation Instructions Manual

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Installation Instructions
Slide Out Truck Bed Boxes
Installation instructions for the following Buyers Products Bedboxes: 1718010, 1718 015, 1718 020, 1718025, 1718030, 1718310, 1718315, 1718320, 1718325, 1718 3 3 0, 1718 410, 1718415, 1718420, 1718 425, 1718430
Please read and understand all instructions, illustrations and warnings before installation. Remove all contents from toolbox and verify the box is free of damage. Review hardware list for all supplied hardware. Standard tools will be required for installation such as a drill, drill bits, tape measure, wrenches, socket set, screw drivers etc.
www.buyersproducts.com
Phone (440) 974-8888
Fax 800-841-8003
Included Hardware List
7
WARNING
Before drilling any holes ensure there are no fuel lines, fuel tanks, brake lines, electrical components, wire harnesses, etc. failure to do so could result in injury to both the vehicle and
installer.
WARNING
Do not transport or store flammables material, flammable liquids, explosives, hazardous materials, solvents, etc in this
bed box.
WARNING
Do not use the drawer as a step or work bench.
WARNING
Always ensure the drawer is properly closed before transporting.
WARNING
Always paint or seal any drilled holes with paint to prevent rusting.
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2
3 4
ITEM PART NO . QT Y. DESCRIPTION
1 2 3 4 5 6 7 8
9 10 11
3036247 3036248 3036249
FCS031018150
3000554
FWL031058008
3036251 3036603
3036604 FWF031075006 FNH038016028
6
5
4 PLATE, MOUNT 2 MOUNTING PLATE, ANGLE 6 CROSS NUT, PRE BULBED, 5/16-18 6 SCRE W, HHC 5/16-18 X 1.5 GR 5 ZN 6 WASHER, 5/16 USS FL AT, ZN 6 WASHER, SPRING LOCK, 5/16 ZN 1 INST RUCTION SHEE T, BEDBOX 1 WASHER, TOOTH, INTERNAL 3/8 1 BOLT, CAP SCREW, 5/16-18 FULL THREAD 1 WASHER, 5/16 SAE ZINC 1 NUT, 3/8-16 HEX ZP
11
9
10
8
1
—continued inside
FCS031018150
FWL031058008
3036247
Installation
FWL031058008
1. Remove the two screws securing the box to the pallet. Place the toolbox in desired location, the box must be place on flat surface and must be completely supported. There are several ways the box can be mounted.
Option 1 (Fig. 1):
Use the mounting holes provide in the legs of the box. Mark the location of the mounting holes. Drill the holes with a ½" drill bit ensuring there are no fuel lines, break lines, or any other obstructions in the way that could cause harm to the vehicle. Remove box and insert the blind fasteners provided (3036249). Prestart the 5/16-8 x 1.5 bolts (FCS031018150) in the blind fasteners to set and allow the crimping action to deform to the underside of the mounting surface. Once all blind fasteners are set remove bolts and place box back into position. Re install all 5/16 bolts along with flat washers (3000544) and lock washers (FWL031058008). Secure bolts in place.
Fig. 1
FCS031018150
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Phone (440) 974-8888
Fax 800-841-8003
Fig. 2
3000554
3036249
Option 3 (Fig 3.):
This option can be used if space is an issue from side to side. Use the provided angled mounting plates (3036248). Position the box in place in insert the mounting plates into the legs of the box as shown in fig 3. Ensure the edge of the holes in the mounting plate do not pass beyond the edge of the toolbox legs. Follow the same mounting procedure as option
1. Then fasten the rear of the mounting plate through the back of the box. Be sure not to have any hardware protrude through the box into the latch components.
FCS031018150
FWL031058008
3000554
Fig. 3
Option 2 (Fig. 2): Use the provided mounting plates (3036247). Position the box in place in insert the mounting plates into the legs of the box as shown in fig 2. Ensure the edge of the holes in the mounting plate do not pass beyond the edge of the toolbox legs. Follow the same mounting procedure as option 1. Secure all bolts.
3000554
3036249
3036248
3036249
Instructions For Inserting Cross-Nuts (Fig 4.)
To install the cross nuts drill a 1/2" hole in the desired marked locations. Assemble the following supplied components exactly as shown in Fig 4. Once assembled snug all the parts together as shown and insert into drilled hole. Hold the FHN038016028 (please note this nut does not engage the threads of the bolt) nut with a 9/16" wrench so it does not turn. Use a 1/2" wrench to turn the 3036604 bolt clockwise.
2
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Phone (440) 974-8888
Fax 800-841-8003
After a few turn the cross nut will begin to deform and engage the underside of the hole. Remove the bolt, nuts, and washers and repeat for the next hole.
Fig. 4
3036604
FWF031075006
FHN038016028
This Nut Does
Not Engage Threads
3036603
3036249
DIVIDERS (STANDARD & OPTIONAL):
1718010, 1718310, an d 1718 410 (9" x 48" x 21")
– STANDARD DIVIDERS
3036234 qty. 10, No other options for this box
1718015, 1718315, an d 1718 415 (9" x 48" x 40")
– STANDARD DIVIDERS
3036236 (8.49" wide) qty. 20.
– DRAWER DIVIDERS
– OPTIONAL DIVIDER KIT 3036255 containing the following:
Supplied with box:
supplied with box:
supplied with box: 3036057 (qty 2).
1718020, 1718320, and 1718420 (12" x 24" x 40")
– STANDARD DIVIDERS
3036240 (8.49" wide) qty. 8.
– DRAWER DIVIDERS
– OPTIONAL DIVIDER KIT
1
ITEM PART NO . QT Y. DESCRIPTION
1 2 3 4
3034897
3036239
3036241
3036238
supplied with box:
supplied with box: 3036059 (qty 2).
3036256 containing the following:
2
3
4
1 DIVIDER, WELDMENT, FLAT BOX 5 DIVIDER, FLAT BOX 5 DIVIDER, FLAT BOX 5 DIVIDER, FLAT BOX
1718025, 17183 25, and 1718325 (12" x 48" x 20")
– STANDARD DIVIDERS
3036243 (8.49" wide) qty. 10, No other options for
this box.
supplied with box:
1718030 , 1718330, and 17183 20 (12" x 48" x 40")
– STANDARD DIVIDERS
3036240 (8.49" wide) qty. 20
DRAWER DIVIDERS supplied with box: 3036059 (qty. 2).
supplied with box:
1
2
3
ITEM PART NO . QT Y. DESCRIPTION
1 2 3 4
3034898 3036235 3036237 3036238
1 DIVIDER, WELDMENT, FLAT BOX 5 DIVIDER, FLAT BOX 5 DIVIDER, FLAT BOX 5 DIVIDER, FLAT BOX
– OPTIONAL DIVIDER KIT
1
2
4
ITEM PART NO . QT Y. DESCRIPTION
1 2 3 4
3036245
3036239
3036241
3036242
3036257 containing the following:
3
4
1 DIVIDER, WELDMENT, FLAT BOX 5 DIVIDER, FLAT BOX 5 DIVIDER, FLAT BOX 5 DIVIDER, FLAT BOX
3
www.buyersproducts.com
Phone (440) 974-8888
Fax 800-841-8003
WARRANTY
Buyers Products Co. warrants all truck /trailer hardware manufac­tured or distributed by it, to be free from defects in material and workmanship for a period of one year from date of shipment. Parts must be properly installed and used under normal conditions. Any product which has been altered, including modification, mis­use, accident or lack of maintenance will not be considered under warranty. Normal wear is excluded. The sole responsibility of Buyers Products Co. under this warranty is limited to repairing or replacing any part or parts which are returned, prepaid, and are found to be defective by Buyers Products Co. Authorization from Buyers Products Co. must be obtained before returning any part. No charges for transportation or labor performed on Buyers’ products will be allowed under this warra nty.
4
3036251_B
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