Buyers 1501100 User Manual

1501100
Ladder Rack
9049 Tyler Blvd. • Mentor, Ohio 44060
Qualit y since 1946
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
Installation Instructions
Before Assembling:
Before assembling your Buyers ladder rack it’s important to read, understand, and follow all listed instructions.
Note: There are two different assembly options, depending on whether the ladder rack will be mounted on a short or long bed truck. The difference between the two is how the front half of the rack is assembled. Detailed instructions for both options have been provided. Failure to choose the correct option for your bed size will result in disassembling the ladder rack and starting over. The rear half of the rack is universal, and is assembled in one manner, regardless of bed size.
Safety Instructions/Warnings:
•Your Buyers ladder rack is rated at 1,000 lbs. Do not exceed this limit for any reason.
•All loads must be evenly balanced and distributed over as many crossbars as possible.
•The removable rear crossbar must be attached and pinned to the rack before cargo can be loaded and secured. Do not carry cargo on the ladder rack with the rear crossbar removed.
•Be sure that all hardware is securely tightened once ladder rack is assembled and mounted to the truck.
•Check for loose, worn, or missing hardware before each use. Tighten or replace hardware as needed
WARNING
It’s important to follow the provided step-by-step instructions. Failure to do so may result in severe or fatal injury and or property damage.
Required Tools:
•Safety Glasses
•Gloves
•Adjustable Wrench
•Socket Wrench Set
•Hex Wrenches
•Rubber Mallet
•Tape Measure
Surface Finish Maintenance:
•YourBuyersladderrackhasapowdercoatfinish
and can be kept clean by using a soft sponge or cloth with mild soap and water.
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Qualit y since 1946
Pre-Assembly Diagram (Full)
5
1
5
9 10
8
13
2
7
13
3
10
9
4
7
6
11
12
6
8
Bill of Materials
Item QtY. DescrIp tIon
1 1 Cab Hoop 2 1 Front Crossbar 3 1 Center Crossbar 4 1 Rear Crossbar 5 2 Front Siderail (universal) 6 2 Rear Siderail (universal) 7 2 Leg with Gusset A(directional) 8 2 Leg with Gusset B(directional) 9 2 Mounting Foot A(directional) 10 2 Mounting Foot B(directional) 11 2 Rear Crossbar Mounting Brackets, Driver Side 12 1 Rear Crossbar Mounting Bracket, Passenger Side 13 4 Siderail Connection Plates
2
Qualit y since 1946
Hardware
E F
A
B
C
G
J & K
H
D
I
L
BOLT
TYPE SIZE QTY QTY SIZE QTY QTY
A Carriage Bolt M10x70 2 2 Ø20 2 0
B Carriage Bolt M16X35 4 4 Ø35 4 4
C Hex Head Bolt M12x50 8 8 Ø25 16 0
D Hex Head Bolt M12X75 2 2 Ø25 4 0
E Hex Head Bolt M10X30 2 2 Ø20 4 0
F Hex Head Bolt M10X30 2 0 Ø20 2 0
G Hex Head Bolt M18X85 4 4 Ø50 8 4
H Hex Head Bolt M18X85 4 4 Ø35 8 4
I Hex Head Bolt M16X70 8 8
J Button Head Hex Screw M12X70 8 8 Ø35 8 0
K “L” Mounting Brackets N/A 8
L Latch Pin M6x68 2
3
NYLON
LOCK NUT
FLAT WASHER
M12xØ35 8
M16xØ30 8
LOCK
WASHER
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Qualit y since 1946
Assembling Front Half of Rack (Short Bed)
1. Slide the front crossbar onto the bottom tubes
of the front siderails as shown. Note: Crossbar gussets should be facing toward rear of the rack.
Front
C
Leg Gusset
Rear
Fig. 1
Front Cross Bar Gusset
Fig. 2
2. Assemble the front legs and feet as shown. Legs and feet are directional. Make sure that leg gussets are facing toward the rear of the rack. Foot mounting tabs should face the inside of the bed on each side. Hand tighten hardware.
Fig. 4
3. Slide the assembled legs and feet onto the front siderails as shown. Leg gussets should be facing the rear of the rack.
Front
Rear
Fig. 5
G
Foot
H
Mounting
Tab
Fig. 3
4
Fig. 6
Qualit y since 1946
Assembling Front Half of Rack (Short Bed)
4. Attach the cab hoop to the front siderails as
shown. Make sure that the drain hole, in the center of the cab hoop, is facing down. Tighten cab hoop hardware completely.
Fig. 7
5. With someone’s assistance, carefully lift the front half of the rack and attach each leg to the gussets on the front crossbar as shown. Hand tighten hardware.
CAUTION
The front half of the ladder rack will not stand by itself.
Fig. 9
A
Fig. 8
I
Fig. 10
The front half of the ladder rack is now
assembled (Short Bed)
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Qualit y since 1946
Assembling Front Half of Rack (Long Bed)
1. Slide the front crossbar onto the bottom tubes
of the front siderails as shown. Note: Crossbar gussets should be facing toward front of the rack.
Rear
Front
Fig. 11
C
Fig. 14
3. Slide the assembled legs and feet onto the front siderails as shown. Leg gussets should be facing toward the front of the rack.
Front Cross Bar Gusset
Fig. 12
2. Assemble the front legs and feet as shown. Legs and feet are directional. Make sure that leg gussets are facing toward the front of the rack. Foot mounting tabs should face the inside of the bed on each side. Hand tighten hardware.
G
H
Foot Mounting Tabs
Rear
Front
Fig. 15
Fig. 13
Fig. 16
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Qualit y since 1946
Assembling Front Half of Rack (Long Bed)
4. Attach the cab hoop to the front siderails as
shown. Make sure that the drain hole, in the center of the cab hoop, is facing down. Tighten cab hoop hardware completely.
Fig. 17
5. With someone’s assistance, carefully lift the front half of the rack and attach each leg to the gussets on the front crossbar as shown. Hand tighten hardware.
CAUTION
The front half of the ladder rack will not stand by itself.
Fig. 19
A
Fig. 18
I
Fig. 20
The front half of the ladder rack is now
assembled (Long Bed)
7
Qualit y since 1946
Assembling Rear Half of Rack (Short or Long Bed)
1. Assemble the rear legs and feet as shown.
Legs and feet are directional. Make sure that leg gussets are facing toward the front of the rack. Foot mounting tabs should face the inside of the bed on each side. Hand tighten hardware.
G
H
Fig. 21
C
2. Slide the rear legs onto the rear siderails as shown.
Fig. 23
3. Attach the rear crossbar mounting brackets to the rear siderails as shown. Hardware can be fully tightened.
Fig. 22
F
Driver Side
E
Fig. 24
Passenger Side
F
E
Fig. 25
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Qualit y since 1946
Assembling Rear Half of Rack (Short or Long Bed)
4. Attach the rear crossbar by inserting it into the rear
crossbar mounting brackets as shown. Insert snap hooks thru small holes on the side of each crossbar mounting bracket. This will hold the rear cross bar in place.
Fig. 26
Fig. 29
6. With someone’s assistance, carefully lift the rear
half of the rack and attach each leg, to the gussets in the rear crossbar mounting brackets as shown. Hand tighten hardware.
CAUTION
The rear half of the ladder rack will not stand by itself.
L
Fig. 27
5. Attach the center crossbar by sliding it onto the rear siderails as shown. Tighten hardware just enough so that the center crossbar doesn’t move.
D
Fig. 28
I
Fig. 30
Fig. 31
The rear half of the ladder rack is now assembled.
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Qualit y since 1946
Joining Front and Back Half of Rack
1. With someone’s assistance, carefully slide the
front half and rear half of the ladder rack together as shown. The rear siderails will nest inside of the front siderails.
Nesting Point
Front Rear
Fig. 32 Fig. 33
Vehicle Installation
Note: If vehicle does not have an "over the rail" bed liner or OEM plastic top rail, you may need to insert a ½" thick solid shim under each mounting foot (not included). Shims should be the same length and width as each foot.
1. With someone’s assistance, carefully lift the ladder rack into position on the trucks bed rails.
2. Make sure that the rear mounting feet are as close to the rear corner of the bed rail as possible.
2. Assemble the siderail connection plates at the connection point, on the driver and passenger side of the ladder rack as shown. Fully tighten the hardware.
B
Fig. 34
3. Carefully slide the front legs and crossbar forward, so that the front mounting feet are as close to the front corner of the bed rail as possible.
Note: Make sure that there is adequate space, between the truck cab and the ladder rack, to tighten hardware.
Fig. 35
4. Once the ladder rack is in the desired position, use the “Mounting Bracket System” to secure the ladder rack to the truck bed as shown. Fully tighten the mounting bracket hardware. Once the ladder rack is securely attached to the vehicle it can be aligned.
J
K
Fig. 36
10
Qualit y since 1946
Aligning the Ladder Rack
1. Stand in front of the vehicle. Note the alignment
of the cab hoop in relation to the roof of the truck cab. Have an assistant adjust the rack to the left or right until the front hoop is centered over the truck cab. The hardware that connects the mounting foot to the leg can now be tightened.
2. Recheck alignment and adjust if necessary. All hardware can now be fully tightened, starting with the gusset points at the top of each leg.
Cab Hoop
Completed Rack (Short Bed)
Completed Rack (Long Bed)
11
9049 Tyler Blvd. • Mentor, Ohio 44060
Qualit y since 1946
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
Accessories:
Ratchet Tie-Down (P/N 5480010)
Optional Buyers Products ratchet tie-downs are available to use with your ladder rack. These ratchet tie­downs will bolt directly to the gussets on all (4) legs, and can be used to secure equipment (no drilling is required). The strap itself is 2” x 10’ in length and has a permanently attached s-hook. It has a 1,000 lb working load limit and a 3,000 lb minimum breaking strength.
WARRANTY
Buyers Products Co. warrants all truck/trailer hardware manufac­tured or distributed by it, to be free from defects in material and workmanship for a period of one year from date of shipment. Parts must be properly installed and used under normal conditions. Any product which has been altered, including modification, misuse, accident or lack of maintenance will not be considered under warranty. Normal wear is excluded. The sole responsibility of Buyers Products Co. under this warranty is limited to repairing or replacing any part or parts which are returned, prepaid, and are
Ratchet
Tie-Down
found to be defective by Buyers Products Co. Authorization from Buyers Products Co. must be obtained before returning any part. No charges for transportation or labor performed on Buyers’ prod­ucts will be allowed under this warranty.
Window Screen (P/N 1501105)
12
3014973 Rev. B
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