BUSKRO BK760, BK76IB User Manual

BK760 / BK76IB Inkjet

Part No. 9102423 User’s Guide V1.2

BK760 / BK76IB Inkjet User’s Guide

Published by:

Buskro Ltd.

1738 Orangebrook Court, Unit #1
Pickering, ON, L1W 3G8
Canada
Tel.: [phone]
Fax: [phone]

All Rights Reserved. No part of this book may be used or reproduced in any form or by
any means, electronic or mechanical, or stored in a database or retrieval system,
without prior written permission of Buskro Ltd. except in case of brief quotations
embodied in critical articles or reviews. Making copies of any part of this book for any
purpose other than your own personal use is a violation of copyright laws.

Copyright © 2003, Buskro Ltd.
First Edition, 2003
Printed in Canada
This manual is sold as is, without warranty of any kind, either express or implied,

respecting the contents of this manual, including but not limited to implied warranties for
the manual’s quality, performance, merchantability, or fitness for any particular purpose.
Neither Buskro Ltd. nor its dealers or distributors shall be liable to the purchaser nor any
other person or entity with respect to any liability, loss, or damage caused or alleged to
be caused directly or indirectly by this manual.

Manual History

Version Date Description ECO No.

1.0 14-Sep-03 Manual Released. N/A

1.1 20-Feb-04 Updated Appendices 557

Buskro Ltd. BK760 / BK76IB Inkjet

BK760 / BK76IB Inkjet

Table Of

Contents

1.0 General Information.............................................................................1-0

1.1 Description ............................................................................................................ 1-1

1.2 Features................................................................................................................. 1-2

1.2.1 Vacuum Table Belts......................................................................................... 1-2

1.2.2 Controller......................................................................................................... 1-2

1.2.3 Complete Instrument Panel.............................................................................. 1-2

1.2.4 BK1600 Series Conveyor Compatibility......................................................... 1-2

1.2.5 Tabber and Inkjet Compatibility...................................................................... 1-2

1.2.6 Auxiliary Feeder Compatibility....................................................................... 1-3

1.2.7 Print Quality Considerations............................................................................ 1-3

1.2.8 Software Considerations (Compose Si or IQ) ................................................. 1-3

1.3 Specifications......................................................................................................... 1-5

1.4 System Drawings................................................................................................... 1-6

2.0 Operator Instructions...........................................................................2-0

2.1 The Base Control Board....................................................................................... 2-1

2.2 Instrument Panel (Main Control)....................................................................... 2-2

2.2.1 Rocker Switches .............................................................................................. 2-3

2.2.2 Pushbuttons...................................................................................................... 2-3

2.2.3 Run/Jog Selector Knob.................................................................................... 2-3

2.2.4 Control Dials.................................................................................................... 2-3

2.3 Interconnecting Units (Systems) ......................................................................... 2-4

2.4 Material Side Guide Adjustments....................................................................... 2-5

2.5 Maintenance Schedule.......................................................................................... 2-5

Appendix A – Assembly Drawings

Appendix B – Electrical Drawings

Buskro Ltd. BK760 / BK76IB Inkjet

General Information

1.0 General Information

Chapter 1

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-1

1.1 Description

The Buskro BK760 / BK76IB series inkjet is an affordable inline transport base that does not
compromise flexibility or reliability. In the case of the BK760, an integrated computer with
Compose software is included with the base to provide full printing potential. In the case of
the BK76IB, it is designed purely as a transport base. However, it is also designed to be
modular to allow it to be integrated with a BK700 Portable Controller. By doing this, the
BK76IB becomes the BK776 which has the full range of Buskro print technologies available.
In addition, both the BK760 and BK76IB are available in both left to right (Right) and right
to left (Left) transport configurations.

Designed with modularity in mind, the BK760 / BK76IB is capable of integrating with a
number of other Buskro products. This includes feeders, extension tables, conveyors, other
inline bases, and tabber/labelers. This provides a great deal of flexibility.

From an electrical standpoint, the BK760 / BK76IB is designed to support both 115 and 230
VAC input voltages at 50 or 60 Hz without the need of a transformer. This is to provide
greater flexibility to the customer. However, the BK760 / BK76IB is shipped to support 230
VAC by default. In cases where only 115 VAC is available, the unit can be switched but
must be done by a qualified technician.

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-2

1.2 Features

1.2.1 Vacuum Table Belts

The table belts, which transport the product past the inkjet imaging region, are equipped with
vacuum to provide positive adhesion to the base. This helps ensure accurate placement of
the image on the product.

1.2.2 Controller

The BK76IB is completely modular and was designed to accommodate the BK700 portable
controller. Alternatively, the BK760 can be purchased which includes a built-in controller
capable of supporting up to four inches of Apollo print.

1.2.3 Complete Instrument Panel

All necessary controls required to operate the unit are easily accessible to the operator on a
central instrument panel. The control panel comes complete with rocker switches, large
pushbuttons, and variable speed potentiometers for machine/conveyor speed regulation.

1.2.4 BK1600 Series Conveyor Compatibility

The BK760 / BK76IB is fully compatible with any BK1600 series conveyor from a 6-foot
model through to an 18-foot model. It is electrically integrated through a 7-pin circular
connector and can be controlled from the base.

1.2.5 Tabber and Inkjet Compatibility

The BK760 / BK76IB is compatible with all Buskro Tabbers and transport bases. It is
electrically integrated through the upstream and downstream connections in order to directly
start or stop the entire system.

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-3

1.2.6 Auxiliary Feeder Compatibility

In the case where a BK720 friction feeder is used, an optional table (BK723) can be attached
to the base. This feeder is electrically integrated through a 14-pin auxiliary feeder connector
in order to directly start and stop the feeder from the base. In addition, a rocker switch (Feed
Enable) on the instrument panel can be used to enable or disable the feeder in order to run
the base without the feeder. In order to connect a shuttle feeder such as the BK425, the
upstream connector on the base is used to integrate the start and stop functions.

1.2.7 Print Quality Considerations

In order to optimize print quality, the BK760 / BK76IB has a textured tabletop to minimize
static buildup, a helical coupling encoder connection, vacuum-assisted transport belts, and a
sturdy cabinet design.

1.2.8 Software Considerations (Compose Si or IQ)

The BK760 is available in two main software configurations. Depending on which software
is used, different features are available to the customer. In general, Compose Si is the basic
model while Compose IQ offers full feature functionality. The main feature differences can
be seen in

Table 1-1.

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-4

Table 1-1: Feature Comparison (Compose IQ and SI)

No. Feature description Si IQ

1 Job Handling

1.1 Multiple List Types: text, MS Access, Dbase, Foxpro, Excel

1.2 Multiple Code Pages; Foreign character sets

1.3 Multiple Copy Printing

1.4 Job Preparation and Recall

2 Setup

2.1 Stacker/Diverter Control

2.2 Printhead Supported: Apollo, Atlas, Atlas UVC, Elite

2.3 Printhead Micro-Alignment

2.4 Master/Slave Communication

2.5 Product Tracking; up to 8 zones

2.6 (Optional) OCR for camera/database lookup applications

2.7 (Optional) Selective for control of feeder and other devices

2.8 Print Verification

2.9 English only Language Interface

2.10 English, French, Spanish, German, Japanese, Korean, Chinese (simplified,
traditional), Thai Language Interface

2.11 Password Protection

3 Operator Display

3.1 Record Navigation Tools

3.2 Record Search, Re-printing, and Cueing

3.3 Record Status Color Coding

3.4 Single Record Display - Static

3.5 Multiple Record Display – Real-time refresh

3.6 Operator View: Multiple record or product tracking

4 Layout

4.1 Text: Fixed and Variable up to 99 components @ 255 characters/field

4.2 128 frames per printhead

4.3 Graphics: Fixed and Variable, Bitmap

4.4 Barcode; Linear: Code 128, Codabar, EAN, UPC, 2 of 5, 3 of 9

4.5 Barcode, postal: Postnet, Planet ALL

4.6 Barcode, 2D: Datamatrix ECC200, PDF417, QR

4.7 Alignment Tools : 0, 90, 180, 270 orientation

4.8 Text Manipulation Tools: typeface, alignment, True Type

4.9 Serial Numbering

4.10 Time and Date Stamping

5 Reports (Crystal)

5.1 Production: Job, Machine

5.2 Audit: completed, not completed, duplicate, lost/wasted records

6 Diagnostics

6.1 Printhead test label and test firing

6.2 Input Sensors and Output Device testing

6.3 Encoder Scope

6.4 Printhead Parameter Viewing

7 General

7.1 Windows-based, XP compatible (Compose V6.0)

7.2 Multiple Print Resolutions: 110, 150, 220, 330, 440, 660

7.3 Core Charge Rebate applicable

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Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-5

1.3 Specifications

1.3.1 Product handling

1.3.2 Physical

1.3.3 Production rate

1.3.4 Electrical requirements

Minimum
Maximum
Thickness

Weight (crated) 450 lbs 204 kg

Belt Speed 0 to 600 ft/min 0 to 3.05 m/s
Cycle Speed 0 to 30,000 pph
Conveyor Speed 0 to 26.0” in/s 0 to 0.7 m/s

Line Voltage/Current

Power 0.920 kVA
Base Motor 1/4 hp, 90 VDC at 2.4A
Transport Blower 1/3 hp, 230 VAC at 2A

3.0” x 5.0” 76 mm x 127 mm

16.0” x 17.0” 406 mm x 432mm
Single Sheet to 1 1/8” Up to 28 mm

120V, 60Hz, 7.5A, ± 10% Volts
230V, 50/60Hz, 4A, ± 10% Volts

1.3.5. Operator controls

Conveyor Interface 1/8 hp, 90 VDC at 1.3A

Circuit-Breaker Switch Main
Machine

Pushbuttons/Rocker
Switches

Potentiometers Production, Conveyor, Stack

42 CFM, 39” H

DC Controller

Start, Stop, Run/Jog, Feeder,
Controller

O Max Pressure

2

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-6

1.4 System Drawings

Figure 1-1: BK760 System Overview (BK760R Shown)

JB5

System

14

3

8

13

JB3

11

10

12

2

1

6

JB8

5

ON BK76IB

ONLY

4

Controller I/O

JB4

15

JB1

GND

16

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-7

Table 1-2: BK760 Features and Interface Specifications (BK760R Shown)

Item Description Reference

1 Cover, Front Panel Assembly
2 Keyboard with Built-in Trackball (BK760 Only)
3 Computer Monitor (BK760 Only)
4 Computer Controller (BK760 Only)
5 Computer Power Push Button (BK760 Only)
6 HP and Controller Main Power Switch (BK760 Only)
7 Photo Sensor Receptacle (3-pin female)
8 Cycle Sensor Receptacle (3-pin female)

9 Jam Sensor Receptacle (3-pin female)
10 Stack Speed Pot
11 CD-ROM Drive
12 Floppy Drive, 3 ½”
13 Serial ports (optional)
14 System speed control (optional)
15 HP power supply (BK760 Only)
16 Controller I/O Connection (BK76IB Only)

JB3 Auxiliary Feeder Connector (17-14 CPC Female)
JB4 Downstream Connector (22-57 CPC Female)
JB5 Conveyor Connector (23-7 CPC female)
JB8 Upstream Connector (23-37 CPC female)
JB1 Receptacle, Male, 250VAC, 16A, IEC

Note: JB3, JB4, JB5, and JB8 are on opposite ends of the base in the left systems

(BK76IBL and BK760L).

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 1 General Information Page 1-8

Figure 1-2: BK760 Overall Dimensions

REAR

O.L.

LEFT

FRONT

X1

O.H.

RIGHT

Z1

Z2

O.W.

Y1

B.C.

Table 1-3: BK760 Overall Dimensions

Symbol Description Dimensions

O.W. Overall Width 32.27” 820 mm

O.L. Overall Length 50.12” 1273 mm

O.H. Overall Height 64.91” to 66.13” 1649 mm to 1680 mm
B.C. Minimum Base Clearance 2.20” 56 mm

X1 Leveling Foot Length 40.88” 1038 mm
Y1 Tabletop Height 32.78” to 34” 833 to 864 mm
Z1 Leveling Foot Width 24.00” 610 mm
Z2 Base Width 28.00” 711 mm

Buskro Ltd. BK760 / BK76IB Inkjet

Operator Instructions

2.0 Operator Instructions

Chapter 2

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 5 Operator Instructions Page 2-1

2.1 The Base Control Board

The Base Interface Board (BCB) contains the central control circuitry for the BK760 and
BK76IB. In addition, the BCB interfaces with the computer and also handles communication
with upstream and downstream equipment. The BCB is located inside the enclosure at the
rear of the base (rear panel).

Access to the BCB should only be required if the system configuration is changed. This
includes the use of conveyors, upstream and downstream systems, jam sensors, computers,
and feeder enable/disable switches. In order to properly configure the BCB, the DIP switch
settings must be set. The BCB can be seen in Figure 2-1 with a description of the proper DIP
switch settings.

Figure 2-1: Base Control Board - 9102380 (BCB)

Switch

1

2
3 Downstream Connection OFF = Downstream Connected, ON = No Downstream
4
5
6

J3

SPEED CONTROL CONV STOP

J6

GND

+12V

D31

J7

J10

SENSOR

INPUTS

Description

Conveyor Connection OFF = Conveyor Connected, ON = No Conveyor
Upstream Connection OFF = Upstream Connected, ON = No Upstream

Jam Connection OFF = Jam Switch Connected, ON = No Jam Switch

Computer Connection OFF = Computer Connected, ON = No Computer

Run Enable/Disable OFF = Enable Feed Enable, ON = No Feed Enable

J1 J2

START STOP

D3 D4

A

STOP

INPUT

D34

1A

12V OK

START

INPUT

D33

D2

Setting

UPSTREAM CONNECTIONSDOWNSTREAM CONNECTIONS

RUN

CONTROLLER CONNECTIONS

J9

ON

1234

O
F
F

ROCKER DOWN

56

NOTE:
SET FEED ENABLE OFF (SWITCH 6) WHEN A FEED ENABLE

SWITCH IS AVAILABLE (I.E. BK760).

OFF

DETAIL A
SCALE 3:1

RELAY CONTROL FEEDER

FRONT
PANEL

J4

J5

J8

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 5 Operator Instructions Page 2-2

The BCB is also equipped with six LEDs. This can be used for troubleshooting the system.
The description of each LED can be seen in Table 2-1.

Table 2-1: Base Control Board LED Descriptions

LED Color Description

D2 Yellow Indicates a start pulse is being sent to an upstream and downstream unit. Normally

OFF. ON only during pulse duration (when an upstream, downstream, or the base
Start is pressed).

D3 Green Indicates a stop pulse is being sent to an upstream and downstream unit. Normally

ON. OFF only during pulse duration (when an upstream, downstream, or the base
Stop is pressed).

D4 Green Indicates the base is running. ON if the base is running, OFF if the base has

stopped.

D31 Green +12 VDC is being supplied to the board. Will not indicate a blown fuse. Normally

ON.

D33 Yellow Indicates a start input is received. Normally OFF. ON as long as a start input is

received.

D34 Red Indicates a stop input. This signal will override any start signals. The base will not

run as long as this light is ON and it will not send any start signals to upstream or
downstream units. This LED is normally OFF.

2.2 Instrument Panel (Main Control)

The main controls for the base are found on the instrument panel located at the front of the
machine (Figure 2-2).

Figure 2-2: Base Instrument Panel

Optional Speed

Control Board Control

Auxiliary Feeder

Rocker Switch

Start Pushbutton

Jog/Run Selector

Feed Enable

START

JogSystem

Run

PRODUCTION CONTROL

STOP

Base

Conveyor

POWER

Power Rocker Switch

Conveyor Speed Dial

Production Speed Dial

Stop Pushbutton

BUSKRO

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 5 Operator Instructions Page 2-3

2.2.1 Rocker Switches

There are two main rocker switches on the front panel. The POWER switch turns on and off
the main power to the base including the vacuum blower. The Feed Enable switch is used to
enable and disable the functionality of an auxiliary feeder. When enabled, the feeder will
start and stop with the base. When disabled, the feeder will remain off while the base
transport is on. In addition, when the Feed Enable is off, the base will not start any
upstream units.

2.2.2 Pushbuttons

There are two main pushbuttons on the front panel. The START button starts the base as
well as any interconnected units (i.e. feeders, bases, and conveyors) while the STOP button
stops the system.

2.2.3 Run/Jog Selector Knob

The Run/Jog selector is a knob that permits a choice between continuous and intermittent
machine operation. When the Run mode has been selected and the Start button is pressed,
the machine will operate continuously. In the Jog mode, the machine will cycle only as long
as the Start button remains pressed.

2.2.4 Control Dials

The two main production control dials on the instrument panel are the Base and Conveyor
dials. They control the speed of the transport base and the optional conveyor respectively.
In general, a clockwise rotation of the dial will increase the speed while a counter-clockwise
rotation will decrease the speed.

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 5 Operator Instructions Page 2-4

2.3 Interconnecting Units (Systems)

The BK760 / BK76IB was designed to be modular. As a result, it is possible to interconnect
it with other Buskro products such as feeders, transport bases, controllers, extension tables,
and conveyors.

With the exception of friction feeders, controllers, and conveyors, most Buskro units are
interconnected through the use of a Universal Interconnect Cable (9102083A). In general,
this cable is connected to the downstream connector of one unit and the upstream connector
of another unit. By definition, upstream units are machines that are physically ahead of the
unit in question in terms of product flow. Downstream units are machines that are physically
after the unit (i.e. the product travels on the upstream unit, then the unit in question, then the
downstream unit). In the case of the BK760 / BK76IB, it is equipped with both an upstream
and downstream connector. As a result, it is considered an inline unit (it can be placed either
upstream or downstream of another unit or both).

In order to interconnect the BK760 / BK76IB to friction feeders, controllers, or conveyors,
separate connectors are provided. This includes a 14-Pin auxiliary feeder connector, a 26­Pin I/O Controller ribbon cable connector (For BK76IB only), and a 7-Pin Conveyor
connection. Reference

Note: In order to interconnect other units, the DIP switch settings on the Base Control

Board may need to be changed. Reference Section 2.1 for more details.

Figure 1-1 for the locations of the interconnection connectors.

Buskro Ltd. BK760 / BK76IB Inkjet

Chapter 5 Operator Instructions Page 2-5

2.4 Material Side Guide Adjustments

In units equipped with material side guides (9102181A), the incoming product can be
correctly aligned before being presented underneath the printheads. This is useful if the
product is fed into the transport base in a skewed manner.

Note: When adjusting the material side guides, the guides should not squeeze the

product (otherwise it will retard the products motion and result in incorrect print
positioning). Instead, the guides should be approximately 1/16” from the edge of
the product on both sides.

2.5 Maintenance Schedule

The maintenance schedule table presented below applies to equipment which is operated
daily on an 8-hour basis. If the equipment is used more frequently, the maintenance schedule
must be adjusted accordingly.

Table 2-2: Maintenance Schedule Table

Period Maintenance Function

Daily

Monthly

Semi-Annually

Note: The availability of a small air compressor is recommended. Compressed air is

useful in removing debris and is indispensable in cleaning out the vacuum
systems.

Wipe table surface clean of paper dust and other accumulated debris.
Remove the front door and clean any debris which may have fallen into the

machine.
Wipe away any ink which may have settled on the tabletops, belts, and rollers.
Clean vacuum lines and fittings with compressed air.
Examine all mechanical drive components for wear. Replace if necessary.
Examine the table belts and feed rollers for wear. Replace if necessary.

Buskro Ltd. BK760 / BK76IB Inkjet

Assembly Drawings

A.0 Assembly Drawings

Appendix A

List of Tables

Table A-1: System, BK760, Left, Test (BKT760L)...................................................... A-1

Table A-2: System, BK760, Right, Test (BKT760R).................................................... A-3

Table A-3: Base, BKT76IB, Left, Test (BKT76IBL).................................................... A-5

Table A-4: Base, BKT76IB, Right, Test (BKT76IBR)................................................. A-6

Table A-5: Table, Friction Feeder Assembly – Optional (BK723)............................... A-7

Table A-6: Datapath Card Assembly (9100194A)........................................................ A-8

Table A-7: Fan Assembly, 12VDC (9100343A)........................................................... A-9

Table A-8: Blower Assembly (9100829A).................................................................. A-10

Table A-9: Panels Assembly, BK76IB, Left (9102065LA) ........................................ A-11

Table A-10: Panels Assembly, BK76IB, Right (9102065RA).................................... A-13

Table A-11: Panels Assembly, BK760, Left (9102066LA) ........................................ A-15

Table A-12: Panels Assembly, BK760, Right (9102066RA)...................................... A-17

Table A-13: Tabletop Assembly, BK760, Left (9102067LA)..................................... A-19

Table A-14: Tabletop Assembly, Right, BK760 (9102067RA).................................. A-20

Table A-15: Frame, Tabletop Assembly, BK760 (9102081A) ................................... A-21

Table A-16: Bracket, Encoder Assembly (9102171A)................................................ A-22

Table A-17: Motor Assembly, Left, BK760 (9102174LA)......................................... A-23

Table A-18: Motor Assembly, Right, BK760 (9102174RA) ...................................... A-24

Table A-19: Terminal Block Assembly, TB-1, BK760 (9102178A).......................... A-25

Table A-20: Infeed Mounting Rail Assembly – Optional (9102181A)....................... A-26

Table A-21: Monitor Mounting Tray Assembly (9102183A)..................................... A-27

Table A-22: Cover, Front Panel Assembly (9102185A)............................................. A-28

Table A-23: Terminal Block Assembly, TB-2, BK760 (9102200A).......................... A-29

Table A-24: Cover, Rear Panel Assembly (9102201A).............................................. A-31

Table A-25: Outfeed Roller Assembly (9102296A).................................................... A-32

Table A-26: Roller Assembly, Belt Tensioner (9102300A)........................................ A-33

Table A-27: Leveling Leg Assembly (9102320A)...................................................... A-34

Table A-28: Cover, Controller I/O (9102645A).......................................................... A-35

Table A-29: Base Cabinet Assembly, BK760 (9102684A)......................................... A-36

Table A-30: Base Assembly w/Controller, BK760 (9102685A)................................. A-38

Table A-31: Tabletop, Middle Plate Assembly (9102689A)....................................... A-40

Table A-32: Computer Chassis Assembly, Celeron P4 (9102776A) .......................... A-41

Table A-33: Power Supply Assembly, HP (9103361A).............................................. A-42

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings

List of Figures

Figure A-1: System, BK760, Left, Test (BKT760L)..................................................... A-2

Figure A-2: System, BK760, Right, Test (BKT760R) .................................................. A-4

Figure A-3: Base, BK76IB Left, Test (BKT76IBL)...................................................... A-5

Figure A-4: Base, BK76IB Right, Test (BKT76IBR) ................................................... A-6

Figure A-5: Table, Friction Feeder Assembly – Optional (BK723).............................. A-7

Figure A-6: Datapath Card Assembly (9100194A)....................................................... A-8

Figure A-7: Fan Assembly, 12VDC (9100343A).......................................................... A-9

Figure A-8: Blower Assembly (9100829A)................................................................. A-10

Figure A-9: Panels Assembly, BK76IB, Left (9102065LA)....................................... A-12

Figure A-10: Panels Assembly, BK76IB, Right (9102065RA)................................... A-14

Figure A-11: Panels Assembly, BK760, Left (9102066LA)....................................... A-16

Figure A-12: Panels Assembly, BK760, Right (9102066RA)..................................... A-18

Figure A-13: Tabletop Assembly, BK760, Left (9102067LA) ................................... A-19

Figure A-14: Tabletop Assembly, Right, BK760 (9102067RA)................................. A-20

Figure A-15: Frame, Tabletop Assembly, BK760 (9102081A) .................................. A-21

Figure A-16: Bracket, Encoder Assembly (9102171A) .............................................. A-22

Figure A-17: Motor Assembly, Left, BK760 (9102174LA)........................................ A-23

Figure A-18: Motor Assembly, Right, BK760 (9102174RA)..................................... A-24

Figure A-19: Terminal Block Assembly, TB-1, BK760 (9102178A)......................... A-25

Figure A-20: Infeed Mounting Rail Assembly – Optional (9102181A)...................... A-26

Figure A-21: Monitor Mounting Tray Assembly (9102183A).................................... A-27

Figure A-22: Cover, Front Panel Assembly (9102185A)............................................ A-28

Figure A-23: Terminal Block Assembly, TB-2, BK760 (9102200A)......................... A-30

Figure A-24: Cover, Rear Panel Assembly (9102201A)............................................. A-31

Figure A-25: Outfeed Roller Assembly (9102296A) .................................................. A-32

Figure A-26: Roller Assembly, Belt Tensioner (9102300A)....................................... A-33

Figure A-27: Leveling Leg Assembly (9102320A)..................................................... A-34

Figure A-28: Cover, Controller I/O (9102645A)......................................................... A-35

Figure A-29: Base Cabinet Assembly, BK760 (9102684A)........................................ A-37

Figure A-30: Base Assembly w/Controller, BK760 (9102685A) ............................... A-39

Figure A-31: Tabletop, Middle Plate Assembly (9102689A) ..................................... A-40

Figure A-32: Computer Chassis Assembly, Celeron P4 (9102776A)......................... A-41

Figure A-33: Power Supply Assembly, HP (9103361A)............................................. A-42

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings

Balloon Annotation and Parts Listing

Item Number

5
8

Quantity

Item Part Number Quantity Description Reference

1
2

The following is a description of how to interpret the information in this section:

Item:

This column indicates the item number used for each unique part in an assembly drawing.
It is matched with the top number in the balloon pointing at the associated part.

Part Number:

This column represents the Buskro part number.

Quantity:

This represents the total number of a given part in an assembly. It is matched with the
bottom number in the balloon pointing at the associated part.

Description:

This column contains a brief description of the part.

Reference:

This column indicates the page location for sub-assemblies.

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-1

Table A-1: System, BK760, Left, Test (BKT760L)

Item Part Number Quantity Description Reference

1 403510 6 Screw, BHCS, 8-32 UNC x 1/4"
2 404510 20 Screw, BHCS, 10-32 UNF x ¼"
3 405510 8 Screw, BHCS, 1/4-20 UNC x 1/4"
4 405520 4 Screw, BHCS, 1/4-20 UNC x 3/8
5 405560 8 Screw, BHCS, 1/4-20 UNC x 7/8"
6 439010 8 Lockwasher, 1/4" I.D.
7 440010 8 Washer, 1/4" ID
8 446000 2 Slide Latch - A3

9 717530 2 Door Catch
10 9100361 2 T-Nut, 1/4-20 Triple
11 9100749 2 Rubber Washer, 3/8" ID x 1" x 1/8"
12 9101644 2 Sponge Rubber,1/4 x 3/8 (1" Long)
13 9101723 2 Gray T-Slot Cover 15 Series (20" Long)
14 9102066LA 1 Panels Assembly, BK760, Left Page A-15
15 9102075 1 Door, Cabinet Front
16 9102076 2 Door, Cabinet Back
17 9102172 2 Cover, Roller, BK760
18 9102177 2 Bushing, Snap-In
19 9102296A 1 Outfeed Roller Assembly Page A-32
20 9102348 4 Endcap, 10 Series, 3" X 1"
21 9102351 1 Cover, Computer Chassis
22 9102420 1 Cover, Pulley
23 9102469 2 Cover, Monitor Mount Rail
24 9102726 1 Grommet, Rubber, 2" O.D

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-2

Figure A-1: System, BK760, Left, Test (BKT760L)

2

20

17

2

19

1

2

20

16

2

18

2

4
4

22

1

10

2

7
8

6
8

5
8

1
6

1
6

3
8

20

4

USE ENCODER (BK-ENC-STAN)

23

2

13

2

21

1

2

20

WITH BRACKET (9102171A)

FROM ACCESSORY KIT

24

15

1

8
2

11

2

1

16

2

14

1

2

20

18

2

Buskro Ltd. BK760 / BK76IB Inkjet

9
2

12

2

Appendix A Assembly Drawings Page A-3

Table A-2: System, BK760, Right, Test (BKT760R)

Item Part Number Quantity Description Reference

1 403510 6 Screw, BHCS, 8-32 UNC x 1/4"

2 404510 20 Screw, BHCS, 10-32 UNF x 1/4"

3 405510 8 Screw, BHCS, 1/4-20 UNC x 1/4"

4 405520 4 Screw, BHCS, 1/4-20 UNC x 3/8

5 405560 8 Screw, BHCS, 1/4-20 UNC x 7/8"

6 439010 8 Lockwasher, 1/4" I.D.

7 440010 8 Washer, 1/4" ID

8 446000 2 Slide Latch - A3

9 717530 2 Door Catch
10 9100361 2 T-Nut, 1/4-20 Triple
11 9100749 2 Rubber Washer, 3/8" ID x 1" x 1/8"
12 9101644 2 Sponge Rubber,1/4 x 3/8 (1" LG.)
13 9101723 2 Gray T-Slot Cover 15 Series (20" Long)
14 9102066RA 1 Panels Assembly, BK760, Right Page A-17
15 9102075 1 Door, Cabinet Front
16 9102076 2 Door, Cabinet Back
17 9102172 2 Cover, Roller, BK760
18 9102177 2 Bushing, Snap-In
19 9102296A 1 Outfeed Roller Assembly Page A-32
20 9102348 4 Endcap, 10 Series, 3" X 1"
21 9102351 1 Cover, Computer Chassis
22 9102420 1 Cover, Pulley
23 9102469 2 Cover, Monitor Mount Rail
24 9102726 1 Grommet, Rubber, 2" O.D

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-4

Figure A-2: System, BK760, Right, Test (BKT760R)

2

20

16

2

2

20

17

2

3
8

20

4

15

1

24

1

18

2

5
8

6

7
8

23

2

13

2

8

10

2

4
4

19

1

1
6

1
6

21

1

22

1

8
2

2

20

11

2

USE ENCODER (BK-ENC-STAN)
WITH BRACKET (9102171A)
FROM ACCESSORY KIT

Buskro Ltd. BK760 / BK76IB Inkjet

14

1

9
2

12

2

Appendix A Assembly Drawings Page A-5

Table A-3: Base, BKT76IB, Left, Test (BKT76IBL)

Item Part Number Quantity Description Reference

1 404510 16 Screw, BHCS, 10-32 UNF x 1/4"

2 405510 8 Screw, BHCS, 1/4-20 UNC x 1/4"

3 405520 4 Screw, BHCS, 1/4-20 UNC x 3/8

4 446000 4 Slide Latch - A3

5 717530 4 Door Catch

6 9100361 2 T-Nut, 1/4-20 Triple

7 9100749 4 Rubber Washer, 3/8" ID x 1" x 1/8"

8 9101644 4 Sponge Rubber, 1/4 x 3/8 (1" Long)

9 9102065LA 1 Panels Assembly, BK76IB, Left Page A-11
10 9102075 2 Door, Cabinet Front
11 9102172 2 Cover, Roller, BK760
12 9102296A 1 Outfeed Roller Assembly Page A-32
13 9102348 4 Endcap, 10 Series, 3" x 1"
14 9102420 1 Cover, Pulley

Figure A-3:

1

16

11

2

4
4

Base, BK76IB Left, Test (BKT76IBL)

14

6
2

12

1

2
8

13
4

10

2

7
4

1

3
4

8
4

5
4

1

16

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-6

Table A-4: Base, BKT76IB, Right, Test (BKT76IBR)

Item Part Number Quantity Description Reference

1 404510 16 Screw, BHCS, 10-32 UNF x 1/4"

2 405510 8 Screw, BHCS, 1/4-20 UNC X 1/4"

3 405520 4 Screw, BHCS, 1/4-20 UNC X 3/8

4 446000 4 Slide Latch - A3

5 717530 4 Door Catch

6 9100361 2 T-Nut, 1/4-20 Triple

7 9100749 4 Rubber Washer, 3/8" ID x 1" x 1/8"

8 9101644 4 Sponge Rubber,1/4 x 3/8

9 9102065RA 1 Panels Assembly, BK76IB, Right Page A-13
10 9102075 2 Door, Cabinet Front
11 9102172 2 Cover, Roller, BK760
12 9102296A 1 Outfeed Roller Assembly Page A-32
13 9102348 4 Endcap, 10 Series, 3" X 1"
14 9102420 1 Cover, Pulley

Figure A-4:

4
4

Base, BK76IB Right, Test (BKT76IBR)

1

16

11

2

2
8

13

4

10

2

8
4

5
4

1

16

6
2

12

1

14

1

3
4

9
1

7
4

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-7

Table A-5: Table, Friction Feeder Assembly – Optional (BK723)

Item Part Number Quantity Description Reference

1 405520 6 Screw, BHCS, ¼-20 UNC x 3/8”

2 416185 2 Shoulder Bolt, 3/8” x 2” (5/16-18 UNC)

3 420015 2 Nut, 5/16-18 UNC

4 439015 2 Lockwasher, 5/16 I.D.

5 440015 2 Washer, 5/16” I.D.

6 9102192 1 Support Leg, Feeder Table

7 9102195A 1 Table, Friction Feeder

8 9102198 1 Support Joint, Feeder Table

9 9102199 2 Endcap, 1-3/4”, 10-14 Gauge Tube
10 9102344 4 T-Nut, ¼-20 UNC, Single

Figure A-5: Table, Friction Feeder Assembly – Optional (BK723)

4
2

3

7
1

2

5
2

1
6

2
2

9
2

6
1

9
2

1

6

2
2

10

4

3

4
2

5
2

2

8
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-8

Table A-6: Datapath Card Assembly (9100194A)

Item Part Number Quantity Description Reference

1 401310 4 Screw, PHMS, 4-40 UNC x 1/4"

2 403510 1 Screw, BHCS, 8-32 UNC X 1/4"

3 420004 4 Nut, 4-40 UNC

4 440530 1 Washer, #6 Nylon

5 615322 8 Female Screwlock, 4-40 UNC

6 9100194 1 Data Path Card S/N

7 9100232A 1 Card Mounting Panel Assembly

8 9100335 1 Secondary Card Support Bracket

Figure A-6: Datapath Card Assembly (9100194A)

2
1

5
8

8

7
1

1

3
4

7
1

4
1

1

6
1

4

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-9

Table A-7: Fan Assembly, 12VDC (9100343A)

Item Part Number Quantity Description Reference

1 614008 2 Contact, Male, 24-18 AWG, Mate-n-lok

2 614009 1 Connector, 4-Pin, Male, Mate-n-lok

3 9100343 1 Fan, 12 VDC

Figure A-7: Fan Assembly, 12VDC (9100343A)

Pin 1 = Black
Pin 2 = Red

3
1

2
1

1
2

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-10

Table A-8: Blower Assembly (9100829A)

Item Part Number Quantity Description Reference

1 407670 4 Screw, HHMS, 3/8-16 UNC x 1”

2 439020 4 Lockwasher, 3/8” I.D.

3 440020 4 Washer, 3/8” I.D.

4 606034 65” Cable, #16-3 SJOW-A

5 609101 2 Marette, Orange, 14-22

6 609111 1 Ring Tongue Terminal

7 615131 1 Box Connector, 3/8”, Cable

8 802111 1 Hose Barb, 1” X 1”, Plastic

9 9100749 4 Rubber Washer, 3/8” X 1” X 1/8”
10 9100829 1 Regenerative Blower, 42 CFM

Figure A-8:

Blower Assembly (9100829A)

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-11

Table A-9: Panels Assembly, BK76IB, Left (9102065LA)

Item Part Number Quantity Description Reference

1 402310 16 Screw, PHMS, 6-32 UNC x 1/4"

2 404282 6 Screw, SHCS, 10-32 UNF x 1 3/4"

3 404510 13 Screw, BHCS, 10-32 UNF x 1/4"

4 405560 12 Screw, BHCS, 1/4-20 UNC x 7/8"

5 420008 6 Nut, 10-32 UNF

6 439009 17 Lockwasher, No. 10

7 439010 12 Lockwasher, 1/4" I.D.

8 440008 17 Washer, #10 ID

9 440010 12 Washer, 1/4" ID
10 9101305 1 Hole Plug, 1/2" dia.
11 9101478 1 Hole Plug, Dome, 1.25"
12 9101479 1 Hole Plug, Dome, 1.75"
13 9102067LA 1 Tabletop Assembly, Left Page A-19
14 9102185A 1 Cover, Front Panel Assembly Page A-28
15 9102201A 1 Rear Panel Cover Assembly Page A-31
16 9102211 1 Cover, Front Panel Cutout
17 9102602 1 Plug, Rocker Switch Cutout, LTIG Series
18 9102645A 1 Cover, Controller I/O Page A-35
19 9102684A 1 Base Assembly Page A-36
20 9102727A 1 Cable, Upstream Remote, Left
21 9102728A 1 Cable, Conveyor Extension, Left
22 9102729A 1 Cable, Downstream Remote, Left
23 9102730A 1 Cable, Feeder Receptacle, Left

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-12

Figure A-9: Panels Assembly, BK76IB, Left (9102065LA)

2
6

6

17

13

1

8

17

22

1

9

12

3

13

3

4

12

7

12

8

17

6

17

2
6

6

17

8

17

13

17

1

10

1

1

16

4

12

9

12

7

12

4

12

6

17

2
6

3

13

3

13

6

17

8

17

8

17

6

17

5
6

16

1

8

17

9

12

7

12

4

12

2
6

7

12

1

16

21

1

9

12

4

12

2
6

11

1

9

12

19

1

9

12

7

8

17

6

17

4

12

12

12

1

7

12

8

23

1

17

18

1

8

17

6
2
6

6

17

1

16

1

16

20

1

9

12

17

5

6

4

12

7

12

15

1

14

1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-13

Table A-10: Panels Assembly, BK76IB, Right (9102065RA)

Item Part Number Quantity Description Reference

1 402310 16 Screw, PHMS, 6-32 UNC x 1/4"
2 404282 6 Screw, SHCS, 10-32 UNF x 1 3/4"
3 404510 13 Screw, BHCS, 10-32 UNF x 1/4"
4 405560 12 Screw, BHCS, 1/4-20 UNC x 7/8"
5 420008 6 Nut, 10-32 UNF
6 439009 17 Lockwasher, No. 10
7 439010 12 Lockwasher, 1/4" I.D.
8 440008 17 Washer, #10 ID

9 440010 12 Washer, 1/4" ID
10 9101305 1 Hole Plug, ½" dia.
11 9101478 1 Hole Plug, Dome, 1.25"
12 9101479 1 Hole Plug, Dome, 1.75"
13 9102067RA 1 Tabletop Assembly, Right Page A-20
14 9102185A 1 Cover, Front Panel Assembly Page A-28
15 9102201A 1 Rear Panel Cover Assembly Page A-31
16 9102211 1 Cover, Front Panel Cutout
17 9102417A 1 Cable, Upstream Remote (BK760)
18 9102418A 1 Cable, Conveyor Extension, Right
19 9102419A 1 Cable, Downstream Remote, Right
20 9102421A 1 Cable, Feeder Receptacle, Right
21 9102602 1 Plug, Rocker Switch Cutout, LTIG Series
22 9102645A 1 Cover, Controller I/O Page A-35
23 9102684A 1 Base Assembly Page A-36

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-14

Figure A-10: Panels Assembly, BK76IB, Right (9102065RA)

2
6

6

17

8

17

9

12

7

12

4

12

6

17

2
6

3

13

3

13

6

17

8

17

8

17

6

17

5
6

16

1

8

17

9

12

7

12

4

12

2
6

7

12

4

12

13

1

9

12

2
6

3

13

3

4

12

7

12

9

12

1

16

17

1

8

17

6

17

2
6

6

17

8

17

22

1

13

21

1

10

1

15

1

1

16

20

1

7

12

1

23

1

9

12

7

8

17

6

17

4

12

12

9

12

18

1

12

11

1

1

16

4

12

2
6

6

17

8

17

1

16

19

1

4

12

7

12

9

12

8

17

6

17

5
6

14

1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-15

Table A-11: Panels Assembly, BK760, Left (9102066LA)

Item Part Number Quantity Description Reference

1 402310 16 Screw, PHMS, 6-32 UNC x 1/4"

2 404282 6 Screw, SHCS, 10-32 UNF x 1 3/4"

3 404510 13 Screw, BHCS, 10-32 UNF x 1/4"

4 405270 4 Screw, SHCS, 1/4-20 UNC x 1"

5 405285 2 Screw, SHCS, 1/4-20 UNC x 2"

6 405560 12 Screw, BHCS, 1/4-20 UNC x 7/8"

7 406250 2 Screw, SHCS, 5/16-18 UNC x 3/4"

8 439009 11 Lockwasher, No. 10

9 439010 12 Lockwasher, 1/4" I.D.
10 440008 11 Washer, #10 ID
11 440010 12 Washer, 1/4" ID
12 606039 2 Cable, #14-2, Shielded, BK/RD (18" Long)
13 609110 4 Connector, Push-on, Blue
14 9100199A 1 Cable, Momentary Switch
15 9101478 1 Hole Plug, Dome, 1.25"
16 9101479 1 Hole Plug, Dome, 1.75"
17 9102067LA 1 Tabletop Assembly, Left Page A-19
18 9102183A 1 Monitor Mounting Tray Assembly Page A-27
19 9102185A 1 Cover, Front Panel Assembly Page A-28
20 9102201A 1 Rear Panel Cover Assembly Page A-31
21 9102288 1 Keyboard with Built-in Trackball
22 9102412 1 Bracket, Monitor Mount Support
23 9102601 1 Switch, Rocker, 250VAC/10A, DPST, LTIGK51
24 9102685A 1 Base Assembly w/Controller, BK760 Page A-38
25 9102727A 1 Cable, Upstream Remote, Left
26 9102728A 1 Cable, Conveyor Extension, Left
27 9102729A 1 Cable, Downstream Remote, Left
28 9102730A 1 Cable, Feeder Receptacle, Left

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-16

Figure A-11: Panels Assembly, BK760, Left (9102066LA)

21

1

18

1

23

1

5
2
6

8

11

10
11

17

1

12

6

12

3

13

3

13

19

1

11
12

9

10
11

8

11

2
6

12

6

12

8

11

10
11

22

1

1

16

11
12

9

2
6

9

12

6

12

2

11
12

7
2

4
4

26

1

11
12

2
6

9

12

27

1

6

12

11

10
11

15

1

16

1

10
11

8

11

6

12

2
6

8

24

1

16

1

11
12

9

12

3

13

8

11

10
11

9

12

11
12

1

16

13

4

3

13

12

2

14

1

6

12

2
6

8

11

10
11

25

1

28

1

1

16

6

12

11
12

20

1

9

12

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-17

Table A-12: Panels Assembly, BK760, Right (9102066RA)

Item Part Number Quantity Description Reference

1 402310 16 Screw, PHMS, 6-32 UNC x 1/4"
2 404282 6 Screw, SHCS, 10-32 UNF x 1 3/4"
3 404510 13 Screw, BHCS, 10-32 UNF x 1/4"
4 405270 4 Screw, SHCS, 1/4-20 UNC x 1"
5 405285 2 Screw, SHCS, 1/4-20 UNC x 2"
6 405560 12 Screw, BHCS, 1/4-20 UNC x 7/8"
7 406250 2 Screw, SHCS, 5/16-18 UNC x 3/4"
8 439009 11 Lockwasher, No. 10

9 439010 12 Lockwasher, 1/4" I.D.
10 440008 11 Washer, #10 ID
11 440010 12 Washer, 1/4" ID
12 606039 2 Cable, #14-2, Shielded, BK/RD (18" Long)
13 609110 4 Connector, Push-on, Blue
14 9100199A 1 Cable, Momentary Switch
15 9101478 1 Hole Plug, Dome, 1.25"
16 9101479 1 Hole Plug, Dome, 1.75"
17 9102067RA 1 Tabletop Assembly, Right Page A-20
18 9102183A 1 Monitor Mounting Tray Assembly Page A-27
19 9102185A 1 Cover, Front Panel Assembly Page A-28
20 9102201A 1 Rear Panel Cover Assembly Page A-31
21 9102288 1 Keyboard with Built-in Trackball
22 9102412 1 Bracket, Monitor Mount Support
23 9102417A 1 Cable, Upstream Remote (BK760)
24 9102418A 1 Cable, Conveyor Extension, Right
25 9102419A 1 Cable, Downstream Remote, Right
26 9102421A 1 Cable, Feeder Receptacle, Right
27 9102601 1 Switch, Rocker, 250VAC/10A, DPST, LTIGK51
28 9102685A 1 Base Assembly w/Controller, BK760 Page A-38

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-18

Figure A-12: Panels Assembly, BK760, Right (9102066RA)

21

1

18

1

5
2
6

8

11

10
11

17

1

11
12

9

12

6

12

2
6

3

13

3

13

19

1

8

11

10
11

10

11

8

11

6

12

22

1

26

1

11

12

9

12

2
6

9

12

6

12

2

6

12

9

12

11
7
2

4
4

1

16

16

1

11
12

2
6

12

1

16

23

1

8

11

10
11

10

11

27

1

13

4

2
6

8

11

28

1

11
12

9

12

6

12

3

13

3

8

11

10
11

11
12

15

1

24

1

1

16

13

12

2

14

1

6

12

9

12

2
6

8

11

10
11

1

25

1

16

6

12

11

12

20

1

9

12

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-19

Table A-13: Tabletop Assembly, BK760, Left (9102067LA)

Item Part Number Quantity Description Reference

1 116309 1 Pulley, 18LB075 x 3/4" w/o Shoulder
2 404510SS 4 Screw, BHCS, 10-32 UNF x 1/4" SS
3 405550 12 Screw, BHCS, 1/4-20 UNC x 3/4"
4 405850 2 Screw, SHSS, 1/4-20 UNC x 3/4"
5 416170 8 Shoulder Bolt, 3/8" x 1" (5/16-18)
6 436300 1 Spring Pin, 3/16" Dia. X 1 3/4" Long
7 440006 8 Washer, #8, 1/2" O.D. x 0.05" Thick
8 500055 2 Bearing, UBR-204-12S, 3/4" ID

9 9100361 4 T-Nut, 1/4-20 Triple
10 9101031A 1 Inline Roller
11 9102067 2 Tabletop, Side, BK760
12 9102071 2 Mount Block, Drive Roller
13 9102081A 1 Frame, Tabletop Assembly Page A-21
14 9102167 8 Bushing, Belt Guide
15 9102169 1 Shaft, 0.75" OD x 22.38" Lg.
16 9102174LA 1 Motor Assembly, Left, BK760 Page A-23
17 9102300A 1 Roller Assembly, Belt Tensioner Page A-33
18 9102667A 1 Belt Set, Transport, BK760
19 9102689A 1 Tabletop, Middle Plate Assembly Page A-40
20 9102773 8 Screw, Thumb, 8-32 UNC x 3/8" LG

Figure A-13: Tabletop Assembly, BK760, Left (9102067LA)

2

19

2
4

7
8

17

1

13

1

1

20

8

5
8

16

1

4

11

2

14

8

3

12

2
4

7
8

18

1

10

1

1
1

6
1

8
2

9
4

3

12

12

2

8
2

15

1

4
2

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-20

Table A-14: Tabletop Assembly, Right, BK760 (9102067RA)

Item Part Number Quantity Description Reference

1 116309 1 Pulley, 18LB075 x 3/4" w/o Shoulder

2 404510SS 4 Screw, BHCS, 10-32 UNF x 1/4" SS

3 405550 12 Screw, BHCS, 1/4-20 UNC x 3/4"

4 405850 2 Screw, SHSS, 1/4-20 UNC x 3/4"

5 416170 8 Shoulder Bolt, 3/8" x 1" (5/16-18)

6 436300 1 Spring Pin, 3/16" Dia. x 1 3/4" Long

7 440006 8 Washer, #8, 1/2" O.D. x 0.05" Thick

8 500055 2 Bearing, UBR-204-12S, 3/4" ID

9 9100361 4 T-Nut, 1/4-20 Triple
10 9101031A 1 Inline Roller
11 9102067 2 Tabletop, Side, BK760
12 9102071 2 Mount Block, Drive Roller
13 9102081A 1 Frame, Tabletop Assembly Page A-21
14 9102167 8 Bushing, Belt Guide
15 9102169 1 Shaft, 0.75" OD x 22.38" Lg.
16 9102174RA 1 Motor Assembly, Right, BK760 Page A-24
17 9102300A 1 Roller Assembly, Belt Tensioner Page A-33
18 9102667A 1 Belt Set, Transport, BK760
19 9102689A 1 Tabletop, Middle Plate Assembly Page A-40
20 9102773 8 Screw, Thumb, 8-32 UNC x 3/8" LG

Figure A-14: Tabletop Assembly, Right, BK760 (9102067RA)

2

19

2
4

7
8

17

1

13

1

16

1

1

20

8

5
8

14

8

4

11

2

3

12

2
4

7
8

18

1

10

1

15

1

8
2

3

12

1
1

6
1

4
2

9
4

12

2

8
2

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-21

Table A-15: Frame, Tabletop Assembly, BK760 (9102081A)

Item Part Number Quantity Description Reference

1 405520 16 Screw, BHCS, 1/4-20 UNC x 3/8"

2 405540 8 Screw, BHCS, 1/4-20 UNC x 5/8"

3 405550 16 Screw, BHCS, 1/4-20 UNC x 3/4"

4 436315 4 Pin, Dowel, 1/4" OD x 1-1/2" Lg.

5 9101126 4 T-Nut, 1/4-20 UNC, Double

6 9102081 2 Frame, Side, 1 x 3 x 50" Extrusion

7 9102082 2 Frame, Cross Member, 0.5 x 2.25 x 20"

8 9102301 4 Bracket, L-Shape, 1-7/8 x 2 x2"

Figure A-15: Frame, Tabletop Assembly, BK760 (9102081A)

6
2

4
4

1

3

5
4

16

16

8
4

6
2

4
4

7
2

2
8

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-22

Table A-16: Bracket, Encoder Assembly (9102171A)

Item Part Number Quantity Description Reference

1 405520 4 Screw, BHCS, 1/4-20 UNC x 3/8"

2 413510 3 Screw, BHCS, M3 x 10

3 9101126 2 T-Nut, 1/4-20 UNC, Double

4 9102171 1 Bracket, Encoder Mount

5 9102353 1 Helical Coupling, 3/8, ½ ID, 1 OD

Figure A-16:

Bracket, Encoder Assembly (9102171A)

4
1

5
1

1
4

2
3

3
2

ENCODER NOT INCLUDED WITH KIT

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-23

Table A-17: Motor Assembly, Left, BK760 (9102174LA)

Item Part Number Quantity Description Reference

1 116301 1 Pulley, 18LB075 x 3/4"

2 120326 1 Belt, Timing, 240L075

3 405560 4 Screw, BHCS, 1/4-20 UNC x 7/8"

4 428288 4 Screw, SHCS, 1/4-28 UNF x 2 3/4"

5 439010 4 Lockwasher, 1/4" I.D.

6 440010 4 Washer, 1/4" ID

7 609001 1 Shrink Wrap, 1/4" I.D., 1" Long

8 9100361 2 T-Nut, 1/4-20 Triple

9 9100715 1 Plug, Mate'N'Lock, 3-pin
10 9100738 3 Socket, Contact brass, Pre-Tin
11 9102073 1 Mount Block, Drive Motor
12 9102168 4 Spacer, Drive Motor Mount
13 9102174 1 Motor, DC, 1/4 HP, 500 RPM
14 9102748A 1 Cable, Motor Extension

Figure A-17: Motor Assembly, Left, BK760 (9102174LA)

13

1

3
4

5
4

6

4

CUT CABLE TO 6" IN LENGTH

8
2

4
4

11
1

12

4

Colour

Blue

Brown

Green/Yellow

12

VIEW A

2
1

3

9100716 Pin

1
2
3

1
1

Function

A+

A-/F-

Ground

7
1

10

3

9
1

VIEW A

14

1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-24

Table A-18: Motor Assembly, Right, BK760 (9102174RA)

Item Part Number Quantity Description Reference

1 116301 1 Pulley, 18LB075 x 3/4"

2 120326 1 Belt, Timing, 240L075

3 405560 4 Screw, BHCS, 1/4-20 UNC x 7/8"

4 428288 4 Screw, SHCS, 1/4-28 UNF x 2 3/4"

5 439010 4 Lockwasher, 1/4" I.D.

6 440010 4 Washer, 1/4" ID

7 609107 3 Terminal, Fork, 22-16 AWG, #4, Red

8 9100361 2 T-Nut, 1/4-20 Triple

9 9102073 1 Mount Block, Drive Motor
10 9102168 4 Spacer, Drive Motor Mount
11 9102174 1 Motor, DC, 1/4 HP, 500 RPM

Figure A-18: Motor Assembly, Right, BK760 (9102174RA)

11
1

3
4

5
4

6
4

2

1

1
1

7
3

7
3

8
2

7

4
4

10

4

9
1

3

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-25

Table A-19: Terminal Block Assembly, TB-1, BK760 (9102178A)

Item Part Number Quantity Description Reference

1 606030 58” Cable, #18-3 - Unshielded

2 606360 10” Wire, #10, Green/Yellow Hookup

3 609115 1 Terminal, Ring, 1/4", 10-12 AWG, Non-Insulate

4 615003 6 Terminal Block, M10/10, Grey, 10mm 7.5 A

5 615006 2 Jumper Bar, BJM10

6 615012 3 End Section, FEM6, Grey, 2.5mm

7 615016 1 End Stop, BAM, 9.1mm

8 615018 2 Ground Block, M10/10.P, Green & Yellow

9 615021 5.5” T-Rail, DIN
10 615037 1 Marker Card, 1, Vertical
11 615038 1 Marker Card, 2, Vertical
12 615039 2 Marker Card, 3, Vertical
13 615041 2 Marker Card, 4, Vertical

Figure A-19: Terminal Block Assembly, TB-1, BK760 (9102178A)

2
1

PLACE MARKER CARDS AS SHOWN

2

33

4

1

4

4
6

4
6

4
6

4
6

7

1

9
1

12
6
3

2

6
3

13

2

5
2

4
6

4

6

6
3

3
1

8
2

11

1

10

1

5
2

1
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-26

Table A-20: Infeed Mounting Rail Assembly – Optional (9102181A)

Item Part Number Quantity Description Reference

1 212300 1 Left Material Guide
2 212301 1 Right Material Guide
3 402575 2 Screw, BHCS, 6-32 UNC x 1 ¼”
4 404020 4 Screw, FHCS, 10-32 UNF x 3/8”
5 405530 1 Screw, BHCS, ¼-20 UNC x ½”
6 405550 4 Screw, BHCS, ¼-20 UNC x ¾”
7 9100440 2 Brake Kit, 10 Series
8 9102170 1 Bracket, Jam Switch Mount

9 9102180 2 Knob, Thumb, 6-32 UNC, 11/32 OD
10 9102181 1 Mounting Rail, Infeed Guides
11 9102296 2 Mounting Block, Outfeed Shaft
12 9102344 5 T-Nut, ¼-20 UNC, Single
13 9102597 2 Bracket, Side Guide
14 9102600 2 Knob, Thumb, Knurled, ¼-20 UNC
15 9102678A 1 Cable, Jam Switch, N.C., N.O.

Figure A-20: Infeed Mounting Rail Assembly – Optional (9102181A)

6
4

11

10

1

12

5

9
2

8
1

7
2

13

3
2

15

1

2

2

13
2

5
1

4
4

2

14

2

1

14

2

1
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-27

Table A-21: Monitor Mounting Tray Assembly (9102183A)

Item Part Number Quantity Description Reference

1 404520 8 Screw, BHCS, 10-32 UNF x 3/8"

2 406220 2 Screw, SHCS, 5/16-18 UNC x 3/8"

3 9102183 1 Monitor Mounting Tray

4 9102184 1 Keyboard Mounting Tray

5 9102232 2 Frame, Monitor Mount Leg

6 9102280 1 Support, Monitor Tray Mount

Figure A-21: Monitor Mounting Tray Assembly (9102183A)

1

8

2
2

3

1

6
1

1
8

4
1

1

8

5
2

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-28

Table A-22: Cover, Front Panel Assembly (9102185A)

Item Part Number Quantity Description Reference

1 420008 1 Nut, 10-32 UNF

2 439008 1 Lockwasher, #10, External Tooth

3 603120 1 Switch, Green Push Button

4 603121 1 Switch, Red Mushroom Push Button

5 603122 1 Switch, 2 Position Rotary Knob

6 603125 3 Switch, Locking Collar

7 603126 1 Block, N.O. Contact, Green

8 603127 2 Block, N.C. Contact, Red

9 606038 3 Wire, #22, White (7" Long)
10 606039 2 Cable, #14-2, Shielded, BK/RD (20" Long)
11 609110 4 Connector, Push-on, Blue
12 609114 1 Terminal, Ring, #10, 12-10 AWG, Non-Insulate
13 609530 2 Connector, Push On, Red
14 613002 2 Knob, 36mm, Skirted
15 9101305 1 Hole Plug, 1/2" dia.
16 9102185 1 Cover, Front Panel, BK760
17 9102205 1 Circuit Breaker Switch, 15 A, 2 Pole
18 9102246 17” Wire, Green/Yellow Stripe, #18 Gauge
19 9102422 1 Switch, Rocker, 125VAC/4A, 250VAC/2A
20 9102651A 1 Cable, Front Panel Controls
21 9102673A 1 Cable, Conveyor Pot
22 9102674A 1 Cable, Base Pot

Figure A-22: Cover, Front Panel Assembly (9102185A)

19

1

15

1

16

1

13

2

3
1

5

1

14

4

2

1

22

1

6
3

7
1

8
2

9
3

20

1

8
2

9
3

9
3

17

1

11

4

10

2

12

1

2
1

21

1

1
1

18
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-29

Table A-23: Terminal Block Assembly, TB-2, BK760 (9102200A)

Item Part Number Quantity Description Reference

1 606020 21” Wire, #18, Black, Hookup

2 606020 8” Wire, #18, Black, Hookup

3 606020 17” Wire, #18, Black, Hookup

4 606020 2 x 2” Wire, #18, Black, Hookup

5 606029 24” Wire, #18, White, Hookup

6 606029 8” Wire, #18, White, Hookup

7 606029 17” Wire, #18, White, Hookup

8 606029 12” Wire, #18, White, Hookup

9 606030 25” Cable, #18-3 - Unshielded
10 609107 8 Terminal, Fork, 22-16 AWG, #4, Red
11 610102 2 Relay, 12 VDC
12 615000 3 Terminal Block, M4/6.N, Blue, 6mm
13 615003 6 Terminal Block, M10/10, Grey, 10mm 7.5 A
14 615004 2 Relay Base
15 615006 2 Jumper Bar, BJM10
16 615012 3 End Section, FEM6, Grey, 2.5mm
17 615016 1 End Stop, BAM, 9.1mm
18 615018 1 Ground Block, M10/10.P, Green & Yellow
19 615021 9” T-Rail, DIN
20 615023 2 End Section, FEM13U
21 615024 2 Fuse Holder, MU10/13.SF.1, 10mm 16 A 60
22 615031 2 Marker Card, L1, Vertical
23 615032 2 Marker Card, L2, Vertical
24 615037 1 Marker Card, 1, Vertical
25 615038 1 Marker Card, 2, Vertical
26 646001 1 Fuse, 5A, 5 x 20 mm
27 646002 1 Fuse, 10A, 5 x 20 mm
28 9102650A 1 Cable, Relay Power

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-30

Figure A-23: Terminal Block Assembly, TB-2, BK760 (9102200A)

1

18

6

13

6

13

3

16

1

25

6

13

6

13

6

13

6

13

3

12

3

12

3

12

2

14

2

21

1

2

2

20

2

21

4

2

1

26

16

2

11

1

1

22

2

15

3

2

15

3

16

2

8

10

1

24

8

10

2

23

1

7

1

8

8

10

2

20

1

3

2

14

1

27

1

17

1

19

2

1

9

11

1

6

8

1

5

8

10

10

8

10

1

28

4

2

2
1L2

L2L1L1

Place marker cards as shown

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-31

Table A-24: Cover, Rear Panel Assembly (9102201A)

Item Part Number Quantity Description Reference

1 401310 10 Screw, PHMS, 4-40 UNC x 1/4"

2 420008 1 Nut, 10-32 UNF

3 439008 1 Lockwasher, #10, External Tooth

4 606360 10” Wire, #10, Green/Yellow Hookup

5 606601A 1 Cable, Shaft Encoder Extension

6 609114 1 Terminal, Ring, #10, 12-10 AWG, Non-Insulate

7 9100465 1 Connector, Female, 12-Pin, BLA12

8 9102201 1 Cover, Rear Panel, BK760

9 9102433A 3 Cable, Photocue Receptacle Assembly
10 9102590 1 Cover, 25 Pin Receptacle Cutout

Figure A-24: Cover, Rear Panel Assembly (9102201A)

9100465 Pin 9102433A CYCLE

1
2
3
4
5
6
7
8

9
10
11
12

9102433A JAM

-

-

-

-

-

-

-

-

-

-

White

Red

-

-

-

-

-

-

-

Red
White
Black

-

-

9102433A PHOTO

-

-

-

-

Red
White
Black

-

-

-

-

-

606601A

White

Green

Black

-

-

-

-

-

-

-

-

9102640A CYCLE

+12VRed

Enc+

Enc-

Gnd

+12V

Photo1

Gnd
+12V
Cycle

Gnd

Jam I/P

Gnd

1

10

9
3

5

1

12

7
1

10

1

1

1

10

8
1

6
1

3
1

4
1

2
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-32

Table A-25: Outfeed Roller Assembly (9102296A)

Item Part Number Quantity Description Reference

1 100314 1 Outfeed Roller Shaft
2 106182 2 Pressure Roller
3 203302 2 Outfeed Roller Arm
4 405250 2 Screw, SHCS, 1/4-20 UNC x 3/4"
5 405550 4 Screw, BHCS, 1/4-20 UNC x 3/4"
6 416170 2 Shoulder Bolt, 3/8" x 1" (5/16-18)
7 500020 4 Bearing, R6, 3/8 ID
8 505384 2 Flange Bushing, 3/8 ID x ½ OD x ½ LG
9 9102296 2 Mounting Block, Outfeed Shaft

10 9102344 4 T-Nut, 1/4-20 UNC, Single

Figure A-25: Outfeed Roller Assembly (9102296A)

5

8
2

1
1

4

9
2

3
2

2
2

4
2

5
4

7
4

3

10

4

2

6

2

2
2

10

4

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-33

Table A-26: Roller Assembly, Belt Tensioner (9102300A)

Item Part Number Quantity Description Reference

1 405550 8 Screw, BHCS, 1/4-20 UNC x 3/4"
2 405885 2 Screw, SHSS, 1/4-20 UNC x 2"
3 500055 2 Bearing, UBR-204-12S, 3/4" ID
4 9100361 4 T-Nut, 1/4-20 Triple
5 9102175 1 Shaft, 0.75" OD x 17.94" Lg.
6 9102300 2 Mounting Block, Belt Tensioner
7 9102357A 1 Roller, 2.84" OD x 13.75", Bearing Mounted

Figure A-26: Roller Assembly, Belt Tensioner (9102300A)

3
2

7
1

2
2

5

1

1
8

4
4

6
2

3
2

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-34

Table A-27: Leveling Leg Assembly (9102320A)

Item Part Number Quantity Description Reference

1 9102318 1 Rod, 3/4-10 UNC x 6", Leveling Leg
2 9102319 1 Base Foot, 60mm, Fixed

Figure A-27: Leveling Leg Assembly (9102320A)

INCLUDED WITH LEG

1
1

2
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-35

Table A-28: Cover, Controller I/O (9102645A)

Item Part Number Quantity Description Reference

1 615322 2 Female Screwlock, 4-40 UNC
2 9102645 1 Cover, Computer Leg Mount Cutout
3 9102733A 1 Cable, Controller I/O Receptacle, 18"

Figure A-28: Cover, Controller I/O (9102645A)

1
2

2
1

3
1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-36

Table A-29: Base Cabinet Assembly, BK760 (9102684A)

Item Part Number Quantity Description Reference

1 343016 4 Jam Nut, 3/4-10 UNC
2 401310 6 Screw, PHMS, 4-40 UNC x 1/4"
3 404510 12 Screw, BHCS, 10-32 UNF x 1/4"
4 420010 18 Nut, 1/4-20 UNC
5 439007 1 Lockwasher, 1/4", External Tooth
6 439010 16 Lockwasher, 1/4" I.D.
7 440010 16 Washer, 1/4" ID
8 600005 2 DC Controller, 90 VDC

9 615026 4 Flexible Grommet Edging (8.3" Long)
10 640301 2 Diode, 1N4004
11 640302 2 Metal Oxide Varistor, 250 VAC
12 803530 4 Swivel Caster, 4"
13 9100829A 1 Blower Assembly, 40 CFM Page A-10
14 9102064A 1 Cabinet, BK760
15 9102068 16 Bolt, Carriage, 1/4-20 UNC, 3/4" LG.
16 9102177 2 Bushing, Snap-In
17 9102178A 1 Terminal Block Assembly, TB-1, BK760 Page A-25
18 9102200A 1 Terminal Block Assembly, TB-2, BK760 Page A-29
19 9102320A 4 Leveling Leg Assembly Page A-34
20 9102358A 1 Cable, IEC Receptacle
21 9102360 1 Lock, IEC Connector Plug
22 9102363 2 Bushing, Snap-In, 1-5/16" I.D.
23 9102380 1 Board, Base Control
24 9102417 1 Power Supply, Switching, 12VDC/1.7A
25 9102422A 1 Cable, Output, 12VDC Power Supply
26 9102565A 1 Cable, Input, 12VDC Power Supply
27 9102672A 1 Cable, Stack Pot

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-37

Figure A-29: Base Cabinet Assembly, BK760 (9102684A)

13

1

9

22

2

24

1

2
6

25

1

18

1

3

12

16

2

26

1

3

12

11
2

4

10

2

A

3
12

4X, DETAIL A

SCALE 3:1

8
2

23

1

3

12

14

1

15
16

1
4

19

4

6

16

4

18

17

1

5

1

22

2

16

2

27

1

12

4

7

16

4

18

4

18

2
6

21
1

20

1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-38

Table A-30: Base Assembly w/Controller, BK760 (9102685A)

Item Part Number Quantity Description Reference

1 401350 4 Screw, PHMS, 4-40 UNC x 3/4"

2 403510 2 Screw, BHCS, 8-32 UNC x 1/4"

3 404510 10 Screw, BHCS, 10-32 UNF x 1/4"

4 406250 2 Screw, SHCS, 5/16-18 UNC x 3/4"

5 413506 4 Screw, BHCS, M3 x 6

6 439015 2 Lockwasher, 5/16 I.D.

7 606322 1 Cable, Cordset, 10A/125VAC, 90”, IEC

8 606361A 1 Cable, Floppy Drive Ribbon

9 609300 2 Ribbon Cable Tie Mount
10 614009A 1 Cable, Floppy Drive Power
11 614306A 1 Cable, CDROM Ribbon
12 614601A 1 Cable, Jet Drive I/O
13 615026 7” Flexible Grommet Edging
14 803600 1 Floppy Drive, 3 1/2, Black
15 803601 1 CD-ROM Drive, Black
16 9100004 1 Floppy Cable Assembly
17 9100194A 1 Data Path Card Assembly Page A-8
18 9100343A 1 Fan Assembly (12 VDC) Page A-9
19 9101655 1 Filter, 12 VDC Fan
20 9102070 1 Computer Chassis Support Stand
21 9102080 1 Bracket, CD-ROM Mount
22 9102684A 1 Base Cabinet Assembly, BK760 Page A-36
23 9102697 1 Mounting Bar, Ribbon Cables
24 9102711 8 Screw, PHMS, 6-32 UNC x 3/8"
25 9102776A 1 Computer Chassis Assembly, Celeron P4 Page A-41
26 9103361A 1 Power Supply Assembly, HP Page A-42

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-39

Figure A-30: Base Assembly w/Controller, BK760 (9102685A)

SET COMPUTER POWER

SUPPLY TO 230 VAC

23

1

25

1

9
2

24

8

24

5
4

10

1

3

10

8

21

1

13

1

24

8

4

2

6
2

20

1

7
1

26

1

17

1

3

10

2
2

12

1

1

3

10

19

1

4

18

1

16

1

11

1

15

1

8
1

14

1

3

10

Buskro Ltd. BK760 / BK76IB Inkjet

22

1

Appendix A Assembly Drawings Page A-40

Table A-31: Tabletop, Middle Plate Assembly (9102689A)

Item Part Number Quantity Description Reference

1 402310 2 Screw, PHMS, 6-32 UNC x ¼"

2 403510 2 Screw, BHCS, 8-32 UNC x ¼"

3 404510 12 Screw, BHCS, 10-32 UNF x ¼"

4 405040 4 Screw, FHCS, ¼-20 UNC x 5/8”

5 444004 2 Clamp, Hose, Gear Type, 9/16 x 1 ¼”

6 802601 40” Tubing, Vacuum, Grey PVC

7 9101414 1 Vacuum Hose Flanged Fitting

8 9102689 1 Tabletop, Middle Plate, BK760

9 9102690 4 Grommet, Rubber, 11/16 O.D.
10 9102693 1 Plate, Finger Guard
11 9102694 4 Shaft, Tabletop Mount
12 9102746 1 Vacuum Tray

Figure A-31: Tabletop, Middle Plate Assembly (9102689A)

10

1
1
2

4
4

11

4

9

12

1

2
2

7

6

5
2

NOTE:
USE SILICON TO SEAL THE GAP ON BOTH ENDS OF THE VACUUM TRAY.
IF ASSEMBLY IS USED ON A LEFT SYSTEM, THE FINGER GUARD (9102693) MUST BE

ASSEMBLED ON THE OPPOSITE END OF THE TABLETOP.

1

1

4

11

4

9
4

8
1

3

12

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-41

Table A-32: Computer Chassis Assembly, Celeron P4 (9102776A)

Item Part Number Quantity Description Reference

1 402310 11 Screw, PHMS, 6-32 UNC x 1/4"
2 402320 4 Screw, PHMS, 6-32 UNC x 3/8"
3 404310 6 Screw, PHMS, 10-32 UNF x 1/4"
4 420008 8 Nut, 10-32 UNF
5 426301 4 Hard Drive Rubber Mount
6 439006 4 Lockwasher, No.6
7 439009 8 Lockwasher, No. 10
8 440005 4 Washer, #6 ID

9 440008 8 Washer, #10 ID
10 600333 1 Hard Drive, IDE
11 713314 1 Hard Drive Mount
12 713318 1 Computer Power Supply Bracket
13 806600 1 Software, Windows (Not Shown)
14 9100236 1 Controller Chassis
15 9100239 1 Hard Drive Mount Bracket
16 9101863 1 Power Supply, 12V, ATX
17 9101864 1 Card, Video, AGP
18 9101932 1 Memory, 256 MB DDR
19 9101971 1 Software, Compose (Not Shown)
20 9102308 1 Motherboard, P4B533, Socket 478 S/N
21 9102776 1 CPU, Celeron P4, Socket 478

Figure A-32: Computer Chassis Assembly, Celeron P4 (9102776A)

2
4

6
4

8
4

5
4

15

3
6

7
8

4
8

16

1

3
6

11

12

1

1

9
8

1

11

1

10

1

4
8

7
8

9
8

1

11

1

11

17

1

18

1

21

1

20

1

1

11

14

1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix A Assembly Drawings Page A-42

Table A-33: Power Supply Assembly, HP (9103361A)

Item Part Number Quantity Description Reference

1 401010 8 Screw, FHCS, 4-40 UNC x ¼”

2 402310 4 Screw, PHMS, 6-32 UNC x ¼”

3 9101931 2 Rivet, Plastic

4 9102362 4 Hex Spacer, 6-32 UNC x ¾”

5 9102418 1 Power Supply, Switching, 5.1VDC, 8A

6 9102419 1 Power Supply, Switching, 28V/1.8A

7 9102907 1 Board, HP Power Supply

8 9103361 1 Chassis, HP Power Supply

Figure A-33: Power Supply Assembly, HP (9103361A)

8
1

7

1

3
2

5

2
4

4

6
1

4

1

1
8

Buskro Ltd. BK760 / BK76IB Inkjet

Electrical Drawings

B.0 Electrical Drawings

Appendix B

List of Figures

Figure B-1: Unit, BK760, Electrical Schematic (BK760AE).........................................B-1

Figure B-2: Unit, BK760, Wiring Diagram – Page 1/5 (BK760AC).............................B-2

Figure B-3: Unit, BK760, Wiring Diagram – Page 2/5 (BK760AC).............................B-3

Figure B-4: Unit, BK760, Wiring Diagram – Page 3/5 (BK760AC).............................B-4

Figure B-5: Unit, BK760, Wiring Diagram – Page 4/5 (BK760AC).............................B-5

Figure B-6: Unit, BK760, Wiring Diagram – Page 5/5 (BK760AC).............................B-6

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix B Electrical Drawings Page B-1

Figure B-1: Unit, BK760, Electrical Schematic (BK760AE)

Front Panel Controls

JB8 - Upstream Connector (37 pins)

J6 - 7 (Remote Stop from upstream equipment)

J6 - 8 (Remote Stop from upstream equipment)

J6 - 9 (Remote Start from upstream equipment)

J6 - 10 (Remote Start from upstream equipment)

J6 - 11 (Remote Stop to upstream equipment)

J6 - 12 (Remote Stop to upstream equipment)

J6 - 14 (Remote Start to upstream equipment)

J6 - 15 (Remote Start to upstream equipment)

J6 - 19 (Base+ signal to upstream equipment)

J6 - 20 (Base- signal to upstream equipment)

J6 - 34 (Master+ signal to upstream equipment)

J6 - 35 (Master- signal to upstream equipment)

J6 - 36 (To an upstream friction feeder)

J6 - 37 (To an upstream friction feeder)

JB3 - Feeder Connector (14 pins)

Jx - 8 (To an upstream friction feeder)

Jx - 9 (To an upstream friction feeder)

JB4 - Downstream Connector (57 pins)

J7 - 7 (Remote Stop to downstream equipment)

J7 - 8 (Remote Stop to downstream equipment)

J7 - 9 (Remote Start to downstream equipment)

J7 - 10 (Remote Start to downstream equipment)

J7 - 11 (Remote Stop from downstream equipment)

J7 - 12 (Remote Stop from downstream equipment)

J7 - 13 (Remote Start from downstream equipment)

J7 - 14 (Remote Start from downstream equipment)

J7 - 19 (Follow+ signal from downstream equipment)

J7 - 20 (Follow- signal from downstream equipment)

J7 - 29 (Switched +12 VDC for Heater Table Control)

J7 - 30 (Ground for Heater Table Control)

J7 - 34 (Master+ signal from downstream equipment)

J7 - 35 (Master- signal from downstream equipment)

J3 - 1 (to Conveyor Motor)

J3 - 2 (to Conveyor Motor)

J3 - 3 (Ground)

J3 - 4 (Jumpered to Pin 6 in Conveyor)

J3 - 5 (not connected)

J3 - 6 (Stop from Conveyor)

J3 - 7 (Stop from Conveyor)

JB1

(On Rear Panel)

1

11

Control

Power
Switch

21

2

(On Front Panel)

1

1

100 - 230 VAC

(see Notes)

2

GND

Notes:

11

Base
Power
Switch

21

2

1. Power Supplies:

+5 VDC is used for the HP Printheads
+12 VDC is used for all relays, the encoder
and the photoeye.
+ 28 VDC is used for the HP Printheads

2. 115 VAC/230VAC Operation:

The machine is normally shipped for
200 - 230 VAC operation. To reconfigure
The machine for 100 - 115 VAC
operation, the blower pump motor must
be rewired as indicated on the blower.
In addition, the computer power supply
must be switched to the proper setting
for the slide switch on the side of the
power supply.
No other changes are required.

3. BK760 and BK76IB Differences:

The BK760 is shown here. The BK76IB
is identical except it does not include the
computer or the +5 and +28 VDC power
supplies.

Front

Front

Panel

Panel

Start

HP Printhead
Power
Connector(s)

3

12

22

12

22

L1

Machine

Motor

L1

F1

3A

L1

F2
2A

3

3

M

1N

blk

wh

M

Blower

Pump

Contactor

(On Front Panel)

4004

3

(+Arm)4(-Arm)

5

Main

6

K1-1

(Hi)

3

Production

Pot

7

(W)

8

(Lo)

Controller

Dart

Speed

1

(L1)

2

(L2)

(On Front Panel)

4

Contactor

Main

Stack Relay

(On Bracket*)

Stack PotMain Pot

6

K1-2

(Hi)

7

(W)

8

(Lo)

(+Arm)

(-Arm)

Dart

Speed

Controller

3

4

1

(L1)

2

(L2)

4004

1N

6

2

K2-2

6

4

+28 V

+5 V

0 V

+5 V

+5 VDC

0 V

+28 V

+28 VDC

4

4

0 V

+12 V

+12 VDC

0 V

Control

Computer

Computer

Monitor

8

Contactor

Main

K1

7

8

Stack

Relay

K2

7

+12 V

Encoder
Connector

Photoeye
Connector

J6 - Connection to

Power Supply

3

2

0 V

1

J9 - Connection to

Control Computer

4

J5 - Connection to Power Relays

3

2

1

+12 V
Enc +
Enc ­Gnd

+12 V
Photo 1
Gnd

Stop

Switch

Switch

123 4

J8 - Connection to Front Panel Controls

Control

9102380A

J10 - Connection to peripheral sensors

12

34567

Run/Jog
Selector

R

J

Base

Board

8 9 10 11 12

Feeder
Disable
Switch

E

D

5

Gnd

Jam I/P

Gnd

Cycle

+12 V

J2 - Connection to Upstream Equipment

Feeder

Friction

J4 - Run

Enable to

J1 - Connection to Downstream Equipment

Speed Control Board

J3 - Connection to optional

J7

from

Conveyor

J7 - Stop I/P

Jam Switch
Connector

Cycle
Connector

1
2
3
4
5
6
7
8
9

10

11
12
13
14

J4

1

2

1

2

3

4

5

6

7

8

9
10

11
12

13
14

J3

1

Follow+ to Speed Control Board

2

Follow- to Speed Control Board

3

Master+ to Speed Control Board

4

Master- to Speed Control Board

5

Encoder+ to Speed Control Board

6

Encoder- to Speed Control Board

7

Photo1 to Speed Control Board

8

Ground

1

2

JB5 - Connection to BK16XX Conveyor

Conveyor Speed

Transport Speed

L2

L2

L2

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix B Electrical Drawings Page B-2

Figure B-2: Unit, BK760, Wiring Diagram – Page 1/5 (BK760AC)

SEE PAGE 3

SEE PAGE 3

Note: Cut pin 1 and 4

from power supply

CABLE #1, 9102422A

SEE PAGE 3

BK

RD

2

3

12VDC SWITCHING

POWER SUPPLY

BK

1

9102417

Note: Cut pin 2 and 3

from power supply

CABLE #3, 606030

SEE PAGE 3

WH

4

CABLE#4, 9102650A

CABLE #2, 9102565A

Terminal Block Assembly, TB-2, BK760, 9102200A

RD

K

B

GN
WH

8

7

56

K1

F1

3A

3

4

2

1

WH

BK

F2

2A

BK

WH

8

7

56

K2

3

4

2

1

RD

BK

BK

BK

BK

WH

L1

L2

L1

L2

BK

RD

WH

BK

WH, 18AWG

WH

RD

G

21

RD

DART CONTROLLER. 600005

(MOTOR SPEED)

640302

640301

L

A/F+A

+FNLOW

HI

DART CONTROLER, 600005

(CONVEYOR SPEED)

640302

640301

+AL

A/F

BK

WH

BK

+FNLOW

RD

HI

WH

RD

BK

CABLE #5A, 9102418A
FOR RIGHT MACHINE

SEE PAGE 4

CABLE #32A, 9102728A

FOR LEFT MACHINE

CABLE #6, 606030

CABLE#9, 9102673A

CABLE#8, 606039

CABLE#7, 606039

GN/YE, 10AWG

STOP

RD

WH

GN

RD

BK

1

RD

BK

CABLE#4, 606039

BK

WH

RD

BK

RD

2

WH

CABLE#10, 9102674A

BASE

CONVEYOR

POWER

CABLE#7, 9102651A

FEEDER ENABLE

BN

WH

START

BK

3

4

WH

JOG/RUN

WH

FRONT PANEL ASSEMBLY, 9102185A

This drawing shows the base to be wired to 200-230V were ” L1” and “L2” are used. For 100-115V machines the marker cards should show “L” and “N”.

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix B Electrical Drawings Page B-3

Figure B-3: Unit, BK760, Wiring Diagram – Page 2/5 (BK760AC)

Note: Cable #12, #15 and assembly 9102174LA shown
are for left machine wiring

Terminal Block Assembly, TB-2, BK760, 9102200A

8

7

56

K1

3

4

2

1

CABLE#14, 606034

F1 F2

3A

2A

8

7

56

K2

3

4

2

1

BK

MOTOR ASSEMBLY, LEFT

9102174LA

CABLE#15, 9102748A

CABLE#14, 606034

RD

DART CONTROLLER., 600005

N

L

BN

WH

BK

(MOTOR SPEED)

+F

A/F+A

BU

LO

WHI

WH

BK

L1

L1

L2

WH

RD

GN

G

21

L2

GN/YE

DART CONTROLLER, 600005

(CONVEYOR SPEED)

+ALA/F

MOTOR ASSEMBLY, RIGHT

+FNLOWHI

9102174RA

CABLE#12, 9102748A

BN

BU

GN

3

3

RD

1

1

WH

BK

CABLE#13, 9102672A

STACK POT

BLOWER ASSEMBLY, 9100829A

This drawing shows the base to be wired to 200-230V were ” L1” and “L2” are used. For 100-115V machines the marker cards should show “L” and “N”.

Buskro Ltd. BK760 / BK76IB Inkjet

RD

BK

WH

Appendix B Electrical Drawings Page B-4

Figure B-4: Unit, BK760, Wiring Diagram – Page 3/5 (BK760AC)

CABLE#18, 9102358A

CABLE#16, 606039

CHASSIS GROUND STUD

NOTE: CABLE#19 IS CUT BEFORE

WIRING TO TERMINAL BLOCK

GN

CABLE #3, 606030

RD

9102178A

TB-1

GN / YE, 606360

CABLE#19, 606322 -

Not used on BK76IB

GN

POWER SUPPLY ASSEMBLY, HP,

9103361A - Not used on BK76IB

SEE PAGE 1

BK

BU

BN

BK

RD

33

BK

WH

4

RD

4

BK

1
2

WH

RD

G
G

SEE PAGE 1

CABLE #1, 9102422A

CABLE #4, 9102650A

WH
GN

BOARD, BASE CONTROL ASSEMBLY

J6- POWER

1

RD

BK

J10-SENSOR INPUTS

RD

RD

BK

GN

WH

9102380A

1

BK

RD

WH

BKWHBK

WH

RD

J5-RELAY

BK

1

BN
GN
RD
WH

CONTROLS

BK

J8-FRONT PANEL

CABLE #7, 9102651A

1

SEE PAGE 1

SEE PAGE 1

HP POWER SUPPLY BOARD

CABLE#17, 606039

GN / YE, 606360

GN

BK

13
LN

GND

5VDC SWITCHING

POWER SUPPLY

9102418

WH

GN

BK

WH

13
LN

GND

28VDC SWITCHING

POWER SUPPLY

9102419

NOTE: ALL WIRES SHOWN
TERMINATE ON HP POWER

SUPPLY BOARD

CABLE#21, 606601A

ENCODER ASSEMBLY,

9100188A

Not part of BK76IB

WH

BK

RD

GN

1234

WH

/BN

RD

WHBK

NOTE: CUT PIN 3 & 4

AS SHOWN

RD

BK

NOT USED ON BK76IB

ONLY ON BK760

RD

BK

61

BK

POWER SUPPLY WIRING

RD

61

61

43

RD

BK

NOTE: CUT PIN 1 & 6

AS SHOWN

CABLE#22, 9102433A

123

CABLE#23, 9102433A

123

CABLE#24, 9102433A

123

PHOTO CYCLE JAM

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix B Electrical Drawings Page B-5

Figure B-5: Unit, BK760, Wiring Diagram – Page 4/5 (BK760AC)

UPSTREAM AND DOWNSTREAM WIRING FOR RIGHT MACHINE

CABLE#26, 9102419A

JB4

JB5

CABLE#5A, 9102418A

SEE PAGE 1

JB1

4
433

1
2

G

G

CABLE#5C, 9102418A

TB-1, 9102178A

UPSTREAM AND DOWNSTREAM WIRING FOR LEFT MACHINE

CABLE#27, 9102417A

JB3

GN/BK

GN/WH

RD/BK

RD/WH

WH/BK

RD/BK

GN/BK

GN/WH

RD/WH

WH/BK

BK/WH

OG/BK

BU/BK

CABLE#5B, 9102418A

J1- DOWNSTREAM

BOARD, BASE CONTROL ASSEMBLY

J7- CONVEYOR

BK RD

1

CABLE#29, 9102730A

WH

GN

RD

OG

BU

BK

1

9102380A

BK/WH

OG/BK

BU/BK

J2- UPSTREAM

WH

GN

RD

OG

BU

BK

1

WH

BK

1

J4-FEEDER

CABLE#28, 9102421A

JB8

JB3

JB8

JB1

TB-1, 9102178A

2
211

X

Y

G

G

TB-1

9102178A

CABLE#30, 9102727A

GN/WH

RD/WH

BK

1

RD

CABLE#32C, 9102728A

CABLE#31, 9102729A

GN/WH

GN/BK

BK/WH

RD/WH

OG/BK

RD/BK

GN/BK

BK/WH

WH/BK

OG/BK

BU/BK

J1- DOWNSTREAM

BOARD, BASE CONTROL ASSEMBLY

CABLE#32B, 9102728A

WH

RD

GN

OG

BU

BK

1

9102380A

BU/BK

J2- UPSTREAM

RD/BK

WH/BK

WH

GN

RD

OG

BU

BK

1

WH

BK

1

J4-FEEDER

JB4

JB5

CABLE#32A, 9102728A

SEE PAGE 1

Buskro Ltd. BK760 / BK76IB Inkjet

Appendix B Electrical Drawings Page B-6

Figure B-6: Unit, BK760, Wiring Diagram – Page 5/5 (BK760AC)

TB-1

9102178A

KEYBOARD, 9102288

BK

WH

GN

BK

33

WH

4
4

1
2

GN

G

CABLE #33

CABLE #34

Monitor

BOARD, BASE CONTROL ASSEMBLY

9102380A

CABLE #35

FLOPPY DRIVE, 3 1/2"

BLACK, 803600

CABLE #38, 606361A

CABLE #36, 614601A

TO 12VDC ON

9102196A

TO FDC

CONTROLLER

ON COMPUTER

SECONDARY

IDE ON

COMPUTER

TO

CABLE #40, 614009A

CABLE #39, 614306A

CD-ROM DRIVE, BLACK,

803601

CABLE #37, 9100004

CABLE #41, 9100199A

REAR COVER, 9102201A

Buskro Ltd. BK760 / BK76IB Inkjet

Note: Set Switch on Power Supply to

230 VAC

CHASSIS ASSEMBLY, P4

9102196A