Buskro BK705 User Manual

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BK705 Ezejet Controller

Part No. 9104450 User’s Guide V1.1

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BK705 Ezejet Controller User’s Guide

Published by:

Buskro Ltd.

1738 Orangebrook Court, Unit #1 Pickering, ON, L1W 3G8 Canada Tel.: (905) 839-6018 Fax: (905) 839-6023

All Rights Reserved. No part of this book may be used or reproduced in any form or by any means, electronic or mechanical, or stored in a database or retrieval system, without prior written permission of Buskro Ltd. except in case of brief quotations embodied in critical articles or reviews. Making copies of any part of this book for any purpose other than your own personal use is a violation of copyright laws.

respecting the contents of this manual, including but not limited to implied warranties for the manual’s quality, performance, merchantability, or fitness for any particular purpose. Neither Buskro Ltd. nor its dealers or distributors shall be liable to the purchaser nor any other person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by this manual.

Manual History

Version Date Description ECO No.

1.0 06-Aug-07 Release of manual. N/A

1.1 02-Sep-08 Expanded Manual to include Atlas and Aurora 1088

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BK705 Ezejet Controller

Table Of

Contents

1.0 General Information.............................................................................1-0

1.1 Description ............................................................................................................ 1-1

1.1.1 Controller Stand (P/N BK705-ST)................................................................... 1-1

1.2 Specifications......................................................................................................... 1-3

1.2.1 Dimensions ...................................................................................................... 1-3

1.2.2 Approximate Weight Specifications................................................................ 1-5

1.2.3 Electrical Specifications .................................................................................. 1-5

2.0 Controller Components ........................................................................2-0

2.1 Atlas/Aurora Inkwell Module (IWM) ................................................................ 2-1

2.1.1 Atlas System Support Board (ASSB)..............................................................2-1

2.1.2 System Support Board CPU II (SSB CPU II).................................................. 2-2

2.1.3 Head Drive Circuit Board (HDC).................................................................... 2-4

2.1.4 Lung Vacuum................................................................................................... 2-5

2.1.5 Ink Supply Line................................................................................................ 2-6

2.1.6 Maintaining the Ink Line ................................................................................. 2-7

2.1.7 Replacing the Ink Bottle .................................................................................. 2-8

2.1.8 Peristaltic Pump Head...................................................................................... 2-8

2.1.9 Pressure Regulator.........................................................................................2-10

2.2 Apollo Ink Delivery Module (IDM) .................................................................. 2-11

2.3 Power Supply Module........................................................................................2-13

2.4 Field Connection Board ..................................................................................... 2-14

2.5 Datapath and Image Accelerator Card............................................................2-15

2.5.1 Image Accelerator Card Diagnostics.............................................................2-17

2.5.2 Firmware Updates.......................................................................................... 2-17

2.6 Optional Hardware............................................................................................. 2-19

2.6.1 Serial Card (P/N BK-COMM)....................................................................... 2-19

2.6.2 Expansion Board (P/N BK-EXP-1700)......................................................... 2-19

2.6.3 Image Accelerator Expansion Module (P/N BK-EXP-IAC)......................... 2-19

2.6.4 Tracking Board (P/N BK-TRACK-1700)...................................................... 2-19

2.7 Grounding ........................................................................................................... 2-21

3.0 Compose IQ............................................................................................3-0

3.1 Introduction .......................................................................................................... 3-1

3.2 Host/Client Mode.................................................................................................. 3-2

3.2.1 Client Mode ..................................................................................................... 3-2

3.2.2 Host Mode........................................................................................................ 3-2

3.3 OCR Mode............................................................................................................. 3-2

3.4 Selective Inserting Mode...................................................................................... 3-3

3.5 Compose IQ Dongle.............................................................................................. 3-3

3.6 Compose Software................................................................................................ 3-3

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3.6.1 Printhead Drivers............................................................................................. 3-4

3.6.2 Diagnostics Screen........................................................................................... 3-4

Appendix A – General Assembly Drawings

Appendix B – Ink Specific Assembly Drawings

Appendix C – Power Supplies Assembly Drawings

Appendix D – Electrical Drawings

Appendix E – Field Connection Board

Appendix F – Serial Communication

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General Information

1.0 General Information

Chapter 1

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Chapter 1 General Information Page 1-1

1.1 Description

The BK705 Ezejet Controller is an entry-level print system utilizing Compose IQ software. It is capable of supporting either Thermal Ink-Jet (TIJ) technology (Apollo or full-process color with the Apollo-4C) or Piezoelectric Ink-Jet technology (Atlas or Aurora). A summary of some of the capabilities of each controller type can be found in Table 1-1.

Table 1-1: Buskro Controller Summary

Support BK705 BK1705 BK1710 BK1720

Compose IQ Yes Yes Yes Yes

Tracking Option Capable Yes Yes Yes Yes

Combo Option Capable (e.g. Atlas & Apollo) No Yes Yes Yes

Max. inches Apollo (1 to 4” Printheads) 4” 8” 16” 16”

Max. # Apollo-4C Printheads 1 2 4 4

Max. # Atlas or Aurora Printheads 2 4 4 8

Max. inches of Atlas or Aurora Print 3” 4” 12” 24” Max. # Atlas or Aurora 1250 Printheads (1”) 2 4 4 8 Max. # Atlas or Aurora 2250 Printheads (2”) 2 2 4 8 Max. # Atlas or Aurora 3250 Printheads (3”) 0 0 4 8

Note: The maximum number of printheads or inches of print listed above are based on a

single technology application. These values may be different in combo applications.

1.1.1 Controller Stand (P/N BK705-ST)

The controller stand (Figure 1-1) provides a clean method of housing the BK705 components and options (Figure 1-2). It is optional for Apollo systems, but mandatory for all other technologies. It is also supported on four caster wheels to easily move the whole controller around. It can house the computer module, a separate power supply module, an Ink Delivery unit, and computer peripherals such as the monitor, keyboard, and trackball. For increased flexibility and comfort, the stand also provides the ability to set the height of the monitor as well as the position of the keyboard by adjusting it along the aluminum extrusion rails. This can be done by loosening the mounting screws, repositioning the monitor or keyboard tray, and retightening. A description of the range of adjustment can be seen in Section 1.2.

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Figure 1-1: BK705 Controller Stand (P/N BK705-ST)

Figure 1-2: BK705 Integrated with Stand and Apollo Ink Delivery Module

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1.2 Specifications

1.2.1 Dimensions

1.2.1.1 Controller Stand (BK705-ST)

O.H.

O.W.

X3 X2

O.L.

Table 1-2: BK705-ST Dimensions

Symbol Description Dimensions

O.H. Overall Height (17” LCD Shown) 55.7 - 68.4 in 1415 - 1738 mm O.L. Overall Length 26.8 in 680 mm

O.W. Overall Width 32.3 - 46.5 in 821 - 1182 mm

X1 Width of base 24.3 in 618 mm X2 Length of base 25.7 in 653 mm X3 Entrance length of lower cabinet 17.8 in 451 mm Y1 Height of stand without monitor 54.6 - 64.8 in 1388 - 1646 mm Y2 Height to keyboard stand 33.9 - 47.3 in 860 - 1200 mm Y3 Height of cabinet 32.9 in 835 mm

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1.2.1.2 BK705 Computer Module (BK-PCM-4H and BK-PCM-8)

O.H.

O.W.

O.L.

Table 1-3: BK-PCM-4H and BK-PCM-8 Dimensions

Symbol Description Dimensions

O.H. Overall Height 10.35 in 263 mm

O.W. Overall Width 18.05 in 458 mm

O.L Overall Length 19.20 in 488 mm

X1 Width of chassis 16.18 in 411 mm

1.2.1.3 Apollo Power Supply Module (BK-PSM-4H)

O.H.

O.L.

O.W.

Table 1-4: BK-PSM-4H specifications

Symbol Description Dimensions

O.H. Overall Height 5.27 in 134 mm

O.W. Overall Width 18.00 in 457 mm

O.L Overall Length 19.19 in 487 mm

X1 Width of chassis 16.27 in 413 mm

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1.2.2 Approximate Weight Specifications

Table 1-5: Approximate Weight Specifications (Values are subject to changes)

Part # Description Weight

BK-MON-LCD17 Monitor, LCD, 17in (Box Included) 14 lb 6.4 kg

BK-PCM-4H Module, Computer, BK705 42 lb 19 kg

BK-PSM-4H Module, Apollo Power Supply, 4 channel 27 lb 12.3 kg

BK-IDM-4H Module, Ink Delivery, 4 channel 10 lb 4.5 kg

BK705-ST Stand, Apollo EzeJet Controller 94 lb 42.6 kg

1.2.3 Electrical Specifications

Table 1-6: BK705 Electrical Specifications

Electrical Requirements

Input Line Voltage Current

100-120, 200-240 VAC 5 A

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Controller Components

2.0 Controller Components

Chapter 2

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Chapter 2 Controller Components Page 2-1

2.1 Atlas/Aurora Inkwell Module (IWM)

The Inkwell Module for the Atlas (Monet or Cezanne) and Aurora (Renoir) technologies consists of the ink delivery components and all related electronics. By default, the Atlas and Aurora inkwells include support for up to two printheads on the BK705.

2.1.1 Atlas System Support Board (ASSB)

The Atlas System Support Board (Figure 2-1) interconnects all the components required to drive the print system. It also monitors and controls the ink level in the printhead and sets the fire-pulse amplitude delivered by the HDC to the printhead. The main connections on the ASSB are summarized in Table 2-1.

Figure 2-1: Atlas System Support Board

HDC #1

SSB CPU

Head Support

Cable #2

Head Support

Cable #1

Datapath

COMM Cable

ATLAS ATLAS

J10

APULSEB

APULSEA

FIREA-

FIREA+

FIREB+

AGNDB

AGNDA

UMB2

UMB1

F2 F1

NEUTRAL

J3 J2

HDC #2

+12

GND

DACB

DACA

FIREB-

LINE

GND

SPEED

+12

VLV2

+12

VLV1

+12

INKREF

VACREF

LOIS

GND GND

THERM

RV GND BDC

HEAT2 HEAT2

MOT-

MOT+

FUSE

FUSE HEAT1 HEAT1

GND

+12

Pressure Regulator

Ink Delivery System

110 VAC

+12 VDC

+170 VDC +12 VDC

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Table 2-1: Atlas System Support Board Connections

Component Description

J1 Connection for System Support Board CPU (SSB CPU) J2 Connection for Atlas Power Supply (12 VDC) J3 Connection for incoming power (120 VAC) J4 Connection for the pressure regulator J5 Connection for the Ink Delivery System (IDS) J6 Connection for the Head Drive Circuit Board (HDC) J7 Connection for the Head Support Cable #1 J8 Connection for the Atlas Power Supply (+170 VDC, +12 VDC) J9 Connection for the Head Support Cable #2

J10 Connection for the Datapath Card Cable

F1 Fuse, +12 VDC (2 A) F2 Fuse, 120 VAC Line (3 A) F3 Fuse, 120 VAC Neutral (3 A)

F4 Fuse, +12 VDC (1 A) D3 UMB #1 LED indicates printbar #1 solenoid valve is open (printbar filling with ink) D4 UMB #2 LED indicates printbar #2 solenoid valve is open (printbar filling with ink) D5 Priming Valve #1 LED indicates priming valve #1 is active D6 Priming Valve #2 LED indicates priming valve #2 is active D7 Vacuum Refresh LED (On Elite only) D8 Ink Pump LED indicates that ink is being pumped from the IDS

2.1.2 System Support Board CPU II (SSB CPU II)

The System Support Board CPU II (Figure 2-2) provides the intelligence for the ASSB. The SSB CPU II performs the following functions:

1. Communicates with the Image Accelerator Card via the ASSB to display error icons and printhead temperature and voltage readings.

2. Controls opening and closing of the Ink Supply Line Valve in the printhead.

3. Commands the Pressure Regulator to prime a printhead when the priming button is pressed.

4. Controls the sequence for refilling the printhead with ink.

5. Controls low-on-ink sensing using the float switch installed in the subcontainer.

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Figure 2-2: System Support CPU II Board

LED1 is illuminated when the system is ON and READY.

LED2 indicates that the sub-container (Atlas)

or the OHS (Elite) is low on ink and must be filled.

LED3 indicates an ink fail has occurred.

LED4 is not used and will always be OFF.

RUN is ON when processor is operating. The LED will blink

if there is a problem with the processor.

Power LED will turn ON

when power is applied to

the board and the fuse is OK.

PWR

RUN LED4 LED3 LED2 LED1

COM2 COM1

USB

RS485

F1 1A

GND +12V

Atlas Systems: Atlas System Support Interface Cable P/N 606311A Connects to System Support Board (J1)

Table 2-2: System Support CPU II Board - S1 DIP Switch Settings (S2 all off, Open = Off)

DIP Setting Function

1 and 2 1:2 = OFF:OFF

1:2 = ON:OFF 1:2 = OFF:ON

1:2 = ON:ON

3 ON

OFF

4 and 5 4:5 = OFF:OFF

4:5 = ON:OFF 4:5 = OFF:ON

4:5 = ON:ON

6 ON

OFF

7 ON

OFF

8 ON

OFF

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For Print Bars 1 and 2 For Print Bars 3 and 4 For Print Bars 5 and 6 For Print Bars 7 and 8 Atlas Printheads Elite Printheads IAP 100% Jetting Voltage (for Elite) IAP 25% Jetting Voltage IAP 33% Jetting Voltage IAP 50% Jetting Voltage 10% Printhead Heater Power (For low temperature inks like Cezanne) 100% Printhead Heater Power Re-program the Altera CPLD Normal Mode Enter Firmware Update Mode Normal Mode

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2.1.3 Head Drive Circuit Board (HDC)

The Head Drive Circuit Board (Figure 2-3) generates the high and low voltage signal required to fire the printhead and also regulates the printhead voltage. When the low voltage signal is received by the HDC board, LED D1 turns on. When the high voltage signal is outputted by the HDC board in order to fire the printhead, LED D6 turns on.

Figure 2-3: Head Drive Circuit Board

12V

130V

D1 D6

GND

+12V

+130V

DAC

FIRE+

FIRE-

OUTA

OUTB

One HDC board is required for each 1250 printhead (1”) while two are required for a 2250 (2”). When a 2250 printhead is utilized, a dual HDC cable (9100510A) replaces the two single HDC cables (9100197A) and a 12V wire from the 2250 Printhead umbilical is connected to the 12V contact on the SSB board (Figure 2-4).

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Figure 2-4: Cable connections for 2250 on SSB

To HDC 1

To HDC 2

9100510A

+12 contact

System support

board

(SSB)

12 VDC "fly" wire

(from umbilical sleeve assembly)

2.1.4 Lung Vacuum

The purpose of the lung vacuum is to remove gas from the ink which can form bubbles that cause jetouts. The lung vacuum should measure approximately –23.5 inches of mercury (in Hg). If the vacuum drops below 14 in Hg, there may be a loss in jets during printing. If a large volume of ink is purged out at a given time, wait at least two minutes before printing in order to provide time for the Lung Vacuum to remove trapped gasses in the ink.

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2.1.5 Ink Supply Line

The ink supply line controls the flow of ink from the ink container (located in the ink bottle holder) to the printhead. The sequence of the ink flow from the container is summarized below:

1. Ink starts in the ink container and is fed into the subcontainer.

2. The float switch determines if the correct amount of ink is in the subcontainer.

3. The peristaltic pump head pumps ink through the filter. If pressure reaches 20

psi, ink is released back into the subcontainer line through the relief valve.

4. The hydrophilic filter filtrates ink before exiting the inkwell.

5. Ink travels from the inkwell to the printhead through the umbilical.

6. The printhead solenoid valves open and close to supply ink to each printbar

individually.

Figure 2-5: Ink Supply Line

Ink line

Check valve

(9104674)

4 PSI

Check valve

(9101700)

20 PSI

Solenoid valve Normally open

(9104711)

LOCK

Pump

(9104662)

Check valve

(9104671)

1 PSI

Print head

Filter holder

assembly -

Monet, Cezanne

(9100964A)

Print head

Peristaltic

pump

(9100931)

Filter holder

assembly -

Renoir

(9103390A)

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2.1.6 Maintaining the Ink Line

In order to ensure optimum performance, it is important to replace the relief valve, filter, and the tubing once every six months. In order to do this, refer to the following instructions:

1. Turn off the system and wear splash safety goggles and gloves before any maintenance work is done. Use caution as ink lines can be pressurized.

2. Using a flat-head screwdriver, turn the peristaltic pump clockwise in order to remove ink from the ink line between the pump and the relief valve.

3. Replace the relief valve. The arrow on the relief valve must point towards the subcontainer line.

4. Replace the filter. Note that the filter used depends on the type of ink (See Appendix B for the part number of the proper filter).

5. Replace the tubing in the peristaltic pump using the tool provided (Figure 2-6).

6. Ensure all lines are connected properly and are tie-wrapped on all fittings to prevent ink leakage.

Note: It may be necessary to replace the tubing more frequently than specified above

(especially in the peristaltic pump). This should be determined by regularly inspecting the tubing for signs of wear.

Figure 2-6: Installing Tubing in the Peristaltic Pump

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2.1.7 Replacing the Ink Bottle

Once the ink bottle is empty and the ink level in the subcontainer drops, an ink low icon will appear (Figure 2-7). At this time, a fresh bottle of ink should be installed.

Figure 2-7: Ink Low Alarm

Note: Ink must NOT be recycled by placing used ink back into the bottle. Not only can this

damage the printhead, but it may also contaminate the filter and result in the ink line bursting due to backpressure.

Never use unapproved fluids with the system (including other inks) as this could cause

permanent damage to the system. For example, mixing Monet and Cezanne inks will cause permanent damage to the system. Buskro is not responsible for any damage caused by improper use.

2.1.8 Peristaltic Pump Head

The peristaltic pump head is responsible for pumping ink from the subcontainer to the printhead. The number of strokes is controlled electronically by the proximity sensor installed above the pump head and the gearmotor installed over the metal coupling. The peristaltic pump head displaces a certain amount of ink per stroke. The arrows show the direction of the ink pumping (Figure 2-8). The 12 VDC gearmotor drives the pump in a counter-clockwise direction.

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Figure 2-8: Peristaltic Pump Head

Proximity Sensor

Gearmotor

Note: Tubing must be installed properly as shown to prevent ink from pumping backwards.

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2.1.9 Pressure Regulator

The pressure regulator controls the meniscus vacuum and the purge pressure. The meniscus vacuum is responsible for maintaining a continuous negative pressure (-3.3 in Wg for 1250 printheads and –4.7 for 2250 printheads) required to prevent ink “weeping” (leaking out of the head) and for creating a positive purge pressure (50 in Wg) to prime the printheads. The pressure regulator generates the positive and negative pressures. In order to prevent ink from being drawn into the pressure regulator, a hydrophobic filter is installed for each printbar to stop ink from passing through. This filter is also used to filter air used when purging the printhead. If ink enters the filter, it must be replaced.

Figure 2-9: Pressure Regulator (BK-PVM-700)

Note: If the meniscus pressure is too high, it can prevent proper firing of the jet. Air can also be

ingested into the ink causing jetouts. If the meniscus pressure is too low, ink can leak out of the head and pool on the orifice plate, material or the transport base. It can also cause misfires or jetouts.

If the purge pressure is too low, it may be ineffective in recovering jets. If the purge

pressure is too high, it will use more ink. It will also take longer to remove gas from the ink which could result in jetouts.

If ink leaks from the printhead while the system is powered off, there is likely a leak in the

meniscus line or the solenoid is not closing properly.

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2.2 Apollo Ink Delivery Module (IDM)

The optional Apollo IDM (Figure 2-10 and Figure 2-11) provides a higher capacity ink supply for Buskro Apollo printheads. Without the IDM, the user is relying on individual ink pens that only hold approximately 42 mL of ink each. By using the Ink Delivery Module, the user is provided with a 350 mL supply which can supply up to eight ink pens simultaneously (four inches of vertical print swath). The two available kits are 705-IDM4H-15NA (for North America) and 705-IDM4H-15WD (outside of North America).

Figure 2-10: Apollo Ink Delivery Module

Figure 2-11: Apollo Ink Delivery Module on a BK705

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Some advantages of using the Apollo Ink Delivery Module are:

1. Convenient Ink Management – The ink is distributed and pumped, both vertically and horizontally, over a maximum of 15’ distance from an operator-accessible point to all remotely located ink pens.

2. On-the-Fly Refill and Level Sensing – The replaceable 350 mL ink cartridge is equipped with level sensing that alerts the operator when ink is low. This prompts the user to replace the ink cartridge.

3. Common Ink Distribution – The Ink Delivery Module features a common manifold that distributes ink to up to eight ink pens (the pens are the HP 45A “cartridges” in the printhead). This ensures uniform ink filling to all pens which can reduce individual failure. For example, if the user relies on individual ink pens, if one pen runs out of ink before another (e.g. one pen might be printing a heavier part of the layout), it may result in wasted pieces due to failed printing. When an Ink Delivery Module is used, all pens are supplied by a single source to avoid this problem.

4. Reduced Intervention – The large 350 mL supply reduces operator intervention during operation.

5. Front Panel Indicators – The Ink Delivery Module features a series of five indicator LEDs. These LEDs indicate whether or not there is Power, if the system is Online and ready to print, if ink is low, if ink is out, or if there is an error.

For more information on the Apollo Ink Delivery Module, refer to the BK-IDM-4H manual or contact a Buskro representative.

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2.3 Power Supply Module

The Power Supply Module (Figure 2-12) is a rack-mounted module that provides the necessary power requirements for a given technology. Apollo uses the BK-PSM-4H while Atlas and Aurora (Monet, Cezanne, and Renoir inks) use the BK-PSM-4A.

Figure 2-12: Power Supply Modules (PSM)

BK-PSM-4A

Atlas/Aurora PSM

Front and Back

BK-PSM-4H / BK-PSM-8H

Apollo PSM

Front and Back

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2.4 Field Connection Board

The Field Connection Board (FCB) serves as an interface and electrical isolation between the controller’s internal circuitry and external equipment. The FCB has a number of inputs and outputs. The inputs mainly deal with sensor signals (jam detectors, photo sensors, a shaft encoder, and a cycle input) that are brought out on individual connectors on the connector panel associated with the FCB. They are also available as a group on a single input cable connector. The outputs are also brought out on a cable connector and provide relay contact outputs for such functions as a stop signal to the inkjet equipment, control of a stack function (to control the speed of a conveyor for stacking purposes), and a diverter.

When the Buskro controller is used with a standard Buskro base, all communications with the base are internal through a ribbon cable and the connections on FCB are not needed.

The external connections provide a more general interface to allow the controller to work with a variety of equipment that does not necessarily conform to Buskro’s standards. The actual operation and connections to the board are discussed in detail in Appendix E.

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2.5 Datapath and Image Accelerator Card

The Datapath (Figure 2-13) and the Image Accelerator (Figure 2-14) Cards connect to the motherboard through the PCI Bus and perform the following functions:

• When a Buskro transport base is present, interfaces with the Base Interface board or Base control board to receive sensor inputs from the base.

• Where a Buskro transport base is present, interfaces with the Base Interface board or Base control board to control the base and conveyor.

• Provides a communication port for control and monitoring of the “life” support elements.

• Receives configuration information from Compose IQ.

• Transmits status information to Compose IQ, the inkjet control software.

• Controls printhead firing sequence.

• Transfers image data via the data ports.

Each Buskro controller is equipped with either a Datapath or Image Accelerator Card.

Figure 2-13: Datapath Card with Expansion Board

The Datapath Card supports four data connections for printheads. An expansion board is required to add support for an additional four data connections (for a maximum of eight printheads).

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Figure 2-14: Image Accelerator Card with HeadIF Board

The Image Accelerator Card is a replacement for the Datapath card. It is a newer, faster card with more features. For an overview summary of the differences between the Datapath and Image Accelerator Cards, reference Table 2-3.

Table 2-3: Datapath and Image Accelerator Card Comparison

Datapath Image Accelerator

Release Date 1997 2008

RoHS Compliant

(Environmental Standard)

Bus Standard PCI PCI

Compatible with newer

motherboards?

License Method Lock Chip or Dongle Dongle

Expansion Hardware Expansion Board HeadIF Card

Firmware EPROM (Hardware Updates) Flash Memory (Software Updates)

Compose Version V8.00 or Earlier V8.01 or Higher

Maximum Data Ports 8 16

Data Transfer Partial Streaming Full Streaming

Tracking Resolution 1” ¼”

Self Diagnostics No Yes

Double Data Rate No Yes

Input Protection Not opto-isolated Opto-isolated

Hyperion Support No Yes

No Yes

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2.5.1 Image Accelerator Card Diagnostics

The Image Accelerator Card has the ability to diagnose itself to assist with troubleshooting. It is able to test its internal memory, all inputs and outputs, and all the data channels (print ports). This can be accessed through the Test / Diagnostics screen (Figure 2-15).

Figure 2-15: Image Accelerator Card Diagnostics

2.5.2 Firmware Updates

With Buskro’s new line of electronics (Image Accelerator Card, HP Interface Board II, and SSB CPU II), firmware updates can be made directly through Compose (Figure 2-16). This simplifies the upgrade process by eliminating the need to replace a hardware EPROM for each firmware change.

Note: NEVER interrupt a Firmware update. If the update does not complete successfully, retry

the update.

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Figure 2-16: Firmware Update

The firmware update procedure is as follows:

1. Choose “File” then “Firmware Update”. The current firmware version is displayed in the dialog box. The “Update” button is only enabled for existent boards.

2. To update the Image Accelerator Card, press the “Update” button beside “Accelerator FPGA”. The update takes approximately 30 seconds to complete. The update progress is displayed in the progress bar.

3. Before updating an HP Interface Board II or SSB CPU II, power down the system and set the Program DIP Switch on the respective board (position 8) to ON. Then reboot the system.

4. To update the HP Interface Board II or SSB CPU II, press the update button. The update takes approximately 4 minutes to complete. The update progress is displayed in the progress bar.

5. After updating an HP Interface Board II or SSB CPU II, power down the system and set the Program DIP Switch on the respective board (position 8) to OFF. Then reboot the system.

6. If the Compose Release notes indicate that the CPLD on the board requires updating, power down the system and set the CPLD Program DIP Switch (position 7) to ON and the Program DIP Switch (position 8) to OFF before rebooting the system. The RUN LED will blink rapidly to indicate the CPLD programming progress, after which the RUN LED will resume its normal (1 second on, 1 second off) blink rate.

7. After updating the CPLD, power down the system and set the CPLD Program DIP switch (position 7) OFF. Then reboot the system.

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Chapter 2 Controller Components Page 2-19

2.6 Optional Hardware

2.6.1 Serial Card (P/N BK-COMM)

The Serial Card is a “smart” high-speed serial communications card equipped with its own processor. It is designed to plug into a PCI slot on the computer motherboard and has 4 connectors for serial communications cables. These connectors are standard RS-232 connectors in a DB-25 configuration and use a null modem. More information can be found in the Appendix.

2.6.2 Expansion Board (P/N BK-EXP-1700)

The Expansion Board is only used with the Datapath Card. It is used to add the capacity for four more data ports (for up to four more printheads), allows for a second technology to be added, and provides access to use the Tracking Board.

2.6.3 Image Accelerator Expansion Module (P/N BK-EXP-IAC)

The Expansion Module is used to add the capacity for an additional four data ports for systems utilizing the Image Accelerator Board. This kit is not required to add multiple technologies or to access the Tracking Board as these features are inherent in the Image Accelerator Card. To activate these features, the appropriate license option is required (BKLI-OPT-CBO for multiple technologies and BKLI-OPT-TRK for Tracking).

2.6.4 Tracking Board (P/N BK-TRACK-1700)

By purchasing the Tracking option for the BK705, this provides users with the ability to track each product as it travels through the system which is comprised of a series of zones (e.g. inkjet zone, inserter zone, etc). It is also possible to track products through nonBuskro equipment. For more information, contact a Buskro representative.

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Chapter 2 Controller Components Page 2-20

For Atlas or Aurora systems, the tracking board can be ordered (BK-TRACK-1700). For Apollo systems, the tracking controller (P/N BK705-TR) should be ordered instead of the standard controller (P/N BK705). Since a tracking board assembly is required (P/N BKTRACK-1700), a slightly different computer assembly is needed. Instead of using the integrated Apollo power supply found in the computer assembly of the standard Apollo BK705, a separate power supply (P/N BK-PSM-4H) is used. In addition, the computer module faceplate changes to support data connections in the front instead of the back. In this configuration, the computer assembly is the same as the one used in the BK1705, BK1710, and BK1720 controllers. Figure 2-17 provides a visual representation of the differences.

Figure 2-17: Computer Assemblies with and without Tracking

BK-PCM-4H (For BK705)

Data Connections

Apollo Power Supply

BK-PCM-8 (For BK705-TR)

Tracking Assembly

Data Connections

Separate Apollo Power Supply (BK-PSM-4H)

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Chapter 2 Controller Components Page 2-21

2.7 Grounding

Proper grounding is essential for proper operation of equipment as well as for safety. If a system is improperly grounded, it can result in an array of intermittent or even permanent operational problems. In the case of the BK705 Controller stand, each individual panel is connected together with a common ground using ground wires. The individual modules also need to be grounded to the stand (e.g. computer or power supply modules) through the available ground tabs or studs. It is also important to ground the controller to the transport base. A ground stud on the stand is available to connect a ground wire to other equipment in the system (Figure 2-18).

Figure 2-18: BK705 Ground Stud

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Chapter 2 Controller Components Page 2-22

When connecting to a ground stud, it is important to use a star lockwasher to cut into the finish of the cabinet (Figure 2-19). This is because paint or finishes can act as an insulator. It is recommended to use an AWG 12 or heavier green/yellow wire when connecting the ground between machines.

Figure 2-19: Ground Stud

Nut, ¼-20 UNC

Lockwasher, ¼"

I.D. (439010)

Star Lockwasher,

¼" I.D. (439007)

(420010)

Ground Connection

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Compose IQ

3.0 Compose IQ

Chapter 3

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Chapter 3 Compose IQ Page 3-1

3.1 Introduction

In general, Buskro print technology is designed to work with a Buskro controller equipped with Compose IQ software. Compose IQ is a Windows® based application that controls all operational aspects of a Buskro inkjet system. This easy-to-use control software delivers powerful job setup, layout, production management, record control, diagnostics, and reporting.

Compose IQ is a built-in package capable of supporting systems applications in which machine control, data acquisition, print sequencing, and product tracking or a combination thereof may be required. Essentially, the software provides the following rudimentary tools:

• Product tracking and print sequencing

• Communication with reading devices or other controllers via the COM2 serial port

• Data output communication with other devices via COM3

• Machine control utilizing a PLC with communication via COM1

• Data acquisition and record retrieval in OCR mode

The software offers three distinct building blocks for the implementation of a system. This includes client (slave) mode, OCR mode, and selective device control supporting host mode (master) for data echo requirements. Figure 3-1 below illustrates the different configurations:

Figure 3-1: Block diagram of various models and the I/O devices required

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Chapter 3 Compose IQ Page 3-2

3.2 Host/Client Mode

3.2.1 Client Mode

Client mode permits the controller to accept data directly from another controller (device) via the serial COM2 port, and at the appropriate time, print out some or all of the data based on the image layout. A number of baud rates and physical definition tools are offered to tailor the controller to the physical delays of the system and provide a data communication link with a host controller (device).

3.2.2 Host Mode

Host mode provides a means whereby a portion or all of the printed record data is output on COM3 such that it can be acquired and used by a downstream controller/device. This capability allows for the creation of distributed systems in which a number of printers can be networked together and controlled by a host controller.

3.3 OCR Mode

The OCR mode functions in much the same way as the client mode with the addition of a lookup and data retrieval process occurring prior to image creation. This capability supports reading devices that send limited data via the serial COM2 port, representing a key that maps onto a defined component of the data file such that a search will find and retrieve the entire record corresponding to the key. As with the client mode, the resulting record’s components are then printed out as defined by the image layout.

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Chapter 3 Compose IQ Page 3-3

3.4 Selective Inserting Mode

Completing the suite of controller products is a selective device control operation. With this, individual records are sourced from the aforementioned applications or the resident database and subsequently queried prior to the printing operation. As a result, various upstream and downstream devices can be actuated via a PLC based on the contents of these records. Included with this is a data echo feature that outputs all or part of the printed record on the COM3 serial port for communication with other downstream client controllers. This creates a distributed network of printers.

PLC control and communication is enabled through the COM1 port where a number of virtual input/output points are transmitted and stored directly in the PLC for further processing. Using this type of system architecture, logical functions are performed by the generic printer controller with the PLC providing localized system customization to implement the instructions supplied by the controller.

3.5 Compose IQ Dongle

The Dongle is a serialized device that is installed in one of the USB ports of the controller. It acts as the license enabling mechanism for users with a Compose Version of 6 or later. It must have a valid dongle information file encrypted within it to become active. The correct dongle information file specific to the serial number of the physical dongle and to the print technology and Compose functionality purchased is required. The Dongle is field-programmable so that options may be added without swapping Dongles. The Dongle requires drivers that are loaded with Compose V6.03 or later. In the Compose Help system the driver installation procedure is listed.

3.6 Compose Software

For more detailed information about Compose IQ, reference the help file included with the software. Only some of the basic functions are described in this manual.

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Chapter 3 Compose IQ Page 3-4

3.6.1 Printhead Drivers

In order to integrate the print technology with Compose, the proper printhead driver must be specified in the Setup menu as well as its relative distance from the photo sensor (Figure 3-2).

Figure 3-2: Compose Setup Window

3.6.2 Diagnostics Screen

The Compose diagnostic screen displays the voltage and temperature readings for each printbar (Figure 3-3). The voltage value can be different for each jetting assembly. As a result, it is preset before shipment with the factory settings. The normal voltage range for an Atlas or Aurora printhead is 80-100 volts. The temperature reading depends on the ink technology used.

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Chapter 3 Compose IQ Page 3-5

Figure 3-3: Compose Diagnostics Window

Note: Only trained technicians should make adjustments to the Voltage as it can affect

print performance.

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Page 40

Assembly Drawings

A.0 Assembly Drawings

Appendix A

List of Figures

Figure A-1: BK705 – Apollo Ezejet Controller............................................................. A-1

Figure A-2: BK705-TR – Apollo Ezejet Controller with Tracking............................... A-2

Figure A-3: BK705-ST – BK705 Controller Stand....................................................... A-4

Figure A-4: BK-PCM-4H – Module, Computer, Apollo BK705.................................. A-5

Figure A-5: BK-PCM-8 – Module, Computer Assembly, Universal............................ A-6

Figure A-6: 9102781A – Fan Assembly, 12 VDC......................................................... A-7

Figure A-7: 9103178A – Field Connection Board Assembly, BK-PCM...................... A-8

Figure A-8: 9103219A – Caster Wheel Assembly ........................................................ A-9

Figure A-9: 9104116A – HeadIF Assembly................................................................ A-10

Figure A-10: 9104127A – Computer Drive Mount Assembly.................................... A-11

Figure A-11: 9104130A – Computer PCM Chassis Assembly, Universal.................. A-13

Figure A-12: 9104135A – Image Accelerator Card Assembly, PCM......................... A-14

Figure A-13: 9104194A – Faceplate Assembly, BK-PCM-8...................................... A-15

Figure A-14: 9104415A – Apollo Power Supply Assembly, BK-PCM-4H................ A-16

Figure A-15: 9104423A – Faceplate assembly, BK-PCM-4H.................................... A-17

Figure A-16: 9104466A – Back Cover Assembly....................................................... A-18

Figure A-17: 9104486A – Monitor/Keyboard Stand, BK705 ..................................... A-19

Figure A-18: 9104487A – Telescopic Arm/tray Assembly......................................... A-20

Figure A-19: 9104488A – Stand Assembly................................................................. A-21

Figure A-20: 9104912A - Power Distribution Box Assembly, BK705....................... A-23

Figure A-21: 9104913A – Cover Assembly, BK705................................................... A-24

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Appendix A Assembly Drawings

List of Tables

Table A-1: BK705 – Apollo Ezejet Controller.............................................................. A-1

Table A-2: BK705-TR – Apollo Ezejet Controller with Tracking................................ A-2

Table A-3: BK705-ST – BK705 Controller Stand ........................................................ A-3

Table A-4: BK-PCM-4H – Module, Computer, Apollo BK705 ................................... A-5

Table A-5: BK-PCM-8 – Module, Computer Assembly, Universal ............................. A-6

Table A-6: 9102781A – Fan Assembly, 12 VDC.......................................................... A-7

Table A-7: 9103178A – Field Connection Board Assembly, BK-PCM ....................... A-8

Table A-8: 9103219A – Caster Wheel Assembly ......................................................... A-9

Table A-9: 9104116A – HeadIF Assembly................................................................. A-10

Table A-10: 9104127A – Computer Drive Mount Assembly ..................................... A-11

Table A-11: 9104130A – Computer PCM Chassis Assembly, Universal................... A-12

Table A-12: 9104135A – Image Accelerator Card Assembly, PCM.......................... A-14

Table A-13: 9104194A – Faceplate Assembly, BK-PCM-8....................................... A-15

Table A-14: 9104415A – Apollo Power Supply Assembly, BK-PCM-4H................. A-16

Table A-15: 9104423A – Faceplate assembly, BK-PCM-4H ..................................... A-17

Table A-16: 9104466A – Back Cover Assembly........................................................ A-18

Table A-17: 9104486A – Monitor/Keyboard Stand, BK705 ...................................... A-19

Table A-18: 9104487A – Telescopic Arm/tray Assembly.......................................... A-20

Table A-19: 9104488A – Stand Assembly.................................................................. A-21

Table A-20: 9104912A – Power Distribution Box Assembly, BK705 ....................... A-22

Table A-21: 9104913A – Cover Assembly, BK705.................................................... A-24

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Appendix A Assembly Drawings

Balloon Annotation and Parts Listing

Item Number

5 8

Quantity

Item Part Number Quantity Description Reference

1 2

The following is a description of how to interpret the information in this section:

Item:

This column indicates the item number used for each unique part in an assembly drawing. It is matched with the top number in the balloon pointing at the associated part.

Part Number:

This column represents the Buskro part number.

Quantity:

This represents the total number of a given part in an assembly. It is matched with the bottom number in the balloon pointing at the associated part.

Description:

This column contains a brief description of the part.

Reference:

This column indicates the page location for sub-assemblies.

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Appendix A Assembly Drawings Page A-1

Table A-1: BK705 – Apollo Ezejet Controller

Item Part Number Quantity Description Reference

1 9101627 1 Buskro Serial Number Label 2 9103134A 1 Kit, Accessory, BK705 (Includes

Trackball) 3 9103285A 1 Dongle Assembly 4 BK-MON-LCD17 1 Monitor. 17" LCD display 5 BK-PCM-4H 1 Module, Computer, Apollo BK705 Page A-5

Figure A-1: BK705 – Apollo Ezejet Controller

4 1

5 1

1 1

3 1

2 1

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Appendix A Assembly Drawings Page A-2

Table A-2: BK705-TR – Apollo Ezejet Controller with Tracking

Item Part Number Quantity Description Reference

1 404520 6 Screw, BHCS, 10-32 UNF x 3/8" 2 9101627 1 Buskro Serial Number Label 3 9103134A 1 Kit, Accessory, BK705 (Includes Trackball) 4 9103285A 1 Dongle Assembly 5 9104512 1 Cord, Set, 10A/250V, 1m, Harmonized, IEC 6 BK-MON-LCD17 1 Monitor. 17" LCD display 7 BK-PCM-8 1 Computer PCM Chassis Assembly Page A-6 8 BK-PSM-4H 1 Module, Apollo Power Supply, 4 Channel 9 BK-TRACK-1700 1 Tracking Board Assembly, BK-PCM

Figure A-2: BK705-TR – Apollo Ezejet Controller with Tracking

1 6

9 1

2 1

3 1

4 1

6 1

5 1

USE 9104512 WITH BK705-ST STAND. USE 606322 IF NO STAND IN NORTH AMERICA.

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Appendix A Assembly Drawings Page A-3

Table A-3: BK705-ST – BK705 Controller Stand

Item Part Number Quantity Description Reference

1 404050 2 Screw, FHCS, 10-32 UNF x ¾” 2 404520 5 Screw, BHCS, 10-32 UNF x 3/8" 3 405530 2 Screw, BHCS, ¼-20 UNC x ½” 4 405650 18 Screw, HHMS, 1/4-20 UNC X 3/4” 5 439010 18 Lockwasher, 1/4 in I.D. 6 440010 18 Washer, 1/4 in ID 7 609110 8 Connector, Push-on, 16-14 AWG, Blue 8 9102068 16 Bolt, Carriage, 1/4-20 UNC, 3/4" LG. 9 9102681 4 Wire #14, Green/Yellow hookup, 3" Lg.

10 9103219A 4 Caster Wheel Assembly Page A-9 11 9103315 2 Washer, Cup, 10-32 UNF Flat Head Screw 12 9104462 1 Platform, LC Apollo 13 9104463 2 Side Bracket, BK705 14 9104465 2 Cross Bracket, BK705 Stand 15 9104466A 1 Back Cover Assembly, BK705 Page A-18 16 9104486A 1 Monitor/Keyboard Stand, BK705 Page A-19 17 9104511 1 Cord Set, 10A/250V, 2m, Harmonized, IEC-

IEC

18 9104512 2 Cord Set, 10A/250V, 1m, Harmonized, IEC-

IEC

19 9104912A 1 Power Distribution Box Assembly Page A-22

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Appendix A Assembly Drawings Page A-4

Figure A-3: BK705-ST – BK705 Controller Stand

7 8

9 4

7 8

9 4

7 8

9 4

2 5

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Appendix A Assembly Drawings Page A-5

Table A-4: BK-PCM-4H – Module, Computer, Apollo BK705

Item Part Number Quantity Description Reference

1 404520 6 Screw, BHCS, 10-32 UNF x 3/8” 2 420008 6 Nut, 10-32 UNF 3 439009 6 Lockwasher, No. 10 4 606322 1 Cord, Set, 10A/125VAC, 90”, N.A., IEC 5 9104130A 1 Computer PCM Chassis Assembly, Universal Page A-12 6 9104135A 1 Image Accelerator Card Assembly Page A-14 7 9104415A 1 Power Supply Assembly, BK-PCM-4H, Apollo Page A-16 8 9104423A 1 Faceplate assembly, BK-PCM-4H Page A-17

Figure A-4: BK-PCM-4H – Module, Computer, Apollo BK705

NOTE: FOR NORTH AMERICA USE POWER CORD 606322.

FOR INTERNATIONAL USE POWER CORD 9103256.

WHEN USED WITH A STAND (BK705-ST) USE POWER

CORDS INCLUDED WITH THE STAND.

3 6

6 1

5 1

1 6

4 1

7 1

8 1

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Appendix A Assembly Drawings Page A-6

Table A-5: BK-PCM-8 – Module, Computer Assembly, Universal

Item Part Number Quantity Description Reference

1 404520 6 Screw, BHCS, 10-32 UNF x 3/8” 2 420004 2 Nut, 4-40 UNC 3 420008 6 Nut, 10-32 UNF 4 439004 2 Lockwasher, No. 4 5 439009 6 Lockwasher, No. 10 6 9103177 1 Cover, Computer Cabinet 7 9104116A 1 HeadIF Assembly Page A-10 8 9104127 1 Bracket, Blocking 4-Channel 9 9104130A 1 Computer PCM Chassis Assembly Page A-12

10 9104135A 1 Image Accelerator Card Assembly Page A-14 11 9104194A 1 Faceplate Assembly, BK-PCM-8 Page A-15

Figure A-5:

BK-PCM-8 – Module, Computer Assembly, Universal

7 1

2 2

8 1

3 6

5 6

4 2

9 1

1 6

11 1

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Appendix A Assembly Drawings Page A-7

Table A-6: 9102781A – Fan Assembly, 12 VDC

Item Part Number Quantity Description Reference

1 609000 1 Shrink Wrap, 3/16" I.D., 1" 2 614008 2 Contact, Male, 24-18 AWG, Mate-n-lok 3 614009 1 Connector, 4-Pin, Male, Mate-n-lok 4 9102781 1 Fan, 12VDC, Flight II 120

Figure A-6: 9102781A – Fan Assembly, 12 VDC

4 1

2 2

1 1

4 3 2 1

WIRING DETAILS FOR 614009, 4 PIN CONNECTOR:

PIN1 - RED, 12 VDC PIN2 - BLACK, COMON

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Appendix A Assembly Drawings Page A-8

Table A-7: 9103178A – Field Connection Board Assembly, BK-PCM

Item Part Number Quantity Description Reference

1 401310 12 Screw, PHMS, 4-40 UNC x 1/4" 2 402310 4 Screw, PHMS, 6-32 UNC x 1/4" 3 440530 4 Washer, #6, Nylon 4 615063 5 Connector, Female, 3-Pin, BLA3 5 615066 1 Connector, Female, 4-Pin, BLA4 6 9100711A 5 Field Sensor Cable Assembly 7 9100723A 1 Field Encoder Cable Assembly 8 9100724A 2 Jam/Proxi/Photocue Extension Cable 9 9100725A 1 Shaft Encoder Extension Cable

10 9100731 1 Board, Field Connection 11 9103178 1 Connector Plate, BK-PCM

Figure A-7:

9103178A – Field Connection Board Assembly, BK-PCM

2 4

3 4

5 1

6 5

7 1

8 2

9 1

8 2

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Appendix A Assembly Drawings Page A-9

Table A-8: 9103219A – Caster Wheel Assembly

Item Part Number Quantity Description Reference

1 420015 4 Nut, 5/16-18 UNC 2 439015 4 Lockwasher, 5/16 I.D. 3 440015 4 Washer, 5/16" ID 4 9103219 1 Caster Wheel, 3" dia.

Figure A-8: 9103219A – Caster Wheel Assembly

3 4

2 4

1 4

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Appendix A Assembly Drawings Page A-10

Table A-9: 9104116A – HeadIF Assembly

Item Part Number Quantity Description Reference

1 615322 8 Female Screwlock, 4-40 UNC 2 9102011A 1 Cable, 12 VDC Power 3 9104116 1 Board, Head Interface (HeadIF) 4 9104334A 1 Cable, Twist Pair, HeadIF Board

Figure A-9: 9104116A – HeadIF Assembly

4 1

3 1

1 8

2 1

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Appendix A Assembly Drawings Page A-11

Table A-10: 9104127A – Computer Drive Mount Assembly

Item Part Number Quantity Description Reference

1 402320 4 Screw, PHMS, 6-32 UNC x 3/8" 2 413506 4 Screw, BHCS, M3 x 6mm 3 439006 8 Lockwasher, No.6 4 440005 8 Washer, #6, I.D. 5 600333 1 Hard Drive, IDE 6 803601 1 CD-Rom Drive, Black 7 9102882 1 Hard Drive Mount

Figure A-10: 9104127A – Computer Drive Mount Assembly

7 1

5 1

2 4

3 8

4 8

8 1 4

4 8

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Appendix A Assembly Drawings Page A-12

Table A-11: 9104130A – Computer PCM Chassis Assembly, Universal

Item Part Number Quantity Description Reference

1 401310 8 Screw, PHMS, 4-40 UNC x 1/4" 2 402310 17 Screw, PHMS, 6-32 UNC x 1/4" 3 402320 4 Screw, PHMS, 6-32 UNC x 3/8" 4 403510 4 Screw, BHCS, 8-32 UNC x 1/4" 5 404520 6 Screw, BHCS, 10-32 UNF x 3/8" 6 420007 4 Nut, 8-32 UNC 7 420008 2 Nut, 10-32 UNF 8 439009 10 Lockwasher, No. 10

9 440008 8 Washer, #10 ID 10 600101A 1 Counter Assembly, BK-PCM 11 609110 2 Connector, Push-on, Blue 12 614307A 1 Cable, I/O Assembly 13 615322 4 Female Screwlock, 4-40 UNC 14 806600 1 Software, Windows 15 9101863 1 Power Supply, 12V, ATX 16 9101971 1 Software, Compose IQ 17 9102681 1 Wire, #14, Green/Yellow Hookup, 20" 18 9102781A 1 Fan Assembly, 12 VDC Page A-7 19 9102782 1 Filter, 12VDC Fan, Flight II 120 20 9102783 1 Fan, Finger Guard Metal, Flight II 120 21 9103178A 1 Field Connection Board Assembly, BK-PCM Page A-8 22 9103185 4 Screw, FPHMS 8-32 UNC x 1 3/4" 23 9103188 6 Cover, Computer Slot 24 9103196A 1 Cable, Data Ribbon, DB9 Male 25 9103317A 1 Cable, Switch Pushbutton Assembly 26 9103471A 1 Cable, FCB Output 27 9103472A 1 Cable, FCB Input 28 9104119A 1 Cable, Controller I/O Receptacle, 18" 29 9104127A 1 Computer Drive Mount Assembly Page A-11 30 9104130 1 Enclosure, Computer DPI/DPII 31 9104133 1 Cover, Computer Module 32 9104294 1 CPU, Pentium 4, Socket 775 33 9104370 1 Card, Video, PCI Express 34 9104377 1 Cable, IDE 26" Long, Hard Drive/DVD-Rom 35 9104724 1 Motherboard, Socket 775 36 9104418 1 Bracket, DP card support 37 9104649 1 Memory, 1 GB DDR 2

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Appendix A Assembly Drawings Page A-13

Figure A-11:

9104130A – Computer PCM Chassis Assembly, Universal

5 6

9 8

5 6

1 8

3 4

4 4

Buskro Ltd. BK705

7 2

6 4

9 8

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Appendix A Assembly Drawings Page A-14

Table A-12: 9104135A – Image Accelerator Card Assembly, PCM

Item Part Number Quantity Description Reference

1 401310 6 Screw, PHMS, 4-40 UNC x ¼”

2 402320 2 Screw, PHMS, 6-32 UNC x 3/8”

3 440530 6 Washer, #6, Nylon

4 9104115 1 Card, Image Accelerator

5 9104135 1 Bracket, Image Accelerator Card

Figure A-12: 9104135A – Image Accelerator Card Assembly, PCM

2 2

4 1

3 6

1 6

5 1

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Appendix A Assembly Drawings Page A-15

Table A-13: 9104194A – Faceplate Assembly, BK-PCM-8

Item Part Number Quantity Description Reference

1 401010 4 Screw, FHCS, 4-40 UNC x ¼”

2 404050 4 Screw, FHCS, 10-32 UNF x ¾”

3 406530 4 Screw, BHCS, 5/16-18 UNC x ½”

4 439015 4 Lockwasher, 5/16 ID

5 9102847 2 Handle, Pull, 5/16-18

6 9103315 4 Washer, Cup, 10-32 UNF Flat Head Screw

7 9104119 2 Cable, USB-B to Header

8 9104132 2 Connector, Serial Bus (USB Adapter)

9 9104194 1 Faceplate, Computer Module, 8 Channel

Figure A-13: 9104194A – Faceplate Assembly, BK-PCM-8

3 4

4 4

2 4

5 2

8 2

1 4

7 2

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Appendix A Assembly Drawings Page A-16

Table A-14: 9104415A – Apollo Power Supply Assembly, BK-PCM-4H

Item Part Number Quantity Description Reference

1 401010 8 Screw, FHCS, 4-40 UNC x 1/4"

2 402310 4 Screw, PHMS, 6-32 UNC x 1/4"

3 9101931 2 Rivet, Plastic

4 9102362 4 Hex Spacer, 6-32 UNC X 3/4"

5 9102418 1 Power Supply, Switching, 5.1VDC, 8A

6 9102419 1 Power Supply, Switching, 28V/1.8A

7 9102907 1 Board, HP Power Supply

8 9104116A 1 HeadIF Assembly Page A-10

9 9104416 1 Bracket, HP-PS-PCM integrated

Figure A-14: 9104415A – Apollo Power Supply Assembly, BK-PCM-4H

2 4

6 1

4 4

5 1

3 2

1 8

7 1

8 1

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Appendix A Assembly Drawings Page A-17

Table A-15: 9104423A – Faceplate assembly, BK-PCM-4H

Item Part Number Quantity Description Reference

1 401010 4 Screw, FHCS, 4-40 UNC x 1/4"

2 404050 4 Screw, FHCS, 10-32 UNF x 3/4"

3 406530 4 Screw, BHCS, 5/16-18 UNC X 1/2"

4 439015 4 Lockwasher, 5/16 I.D.

5 9102847 2 Handle, Pull, 5/16-18

6 9103315 4 Washer, Cup, 10-32 UNF flat head screw

7 9104119 2 Cable, USB-B to header

8 9104132 2 Connector, Serial Bus (USB adapter)

9 9104423 1 Faceplate, PCM-4H

Figure A-15: 9104423A – Faceplate assembly, BK-PCM-4H

3 4

4 4

4 2 4

5 2

8 2

1 4

1 7 2

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Appendix A Assembly Drawings Page A-18

Table A-16: 9104466A – Back Cover Assembly

Item Part Number Quantity Description Reference

1 609110 2 Connector, Push-On, 16-14 AWG, Blue 2 9104466 1 Cover, Back 3 9101640 1 Handle, Panel Snap Style

Figure A-16: 9104466A – Back Cover Assembly

3 1

Buskro Ltd. BK705

Page 61

Appendix A Assembly Drawings Page A-19

Table A-17: 9104486A – Monitor/Keyboard Stand, BK705

Item Part Number Quantity Description Reference

1 406530 4 Screw, BHCS, 5/16-18 UNC X 1/2" 2 609110 2 Connector, Push-on, 16-14 AWG, Blue 3 9101624 2 End Caps (15 Series) 4 9102232 2 Frame, Monitor Mount Leg 5 9102681 1 Wire, #14, Green/Yellow Hookup, 3" Lg. 6 9103859 2 Rubber Grommet, 1.5" I.D. 7 9104486 1 Bracket, Monitor Stand Cross Member 8 9104487A 1 Keyboard Tray Assembly, BK705 Page A-20 9 9104488A 1 Monitor Stand Assembly, BK705 Page A-21

Figure A-17:

9104486A – Monitor/Keyboard Stand, BK705

9 1

3 2

4 2

1 4

7 1

2 2

1 4

6 2

Buskro Ltd. BK705

Page 62

Appendix A Assembly Drawings Page A-20

Table A-18: 9104487A – Telescopic Arm/tray Assembly

Item Part Number Quantity Description Reference

1 405520 4 Screw, BHCS, 1/4-20 UNC, 3/8" 2 405530 4 Screw, BHCS, 1/4-20 UNC x 1/2" 3 9101126 2 T-Nut, 1/4-20 UNC, Double 4 9104431 2 Extrusion Rail, 1 x 1 x 20" 5 9104487 1 Tray, Keyboard/Mouse 6 9104489 1 Endcap, Square rail

Figure A-18: 9104487A – Telescopic Arm/tray Assembly

6 1

4 2

2 4

3 2

2 4

Buskro Ltd. BK705

Page 63

Appendix A Assembly Drawings Page A-21

Table A-19: 9104488A – Stand Assembly

Item Part Number Quantity Description Reference

1 405520 4 Screw, BHCS, 1/4-20 UNC, 3/8" 2 406530 6 Screw, BHCS, 5/16-18 UNC x 1/2 in 3 9100361 2 T-Nut, 1/4-20 Triple 4 9102074 3 T-Nut, Triple, 5/16-18 UNC 5 9104488 1 Stand, Support

Figure A-19: 9104488A – Stand Assembly

5 1

4 3

1 4

2 6

3 2

2 6

1 4

Buskro Ltd. BK705

Page 64

Appendix A Assembly Drawings Page A-22

Table A-20: 9104912A – Power Distribution Box Assembly, BK705

Item Part Number Quantity Description Reference

1 401010 12 Screw, FHCS, 4-40 UNC x ¼” 2 420008 2 Nut, 10-32 UNF 3 420010 1 Nut, ¼-20 UNC 4 439007 1 Lockwasher, ¼”, External Tooth 5 439008 2 Lockwasher, #10, External Tooth 6 439009 2 Lockwasher, #10 7 439010 1 Lockwasher, ¼” ID 8 606000 1 Wire, #16, Black, 6” Lg.

9 606000 1 Wire, #16, Black, 4” Lg. 10 606000 4 Wire, #16, Black, 4” Lg. 11 606000 1 Wire, #16, Black, 4” Lg. 12 606008 1 Wire, #14, White, 6” Lg. 13 606009 1 Wire, #16, White, 6” Lg. 14 606009 1 Wire, #16, White, 4” Lg. 15 606009 4 Wire, #16, White, 4” Lg. 16 606009 1 Wire, #16, White, 4” Lg. 17 609010 1 Wire, #14, Black, 6” Lg. 18 606037 1 Wire, #22, Black, 4” Lg. 19 606038 1 Wire, #22, White, 4” Lg. 20 606359 5 Wire, #16, Green/Yellow, 4” Lg. 21 609001 1 Shrink Wrap, ¼” ID, 1” Lg. 22 609110 6 Connector, Push-on, 16-14 AWG, Blue 23 609111 3 Terminal, Ring, #10, 16-14 AWG, Blue 24 609113 15 Connector, Push-On, Yellow 25 609120 1 Terminal, Ring, ¼”, 16-14 AWG, Non-Insulated 26 609530 2 Connector, Push-On, 22-18 AWG, Red 27 9102247 2 Shrink Wrap, ½” ID 28 9102601 1 Switch, Rocker, 250VAC/10A, DPST 29 9102681 2 Wire, #14, Green/Yellow, 6” Lg. 30 9103167 5 Receptacle, Female, 120 VAC, 15A, IEC 31 9103308 2 Contact, Female, 20-14 AWG, Mate-n-lok 32 9103827 2 Fuse Holder, Panel Mount, Shock Proof 33 9103894 1 Plug, 2-Circuit, Universal Mate-n-lok 34 9104632 1 Filter, RFI, EEJ Series 35 9104912 1 Bracket, Power Distribution 36 9104926 1 Light, Pilot, Green

Buskro Ltd. BK705

Page 65

Appendix A Assembly Drawings Page A-23

Figure A-20: 9104912A - Power Distribution Box Assembly, BK705

2 2

6 2

5 2

8 1

9 1

5 2

6 2

3 1

4 1

24 15

Buskro Ltd. BK705

Page 66

Appendix A Assembly Drawings Page A-24

Table A-21: 9104913A – Cover Assembly, BK705

Item Part Number Quantity Description Reference

1 420008 1 Nut, 10-32 UNF

2 439008 1 Lockwasher, #10, External Tooth

3 439009 1 Lockwasher, #10

4 609111 1 Terminal, Ring, #10, 16-14 AWG, Blue

5 609120 1 Terminal, Ring, ¼”, 16-14 AWG, Non-Insulated

6 9102681 1 Wire, #14, Green/Yellow, 20” Lg.

7 9104913 1 Cover, Ezejet Rear

Figure A-21: 9104913A – Cover Assembly, BK705

2 1

4 1

7 1

1 1

5 1

Buskro Ltd. BK705

Page 67

Ink Specific Drawings

B.0 Ink Specific Drawings

List of Tables

Table B-1: BK705AU – Controller, BK705 Atlas Monet..............................................B-1

Table B-2: BK705CU – Controller, BK705 Atlas Cezanne...........................................B-2

Table B-3: BK705UU – Controller, BK705 Aurora ......................................................B-3

Table B-4: BK-IWM-2A – Inkwell Module, 2-Channel Monet ....................................B-4

Table B-5: BK-IWM-2C – Inkwell Module, 2-Channel Cezanne .................................B-5

Table B-6: BK-IWM-2U – Inkwell Module, 2-Channel Aurora....................................B-6

Table B-7: BK-PVM-700 – Pressure Regulator, 2-Channel..........................................B-7

Table B-8: 705-IDM4H-15NA - Apollo IDM, 4" BK705, 15', N. America.................B-8

Table B-9: 705-IDM4H-15WD – Apollo IDM, 4" BK705, 15', World.........................B-9

Table B-10: 9101767A – Pumping Station Assembly, Atlas (Monet & Cezanne)......B-10

Table B-11: 9101780A – Pumping Station Assembly, Aurora....................................B-11

Table B-12: 9102132A – Bottle Coupling Assembly, Monet......................................B-12

Table B-13: 9102147A – Ink Line Assembly ..............................................................B-13

Table B-14: 9102960A – Flow Control, Meniscus Vacuum........................................B-14

Table B-15: 9103020A – Flow Control, Purge Pressure..............................................B-15

Table B-16: 9103390A – Filter, Assembly, 10 μm......................................................B-16

Table B-17: 9103677A – Cover, Blank 6U..................................................................B-17

Table B-18: 9103680A – Universal Enclosure Assembly............................................B-18

Table B-19: 9103683A – Solenoid Valve Assembly ...................................................B-19

Table B-20: 9103764A – Power Distribution Box Assembly......................................B-20

Table B-21: 9103766A – Ink Delivery Module, BK705 Atlas (Monet & Cezanne) ...B-21

Table B-22: 9103767A – Inkwell Module, 2-Channel Atlas (Monet & Cezanne) ......B-23

Table B-23: 9103776A – Ink Delivery Module, BK705 Aurora .................................B-24

Table B-24: 9103784A – Ink Reservoir Assembly, BK705.........................................B-26

Table B-25: 9103910A – Bottle Coupling Assembly, Cezanne...................................B-28

Table B-26: 9104497A – Bottle Coupling Assembly, Aurora.....................................B-29

Table B-27: 9104661A – Reservoir Cover Assembly..................................................B-30

Table B-28: Ezejet with optional Apollo Ink Delivery Module (For Reference) ........B-31

Appendix B

Buskro Ltd. BK705

Page 68

Appendix B Ink Specific Drawings

List of Figures

Figure B-1: BK705AU – Controller, BK705 Atlas Monet.............................................B-1

Figure B-2: BK705CU – Controller, BK705 Atlas Cezanne .........................................B-2

Figure B-3: BK705UU – Controller, BK705 Atlas Aurora............................................B-3

Figure B-4: BK-IWM-2A – Inkwell Module, 2-Channel Monet...................................B-4

Figure B-5: BK-IWM-2C – Inkwell Module, 2-Channel Cezanne................................B-5

Figure B-6: BK-IWM-2U – Inkwell Module, 2-Channel Aurora ..................................B-6

Figure B-7: BK-PVM-700 – Pressure Regulator, 2-Channel.........................................B-7

Figure B-8: 705-IDM4H-15NA – Apollo IDM, 4" BK705, 15', N. America ................B-8

Figure B-9: 705-IDM4H-15WD – Apollo IDM, 4" BK705, 15', World........................B-9

Figure B-10: 9101767A – Pumping Station Assembly, Atlas (Monet & Cezanne).....B-10

Figure B-11: 9101780A – Pumping Station Assembly, Aurora...................................B-11

Figure B-12: 9102132A – Bottle Coupling Assembly, Monet.....................................B-12

Figure B-13: 9102147A – Ink Line Assembly .............................................................B-13

Figure B-14: 9102960A – Flow Control, Meniscus Vacuum.......................................B-14

Figure B-15: 9103020A – Flow Control, Purge Pressure.............................................B-15

Figure B-16: 9103390A – Filter, Assembly, 10 μm.....................................................B-16

Figure B-17: 9103677A – Cover, Blank 6U.................................................................B-17

Figure B-18: 9103680A – Universal Enclosure Assembly ..........................................B-18

Figure B-19: 9103683A – Solenoid Valve Assembly..................................................B-19

Figure B-20: 9103764A – Power Distribution Box Assembly.....................................B-20

Figure B-21: 9103766A – Ink Delivery Module, BK705 Atlas (Monet & Cezanne)..B-22

Figure B-22: 9103767A – Inkwell Module, 2-Channel Atlas (Monet & Cezanne).....B-23

Figure B-23: 9103776A – Ink Delivery Module, BK705 Aurora ................................B-25

Figure B-24: 9103784A – Ink Reservoir Assembly, BK705........................................B-27

Figure B-25: 9103910A – Bottle Coupling Assembly, Cezanne .................................B-28

Figure B-26: 9104497A – Bottle Coupling Assembly, Aurora....................................B-29

Figure B-27: 9104661A – Reservoir Cover Assembly.................................................B-30

Figure B-28: Ezejet with optional Apollo Ink Delivery Module (For Reference).......B-31

Buskro Ltd. BK705

Page 69

Appendix B Ink Specific Drawings

Balloon Annotation and Parts Listing

Item Number

5 8

Quantity

Item Part Number Quantity Description Reference

The following is a description of how to interpret the information in this section:

Item:

This column indicates the item number used for each unique part in an assembly drawing. It is matched with the top number in the balloon pointing at the associated part.

Part Number:

This column represents the Buskro part number.

Quantity:

This represents the total number of a given part in an assembly. It is matched with the bottom number in the balloon pointing at the associated part.

Description:

This column contains a brief description of the part.

Reference:

This column indicates the page location for sub-assemblies.

Buskro Ltd. BK705

Page 70

Appendix B Ink Specific Drawings Page B-1

Table B-1: BK705AU – Controller, BK705 Atlas Monet

Item Part Number Quantity Description Reference

1 404050 2 Screw, FHCS, 10-32 UNF x ¾”

2 404520 4 Screw, BHCS, 10-32 UNF x 3/8”

3 405520 1 Screw, BHCS, ¼-20 UNC x 3/8”

4 420008 8 Nut, 10-32 UNF

5 439009 8 Lockwasher, No. 10

6 440008 2 Washer, #10

7 9101627 1 Buskro Serial Number Label

8 9103285A 1 Dongle Assembly

9 9103315 2 Washer, Cup, 10-32 UNF Flat Head 10 9104907 1 Bracket, Ink Bottle, BK705 11 9104909 1 Spill Tray 12 9104913A 1 Cover Assembly, BK705 13 BK705-ST 1 Controller Stand, BK705 Appendix A 14 BK-IWM-2A 1 Inkwell Module, 2-Channel Monet Page B-4 15 BK-MON-LCD17 1 Monitor, 17” LCD 16 BK-PCM-8 1 Module, Computer Assembly Appendix A 17 BK-PSM-4A 1 Module, Power Supply, Atlas/Aurora Appendix C

Figure B-1: BK705AU – Controller, BK705 Atlas Monet

NOTE: BK-PSM-4A IS SHOWN FOR REFERENCE. IT IS

INCLUDED FOR THE NORTH AMERICAN CASE (115VAC). FOR THE REST OF THE WORLD (200/230VAC), BK-PSM-4A-WD IS USED.

2 4

3 1

6 2

5 2

4 2

1 2

9 2

Buskro Ltd. BK705

Page 71

Appendix B Ink Specific Drawings Page B-2

Table B-2: BK705CU – Controller, BK705 Atlas Cezanne

Item Part Number Quantity Description Reference

1 404050 2 Screw, FHCS, 10-32 UNF x ¾”

2 404520 4 Screw, BHCS, 10-32 UNF x 3/8”

3 405520 1 Screw, BHCS, ¼-20 UNC x 3/8”

4 420008 8 Nut, 10-32 UNF

5 439009 8 Lockwasher, No. 10

6 440008 2 Washer, #10

7 9101627 1 Buskro Serial Number Label

8 9103285A 1 Dongle Assembly

9 9103315 2 Washer, Cup, 10-32 UNF Flat Head 10 9104907 1 Bracket, Ink Bottle, BK705 11 9104909 1 Spill Tray 12 9104913A 1 Cover Assembly, BK705 13 BK705-ST 1 Controller Stand, BK705 Appendix A 14 BK-IWM-2C 1 Inkwell Module, 2-Channel Cezanne Page B-5 15 BK-MON-LCD17 1 Monitor, 17” LCD 16 BK-PCM-8 1 Module, Computer Assembly Appendix A 17 BK-PSM-4A 1 Module, Power Supply, Atlas/Aurora Appendix C

Figure B-2: BK705CU – Controller, BK705 Atlas Cezanne

NOTE: BK-PSM-4A IS SHOWN FOR REFERENCE. IT IS

INCLUDED FOR THE NORTH AMERICAN CASE (115VAC). FOR THE REST OF THE WORLD (200/230VAC), BK-PSM-4A-WD IS USED.

2 4

3 1

6 2

5 2

9 2

4 2

Buskro Ltd. BK705

Page 72

Appendix B Ink Specific Drawings Page B-3

Table B-3: BK705UU – Controller, BK705 Aurora

Item Part Number Quantity Description Reference

1 404050 2 Screw, FHCS, 10-32 UNF x ¾”

2 404520 4 Screw, BHCS, 10-32 UNF x 3/8”

3 405520 1 Screw, BHCS, ¼-20 UNC x 3/8”

4 420008 8 Nut, 10-32 UNF

5 439009 8 Lockwasher, No. 10

6 440008 2 Washer, #10

7 9101627 1 Buskro Serial Number Label

8 9103285A 1 Dongle Assembly

9 9103315 2 Washer, Cup, 10-32 UNF Flat Head 10 9104907 1 Bracket, Ink Bottle, BK705 11 9104909 1 Spill Tray 12 9104913A 1 Cover Assembly, BK705 13 BK705-ST 1 Controller Stand, BK705 Appendix A 14 BK-IWM-2U 1 Inkwell Module, 2-Channel Aurora Page B-6 15 BK-MON-LCD17 1 Monitor, 17” LCD 16 BK-PCM-8 1 Module, Computer Assembly Appendix A 17 BK-PSM-4A 1 Module, Power Supply, Atlas/Aurora Appendix C

Figure B-3: BK705UU – Controller, BK705 Atlas Aurora

NOTE: BK-PSM-4A IS SHOWN FOR REFERENCE. IT IS

INCLUDED FOR THE NORTH AMERICAN CASE (115VAC). FOR THE REST OF THE WORLD (200/230VAC), BK-PSM-4A-WD IS USED.

2 4

3 1

6 2

5 2

9 2

4 2

Buskro Ltd. BK705

Page 73

Appendix B Ink Specific Drawings Page B-4

Table B-4: BK-IWM-2A – Inkwell Module, 2-Channel Monet

Item Part Number Quantity Description Reference

1 9102132A 1 Bottle Coupling Assembly, Monet Page B-12

2 9103767A 1 Inkwell Module, 2-Channel Atlas (Solvent) Page B-23

Figure B-4: BK-IWM-2A – Inkwell Module, 2-Channel Monet

1 1

Buskro Ltd. BK705

Page 74

Appendix B Ink Specific Drawings Page B-5

Table B-5: BK-IWM-2C – Inkwell Module, 2-Channel Cezanne

Item Part Number Quantity Description Reference

1 9103767A 1 Inkwell Module, 2-Channel Atlas (Solvent) Page B-23

2 9103910A 1 Bottle Coupling Assembly, Cezanne Page B-28

Figure B-5: BK-IWM-2C – Inkwell Module, 2-Channel Cezanne

1 1

2 1

Buskro Ltd. BK705

Page 75

Appendix B Ink Specific Drawings Page B-6

Table B-6: BK-IWM-2U – Inkwell Module, 2-Channel Aurora

Item Part Number Quantity Description Reference

1 401310 5 Screw, PHMS, 4-40 UNC x ¼”

2 404510 3 Screw, BHCS, 10-32 UN x ¼”

3 440530 5 Washer, #6, Nylon

4 606052A 1 Cable, Atlas Power Support

5 9100969 1 Board, Atlas System Support

6 9103484A 1 Cable, System Communication

7 9103680A 1 Universal Enclosure Assembly Page B-18

8 9103683A 2 Solenoid Valve Assembly Page B-19

9 9103776A 1 Ink Delivery Module, BK705 Aurora Page B-24 10 9104497A 1 Bottle Coupling Assembly, Aurora Page B-29

Figure B-6: BK-IWM-2U – Inkwell Module, 2-Channel Aurora

5 1

2 3

3 5

4 1

8 2

9 1

7 1

Buskro Ltd. BK705

Page 76

Appendix B Ink Specific Drawings Page B-7

Table B-7: BK-PVM-700 – Pressure Regulator, 2-Channel

Item Part Number Quantity Description Reference

1 402310 5 Screw, PHMS, 6-32 UNC x ¼”

2 403310 3 Screw, PHMS, 8-32 UNC x ¼”

3 439005 3 Lockwasher, No. 8

4 439006 5 Lockwasher, No. 6

5 440006 2 Washer, No. 8, ½” OD x 0.05” Thick

6 9100148A 2 Solenoid Valve Assembly, 3-Way

7 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID

8 9100921 1 Pressure Pump

9 9100971 1 Gripper Clip 10 9101290 4 Fitting, Tee, 1/8” ID 11 9102618A 1 Cable, Triple 12VDC 12 9102715 2 Gripper Clip, 3/8” – 5/8” 13 9102960A 2 Flow Control, Meniscus Vacuum Page B-14 14 9103020A 1 Flow Control Assembly, Purge Pressure Page B-15 15 9103198 2 Screw, SHCS, 8-32 UNC x 1-3/4” 16 9103473A 2 Meniscus Pump Assembly 17 9103634 1 Bracket, Mounting 18 9103635 1 Plate, Mounting

Figure B-7: BK-PVM-700 – Pressure Regulator, 2-Channel

8 1

1 5

4 5

6 2

Buskro Ltd. BK705

Page 77

Appendix B Ink Specific Drawings Page B-8

Table B-8: 705-IDM4H-15NA - Apollo IDM, 4" BK705, 15', N. America

Item Part Number Quantity Description Reference

1 404510 2 Screw, BHCS, 10-32 UNF x 1/4"

2 405530 2 Screw, BHCS, 1/4-20 UNC x 1/2"

3 606322 1 Cord, Set, 10A/125VAC, 90", N.A., IEC

4 615140 6 Lashing Tie, Small

5 9101776 1 Sleeving, Braided, Expandable, 166"

6 9102603 2 Shrink Wrap, 1 1/2" OD, 1/2" ID. 2"

7 9103243A 1 HP Regulator Mount Assembly

8 9103565A 1 Cable, Ribbon, DB9 Male To Female, 50"

9 9104511 1 Cord, Set, 10A/250V, 2m, IEC-IEC 10 9104533 1 Bracket, BK705 IDM Mount 11 BK-BULKPRIME 1 Syringe Assembly, Apollo Bulk Ink 12 BK-BULKREG-15 4 Regulator Module, Apollo, 15' 13 BK-IDM-4H 1 Module, Apollo Ink Delivery, 4-Channel

Figure B-8: 705-IDM4H-15NA – Apollo IDM, 4" BK705, 15', N. America

7 2

5 6

6 1

BRIDGE SHOWN

FOR REFERENCE

4 1

9 1

Note: Power cord 9104511 is used with the optional stand (BK705-ST). Otherwise, use

606322.

3 2

2 2

Buskro Ltd. BK705

Page 78

Appendix B Ink Specific Drawings Page B-9

Figure B-9: 705-IDM4H-15WD – Apollo IDM, 4" BK705, 15', World

5 2

FOR BRIDGE LENGTHS OF 22" OR LESS,

CUT 24" OFF THE TUBE BEFORE

INSTALLING THE CONNECTOR

BRIDGE SHOWN

FOR REFERENCE

MOUNT THE REGULATOR SO THAT THE BOTTOM IS

1.0 TO 2.0" ABOVE THE

BOTTOM OF THE PRINTHEAD

6 1

4 1

USE THE BRAIDED SLEEVING (9101776) TO TIE TUBES TOGETHER. LEAVE 7" OF THE TUBING EXPOSED ON EACH END.

2 2

7 1

8 1

1 2

Table B-9: 705-IDM4H-15WD – Apollo IDM, 4" BK705, 15', World

Item Part Number Quantity Description Reference

1 404510 2 Screw, BHCS, 10-32 UNF x 1/4"

2 405530 2 Screw, BHCS, 1/4-20 UNC x 1/2"

3 615140 6 Lashing Tie, Small

4 9101776 1 Sleeving, Braided, Expandable, 166"

5 9102603 2 Shrink Wrap, 1 1/2" OD, 1/2" ID. 2"

6 9103243A 1 HP Regulator Mount Assembly

7 9103256 1 Cord, 10A/250VAC, 3m, Harmonized, IEC

8 9103565A 1 Cable, Ribbon, DB9 Male To Female, 50"

Note: Power cord 9104511 is used with the optional stand (BK705-ST). Otherwise, use

9103256.

Buskro Ltd. BK705

Page 79

Appendix B Ink Specific Drawings Page B-10

Table B-10: 9101767A – Pumping Station Assembly, Atlas (Monet & Cezanne)

Item Part Number Quantity Description Reference

1 401310 3 Screw, PHMS, 4-40 UNC x ¼”

2 404510 1 Screw, BHCS, 10-32 UNF x ¼”

3 404550 1 Screw, BHCS, 10-32 UNF x ¾”

4 615140 8 Lashing Tie, Small

5 630004A 1 Cycle Proximity Switch Assembly

6 9100149A 1 Filter Holder Assembly

7 9100876 1 Coupling, 0.5” DIA

8 9100931 1 Peristaltic Pump Head

9 9100936A 1 Gearmotor Assembly 10 9100971 1 Gripper Clip 11 9101290 2 Fitting, Tee, 1/8” ID 12 9101700 1 Check Valve, 1/8” ID 13 9101767 1 Bracket, Pumping Station 14 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 9” Lg. 15 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 4” Lg. 16 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 1.5” Lg. 17 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 1.25” Lg. 18 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 1.25” Lg.

Figure B-10: 9101767A – Pumping Station Assembly, Atlas (Monet & Cezanne)

6 1

3 1

5 1

2 1

9 1

1 3

Buskro Ltd. BK705

Page 80

Appendix B Ink Specific Drawings Page B-11

Table B-11: 9101780A – Pumping Station Assembly, Aurora

Item Part Number Quantity Description Reference

1 401310 3 Screw, PHMS, 4-40 UNC x ¼”

2 404550 1 Screw, BHCS, 10-32 UNF x ¾”

3 615140 8 Lashing Tie, Small

4 630004A 1 Cycle Proximity Switch Assembly

5 9100876 1 Coupling, 0.5” DIA

6 9100931 1 Peristaltic Pump Head

7 9100936A 1 Gearmotor Assembly

8 9101290 2 Fitting, Tee, 1/8” ID

9 9101700 1 Check Valve, 1/8” ID 10 9101767 1 Bracket, Pumping Station 11 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 9” Lg. 12 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 4” Lg. 13 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 1.5” Lg. 14 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 1.25” Lg. 15 9102116 1 Tubing, Pharmed, ¼” x 1/8”, 1.25” Lg. 16 9103390A 1

Filter, Assembly, 10 μm

Figure B-11: 9101780A – Pumping Station Assembly, Aurora

Page B-15

9 1

8 2

6 1

8 2

2 1

4 1

5 1

NOTE: CHECK FLOW INDICATOR ON THE CHECK VALVE

THE ARROW SHOULD POINT TOWARDS SUBCONTAINER

USE SMALL LASHING TIES (615140) TO SECURE TUBING TO FITTINGS

CHECK FLOW INDICATOR ON 10 MICRON FILTER THE ARROW SHOULD POINT TOWARDS INK DISCHARGE

COVER PHARMED TUBING WITH SHRINK WRAP (EXCEPT INSIDE PUMP). HEAT SHRINK TUBING BEFORE APPLYING INK. USE 609003 (3/8" ID).

7 1

Buskro Ltd. BK705

Page 81

Appendix B Ink Specific Drawings Page B-12

Table B-12: 9102132A – Bottle Coupling Assembly, Monet

Item Part Number Quantity Description Reference

1 9100967 1 Coupling Body, Puncture Seal, 3/8”

2 9102132 1 Tubing, Pharmed, 3/8 x ¼”, 13” Lg.

3 9103910 1 Coupling Body, ¼” ID, Shutoff

Figure B-12: 9102132A – Bottle Coupling Assembly, Monet

1 1

3 1

Buskro Ltd. BK705

Page 82

Appendix B Ink Specific Drawings Page B-13

Table B-13: 9102147A – Ink Line Assembly

Item Part Number Quantity Description Reference

1 9101691 1 Coupling Insert, 1/8” ID, Inline, Hose Barb

2 9102116 1 Tubing, Pharmed, ¼ x 1/8”, 24” Lg.

3 9102148 1 Coupling Insert, Elbow, 1/8” ID

Figure B-13: 9102147A – Ink Line Assembly

1 1

2 1

Buskro Ltd. BK705

Page 83

Appendix B Ink Specific Drawings Page B-14

Table B-14: 9102960A – Flow Control, Meniscus Vacuum

Item Part Number Quantity Description Reference

1 9102575 1 Filter, Bronze/Steel

2 9102960 1 Valve, Flow Control, 10-32 UNF

3 9103020 1 Fitting, 10-32 UNF, Elbow, 1/8” ID

Figure B-14: 9102960A – Flow Control, Meniscus Vacuum

1 1

2 1

3 1

Buskro Ltd. BK705

Page 84

Appendix B Ink Specific Drawings Page B-15

Table B-15: 9103020A – Flow Control, Purge Pressure

Item Part Number Quantity Description Reference

1 9102960 1 Valve, Flow Control, 10-32 UNF

2 9103020 1 Fitting, 10-32 UNF, Elbow, 1/8” ID

Figure B-15: 9103020A – Flow Control, Purge Pressure

2 1

1 1

Buskro Ltd. BK705

Page 85

Appendix B Ink Specific Drawings Page B-16

Table B-16: 9103390A – Filter, Assembly, 10

Item Part Number Quantity Description Reference

1 9103257 2 Luer, Male, 1/8” ID Tubing, Black

2 9103390 1

Figure B-16:

9103390A – Filter, Assembly, 10 μm

Filter, 10 μm, UV

1 2

Buskro Ltd. BK705

Page 86

Appendix B Ink Specific Drawings Page B-17

Table B-17: 9103677A – Cover, Blank 6U

Item Part Number Quantity Description Reference

1 404050 4 Screw, FHCS, 10-32 UNF x ¾”

2 9103315 4 Washer, Cup, 10-32 UNF Flat Head

3 9103677 1 Cover, Blank 6U

Figure B-17: 9103677A – Cover, Blank 6U

1 4

2 4

3 1

Buskro Ltd. BK705

Page 87

Appendix B Ink Specific Drawings Page B-18

Table B-18: 9103680A – Universal Enclosure Assembly

Item Part Number Quantity Description Reference

1 404510 5 Screw, BHCS, 10-32 UNF x ¼”

2 420008 8 Nut, 10-32 UNF

3 439008 1 Lockwasher, No. 10, External Tooth

4 439009 11 Lockwasher, No. 10

5 606311A 1 Cable, System Support Interface

6 609111 2 Terminal, Ring, #10, 16-14 AWG, Blue

7 9100197A 2 Cable, HDC, 21” Lg.

8 9100206A 1 Cable, Pressure Regulator

9 9100994 2 Board, Head Drive Circuit (HDC) 10 9102681 1 Wire, #14, Green/Yellow, 6 “ Lg. 11 9103677A 1 Cover, Blank 6U Page B-17 12 9103680 1 Chamber, Electronics Module 13 9103762 1 Bracket, Chamber Mediate 14 9103764A 1 Power Distribution Box Assembly Page B-20 15 9103810 4 Knurled Brass Thumb Nut, 10-32 UNF 16 9104380 1 Board, System Support CPU (SSB II) 17 BK-PVM-700 1 Pressure Regulator, 2 Channel Page B-7

Figure B-18: 9103680A – Universal Enclosure Assembly

4 11

2 8

1 5

5 1

3 1

6 2

7 2

9 2

Buskro Ltd. BK705

Page 88

Appendix B Ink Specific Drawings Page B-19

Table B-19: 9103683A – Solenoid Valve Assembly

Item Part Number Quantity Description Reference

1 401330 2 Screw, PHMS, 4-40 UNC x ½”

2 439004 2 Lockwasher, No. 4

3 9100170 1 Tubing, Viton, 1/8 x 1/16”, 12” Lg.

4 9100170 1 Tubing, Viton, 1/8 x 1/16”, 23” Lg.

5 9101583 2 Fitting, Tube 1/16” ID

6 9103540 2 Ferrule, #24 AWG, Light Blue

7 9103683 1 Solenoid Valve, 2-Way, 12 VDC

Figure B-19: 9103683A – Solenoid Valve Assembly

1 2

4 1

7 1

Note: Use silicone for thread sealing. Cut wires to reach terminal blocks. Letter "H" towards pressure regulator -

air source.

2 2

6 2

5 2

3 1

Buskro Ltd. BK705

Page 89

Appendix B Ink Specific Drawings Page B-20

Table B-20: 9103764A – Power Distribution Box Assembly

Item Part Number Quantity Description Reference

1 402320 4 Screw, PHMS, 6-32 UNC x 3/8”

2 404320 1 Screw, PHMS, 10-32 UNF x 3/8”

3 420008 4 Nut, 10-32 UNF

4 439008 1 Lockwasher, No. 10, External Tooth

5 439009 3 Lockwasher, No. 10

6 440008 2 Washer, #10 ID

7 609110 1 Connector, Push-On, 16-14 AWG, Blue

8 609111 2 Terminal, Ring, #10, 16-14 AWG, Blue

9 615021 1 T-Rail, DIN, 5.5” Lg. 10 9102050 1 Terminal Marker, WS 12/6, L 11 9102051 1 Terminal Marker, WS 12/6, N 12 9102052 2 Terminal Marker, WS 12/6, 12VDC 13 9102053 1 Terminal Marker, WS 12/6, 170VDC 14 9102681 1 Wire, #14, Green/Yellow, 8” Lg. 15 9102681 1 Wire, #14, Green/Yellow, 5” Lg. 16 9103433 1 Ferrule, #14 AWG, Blue 17 9103436 5 Terminal Block, Z-Roofstyle 18 9103437 2 Terminal Block, Z-Roofstyle, Ground 19 9103438 2 End Plate 20 9103439 1 Cross-Connection 21 9103439A 1 Cable, Power Distribution 22 9103442 2 End Bracket 23 9103764 1 Bracket, Power Distribution 24 9103767 1 Cover, Power Box

Figure B-20: 9103764A – Power Distribution Box Assembly

9 1

7 1

3 4

5 3

6 2

4 1

2 1

8 2

Buskro Ltd. BK705

Page 90

Appendix B Ink Specific Drawings Page B-21

Table B-21: 9103766A – Ink Delivery Module, BK705 Atlas (Monet & Cezanne)

Item Part Number Quantity Description Reference

1 404510 3 Screw, BHCS, 10-32 UNF x ¼”

2 404520 2 Screw, BHCS, 10-32 UNF x 3/8”

3 439009 4 Lockwasher, No. 10

4 615140 12 Lashing Tie, Small

5 640301A 1 Cable, IDS Drive

6 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 4” Lg.

7 9100472 2 Tubing, Silicone, ¼” OD x 1/8” ID, 3” Lg.

8 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 5” Lg.

9 9100921 1 Lung Vacuum Pump 10 9100921A 1 Adapter Cable Assembly 11 9100962 2 Coupling, Hose Barb, Panel Mount, 1/16” 12 9100971 1 Gripper Clip 13 9101582 2 Fitting, 10-32 Thread to Tube 1/8” ID 14 9101692 4 Coupling Body, 1/8” ID Tubing 15 9101767A 1 Pumping Station Assembly Page B-10 16 9102116 2 Tubing, Pharmed, ¼ x 1/8”, 3” Lg. 17 9102116 1 Tubing, Pharmed, ¼ x 1/8”, 8” Lg. 18 9102147A 1 Ink Line Assembly Page B-13 19 9103712 2 Fitting, Y Tube-to-tube, 1/8 ID, Nylon 20 9103766 1 Chamber, Ink Delivery, 2-Channel 21 9103784A 1 Ink Reservoir Assembly, BK705 Page B-26 22 9104430A 1 Cable, BK705 Dual Chamber Adapter 23 9104610 2 Coupling, Panel Mount, 1/8” ID Shutoff

Buskro Ltd. BK705

Page 91

Appendix B Ink Specific Drawings Page B-22

Figure B-21: 9103766A – Ink Delivery Module, BK705 Atlas (Monet & Cezanne)

9 1

1 3

7 2

3 4

2 2

6 1

1 3

Note: Lashing ties to all barbed ink line fittings.

Apply teflon tape on threads on 10-32 UNF barb fittings.

5 1

Buskro Ltd. BK705

Page 92

Appendix B Ink Specific Drawings Page B-23

Table B-22: 9103767A – Inkwell Module, 2-Channel Atlas (Monet & Cezanne)

Item Part Number Quantity Description Reference

1 401310 5 Screw, PHMS, 4-40 UNC x ¼”

2 404510 3 Screw, BHCS, 10-32 UNF x ¼”

3 440530 5 Washer, #6, Nylon

4 606052A 1 Cable, Atlas Power Support

5 9100969 1 System Support Board, Atlas

6 9103484A 1 Cable, System Communication

7 9103680A 1 Universal Enclosure Assembly Page B-18

8 9103683A 2 Solenoid Valve Assembly Page B-19

9 9103766A 1 Ink Delivery Module, BK705 Atlas Page B-21

Figure B-22: 9103767A – Inkwell Module, 2-Channel Atlas (Monet & Cezanne)

5 1

8 2

2 3

3 5

1 5

7 1

4 1

Buskro Ltd. BK705

Page 93

Appendix B Ink Specific Drawings Page B-24

Table B-23: 9103776A – Ink Delivery Module, BK705 Aurora

Item Part Number Quantity Description Reference

1 404510 3 Screw, BHCS, 10-32 UNF x ¼”

2 404520 2 Screw, BHCS, 10-32 UNF x 3/8”

3 439009 4 Lockwasher, No. 10

4 609003 1 Shrink Wrap, 3/8” ID, 32” Total

5 615140 12 Lashing Tie, Small

6 640301A 1 Cable, IDS Drive

7 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 4” Lg.

8 9100472 2 Tubing, Silicone, ¼” OD x 1/8” ID, 3” Lg.

9 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 5” Lg. 10 9100921 1 Lung Vacuum Pump 11 9100921A 1 Adapter Cable Assembly 12 9100962 2 Coupling, Hose Barb, Panel Mount, 1/16” 13 9100971 1 Gripper Clip 14 9101582 2 Fitting, 10-32 Thread to Tube 1/8” ID 15 9101780A 1 Pumping Station Assembly, Aurora Page B-11 16 9102116 2 Tubing, Pharmed, ¼ x 1/8”, 3” Lg. 17 9102116 1 Tubing, Pharmed, ¼ x 1/8”, 8” Lg. 18 9102147A 1 Ink Line Assembly Page B-13 19 9102625 4 Coupling, Panel Mount, ¼” OD Through 20 9102627 4 Plug, Body, EPDM O-Ring 21 9103712 2 Fitting, Y Tube-to-tube, 1/8 ID, Nylon 22 9103766 1 Chamber, Ink Delivery, 2-Channel 23 9103784A 1 Ink Reservoir Assembly, BK705 Page B-26 24 9104430A 1 Cable, BK705 Dual Chamber Adapter 25 9104610 2 Coupling, Panel Mount, 1/8” ID Shutoff

Buskro Ltd. BK705

Page 94

Appendix B Ink Specific Drawings Page B-25

Figure B-23: 9103776A – Ink Delivery Module, BK705 Aurora

2 2

9 1

8 2

7 1

Note: Shrink wrap all exposed ink tube lines, including dual chamber sub-container tubes. Lashing ties to all barbed ink line fittings.

3 4

Note: Apply teflon tape on threads

1 3

on 10-32 UNF barb fittings.

Buskro Ltd. BK705

Page 95

Appendix B Ink Specific Drawings Page B-26

Table B-24: 9103784A – Ink Reservoir Assembly, BK705

Item Part Number Quantity Description Reference

1 401330 2 Screw, PHMS, 4-40 UNC x ½”

2 404520 1 Screw, BHCS, 10-32 UNF x 3/8”

3 404530 3 Screw, BHCS, 10-32 UNF x ½”

4 404550 3 Screw, BHCS, 10-32 UNF x ¾”

5 439004 2 Lockwasher, No. 4

6 439009 7 Lockwasher, No. 10

7 615102 1 Tie Mount

8 615140 20 Lashing Tie, Small

9 615141 1 Lashing Tie, Large 10 9100149 1 Connector, 1/8” NPT, 1/8” ID 11 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 3” Lg. 12 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 2.5” Lg. 13 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 1.5” Lg. 14 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 1” Lg. 15 9100472 1 Tubing, Silicone, ¼” OD x 1/8” ID, 3” Lg. 16 9100877 1 O-Ring, 1-7/8 x 1-3/4 x 1/16, EPDM P.C. 17 9101290 1 Fitting, Tee, 1/8” ID 18 9102085 2 Connector, 1/8-27 NPT, 1/8” ID 19 9102116 1 Tubing, Pharmed, ¼ OD x 1/8” ID, 4.5” Lg 20 9102116 1 Tubing, Pharmed, ¼ OD x 1/8” ID, 1” Lg. 21 9102116 1 Tubing, Pharmed, ¼ OD x 1/8” ID, 5” Lg. 22 9102116 1 Tubing, Pharmed, ¼ OD x 1/8” ID, 5” Lg. 23 9104660 1 Reservoir, Ink/Air 24 9104661A 1 Reservoir Cover Assembly Page B-30 25 9104662A 1 Pump Assembly 26 9104671 1 Check Valve, 1/8” ID Barbed, 1 PSI 27 9104674 1 Check Valve, 1/8” ID Barbed, 4 PSI 28 9104711A 1 Solenoid Valve Assembly, 3-Way, N.O. 29 9104717 1 O-Ring, 1-1/8 x 1 x 1/16, EPDM P.C.

Buskro Ltd. BK705

Page 96

Appendix B Ink Specific Drawings Page B-27

Figure B-24: 9103784A – Ink Reservoir Assembly, BK705

3 3

Note: Use teflon tape on one elbow, one straight and one quick disconnect connectors, 1/8-27 NPT threads.

6 7

DETAIL A

5 2

7 1

6 7

2 1

DETAIL B

Note: Small lashing ties 615140 to all tubes.

Shrink wrap ALL Pharmed tubing for Aurora (UV) systems using 609003 (3/8" ID).

Buskro Ltd. BK705

Page 97

Appendix B Ink Specific Drawings Page B-28

Table B-25: 9103910A – Bottle Coupling Assembly, Cezanne

Item Part Number Quantity Description Reference

1 9102132 1 Tubing, Pharmed, 3/8” x ¼”, 10” Lg.

2 9103908 1 Tubing, Pharmed, ½” x 3/8”, 3” Lg.

3 9103909 1 Coupling, UDC Series, 3/8” ID, Elbow

4 9103910 1 Coupling, ¼” ID, Panel Mount, Shutoff

5 9103911 1 Fitting, 3/8 ID to ¼ ID

Figure B-25: 9103910A – Bottle Coupling Assembly, Cezanne

4 1

1 1

3 1

5 1

2 1

Buskro Ltd. BK705

Page 98

Appendix B Ink Specific Drawings Page B-29

Table B-26: 9104497A – Bottle Coupling Assembly, Aurora

Item Part Number Quantity Description Reference

1 9102132 1 Tubing, Pharmed, 3/8” x ¼”

2 9102236 1 Coupling, Renoir Ink Bottle Cap

3 9102247 1 Shrink Wrap, ½” ID, 13” Lg.

4 9104497 1 Coupling Body, ¼” ID, Panel Mount

Figure B-26: 9104497A – Bottle Coupling Assembly, Aurora

4 1

3 1

2 1

1 1

Buskro Ltd. BK705

Page 99

Appendix B Ink Specific Drawings Page B-30

Table B-27: 9104661A – Reservoir Cover Assembly

Item Part Number Quantity Description Reference

1 609000 1 Shrink Wrap, 3/16” ID, 5” Lg

2 9100206 1 Receptacle, 2-Pin, Mini-Fit Jr

3 9100207 2 Contact, Male, 18-22 AWG, Series 5558

4 9100966 1 Float Switch, Micro-miniature

5 9100966A 1 Float Switch Assembly, Secondary

6 9101297 2 O-Ring, 7/16 x 5/8 x 3/32, EPDM P.C.

7 9102085 2 Connector, Elbow, 1/8-27 NPT, 1/8” ID

8 9102973 1 Fitting, 10-32 UNF x 1/8 ID

9 9104661 1 Cover, Reservoir 10 N/A 2 Included with 9100966

Figure B-27: 9104661A – Reservoir Cover Assembly

2 1

3 2

7 2

9 1

Leave 5" length.

Note: Use teflon tape on two elbow

connectors, 1/8-27 NPT threads.

1 1

6 2

4 1

8 1

5 1

Buskro Ltd. BK705

Page 100

Appendix B Ink Specific Drawings Page B-31

Table B-28: Ezejet with optional Apollo Ink Delivery Module (For Reference)

Item Part Number Quantity Description Reference

1 9104533 1 Bracket (Part of 705-IDM4H-15NA or WD)

2 BK-IDM-4H 1 Ink Delivery, (Part of 705-IDM4H-15NA or WD)

3 BK-705-ST 1 Stand, Apollo Ezejet

4 BK705 1 Controller, Apollo Ezejet (BK-705)

Figure B-28: Ezejet with optional Apollo Ink Delivery Module (For Reference)

4 1

1 1

Buskro Ltd. BK705