Bush Hog BSR Series, BSR12, BSR10, BSR8 Operator's Manual

SUSPENSION RAKE
MODELS
BSR8 Hay Rake BSR10 Hay Rake BSR12 Hay Rake
Published 03/14 / Revised03/17 Part No. 50074094
OPERATOR’S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
UNDERSTAND, and FOLLOW the Safety
BUSH HOG®
2501 Griffin Ave. Selma, AL 36703 334-874-2700 www.bushhog.com
© 2014 Alamo Group Inc.
$0.00
To the Owner/Operator/Dealer
For future reference, record your Bush Hog product model number and serial number.
Dealer Telephone Model Number
Owner Purchase Date: Serial Number
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense!
WARRANTY INFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration Form in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain
TABLE OF CONTENTS
SAFETY SECTION ..............................................................................................................1-1
General Safety Instructions and Practices ......................................................................................................... 1-2
Operator Safety Instructions and Practices .......................................................................................................1-3
Equipment Operation Safety Instructions and Practices ....................................................................................1-5
Connection or Disconnecting Implement Safety Instructions and Practices ......................................................1-7
Transporting Safety Instructions and Practices ................................................................................................. 1-8
Maintenance and Service Safety Instructions and Practices ........................................................................... 1-10
Storage and Parking Safety Instructions and Practices ...................................................................................1-11
PARTS INFORMATION ................................................................................................................................... 1-12
Decal Location ................................................................................................................................................. 1-13
Decal Description ............................................................................................................................................. 1-15
Federal Laws and Regulations ........................................................................................................................ 1-18
INTRODUCTION SECTION .................................................................................................2-1
ASSEMBLY SECTION ........................................................................................................3-1
GENERAL INSTRUCTIONS ..............................................................................................................................3-2
DEALER SET-UP INSTRUCTIONS ...................................................................................................................3-3
CHARGING THE HYDRAULIC SYSTEM .......................................................................................................... 3-3
ATTACHING THE TONGUE .............................................................................................................................. 3-4
BSR8 and BSR10 Models .................................................................................................................................. 3-4
BSR12 Model ..................................................................................................................................................... 3-4
TAILLIGHT WIRING HARNESS CONNECTION ............................................................................................... 3-5
RELOCATING THE WINGFRAMES ON BSR MODELS ................................................................................... 3-6
CYLINDER LUG PLATE EXTENSION & WHEEL ARM ASSEMBLY ................................................................ 3-7
BSR12 MODELS ............................................................................................................................................... 3-7
ATTACHING THE WING FRAME EXTENSIONS BSR10 AND BSR12 ............................................................3-9
SETTING UP REAR RAKE ARMS FOR USE ................................................................................................. 3-10
ATTACHING THE RAKE WHEELS ................................................................................................................. 3-11
How to Identify Left Hand and Right Hand Wheels .......................................................................................... 3-11
INSTALLING OPTIONAL KICKER WHEEL KIT .............................................................................................. 3-12
CONNECTING THE RAKE ARM TO THE SLIDING SUPPORT ..................................................................... 3-14
HYDRAULIC PLUMBING INSTALLATION FOR KICKER WHEEL ................................................................. 3-15
OPERATION SECTION .......................................................................................................4-1
Standard Equipment and Specifications ............................................................................................................ 4-3
OPERATOR REQUIREMENTS .........................................................................................................................4-4
TRACTOR REQUIREMENTS ............................................................................................................................ 4-5
ROPS and Seat Belt .......................................................................................................................................... 4-5
Tractor Safety Devices ....................................................................................................................................... 4-5
Tractor Horsepower ........................................................................................................................................... 4-5
GETTING ON AND OFF THE TRACTOR ......................................................................................................... 4-6
Boarding the Tractor .......................................................................................................................................... 4-6
Dismounting the Tractor .....................................................................................................................................4-6
STARTING THE TRACTOR .............................................................................................................................. 4-7
CONNECTING THE IMPLEMENT TO THE TRACTOR ....................................................................................4-8
Positioning Tractor Drawbar .............................................................................................................................. 4-8
Attaching Rake to Tractor Drawbar .................................................................................................................... 4-9
Attaching to Tractor Hydraulic System ............................................................................................................. 4-10
PRE-OPERATION INSPECTION AND SERVICE ...........................................................................................4-10
Tractor Pre-Operation Inspection/Service ........................................................................................................ 4-11
Checking Ballast, Wheel Spacing, and Tire Inflation ....................................................................................... 4-11
Rake Pre-Operation Inspection/Service ........................................................................................................... 4-11
DRIVING THE TRACTOR AND IMPLEMENT ................................................................................................. 4-16
Starting the Tractor .......................................................................................................................................... 4-17
Brake and Differential Lock Setting .................................................................................................................. 4-17
Driving the Tractor and Rake ........................................................................................................................... 4-18
Preparing Rake for Field Operation .................................................................................................................4-19
Setting Working Width ..................................................................................................................................... 4-20
Adjusting Raking and Windrow Width .............................................................................................................. 4-21
Adjusting Raking Wheel Ground Pressure ...................................................................................................... 4-23
Adjusting Ground Wheel Pressure ................................................................................................................... 4-24
Adjusting the Tongue Clevis ............................................................................................................................ 4-24
Flip-Up Raking - (Only for BSR10 & BSR12) .................................................................................................. 4-25
Raking a Single Windrow or Swath ..................................................................................................................4-28
OPTIONAL ATTACHMENTS ........................................................................................................................... 4-29
Center Kicker Wheel ........................................................................................................................................4-29
Wind Shield Kit ................................................................................................................................................. 4-29
OPERATING THE TRACTOR AND IMPLEMENT ........................................................................................... 4-30
Foreign Debris Hazards ................................................................................................................................... 4-30
Bystanders/Passersby Precautions ................................................................................................................. 4-30
Shutting Down the Implement .......................................................................................................................... 4-31
DISCONNECTING THE IMPLEMENT FROM THE TRACTOR ....................................................................... 4-31
RAKE STORAGE ............................................................................................................................................. 4-33
TRANSPORTING THE TRACTOR AND IMPLEMENT ................................................................................... 4-34
Preparing Rake for Transport ..........................................................................................................................4-35
Transporting on Public Roadways ................................................................................................................... 4-36
Safety Lights ....................................................................................................................................................4-38
Hauling the Tractor and Implement .................................................................................................................. 4-39
TROUBLESHOOTING GUIDE ........................................................................................................................ 4-40
MAINTENANCE SECTION .................................................................................................. 5-1
LUBRICATION ................................................................................................................................................... 5-3
Lubrication Symbols ........................................................................................................................................... 5-3
Grease ...............................................................................................................................................................5-3
Synthetic Lubricants ........................................................................................................................................... 5-4
Lubricant Storage ............................................................................................................................................... 5-4
Rake Wheels ...................................................................................................................................................... 5-4
Left-Hand & Right-Hand Finger .........................................................................................................................5-4
Left-Hand and Right-Hand Pivots ......................................................................................................................5-5
Jackstand ........................................................................................................................................................... 5-5
ANNUAL MAINTENANCE ................................................................................................................................. 5-6
PERIODIC MAINTENANCE .............................................................................................................................. 5-6
SERVICE ...........................................................................................................................................................5-7
Servicing Tires Safely ........................................................................................................................................ 5-7
Servicing Rake Safely ........................................................................................................................................ 5-7
Identifying Left-Hand and Right-Hand Rake Wheels ......................................................................................... 5-8
STORAGE .........................................................................................................................................................5-8
End of Season ................................................................................................................................................... 5-8
Beginning of Season ..........................................................................................................................................5-9
FINAL INSPECTION AND LUBRICATION ........................................................................................................ 5-9
BOLT TORQUE VALUES .................................................................................................................................. 5-9
SAFETY SECTION
Safety Section 1-1
SAFETY
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety Messages before assembling, operating or servicing this Implement. This equipment should only be operated by those persons who have read the manual, who are responsible and trained, and who know how to do so responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this manual and on decals which are attached to the equipment. The Safety Alert Symbol means: “ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word are intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this equipment.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
(SG-1)
Practice all usual and customary safe working precautions and above all---remember safety is up to YOU
. Only YOU can prevent serious injury or death from unsafe practices.
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards.
(SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
(SG-3)
General Safety Instructions and Practices
SAFETY
BSR Series Rakes 03/14 Safety Section 1-2
© 2014 Alamo Group Inc.
SAFETY
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
(SG-30)
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
(SG-31)
Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
(SG-4)
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment.
(SG-16)
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss. We recommend that you always wear hearing protection if the noise in the Operator’s position exceeds 80db. Noise over 85db over an extended period of time will cause severe hearing loss. Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, and other such sources close to the ear] is cumulative over a lifetime without hope of natural recovery.
(SG-I7)
Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent.
(SG-22)
Operator Safety Instructions and Practices
SAFETY
BSR Series Rakes 03/14 Safety Section 1-3
© 2014 Alamo Group Inc.
SAFETY
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others.
(SG-25)
DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely. NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol.
(SG-27)
Prolonged operation may cause operator boredom and fatigue affecting safe operation. Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation.
(SG-32)
Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death.
(SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections. Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
(SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Extreme caution should be used by the Tractor operator when operating near passersby. Stop raking if anyone comes within 25 feet of the Implement to prevent possible passerby injury or death from being struck from a thrown object, entanglement with the rakes, or run over.
(SRK-01)
SAFETY
BSR Series Rakes 03/14 Safety Section 1-4
© 2014 Alamo Group Inc.
SAFETY
Do not back up with this implement. Backing could damage the machine or its components.
(S3PT-4)
Use extreme care when lowering or unfolding the implement’s wings. Make sure no bystanders are close by or underneath the wings. Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines.
(S3PT-05)
There are obvious and hidden potential hazards in the operation of this Implement as in all power-driven or pulled equipment. REMEMBER! This machine is often operated in rough terrain conditions that include tall grass, weeds, gullies, holes, slopes, hidden obstructions and the like. Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area. Do not operate this machine with anyone in the immediate area.
(S3PT-07)
This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
(S3PT-12)
Operate this Implement only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never operate in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and implement. Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see this type of items discontinue operating this equipment.
(S3PT-21)
Operate this Equipment only with a Tractor equipped with an approved roll­over-protective system (ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS.
(SG-7)
BEFORE leaving the tractor seat lower the implement, set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
Equipment Operation Safety Instructions and Practices
SAFETY
BSR Series Rakes 03/14 Safety Section 1-5
© 2014 Alamo Group Inc.
SAFETY
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death.
(SG-10)
Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
(SG-11)
Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
(SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
(SG-13)
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure.
(SG-15)
Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting.
(SG-39)
SAFETY
BSR Series Rakes 03/14 Safety Section 1-6
© 2014 Alamo Group Inc.
SAFETY
Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects. Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you or bystanders. Never dismount a moving tractor.
(SG-40)
Objects such as wire, cable, rope, and chain can become entangled in the rotating parts of the raking components causing mechanical damage. Entangled items caught in the rakes can sling outward possibly injuring or entangling the operator or passersby. Any objects that might become entangled in a raking component should be removed from the area before operating the rake.
(SRK-02)
DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up. A sudden or inadvertent fall by any of these components could cause serious injury or even death.
(STI-03)
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches.
(S3PT-15)
Never unhitch without using the Tongue Jack. The Tongue is very heavy. Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury. Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury. Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death.
(STI-04)
On a fully-assembled unit, do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil. Lower the Wings slowly and carefully. Keep bystanders away during operations.
(STI-05)
SAFETY
Connection or Disconnecting Implement Safety Instructions and Practices
BSR Series Rakes 03/14 Safety Section 1-7
© 2014 Alamo Group Inc.
SAFETY
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed.
(S3PT-02)
Allow sufficient clearance for the Implement to swing outward while turning. Implements carried behind the Tractor will swing outside the tire path when making turns. Contacting a solid object while turning will cause equipment damage and possible injury.
(S3PT-20)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations.
(SG-6)
Transporting Safety Instructions and Practices
SAFETY
BSR Series Rakes 03/14 Safety Section 1-8
© 2014 Alamo Group Inc.
SAFETY
Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement. As you increase the speed of the Tractor the stopping distance increases. Determine the maximum transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed. Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over. Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance increases: use extreme care and reduce your speed. When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy.
(SG-19)
Be particularly careful when transporting the Implement using the tractor. Turn curves or
go up or down hills only at a low speed and at a gradual steering angle. Make certain that
at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow
down on rough or uneven surfaces.
(STI-01)
When the Wings are folded for transport, the center of gravity is raised and the possibility of overturn is increased. Drive slowly and use extreme caution when turning on hillsides. Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death. Never fold wings on a hillside...the Implement or unit may overturn.
(STI-02)
Only tow the Implement behind a properly sized and equipped Tractor
which exceeds the weight of the Implement by at least 20%. DO NOT
tow the Implement behind a truck or other type of vehicle. Never tow the
Implement and another Implement connected in tandem. Never tow the
Implement at speeds over 20 MPH.
(STI-06)
SAFETY
BSR Series Rakes 03/14 Safety Section 1-9
© 2014 Alamo Group Inc.
SAFETY
Secure the Implement for transport before traveling on public roads. For pull-type
Implements, secure the center axle using cylinder stops or transport pin and properly attach
a safety chain between the Implement and Tractor. Secure wings in upright position on
folding Implements using wing transport locks.
(STI-7)
Always keep a careful lookout and use extreme care when working around overhead obstructions and electrical power lines. The Implement wing can be over 10 feet high. Never allow the Implement wing to come within 10 feet of any power line.
(STI-8)
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death.
(STI-10)
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the Implement. Place the Implement on the ground or securely
blocked up, disengage the PTO, and turn off the tractor engine. Push
and pull the Remote Cylinder lever in and out several times prior to
starting any maintenance or repair work.
(S3PT-09)
Keep fingers clear of adjusting holes. A sudden movement could cause injury or even amputate fingers. KEEP CHILDREN AWAY WHEN MAKING ADJUSTMENTS.
(SBL-3)
Always maintain the safety signs in good readable condition. If the safety signs are missing, damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.
(SG-8)
Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death.
(SG-14)
SAFETY
Maintenance and Service Safety Instructions and Practices
BSR Series Rakes 03/14 Safety Section 1-10
© 2014 Alamo Group Inc.
SAFETY
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.
(SG-20)
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
(SG-21)
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly service, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death.
(SG-35)
Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn.
(SG-37)
A rear Implement can fall if not properly supported. Always use the stand on the front hitch (if equipped) or block up securely to prevent falling and possible crushing injury and/or
other injury from holding or lifting heavy components. Use the stand to stabilize the
implement during storage.
(S3PT-3)
SAFETY
Storage and Parking Safety Instructions and Practices
BSR Series Rakes 03/14 Safety Section 1-11
© 2014 Alamo Group Inc.
PARTS INFORMATION
PARTS INF O RMATIO N
Bush Hog products are designed utilizing specifically matched system components to ensure optimum equipment performance. These parts are made and tested to Bush Hog specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce equipment performance, void warranties, and present a safety hazard. Use genuine Bush Hog parts for economy and safety.
(SPBH-2)
SEE YOUR BUSH HOG DEALER
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment.
(SG-18)
SAFETY
SAFETY
BSR Series Rakes 03/14 Safety Section 1-12
© 2014 Alamo Group Inc.
SAFETY
Decal Location
NOTE: Bush Hog supplies safety decals on this product to promote safe operation. Damage to the decals may
occur while in shipping, use, or reconditioning. Bush Hog cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Bush Hog dealer to order replacement decals.
SAFETY
BSR Series Rakes 03/14 Safety Section 1-13
© 2014 Alamo Group Inc.
SAFETY
ITEM PART NO. QTY LEVEL DESCRIPTION
1. 50073512 1 IMPORTANT Secure Safety Chain
2. 50073507 1 WARNING Trailed Machine
3. 50074259 2 FLAG Made in the USA
4. D859 1 WARNING Genuine Bush Hog Parts
5. N/A 1 SER PLT Serial Number Plate
6. D628 2 WARNING Crushing Hazard
7. D617 2 WARNING High Pressure Oil Leak
8. 50073496 1 INSTRUCT RH Ground Pressure
9. 50073497 1 INSTRUCT LH Ground Pressure
10. 50031212 4 REFLECT Amber Reflector
11. 50031214 2 REFLECT Red Reflector
12. 50065309 2 LOGO Bush Hog Logo
13. 50073508 2 LOGO Haymaker Logo
SAFETY
14. 50074260 2 LOGO BSR Series Logo
15. 94359 1 REFLECT SMV Symbol
16. 50035829 1 -------------- Canister, Parts Manual
17. 50073511 2 IMPORTANT Transport Latch
18. 50074094 1 -------------- Operator’s Manual (Inside Canister)
BSR Series Rakes 03/14 Safety Section 1-14
© 2014 Alamo Group Inc.
Decal Description
SAFETY
SAFETY
BSR Series Rakes 03/14 Safety Section 1-15
© 2014 Alamo Group Inc.
SAFETY
SAFETY
BSR Series Rakes 03/14 Safety Section 1-16
© 2014 Alamo Group Inc.
SAFETY
SAFETY
BSR Series Rakes 03/14 Safety Section 1-17
© 2014 Alamo Group Inc.
SAFETY
Federal Laws and Regulations
This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer­(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees; (2) shall comply with occupational safety and health standards promulgated under this Act. (b) Each employee shall comply with occupational safety and health standards and all rules, regulations and
orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Training Requirements
Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.gov Operator instructions. At the time of initial assignment and at least annually thereafter, the employer shall
instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved, and of any other practices dictated by the work environment.
Keep all guards in place when the machine is in operation; Permit no riders on equipment Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing,
adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment.
Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the machine.
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop operation if bystanders or passersby come within 300 feet.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
SAFETY
BSR Series Rakes 03/14 Safety Section 1-18
© 2014 Alamo Group Inc.
INTRODUCTION SECTION
Introduction Section 2-1
INTRODUCTION
This Suspension Rake is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine.The purpose of this manual is to familiarize, instruct, and train. The Safety Section is a MUST READ section prior to any use of the rake. The Assembly Section instructs the owner/operator in the correct assembly of the Rake using standard and optional equipment. Careful use and timely service saves extensive repairs and costly downtime losses. The Operation Section informs the owner/ operator how to work the rake and explains proper procedures and safe practices prior to and during the operation of the rake. The Trouble-Shooting Guide helps diagnose difficulties with the rake and offers solutions to the problems. The Maintenance Section instructs the owner/operator of all the necessary inspection, lubrication, general maintenance needed to insure long life and trouble free operation of your rake. Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer should know these Safety Messages before assembly and be aware of the hazards of operating this rake during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced when operating this machine.
INTRODUCTION
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY.
Identifies special instructions or procedures that, if not strictly observed, co
BSR Series Rakes 03/14 Introduction Section 2-2
© 2014 Alamo Group Inc.
INTRODUCTION
INTRODUCTION
The Bush Hog Series BSR Rakes provide the best of both worlds; clean efficient raking and budget minded price. In maximum working widths of 19 ft. - BSR8, 20.7 ft. - BSR10,
24.2 ft. - BSR12 rakes make fast work of big jobs. With a reasonable amount of preventive maintenance, your rake will provide years of dependable service
Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).
BSR Series Rakes 03/14 Introduction Section 2-3
© 2014 Alamo Group Inc.
INTRODUCTION
Attention Owner/Operator
BEFORE OPERATING THIS MACHINE:
1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.
2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement.
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement.
3. Record the Rake Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement.
INTRODUCTION
BSR Series Rakes 03/14 Introduction Section 2-4
© 2014 Alamo Group Inc.
INTRODUCTION
LIMITED WARRANTY
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Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state and municipalities’ use and ninety (90) days for commercial use from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts.
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed,
PARTICULAR PURPOSE
use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog.
1. To vendor items which carry their own warranties, such as engines, tires, and tubes.
INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
and any liability for incidental and consequential damages with respect to the sale or
THIS LIMITED WARRANTY SHALL NOT APPLY:
INTRODUCTION
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judgment of Bush Hog such use affects its performance, stability or reliability.
4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner which, in the sole judgment of Bush Hog, affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid, worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure.
6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the company’s sole judgment is a wear item.
NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, 2501 GRIFFIN AVE., SELMA, ALABAMA
36703.
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Record the model number, serial number and date purchased. This information will be helpful to your dealer if parts or service are required.
MAKE CERTAIN THE WARRANTY HAS BEEN FILED WITH BUSH HOG
SELMA, ALABAMA
MODEL NUMBER _________________________
SERIAL NUMBER _________________________
DATE OF RETAIL SALE ____________________
BSR Series Rakes 03/14 Introduction Section 2-5
© 2014 Alamo Group Inc.
ASSEMBLY SECTION
Assembly Section 3-1
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