Bush Hog 2315 Operator's Manual

BUSH HOG
2315
FLEX-WING ROTARY CUTTER
®
Operator’s Manual
ASSEMBLY OPERATION MAINTENANCE
797
$4.00
CONGRATULATIONS!
You have invested in the best implement of its type on the market today.
The care you give your Bush Hog implement will greatly determine your satisfaction
with its performance and its service life. We urge a careful study of this manual to provide you with a thorough understanding of your new implement before operating, as well as suggestions for operation and maintenance.
If your manual should become lost or destroyed, Bush Hog will be glad to provide you with a new copy. Order from Bush Hog, P. O. Box 1039, Selma, Alabama 36702-1039. Most of our manuals can also be downloaded from our website at www.bushhog.com.
As an authorized Bush Hog dealer, we stock genuine Bush Hog parts which are manufactured with the same precision and skill as our original equipment. Our trained service personnel are well informed on methods required to service Bush Hog equipment, and are ready and able to help you.
Should you require additional information or assistance, please contact us.
YOUR AUTHORIZED
BUSH HOG DEALER
BECAUSE BUSH HOG MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT, WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN SPECIFICATIONS WITH­OUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS PREVIOUSLY SOLD.
BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN OF PROTOTYPE MODELS, PRODUCTION MODELS MAY VARY IN SOME DETAIL. IN ADDITION, SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PURPOSES OF CLARITY. NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE.
2315 ROTARY CUTTER
TABLE OF CONTENTS
SECTION/PARA PAGE
Warranty.................................................2
Dealer Preparation Check List ...............3
Safety Precautions.................................4
Federal Laws and Regulations ..............5
I. INTRODUCTION & DESCRIPTION ......6
1-1 Introduction ......................................6
1-2 Description.......................................6
II. PREPARATION FOR USE.....................7
2-1 Attaching To Tractor ........................7
2-2 Optional Valve Mounting
Bracket Installation ..........................7
2-3 Pitch Adjustment..............................8
2-4 Wing Adjustment..............................8
III.OPERATING INSTRUCTIONS ..............9
3-1 General Instructions.........................9
3-2 Transporting.....................................9
3-3 Operation .........................................9
SECTION/PARA PAGE
IV.MAINTENANCE ..................................10
4-1 Maintenance Check List ................10
4-2 Lubrication .....................................11
4-3 Blade Replacement .......................14
4-4 Blade Pan Removal .......................14
4-5 Blade Holder Assembly
Removal and Installation................14
4-6 Slip Clutch Operational Check.......15
4-7 Slip Clutch Adjustment...................15
4-8 Troubleshooting .............................15
V. ASSEMBLY..........................................16
5-1 Model 2315 Assembly ...................16
Hydraulic Diagrams..............................21
Axle Arm Diagram................................23
Safety Decals.......................................24
Torque Specifications ...........................25
RETAIL CUSTOMER’S RESPONSIBILITY
UNDER THE BUSH HOG WARRANTY
It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to operate, lubricate, maintain and store the product in accordance with all instructions and safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this equipment.
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have any part(s) repaired or replaced when continued operation would cause damage or exces­sive wear to other parts or cause a safety hazard.
It is the Retail Customer’s responsibility to deliver the product to the authorized Bush Hog Dealer, from whom he purchased it, for service or replacement of defective parts which are covered by warranty. Repairs to be submitted for warranty consideration must be made with­in forty-five (45) days of failure.
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to or hauling of the product for the purpose of performing a warranty obligation or inspection.
1
BUSH HOG
®
LIMITED WARRANTY
✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯
Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state, and municipalities’ use and ninety (90) days for commercial use from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts.
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equip­ment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equip­ment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all war­ranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog.
THIS LIMITED WARRANTY SHALL NOT APPLY:
1. To vendor items which carry their own warranties, such as engines, tires, and tubes.
2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judge-
ment of Bush Hog such use affects its performance, stability or reliability.
4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner
which, in the sole judgement of Bush Hog, affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,
worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure.
6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the
company’s sole judgement is a wear item.
NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIM­ITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG’S SERVICE MANAGER, POST OFFICE BOX 1039, SELMA, ALABAMA 36702-1039.
✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯✯
Record the model number, serial number and date purchased. This information will be helpful to your
dealer if parts or service are required.
MAKE CERTAIN THE WARRANTY REGISTRATION CARD HAS BEEN FILED WITH BUSH HOG/
SELMA, ALABAMA
MODEL NUMBER
SERIAL NUMBER
DATE OF RETAIL SALE
2
DEALER PREPARATION CHECK LIST
2315 ROTARY CUTTER
BEFORE DELIVERING MACHINE — The following check list should be completed.
Use the Operator’s Manual as a guide.
1. Assembly completed.
2. Gearbox filled with oil.
3. All fittings lubricated.
4. All shields in place and in good condition.
5. All fasteners torqued to specifications given in Torque Chart.
6. Slip clutches have been checked for proper operation.
7. All decals in place and readable. (See decal page.)
8. Overall condition good (i.e. paint, welds)
9. Operators manual has been delivered to owner and he has been instructed
on the safe and proper use of the cutter.
10. Purchaser or dealer elects to delete deflectors. (front belting, rear bands, front
and rear chains)
Explanation:
11. Purchaser or dealer elects to delete tow chain.
Explanation:
WARNING
For Non-Agricultural use, OSHA, ASAE, SAE and ANSI standards require the use of Chain Guards or other protective guards at all times. Bush Hog strongly recommends the use of such guards for Agricultural uses as well, to reduce the risk of property damage, serious bodily injury or even death from objects thrown out by or from con­tact with the cutting blades.
Dealer’s Signature
Purchaser’s Signature
THIS CHECKLIST T
It is the responsibility of the dealer to complete the procedures listed
above before delivery of this implement to the customer.
O REMAIN IN OWNER’S MANUAL
3
IMPORTANT SAFETY PRECAUTIONS
This symbol is used to call attention to safe­ty precautions that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety precautions could result in serious bodily injury.
In addition to the design and configuration of equipment, hazard control and accident prevention are depen­dent upon the awareness, concern, prudence and proper training of personnel in the operation, transport, maintenance and storage of equipment. Lack of attention to safety can result in accident, personal injury, reduction of efficiency and worst of all—loss of life. Watch for safety hazards and correct deficiencies prompt­ly. Use the following safety precautions as a general guide to safe operations when using this machine. Additional safety precautions are used throughout this manual for specific operating and maintenance proce­dures. Read this manual and review the safety precautions often until you know the limitations.
1. Read the Operator’s Manual. Failure to read the Operator’s Manual is considered a misuse of this equip­ment.
2. Become familiar with all the machine’s controls and all the caution, warning and danger decals affixed to the machine before attempting to start or operate.
3. Before starting or operating the machine, make a walk around inspection and check for obvious defects such as loose mounting bolts and damaged components. Correct any deficiency before starting.
4. Do not allow children to operate the cutter. Do not allow adults to operate it without proper instruction.
5. Do not carry passengers.
6. Keep the area of operation clear of all persons, particularly small children and pets. The operator should cease mowing whenever anyone comes within the operating area.
7. Clear the work area of objects which might be picked up and thrown.
8. Use a piece of cardboard or wood rather than hands to search for hydraulic leaks. Escaping hydraulic oil under pressure can penetrate skin. If fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
9. Do not operate without all guards and shields in place and in good condition.
10. Lower implement to ground, stop tractor engine, apply parking brake, and allow blades to completely stop before leaving the tractor.
11. Keep hands and feet away from blades.
12. This cutter is not to be operated along highways or in any area where people may be present unless all sides of the unit are enclosed by permanent bands, safety chains or other factory approved safety shields that are in good repair.
13. Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet, hands and head when operating or repairing the equipment. Do not wear loose clothing or jewelry that may catch on equipment moving parts.
14. When performing adjustments or maintenance on the cutter, first lower it to the ground or block it securely at a workable height.
15. Never stand between tractor and cutter while tractor is being backed to the cutter hitch.
16. Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering.
17. Use tractor flashing warning lights, day or night, when transporting cutter on road or highways unless pro­hibited by law.
18. Stand clear of wing(s) when raising or lowering.
19. Purge air from hydraulic system before attempting to raise or lower wings.
20. In the event that someone other than yourself will operate this equipment we firmly suggest that all SAFETY references be discussed prior to operation.
21. It is recommended that tractor be equipped with Rollover Protective System (ROPS) enclosed cab, and a seat belt.
4
IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING
EMPLOYERS, EMPLOYEES AND OPERATIONS.
*(This section is intended to explain in broad terms the concept and effect of the following federal laws and
regulations. It is not intended as a legal interpretation of the laws and should not be considered as such).
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer—
(1) shall furnish to each of his employees employment and a place of employment
which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under
this Act.
(b) Each employee shall comply with occupational safety and health standards
and all rules, regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee is, or will be involved.” These will include (but are not limited to) instructions to:
employee in the safe operation and servicing of all equipment with which the
Keep all guards in place when the machine is in operation;
Permit no riders on equipment;
Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be
running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment.
Make sure everyone is clear of machinery before starting the engine, engaging power, or operating the machine.
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
Child Labor Under 16 Years Old
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
5. Watch where you are going, especially at row ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns,
starts, or stops.
8. Hitch only to the drawbar and hitch points recom-
mended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and
use park lock if available.
5
SECTION I
INTRODUCTION AND DESCRIPTION
Figure 1-1
Center Gearbox Shield
Hose Holder Rod
Pillow Block
Shield
U-Joint
Tongue
Clevis
Jackstand
Wing Transport Lock
Discharge Shield
(Chains)
1-1 INTRODUCTION
We are pleased to have you as a Bush Hog cus­tomer. Your Model 2315 Flex Wing Rotary Cutter has been carefully designed to give maximum ser­vice with minimum down time. This manual is pro­vided to give you the necessary operating and main­tenance instructions for keeping your rotary cutter in top operating condition. Please read this manual thoroughly. Understand what each control is for and how to use it. Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of implement. If any assistance or additional information is needed, con­tact your authorized Bush Hog dealer.
NOTE All references made in this manual to right, left, front, rear, top or bottom is as viewed facing the direction of forward travel with implement properly attached to tractor.
1-2 DESCRIPTION
The Model 2315 Rotary Cutter (Figure 1-1) consists of a center unit with two variable position wings together having a cutting width of 15 feet (4.5m). Wing operating angles and machine cutting height are independently controlled using hydraulic cylin­ders. A self-leveling linkage maintains a level cutter at all cutting heights. Power from the tractor PTO is split at the center gearbox and supplied to each of the blade gearboxes. Each blade gearbox has two
Wing Cylinder
Height Adjustment Cylinder
Tongue
Height Adjustment
free-swinging uplift blades designed for light mow­ing. Free-swinging blades reduce the shock of impact when a stationary object is hit. Slip clutches are installed on each gearbox for additional protec­tion. Front and rear center discharge shields are included as standard equipment. (Note: Dealer or purchaser may elect to delete the front shields at their option.) Machine specifications are given in Table 1-1.
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183 in.
Transport Width @ Tire in Transport . . . . . . .114 in.
Transport Height . . . . . . . . . . . . . . . . . . . . . . . .81 in.
Working Width . . . . . . . . . . . . . . .186 in. (472.4 cm)
Cutting Height . . . . . . . . . . . .2-14 in. (5.1 - 35.6 cm)
Cutting Capacity . . . . . . . . .Through 1.5 in. diameter
Blades . . . . . . . . .1/2 x 4 in. (12.7 x 101.6 mm) uplift
Blade Overlap . . . . . . . . . . . . . . . . . .6 in. (15.2 cm)
Blade Tip Speed . . . . .15,268 rpm @ 540 PTO rpm
Gearbox Horsepower . . . . . . . . . . . Center - 125 hp
Minimum Required Tractor Horsepower . . . . .50 hp
Maximum Tractor Horsepower . . . . . . . . . . . .100 hp
Working Angles w/Driveline Engagement . . . .60° up
Wing Angles . . . . . . . . . . . . . . . .90° up to 22° down
Hitch . . . . . . . . . . . . . . . . . . . . .Clevis type standard
Driveline Retainer
Wing Gearbox
Axle
Axle Arm
Replaceable Wing Skid
TABLE 1-1 SPECIFICATIONS
Varies according to cutting conditions
Wing Gearbox - 80 hp
to 22° down
Laminated
Tire
6
D. If wing(s) are not level (parallel to center sec­tion, disconnect one end of the wing adjustment link­age (Figure 2-5) and adjust shorter to raise the wing outside edge and longer to lower the wing outside edge. It may be necessary to use wing lift cylinder to relieve pressure from the linkage retaining pin.
E. Reconnect linkage.
NOTE Prior to engaging PTO drive, all gearboxes should have the proper level of gear oil and all lubrication points should be serviced according to the “Maintenance Section.”
SECTION III
OPERATING INSTRUCTIONS
3-1 GENERAL SAFETY
Only qualified people should operate this machine. Operator should wear hard hat, safety glasses and safety shoes. It is recommended that tractor be equipped with Rollover Protective System (ROPS) and a seat belt be used. Before beginning opera­tion, clear work area of objects that may be picked up and thrown. Check for ditches, stumps, holes or other obstacles that could upset tractor or damage cutter. Always turn off tractor engine, set parking brake, and allow cutter blades to come to a complete stop before dismounting tractor.
3-2 TRANSPORTING
When implement is transported on road or highway, day or night, use tractor flashing warning lights unless prohibited by law. A slow moving vehicle (SMV) sign must be visible from the rear by approaching vehicles. A bracket for SMV sign is provided on the center section shield. Do not exceed 15 mph (24 kph) when traveling. Prepare machine for transporting as follows:
A. Disengage tractor PTO. B. Raise cutter and install stop collars on
height adjustment cylinder. (Figure 2-3)
C. Rotate cylinder stops away from wing cylin-
ders, raise wing(s) and insert transport lock pin(s).
3-3 OPERATION
A. Perform BEFORE EACH USE maintenance
listed in paragraph 4-1.
B. Make certain jackstand is stored for work.
C. Start tractor. Raise cutter and remove stop collars. Remove wing transport lock pins and place in storage hole (Figure 2-4). Lower wings to working position. Raise/lower cutter to working height. The cutter should be operated at the highest position that will give desired cutting results. This will help pre­vent the blades from striking the ground, reducing blade wear and undue strain on the whole machine. Continuous ground and blade contact could force blades into deck area.
D. Install stop collars on axle cylinder at desired cutting height. Store remaining stop collars (if any)
Figure 2-5 Adjustable Link
around self-leveling linkage rod.
E. With tractor at idle speed, engage PTO drive.
IMPORTANT DURING OPERATION THE HYDRAULIC VALVE WING LEVERS MUST BE LOCKED IN THE FLOAT POSITION TO AVOID DAMAGE TO THE CYLIN­DERS AND AXLES.
WARNING
IT IS HAZARDOUS TO OPERATE UNIT WITH WINGS RAISED ABOVE GROUND. DAMAGE CAN OCCUR TO WING DRIVE­LINE IF WINGS ARE OPERATED ABOVE 60°.
WARNING
KEEP CLEAR OF MACHINE WHEN RAISING OR LOWERING WINGS. DO NOT “DRIVE-OUT” TRANSPORT LOCK PIN IF IT IS TIGHT AGAINST WING LUG. TO REMOVE PIN, RETRACT WING LIFT CYLINDER TO RELIEVE LOAD ON PIN.
DANGER
STAY CLEAR OF ROTATING DRIVE­LINES. DO NOT OPERATE WITHOUT DRIVELINE SHIELDS IN PLACE AND IN GOOD CONDITION. FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY OR DEATH.
DANGER
ROTARY CUTTER BLADES. STAND WELL CLEAR UNTIL ALL MOTION HAS STOPPED. TO AVOID AN ACCIDENTAL FALL FROM TRACTOR AND POSSIBLE INJURY BY MOWER, IT IS RECOMMENDED THAT TRACTOR BE EQUIPPED WITH ROLLOVER PROTECTIVE SYSTEM (ROPS) AND A SEAT BELT BE USED BY THE OPERATOR FOR ALL MOWING OPERATIONS.
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