Burnham Minuteman II User Manual

EFFICIENT & ECONOMICAL GAS HOME HEATING + DOMESTIC HOT WATER
MINUTEMAN® II
BURNHAM MINUTEMAN® II GAS-FIRED BOILER/WATER HEATER
Space Saving Combo
Burnham's Minuteman® II boiler/water heater combines home heating with domestic hot water in one space-saving unit.
Because of its small footprint, it can be easily installed in confined areas or closets. The Minuteman II boiler is ideal for all heating applications ranging from single homes, multi-family units, to industrial or commercial applica­tions.
Available in three sizes from 70 to 140 MBH input, the annual fuel utilization efficiencies are as high as 83%. The Minuteman II unit can also provide hot water at up to 3.3 gallons per minute intermittent draw.
Direct Vent
Burnham's high efficiency Minuteman II is an innovation in boiler design.
An important safety consider­ation, given today's heavily insulated and tightly constructed homes, is that all the Minuteman II combustion air is taken directly from outside. Installed this way, the Minuteman II is a sealed unit
so not only the air for combustion, but also the products of that combustion are completely sealed off from the air in your living space.
Power Vented
The National Fuel Gas Code has set specific guidelines requiring properly lined chimneys for atmospheric gas boilers and water heaters. Burnham's Minuteman II unit delivers both capabilities in a direct vent unit that avoids the expense of chimney lining.
So, if you don't have a chimney or if your old chimney isn't up to the code, you can install the Minuteman II and vent directly outside through the wall.
Perfect in Many Applications
The Minuteman II boiler/water heater installs almost anywhere, making it perfect for whatever your home heating needs might be.
New home construction...
provides little space for equip­ment. That's why the Minuteman II is designed to provide hot water and heat in a space similar to that of a standard water heater.
Electric baseboard conversions...are growing more
popular due to lower gas prices, high electric heat costs and greater gas line accessibility. The Minuteman II can replace the electric space heating and the electric hot water heater with just one system.
Conversions from centralized heating…to individual heating
units in multifamily housing.
Provides space heating and domestic hot water in small footprint for apartment or condominium applications.
Direct vent replacements...
where chimneys are not up to code. Burnham's Minuteman II delivers capabilities in a direct vent unit that avoids the expense of chimney lining by venting through the wall direct to the outside.
Quality Engineered Cast Iron Construction
The rugged cast iron construc­tion of the Minuteman II boiler makes it dependable, efficient, and virtually trouble-free. The
cast iron heat exchanger has a greater water content than those boilers with
copper tube heat exchangers. This can extend the life of the boiler, protect it against adverse operating condi­tions, and assure quiet operation.
Made in the USA
Unlike some other boiler/water heater units, the Burnham Minuteman II and all its major components are manufactured in the U.S.A.
All Burnham section castings, including those of the Minuteman II boiler, are made at our own in-house foundry. By produc­ing our castings this way, Burnham ensures quality and availability.
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The Economical Heating Choice
Burnham's Minuteman® II boiler is efficient by design. At the heart of every Minuteman II is a dependable cast iron heat exchanger that not only enhances energy efficiency, but also improves boiler perfor­mance. A draft inducing fan pulls hot gases through the heat exchanger at just the right speed for optimum efficiency. Together, the heat exchanger and fan provide for more heat with less fuel and eliminate heat loss through the vent. No vent damper is required.
Dimensions (All Sizes) & Standard Equipment
STANDARD EQUIPMENT
Section assembly Deluxe insulated jacket Tank circulator High limit Electronic ignition
100% shut-off combination
Step-opening gas valve Safety relief valve 30 PSI Induced draft fan Differential suction pressure switch Vent monitor Boiler water monitor switch Transformer/relay Boiler drain valve Pressure-temperature gauge Tank aquastat AL29-4C vent connector AL29-4C terminal Combustion air intake terminal
Ease of Service
The Minuteman II unit is equipped with split controls: an operating/high limit control, a transformer, and a circulator relay. By using "off-the-shelf" separate
controls instead of a combination control, Burnham has simplified control replacement and reduced replacement costs.
3 DIA VENT
LEFT SIDE VIEW
12
16
ALTERNATE
DOMESTIC WATER PIPING ACCESS (K.O.)
(TYP)
7
4 DIA AIR
INTAKE
RELIEFVALVE PIPING
3
5
16
4
3
3
4
10
(TYP)
5
(TYP)
9 AIR
INTAKE
10
FRONT VIEW L/DOOR
GAS PIPING
9
16
Designed for Safety
The Minuteman II boiler/water heater's sleek blue jacket gives a clean appliance look to the installation, plus it's designed with safety in mind.
All controls are safely hidden behind the two front panels. The top panel is only removable by an adult-sized person. For added safety, the middle and bottom panels on the Minuteman II combination unit are secured with screws and cannot be removed without tools.
1
26
8
9
16
21
C
L
VENT
13
3
16
C
L
C
L
4
3 8
PIPING IN HIDDEN
OUTLINE NOT
FURNISHED
BY MANUFACTURER
GAS PIPING
TOP VIEW
13
9
16
15
3
16
RELIEF VALVE
HOUSE HEATING
SUPPLY
CONNECTION
HOUSE HEATING
RETURN
CONNECTION
RIGHT SIDE VIEW
5
16
54
15
16
17
4
3
FEATURES
A. Air Intake Connection B. Exhaust Connection C. Control Center D. Blower Relay E. Cast Iron Heat Exchanger (Hidden From View) F. Ignition Module G. Gas Valve H. Aquastat I. Tank Relay J. Tank Circulator K. Drain Valve L. Domestic Water Heater M.Sealed Combustion Chamber N. Temperature/Pressure Gauge O. Blower P. High Limit Q. Differential Pressure Switch
Lifetime Limited Warranty
Every Minuteman cast iron heat
exchanger is covered by Burnham's lifetime True Blue Limited Warranty on water and ten years on steam heat exchang­ers. The additional purchase of Burnham's Winter Warmth
Assurance plan extends the True Blue Warranty protection of the heat exchanger to 5 or 10-year blanket coverage. The
program pays 100% for parts and labor on qualified repairs for 5 or 10-years from the date of installation. See your Burnham Home Heating Team member for more information.
One Source for Total Comfort
With over 125 years of proven dependability and the broadest product line, Burnham is the one company you can rely on for your complete home heating comfort. Improve upon your new boiler’s efficiency with Burnham’s complete line of system components including: radiant heat pipe and accessories from Burnham Radiant Heating Company, low profile baseboard, modern radiators, and electronic controls. Burnham offers all the components for a complete home comfort system along with the industry’s most comprehensive technical support team. Now is the time to make Burnham the one source for your total hydronic heating system.
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www.burnham.com
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SPECIFICATIONS
MINUTEMAN® II RATINGS
RELIOB
REBMUN
)1(
07-4IIMM
501-4IIMM 501-5IIMM 041-5IIMM
1. If LP gas specify on order. Ratings are the same. (MMII5-105 and MMII5-140 not available for LP gas)
2. Ratings shown are for installations at sea level and elevations up to 2,000 ft. For elevations above 2,000 ft. ratings should be reduced at the rate of four percent (4%) for each 1,000 ft. above sea level.
3. Net I=B=R ratings shown are based on normal I=B=R piping and pick-up allowance of 1.15. Consult the manufacturer for installations having unusual piping and pick-up requirements such as intermittent system operation, extensive piping systems, etc.
4. Maximum equivalent length cannot exceed the sum of the length of straight pipe and the equivalent length of any elbow used (90° and 45° elbows equal 5 equivalent feet).
5. The direct vent Minuteman II is designed to vent directly through the wall using Burnham's approved vent system, 3" AL29­4C® stainless steel pipe. Inlet air must be supplied from outdoor using 4" 26 gauge galvanized or similar, through the same wall as the vent.
6. Working Pressure: 30 PSI
TUPNI HBM )2(
07
501 501 041
EOD
GNITAEH
YTICAPAC
HBM
85 48 88
211
R=B=I
TEN
RETAW
GNITAR HBM )3(
05
37 77 79
CITSEMOD
RETAWTOH
ESIR°001
TNETTIMRETNI
WARD
MPG
9.2
1.3
1.3
3.3
MUMIXAM
TNEV
HTGNEL
.TF.VIUQE
)5()4(
07 07 07 07
MUMIXAM
RIA
TELNI
HTGNEL
.TF.VIUQE
)5()4(
07 07 07 07
%EUFA
3.38
2.08
3.38
1.08
.XORPPA
GNIPPIHS
THGIEW
).SBL(
703 703 543 543
Form No.PL81401041000E-12/00-20Mp
© 2000 Burnham Corporation - Lancaster, PA
Printed in U.S.A.
www.burnham.com
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