Burnham GAS-FIRED HOT WATER HOME User Manual

SERIES 2
EFFICIENT & ECONOMICAL GAS-FIRED HOT WATER HOME
BURNHAM SERIES 2
How to Determine Your Savings
Formula:
Your Current
Boiler's
Efficiency
Rating
X
Your
Current
Annual
Fuel Bill
=
Your
Estimated
New Fuel
Bill
84
Example:
Your present boiler's efficiency is rated at 60% and your annual fuel bill is $1500.
60
X
$1500
=
$1071
84
= $429 Savings
GAS-FIRED HOT WATER BOILER
Quality Home Heating You Can
Count On
If you're investigating a heat­ing system for your new home, or if you're replacing an old, ineffi­cient, worn-out boiler, a Burnham Series 2 gas-fired hot water boiler is the home heating investment that's right for you.
Burnham's Series 2 boiler offers you all the benefits of hot water heat together with the advantages of quality cast iron construction and advanced engineering. When you specify Burnham, you get home heating that is comfortable, economical, and reliable — all from a boiler that's safe, quiet, and field proven in thousands of installations.
High Efficiency Model Available
The high efficiency version of the Series 2, the Series 2H provides Annual Fuel Utilization Efficiencies (AFUE) of 84% and is available in four sizes from 62­164 MBH input. In addition to all the features included in the Series 2, the Series 2H features an intermittent ignition system and stainless steel flue baffles for even greater heat transfer and efficiency.
Make a Smart Investment
There are few investments you'll ever make that are more important than your heating system. With the guidance of a qualified heating contractor, you can easily customize your heat­ing system and choose options
that add comfort and value to your home. Burnham's Series 2 makes heating your home with gas a practical investment today and one you'll appreciate over the years.
Start Saving Now!
Many old boilers operate at around 60% efficiency. This means that 40% of your fuel dol­lars are wasted. A Series 2 boiler, with an AFUE of up to 84%, can reduce your heating bills by as much as 28%. Your Series 2 boiler virtually pays for itself in a few short years by saving money spent on fuel the old system is wasting.
Use the following formula (il­lustrated at bottom) to compare the Series 2 boiler to the 60% efficiency of a typical 20-year-old boiler.
In the example shown, the homeowner could realize a $429 savings the first year alone. Check with your contractor to calculate your savings potential.
Abundant Hot Water
2
Today's homeowners need more hot water than ever be­fore, for showers, dishwashers, washing machines, bathtubs, etc. By combin­ing the Series 2 boiler with Burnham's Alliance™ indirect-fired water heater, you'll have sufficient hot water to meet all your needs. The Alliance water heater utilizes the high heat­ing capability of your boiler to provide year-round hot water at a very low operating cost.
Built to Last
Made in the USA — Every Burnham® boiler is made in the U.S.A. To ensure the highest lev­el of quality all Burnham boiler castings are produced "in-house" at our foundry in Zanesville, Ohio. Burnham is the only boiler manufacturer that can make such a claim.
Operating Features
Rugged cast iron sections
Superior pin design extracts the maximum amount of heat, reducing fuel consumption and saving you money.
Steel couplings
At Burnham we use steel cou­plings called "nipples" to join our cast iron sections. Steel nipples increase the longevity of
your boiler. They are not affected
MODEL
A
B
C
D
E
F
G
202
18-3/4
10-3/4
6-3/8
4
45-4/8
8-1/2
10 [1]
202X
20
12
6
4
45-4/8
8-1/2
4-3/4
203
20
12
6
4
45-4/8
8-1/2
4-3/4
204
23-1/4
15-1/4
7-5/8
5
47-1/8
9-1/8
4-3/4
205
26-1/2
18-1/2
9-1/4
6
48-1/2
9-3/4
5-1/4
206
29-3/4
21-3/4
10-7/8
6
48-1/2
9-3/4
5-1/4
207
33
25
12-1/2
7
50-1/8
10-3/8
6-5/8
208
36-1/4
28-1/4
14-1/8
7
50-1/8
10-3/8
6-5/8
209
39-1/4
31-1/2
15-3/4
8
52
11
7-1/4
210
42-3/4
34-3/4
17-3/8
8
52
11
7-1/4
by petroleum based chemicals, including antifreeze, which can deteriorate the cheaper rubber type gaskets substituted for steel push nipples in some competitors' boilers.
Step-opening gas valve
This type of gas valve enables the boiler to start on low fire and continue on to high fire safely and smoothly providing quiet ignition and long life.
Blocked vent switch
This switch safely shuts
down the boiler in the event the chimney or vent system becomes blocked, by sensing excessive heat exiting the drafthood.
Fuel saving vent damper
This automatically closes the flue to prevent heat from escaping up the chimney after the burner shuts off and reopens it again before the burner comes on.
Stainless steel burners
Stainless steel, unlike alumi­nized steel, ensure long life with no rusting.
1. 202 only. Dimension 'G' includes allowance for 4" x 3" reducer furnished with boiler.
Honeywell controls
High quality brand name controls assure reliability and availability.
Combustible floor certified
The Series 2 boiler can be installed safely on most floors in your home without worry. No extra cost floor shield to buy.
Dimensions (in inches) and
Flame roll-out switch
If the flue-ways within the boiler become blocked or restrict­ed, the flame roll-out switch will automatically shut off gas flow to prevent combustion byproducts from spilling into your home.
Concealed Controls
All controls are safety hidden under the boiler jacket to prevent damage and tampering.
Standard Equipment
Deluxe Insulated Jacket Circulator & Piping Pressure Temperature Gauge Drain Valve High Limit Circulator Relay Transformer and Junction Box 100% Shut-off Combination Step Opening Gas Valve Stainless Steel Burners Safety Relief Valve Drafthood Vent Damper Blocked Vent Switch Flame Roll-Out Switch
3
Smooth, Quiet Ignition
Step opening gas valve means smooth, quiet ignition.
Safe Operation Ensured
All controls on Burnham gas boilers are located safely inside the cabinet, protecting them from damage and tampering.
Long-term Reliability
Stainless steel burners ensure long-term reliability and high-efficiency operation.
Easily Moveable Units
High strength trapezoidal legs with nylon glides make moving boilers easy and protect against potential damage to floors.
Even Heat Transfer
Wide waterways ensure even heat transfer and long lasting efficiency.
Your Hydronic Heating Source
From cast iron and steel boil­ers to the Alliance™ family of indirect water heaters, radiant heating pipe and accessories, and the EC5000 system manager, Burnham offers all the compo­nents for the complete home comfort system. And with the industry’s most comprehensive technical support team, now is the time to look where contrac­tors across the country have since 1873, now is the time to look at Burnham.
Lifetime True-Blue Limited Warranty
Burnham stands behind every Series 2 boiler with a Lifetime limited warranty on the heat exchanger.
The additional purchase of Burnham’s Winter Warmth Assurance plan provides 5 or 10-year blanket coverage. The program pays 100% of parts and labor on qualified repairs for 5 or 10 years from the date of installation. See your Burnham Home Heating Team member for more information.
Higher Efficiency Operation
Overall design ensures higher efficiency operation.
4
SERIES 2 BOILER
SERIES 2 BOILER
SERIES 2 BOILER
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031 461 891 232 662 992
13 24 25 08
801 631 361
191 812 442
72 73 54 07 49
811 241 661 091 212
0.08
2.08
0.08
1.08
2.08
3.08
4.08
4.08
5.08
7.08
3.28
2.38
6.28
3.28
0.28
7.18
4.18
2.18
9.08
6.08
222 272 272 613 463 424 864 425 065 816
51x4 51x4 51x4 51x5 51x6 51x6 51x7 51x7 51x8 51x8
*H302 *H402 *H502 *H602
26 69
031 461
25 08
801 631
54 07 49
811
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0.48
0.48
0.48
0.48
472 913 863 924
51x4 51x5 51x6 51x6
SPECIFICATIONS
SERIES 2 RATINGS Natural Gas or LP Gas
* When ordering, add suffix 'N' to indicate natural gas. Substitute 'P' when ordering propane. Add 'C' to indicate 24 volt standing pilot. Add 'I' to indicate electronic ignition. Electronic Ignition is standard on the 2H. See Burnham Trade Price Sheet for full model number explanation. Water Only - 30 PSI working pressure
1. DOE heating capacity and AFUE are based on U.S. Government standard tests.
2. In reduced at the rate of four percent (4%) for each 1,000 ft. above sea level.
3. Net I=B=R ratings shown are based on normal I=B=R piping and pick up allowance of 1.15. Consult Burnham for installations having unusual piping and pick up requirements such as intermittent system of operation, extensive piping systems, etc.
4. 15' chimney height is from bottom of draft hood opening to top of chimney.
5. Refer to the National Fuel Gas Code, Apendix G for equivalent areas of circular and rectangular flue linings. Maximum Allowable Working Pressure - 30 PSI (Water Only)
©2005 U. S. Boiler Company, Inc. - Lancaster, PA 17603
6
Form No. PL81401171000-10/05-15Ms
Printed in the U.S.A.
Phone: 717-397-4701
www.burnham.com
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