Page 1
User Instructions.
Installation & Servicing
Instructions.
MUST BE LEFT WITH THE END USER
PICKWORTH
Balanced Flue Stove
2306
Fuel Effect Gas Fire
Gas Options:
NG Only
Control Options:
Manual
Or
Total Remote Control
For use only on Natural Gas (G20) at a supply pressure of 20mbar in GB and IE.
Please check all gas connections on burner tray as they can work loose in transit.
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Page 2
Manufacturer Contact Details:
Burley Appliances Ltd
Lands’ End Way
Oakham
Rutland LE15 6RB
Tel: +44 (0)1572 725570
Fax: +44 (0)1572 724390
General E-Mail: info@burley.co.uk
Web Site: www.burley.co.uk
Technical Support: Direct Dial on (01572 725570) or email: info@burley.co.uk
Burley Magiglo Document Number:
MF2306.1
Revision Date:
16 AUGUST 2017 CAS
Copyright:
This documentation is copyrighted by Burley Appliances Ltd. ©2017.
No part of this document may be copied, photocopied or reproduced in any form or by any
means without permission in writing from Burley Appliances Ltd.
Service Warranty:
In the unlikely event of a defect in materials or workmanship occurring within one year of
purchase, Burley will arrange to repair or replace the item free of charge.
Any claims under this warranty must be made through the retailer from whom the product was
purchased.
As the purchaser’s contract of sale is with the retailer, Burley are unable to enter into
discussions with the purchaser until the retailer has inspected any claim and deemed it to be
valid.
Burley Appliances reserve the right to refuse service or make a charge for any service call,
when a defect is due to installation error or misuse.
Extended warranty (if purchased) commences after the first year; please see separate
registration for further information.
Appliance Details:
For future reference, please complete the following information at the time of instal l ation.
Model and Serial Number details may be found on the data plate as shown.
Serial Number
Model
Installation Date
Installed By
Model
Serial
Number
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Page 3
Contents
1. GENERAL INFORMATION .......................................................................................... 4
2. USER INSTRUCTIONS TO BE LEFT WITH CUSTOMER ......................................... 6
2.1. Location of Pilot Burner ................................................................................. 6
2.2. Lighting Procedure ........................................................................................ 7
2.2.1. Lighting Procedure (Manual Control) ........................................................ 8
2.2.2. Lighting Procedure (Total Control) ........................................................... 9
2.3. Battery Replacement (Remote Control) ....................................................... 10
2.3.1. Handset ................................................................................................. 10
2.3.2. Receiver Unit ......................................................................................... 10
2.4. Home Improvements ................................................................................... 11
2.5. Cleaning and Care Instructions ................................................................... 12
2.5.1. Painted Metal Surfaces .......................................................................... 12
2.5.2. Glass Surfaces ...................................................................................... 12
3. INSTALLATION INSTRUCTIONS FO R USE BY THE ‘GAS SAFE’ ENGINE ER ....... 13
3.1 General Safety Requirements ..................................................................... 13
3.2 General Dimensions .................................................................................... 13
3.3 Flue Options ................................................................................................ 14
3.4 Technical Data ............................................................................................ 14
3.5 Appliance Location ...................................................................................... 15
3.5.1 Clearances to Combustible & Non Combustible Surfaces ...................... 16
3.6 Flue Terminal Location ................................................................................ 19
3.7 Flue Components ........................................................................................ 20
3.8 Contents Checklist ...................................................................................... 20
3.9 Installation Procedure .................................................................................. 21
3.9.1 Pre-Installation Procedure ...................................................................... 21
3.9.6 Fuel Effects Layout ................................................................................ 26
3.9.7 Coal Effect Layout .................................................................................. 27
3.9.8 Fitting the Glass Panel and frame .......................................................... 28
3.9.9 Assembling Outer Casing...................................................................... 28
3.9.10 Commissioning ...................................................................................... 29
3.9.11 Instructing the User ................................................................................ 30
4 SERVICING INSTRUCTIONS ..................................................................................... 31
4.1 General Requirements ................................................................................ 31
4.1.1 Cleaning the Fuel Effect, Fire-bed and Combustion Chamber ................ 32
4.1.2 Cleaning Lining Board Panels ................................................................ 32
4.1.3 Care of Lining Panels ............................................................................. 32
4.2 Replacing Parts ........................................................................................... 33
4.2.1 Burner Components Removal and Replacement .................................... 33
4.2.2 Pilot Components Removal and Replacement ....................................... 33
4.2.3 Injector Replacement ............................................................................. 34
4.2.4 Control Valve Replacement (Manual Control /Total Remote Control) ..... 35
4.3 Installation and Operational Troubleshooting ............................................... 36
GUARANTEE...........................................................................................................................39
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1. GENERAL INFORMATION
Introduction
1. This appliance is suitable for installation in GB and IE and should be installed in
accordance with the rules in force.
In GB, the installation must be carried out by a Gas Safe Registered Installer. It must be
carried out in accordance with the relevant requirements of the:
• Gas Safety (Installation and Use) Regulations.
• The appropriate Building Regulations either The Building Regulations, The
Building Regulations (Scotland), Building Regulat i ons (Nort hern I rel and).
Where no specific instructions are given, reference should be m ade to the relevant B ritish
Standard Code of Practice (see item 2).
In IE, the installation must be carried out by a Competent Person and installed in
accordance with the current edition of I.S.813 “Domestic Gas Installations”, the current
Building Regulations and reference should be made to t he current ETCI rules f or electrical
installation.
On completion of an installation in IE, it is necessary to complete a “Declaration of
Conformity” to indicate compliance to I.S.813.
2. The installation of the fire should als o follow the recommendati ons of the following current
British Standards (or equivalent):
BS 6891 Pipe work Installation
BS 5440: Pts 1 & 2 Flues and Ventilation
IGE/UP/7 IGE document for gas installations in Timber Frame Buildings
(Available from Institute of Gas Engineers and Managers)
3. In other EC countries equivalent rules in force must be used.
4. It is important for correct combustion of this fire that the imitation fuel is placed in
accordance with the instructions given in this and associated booklets. Only approved
imitation fuel, available from Burley Appliances Ltd., should be used with this appliance.
5. It is recommended that a fire guard compl ying with BS 8423 be fitted for the protec tion of
young children, the elderly or infirm.
6. Ensure that curtains are not positioned above the appliance and there is at least 300mm
between the sides of the appliance and any curtains.
7. Combustible shelves or materi als must only be fit ted above t he fire in ac cordanc e with the
instructions given in this and associated booklets.
8. The user is warned not to remove the glass panel or to disturb the fuel bed.
9. If any cracks appear in the glass panel do not use the appliance until the glass
panel has been replaced (by a qualified installer).
10. Ensure t hat the flue term inal is always k ept clear of any obstructions (e.g. shrubs, plants ,
objects leaning against it, etc.).
11. It is important for t he fire to be serviced regularly. An annual service is recommended.
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Ventilation Requirements
1. This appliance does not require any ventilation in the room where it is fitted. It is a
balanced flue appliance whereby the air for c ombustion is drawn in from the outside and
the products of combusti on are evacuated to the outside through a concentric f lue duct
system.
2. In other EC countries, equivalent rules in force must be used.
Gas Supply
1. This range of gas fires is suitable for use with Natural Gas (G20) at 20mbar supply
pressure.
2. A separate means of isolating the gas supply should be provided near to the appliance to
facilitate servic ing. An isolation valve (with a press ure test point) has been supplied for
this purpose.
Electrical Supply
Not applicable to this range of appliances.
Efficiency Declaration
The efficiency of this appl iance has been measured as specif ied in BS EN 613:2001 and the
results are 80% net. The gross calorific value of the fuel has been used for this efficiency
calculation. The test data from which it has been calculat ed has been certified by BSI Ltd. The
efficiency value may be used in the UK Government Standard Assessment Procedure (SAP)
for energy rating of dwellings.
Surfaces & Working Surfaces
It is recommended that a suitable fireguard be used for the protection of young chi ldren and
the infirm at a ll times. All surfaces on the appliance are to be considered a working surface.
Figure 1
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2. USER INSTRUCTIONS TO BE LEFT WITH CUSTOMER
2.1. Location of Pilot Burner
The pilot assembly is located just to t he right of centre of the appliance, in front of the main
burner.
The pilot flame can be viewed by looking downwards through the pilot hole in the front
ceramic.
(See Figure
2).
FIGURE 2. PILOT LOCATION
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2.2. Lighting Proc edure
Your fire will be fitted with one of the following different types of gas control valves. Identify the
control system on your fire as shown and follow the appropriate operating instructions in the
appropriate section.
Control Valve
Operation
Control Type
+
Manual
=
Manual Control
See
Sections
2.2.1
on Page 8
+
=
Total
Control
See
Sections
2.2.2
on Page 9
Page 8
Page 8
2.2.1. Lighting Procedure (Manual Control)
1. Whilst pushing the IGNITI ON KNOB
in (see Figure 2), turn it
anticlockwise to the pilot flame
position as shown in Figure 3.
During this process, the spark
ignition will have operated and lit the
pilot flame. On lighting the pilot
flame continue to depress the
ignition knob for a further 15 - 20
seconds then slowly release. The
pilot flame should stay alight. If the
flame goes out, repeat the procedure
above to establish the pilot. Due to
safety and the efficient way the fire
works, it is not unusual for the pilot
to stay alight only after the second or
even third attempt.
2. Turn the IGNITION KNOB
anticlockwise to the main flame
position as shown in Figure 4 .
3. Turn the GAS RATE ADJUSTING
KNOB fully anticlockwise (until you
reach the stop position) i.e. the
maximum gas rate. See Figure 5.
4. The main burner will have cross-lit
from the pilot.
5. Now the gas rate can be adjusted t o
the desired setting by turning the
GAS RATE ADJUSTING KNOB to
any position between the pre-sets
high and low.
6. To switch off the main burner turn
the IGNITION KNOB to the ‘Pilot
burner only Position’ as shown in
Figure 3. The appliance may be left
in this standby mode if desired.
7. To turn the pilot off turn t he Ignition
Knob on the control valve fully
clockwise to ‘Ä’ position.
Figure 2-Off Position
Figure 3- Pilot Burner Only
Figure 4- Main Burner Operational, but gas flow off
Figure 5-Main Burner Operational and Max. Gas
Rate
Ignition Knob
Gas Rate Adjusting Knob
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2.2.2. Lighting Procedure (Total Control)
1. Ensure that gas is availabl e at the valve
and the ON/OFF switch in the ON
position (–). (See Figure 6)
2. Simultaneously press and hold the
(red circle) and (large flame)
buttons until a short acoustic signal
confirms the start sequence has begun,
then release the buttons (see Figure 7).
3. The pilot flame should stay ali ght. If the
flame goes out repeat the procedure
above to establish the pilot. Due to
safety and the efficient way the fire
works, it is not unusual for the pilot to
stay alight only after the second or even
third attempt.
4. Continuing signals confirm the igniti on is
in process. Once the pil o t is lit the gas
rate adjusting knob automatically
turns to high gas rate. The main
burner cross-lights from the pilot.
5. To adjust the gas rate to desired setti ng
press the
(large flame) to increase the
flame height or
(small flame) to
decrease the flame height on the
handset (see Figure 7).
6. For fine adjustment tap the
or
buttons.
7. To leave the burner in the standby
mode press the
(small flame) until the
main burner goes out. In the standby
mode, the pilot stays alight.
8. To turn off t he main burner and the pilot
press the ‘OFF’ button on the hand set.
Figure 6
Figure 7
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2.3. Battery Replace ment ( Re m ot e Cont rol)
2.3.1. Handset
1. On the reverse of the handset, remove
the battery cover by pressing in at the
top of the cover and sliding it down. (See
FIGURE 8)
2. Remove and unclip the old battery and
replace with a new PP3 9V battery.
3. Replace the cover by sliding it back up.
FIGURE 8 HANDSET BATTERY REPLACEMENT
2.3.2. Receiver Unit
1. Remove the receiver unit from under the
stove. Remove the battery compartment
cover by sliding it back. (See FIGURE 9).
2. Remove and unclip the old batt eries and
replace with new ones, (4 x AA 1.5V)
ensuring they are inserted in t he correct
polarity.
3. Replace the cover on the receiver unit,
ensuring that it is securely closed.
4. Return the receiver unit to its original
position as far back as possible &
replace the heatshield.
FIGURE 9 RECEIVER BATTERY REPLACEMENT
With the exception of battery replacement, the receiver / battery holder must
be placed on the floor, (hearth) under the appliance as far back as po ssible with the
heatshield replaced over it.
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2.4. Home Improvements
NOTICE: Discolouration of wall surfaces near the appliance
Generally, heating appliances will create warm air convection currents that
will transfer heat to any surface against which they are located.
Some soft furnishings (including blown vinyl wallpapers) may not be
suitable for use, where they are likely to encounter temperatur es above the
normal room level. For this reason, the manufacturer’s advice should be
sought before using this type of wall covering adjacent to any heating
appliance.
The likelihood of wall staining, caused from convection air currents, w ill b e
increased in areas where high levels of tobacco smoke,
or other
contaminants, exist.
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2.5. Cleaning and Care Ins tr uct ions
2.5.1. Painted Metal Surfa ces
These surfaces should be dust ed regul arl y and any marks removed with a soft damp cloth. Do
not leave the appliance wet. A soft brush may be used to clean dust deposits from any cast
iron surface. This should be done only when the appli ance is cold. Cans of touc h-up paint are
available to re-paint the surfaces of the appliance.
Any other maintenance of the product must be carried out by a Gas Safe engineer.
2.5.2. Glass Surfaces
Only clean the glass when the ap pl i ance is cold and the pilot i s not lit. The outside of t he gl ass
can be wiped clean with a soft damp cloth. Do not leave the appliance wet. If the inside of the
glass is dirty, please get a Gas Safe engineer to investigate, and clean the glass.
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3. INSTALLATION INSTRUCT IONS FOR US E BY THE ‘GAS SAFE’ ENGINEER
THIS APPLIANCE MUST BE INSTALLED AND COMMISSIONED BY A ‘GAS SAFE ENGINEER’
Before installation, ensure that the local distribution conditions, identification of the
type of gas and pressure, and the adjustment of the appliance are compatible.
3.1 General Safety Requirements
Before commencing installation, ensure that the intended inst allation will compl y
with details in General Info rmation on Page 4.
The installation of the fire should follow the recommendations of the following
current British Standards (or equivalent):
BS 6891 Pipe work Installation
BS 5440: Pts 1 & 2 Flues and Ventilation
IGE/UP/7 IGE
document for gas installations in Timber
Frame Buildings (Available from The Institute of
Gas Engineers and Managers)
Combustible shelves or materials must only be fitted above the stove as
described later in this section.
Ensure that curtains are not positioned above the appli ance and the re is at least
300mm between the sides of the appliance and any curtains.
3.2 General Dimensions
FIGURE 10. General Dimensions (Side and Front)
SYMMETRY CUBE
Height 633mm
Depth 380mm
Width 490mm
Weight 45kg
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3.3 Flue Options
FIGURE 11 Flue Pipe and Air Box with terminal (all dimensions in mm)
The horizontal length of the ducts is measured from the rear of the outer firebox of the
appliance t o the external fac e of an external wall. The maximum length allowed is 980mm. As
the s tove must be spaced at least 30mm from the rear wall, the maximum wall thi ckness that
can be accommodated is 860mm.
3.4 Technical Data
TECHNICAL DATA Natural Gas (G20)
Nominal maximum heat input (hot)
4.0kW (gross)
Nominal minimum heat input (hot) 2.3 kW (gross)
Setting pressures (cold) Max 7.0 + 0.5 mbar
Setting pressures (cold) Min 2.0 + 0.2 mbar
Gas Rate 0.36 m³/h
Injector Size Multiport
7x ø 0.77mm
Gas Inlet Connection 8 mm Compression
Pilot Polidoro 440.0333.11
Pilot Injector
2x ø 0.27mm
Efficiency 80% net (Class 1)
Weighted NOx 119mg/kWh (Class 4)
Max / Min length of flue duct 1000mm / 150mm
Standard length of duct supplied
440mm
TABLE 1
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3.5 Appli a nc e Loc a t ion
The appliance is designed to be fitted through a non-combustible back panel mounted on an
outside wall. Alternatively the appliance may be fitted into a false chimney breast, a deep
rebated fire surround or a redundant fi replace, sit ed on an outside wall . The appli ance may be
sited at floor level or as a raised ‘hole in the wall’ installation.
1. In all installations we recommend a non-combustibl e back panel i s fit ted behind t he
appliance, taking into consideration the 30mm clearance requirement between it
and the rear of the appliance. A flue spacer is supplied for this purpose. We do not
recommend installing the appliance agai nst a plastered wall without a back panel.
The non-combustible panel should extend at least 300mm above the top of the
stove and be at least the width of the stove, plus 150mm each side. While the
temperature of the wall behind and above the stove does not reach a dangerous
level, there is still a risk that the plaster may crack, or the wall covering may be
marked.
2. Hearths, floor protection and carpets
This appliance does not need a hearth and can be used on wooden , lam inate f loors
and non-combustible surfaces. It must not be placed directly onto c arpets or rugs.
Where the floor is carpeted, the carpet must finish 100mm clear of the appliance
base and be fully removed underneath. Loose rugs should be kept well away from
the appliance (warn the customer of this).
Standing the appliance directly on a f loor can lead to discolourati on and / or drying
out.
When a hearth is used, the t op surface can be wood but be aware t hat heat can
discolour certain finishes over a period of time and can dry out poorly seasoned
wood causing splitting. The hearth s hould be 100mm larger than the appliance all
round and minimum 12mm thick. Carpets can come to the edge of the hearth.
The different types of wall materi als have diff erent inst allation requirem ents. If the appli ance is
to be installed in a timber framed building, t he recommendations of IGE/UP/7 Edition 2 Gas
installations in timber framed and light steel framed buildings available from the I GEM
must be followed.
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3.5.1 Clearances to Combustible & Non Combustible Surfaces
1. Shelves or mantels made from combustible materials should not be placed closer than
300mm above the appliance.
2. Light coloured and resin mantels may discolour in time. The temperature rating of any
surround should be checked before use.
NOTE: Please see the diagrams on the following pages to see the temperatures
recorded with the appliance at maximum output. These are rises in temperature above
the ambient.
CLEARANCE TO A
COMBUSTIBLE
CLEARANCE TO A
NON COMBUSTIBLE
A (above)
300 mm
200 mm
B (each side)
150 mm
100 mm
C (behind)
200 mm
30 mm
The hearth must be made from a suitable material such as board, steel,
tiles or glass. The minimum thickness of this material is 12mm. Please
ensure that th e hearth can accomm odate the weight of the appli ance and
its unsupported flue components.
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Page 17
‘Diagram A’ below shows the increase in temperature of the surrounding
walls, in degrees Celsius, with the appliance at m aximum output.
The ambient temperature of the room was 20
o
C.
Increase in temperature of the surrounding walls
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The diagram below shows the increase in temperature of a decorative shelf
in degrees Celcius with the appliance at maximum output.
The ambient temperature of the room was 20
o
C.
Increase in temperature of a decorative shelf
Height of Shelf above top of Stove
mm
Temperature Rise (T
o
C)
Shelf Depth (D mm)
100
200
200 69 73
300
60
53
400
54
40
500
41
34
600
34
26
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3.6 Flue Terminal Location
The minimum acceptable dimensions from the flue terminal to obstructions and ventilating
openings are shown in Table 2 and FIGURE 1 2.
Dimension Terminal Position
Value
mm
A
Directly below an opening, air brick, opening windows, etc. 300
B
Above an opening, air brick, opening window, etc. 300
C
Horizontally to an opening, air brick, opening window, etc. 300
D
Below gutters, soil pipes or drain pipes 300
E
Below eaves 300
F
Below balconies or car port roof 600
G
From a vertical drain pipe or soil pipe 300
H
From an internal or external corner 600
I
Above ground, roof or balcony level 300
J
From a surface facing the terminal 600
K
From a terminal facing a terminal 600
L
From an opening in the car port (e.g. door, window) into the
dwelling
1200
M
Vertically from a terminal on the same wall 1500
N
Horizontally from a terminal on the same wall 300
Table 2
I
I
A
G
B
C
H
H
D,E
I
F
L
J
M
M
N
N
K
FIGURE 12
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3.7 Flue Com pone nt s
Wa ll Plate
Terminal / Air Duct
Ducts
FIGURE 13 PARTS OF THE FLUE KIT
3.8 Contents Che c k list
Before proceeding with the installation of the appliance, please check the contents of the
cartons as follows:
Quantity Items in CARTON 1
1 Assembly
Balanced flue gas stove assembly (with glass fitted).
1
Door packed separately in box
1 Guard
Terminal Guard
Quantity
Items in CARTON 2
1 Box
Fuel Effect Pack
1
Terminal (Terracotta)
1 Bag
Containing documentation, fixing kit, isolating valve & handle
1Tub
Fire Cement
1 Tin
Black spray paint to touch up body work
2
Flue duct 440mm
1
Ash pan with 2 magnets
Quantity Additional items (Remote Control Option Only)
1 box
Remote Control Handset and Receiver,
4 off AA Batteries, 1 off PP3 (9V) Battery
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3.9 Insta llation Procedure
Before commencing installation, ensure that the intended i nstallation will comply
with details in Gener a l Inf o rmation on Page 4.
Carefully unpack the contents of the appliance c arton and check them against the checklist
given on the previous page.
3.9.1 Pre-Installation Procedure
Appliance
1. Remove the wrapped door
2. Carefully lift of the stove body and place thoughtfully to one side
3. Unpack the Balanced flue gas fire assembly from its carton.
4. Using a suitable 7mm socket remove the 14off glass frame retaini ng nuts and lift off the
glass frame. Place them in a safe place.
3.9.2 Assembling the Stove Outer Casing and Burner
A QUICK OVERVIEW. The gas fire burner box assembly is separate from the decorative
outer casing. The base of the outer casing is screwed to the burner box assembly. Once the
burner assembly is mounted on the base, this sub assembly can be installed as the ‘gas fire’,
before the final decorative casing is fitted to the installed appliance. Please read the step by
step instructions below.
1 Remove the base of the outer casing from its packaging.
2 Lift the balanced flued burner box assembly onto the outer casing base & fix via the
brackets (2 off) to the side of the balanced flued burner box using t he 4 self-tapping
screws provided. See fig.15 overleaf.
Retaining
nuts
FIGURE 14 GLASS FRAME RETAINING NUTS
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Once the balanced flue gas fire assembly is screwed to the base casing (as shown
above), the next stage is to prepare the fireplace for the installation of this ‘sub
assembly’.
3 Unpack the Spacer Brack et and secure it to the rear top of t he firebox using two screws
supplied (see Figure 16).
FIGURE 16
4 Fit the isolation elbow onto t he gas i nl et tubing on the control valve and proceed to the next
stage of preparing the installation.
FIGURE 15
REMOTE CONTROL VALVE
Self-tapping screws
Spacer Bracket
Securing Screws
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3.9.3 Installation Procedure for Non-Combustible Walls
1. Place the appliance in position on the
hearth with the spacer bracket touching
the ‘non-combustible wall’ immediately
behind the appliance.
2. Measure the distance between th e top of
the hearth and the centre of t he bottom
spigot on the stove assembly ( X ).
3. On the wall mark a vertic al centre line at
the position the stove is to be sited. Mark
the position of the bottom flue hole by
measuring ‘X’ from the top of the hearth
on the centre line. (See Figure 17)
4. Vertically above this first hole position
mark the second hole position on the
centre line at a distance of 344mm.
5. Drill the two Ø125mm holes for t he flue
ducts in the previously marked positions.
Ensure that any cavity wall insulation, or
other combustible materials within the
installation, are removed and replaced
with Rockwool® or equivalent material,
to the correct thickness.
6. On the centre line mark, drill and plug
the hole for the eye bolt (for cable fixing
if required) as shown in Figure 17.
Screw in the eye bolt.
7. Return the stove onto the hearth and
position it in front of the wall. Align the
spigots on the rear of the appliance
against the 125mm diameter drilled
holes.
8. Take the flue ducts supplied, and from
outside, push them through the wall ont o
the flue duct spigots that are mounted on
the rear of the appliance. Make sure they
are fully pushed home. With the
appliance spaced correctly against the
wall (using the spacer supplied) inside
the property, go outside and mark both
flue ducts at the external wall surface.
(Note; Two 440mm lengths of Ø100mm
ducts are supplied as standard. This is
sufficient for most installations. Longer
lengths of flue duct, up to 1000mm can
be supplied. This is the maxim um length
of flue duct that is permitted to be used.)
+
X
344
260
C
L
HEARTH
D rill and Plug
125 dia.
125 dia.
Figure 17
9. Withdraw both the ducts and cut them
squarely at the mark made in the above
step. Deburr the ends of the ducts.
10. Paint any exposed area of the upper
flue duct with high temperature black
paint.
11. Apply fire cement around the spigots on
the rear of the appliance and push the
two lengths of flue duct through the wall
and onto the spigots. Ensure that the
ducts are pushed fully home.
FIGURE 18
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3.9.4 Fixing the Terminal
1. Unpack the Air duct/Terminal assembly
and unscrew the painted outer cover with
the terminal from the wall plate.
2. On the outside wall insert the s pigots on
the wall plate into the ducts ensuring that
it is the right way up i.e. double spigot
uppermost (see Figure 19).
3. Mark the four fixing positions for the wall
plate onto the wall and remove the wall
plate.
4. Drill and plug the marked positions using
suitable sized drill bit.
5. Fill the gaps between the flue du cts and
the wall with mineral wool, Rockwool® or
equivalent material.
6. Apply fire cement around the two spigots
on the back of the wall plate and engage
the spigots with the two ducts from the
rear of the appliance. The spigot in
front of the wall plate must be
uppermost.
TOP
Figure 19
7. Push the wall plate fully home and fix in
position with appropriate screws.
8. Screw the outer cover and terminal back
onto the wall plate. Apply a bead of
mastic around the periphery of the wall
plate to prevent water ingress.
9. If the centre of the terminal is within 2
metres of the ground or a balcony a
terminal guard must be fitted.
3.9.5 The Gas Supply
1. The gas supply can be fed to the
appliance from underneath. Care s hould
be taken to sleeve the pipe when
passing through masonry.
2. An 8mm isolating valve (with a pressure
test point) has been supplied with this
fire to facilitate isolation of t he fire during
servicing.
3. The gas supply to the fire must be
carried out using rigid or semi-rigid
tubing.
4. Connect the outlet of the isolati ng valve
to the inlet of the cont rol valve on t he fire
tray. The outlet on the is olating valve is
the one nearest to the pressure test
point.
Figure 20
ISOLAT IN G VA L VE WIT H T EST POINT
5. Once the gas connection has been
completed, follow the instructi ons for the
correct positioning of the logs or coals, in
Fuel Effects Layout section.
Wall Plate
Air duct/
Terminal
Page 25
Page 25
Continuation of Installation – Optional Total Control Model
1. Unpack the box containing the Receiver and the Hand Set.
2. Fit four AA (1.5V) batteries into the receiver unit and the PP3 (9V) battery into the
transmitter (hand set).
3. Feed the cables from the valve through the heat shield and connect to the receiver as
shown in Figure 21, keeping the cables clear of the underside of the tray.
HT
Lead
SW
)
(yellow
TC
()
red
Valve
Cable
Figure 21
4. Do not force the valve cable plug when inserting into the receiver – it only fits one way.
5. Test the operation of the drive motor using the hand set as per Users Instructions
(Section 2.2.2 Lighting Procedure (Total Control) on Page 9
Replacing the Receiver (Total Remote Control)
1. Pull out the receiver from under the fire
and remove the batteries.
2. Gently pull out the HT lead and the valve
cable from the receiver (see Error!
Reference source not found.).
3. Unscrew and remove the SW and TC
connections.
4. Refit in reverse order. (The valve cable
plug fits into the receiver in one way
only).
5. Replace the batteries and return the
receiver under the heat shield.
Programming Handset to Receiver (To tal Remote Control)
If for some reason the remote handset
requires re-programming to operate the
receiver follow the procedure below:
1. Press and hold, using a pointed object,
the receiver’s reset button until you hear
two acoustic signals (see Error!
Reference source not found.).
2. After the second longer acoustic signal,
release the reset button and within the
subsequent 20 seconds, press the
(small flame) on the remote handset
until you hear an additional long a cousti c
signal confirming the new code is set.
RESET
Page 26
Page 26
3.9.6 Fuel Effects Layout
It is recommended that the imitation fuel be left alone once the desired flame pattern has been
achieved. Constant moving of the imitation fuel will cause the fuel to disintegrate and/or
cause discolouration.
Due to the nature of this appliance, any ‘work’ regarding the Fuel effect
layout should only be carried out by a Gas Safe Registered Installer
Refractory Ceramic Fibres (RCF) advice:
This product may use Components (Fuel Effects & Ceramic backs) containing
Refractory Ceramic Fibres (RCF), which are m an-made,
vitreous silicate f ibres.
Excessive exposure to this material may cause irritation to eyes, skin and
respiratory tract.
Therefore, during installation and servic i ng, we recomm end t hat you us e a HEPA
filtered vacuum to remove any dust and s oot accumulated in and around the fi re
before and after working on the fire. This is to ensure that the release of fibres
from these RCF articles is kept to a minimum.
We recommend that you should follow the normal hygiene rules of not sm oking,
eating or drinking in the work area.
When replacing Components containing Refractory Ceramic Fibres (RCF), we
recommend that the replaced items are not broken up, but are sealed within
heavy duty polythene bags and clearly labelled as RCF waste. RCF waste may
be disposed of in suitably licensed landfill sites.
WARNING: Do not touch the fire when it is alight. The fire will rem ain very hot for
a while after extinguishing, as will the artificial coals and logs.
Page 27
Page 27
3.9.7 Coal / Log Effect Layout
The fire is supplied with a ceramic fuel set as
follows:
Qty
Front Ceramic 1
Rear Ceramic 1
Moulded Mat rix 1
Proceed with the layout as follows:
1. Position the rear burner
ceramic in position behind the
rear burner flange, as shown
in Figure .
2. Place the front burner c eramic
in its support in front of the
burner as in Figure .
Manipulate the rear ceramic so
that the front ceramic slides in
easily.
3. Place the m oulded coal matri x
on top of the base ceramic so
that the front rests on top of
the front ceramic. Manipulate it
so that the contour of the
underside of the matrix
corresponds to the top of the
front ceramic.
Figure 21 – Rear Ceramic
Figure 22 – Front Ceramic
Page 28
Page 28
3.9.8 Fitting the Glass Pane l and frame
5. Fit the glass panel/frame to the front of
the appliance, taking care not to move
any of the ceramic logs or coals. Secure
glass in position using the previously
removed nuts. (see Figure 30)
6. To ensure a good seal tighten the nuts in
a diagonal sequence a few turns at a
time.
7. Fully tighten all the retaining nuts. Do
Not use power tools to tighten the nuts.
8. Do not over-tighten the nuts and ensure
that the seal behind the frame is gas
tight.
FIGURE. 23 GLASS FRAME RETAINING NUTS
3.9.9 Assembling Outer Casing
Now that the burner sub assembly has
been installed as the ‘gas fire’, the
decorative casing can be fitted to the
installed appliance. Please read the
instructions below.
The outer casing weighs approx.
25kgs, an assistant may be required
to help. Lift the outer casing until the
rear location supports just pass between
the bottom of the glass fram e & the top
of the base unit. Place the outer casing
over the base unit as far back as
possible. Lift the front of the outer casing
& engage the 2 front supports.
See Figure 24
The outer case is an exact fit on the base
and the rear lower edges may need to be
sprung slightly to fit over the base.
Fitting the Door
The door should be lowered onto the hinge
pins. Swinging the door open and closed
slightly will help drop the door into the correct
position
Fit the handle, the handle i s decorative only
and is designed to keep the door closed. The
hole furthest from the wooden handle fits
over the peg in the side of t he stove and the
bolt and washer go through the other hole
and into the side of the stove.
FIGURE 24
Retaining
nuts
Page 29
Page 29
3.9.10 Commissioning
1. Turn on the gas supply to the fire and
purge the gas line. Check all the gas
joints for gas soundness.
2. Connect a pressure gauge to the
pressure test point on the isolating valve.
3. Ignite the pilot in accordance with the
User Instructions.
4. Set the controls to give full gas rate at
the main burner. Check that the main
burner cross lights smoothly.
5. Ensure that the pressure at t he pressure
test point is 20 ±1.0mbar for natural gas.
6. If the correct pressure cannot be
achieved, then some potential causes of
low pressure are:
a) Supply pipes are not of large
enough diameter.
b) The supply pipes are kinked,
blocked or partially blocked.
c) Restriction at the appliance
isolation valve.
7. Set the control to the low rate position
(small flame image) and ensure that the
flames reduce in size.
8. Turn the fire off.
9. Replace the screw in the pressure test
point.
Page 30
Page 30
3.9.11 Instructing the User
The installer must hand over these
instructions to the user and explain how to
operate this fire, stressing the importance of
having the fire checked and serviced
regularly. An annual service is
recommended.
It is mandatory as part of the
gas installation that the installer
instructs the user on the correct
operation and care of their
appliance.
Page 31
Page 31
4 SERVICING INSTRUCTIONS
4.1 Gener a l Re quir e ment s
All repairs and servicing must be carried out by a qualified registered gas installer (e.g.
member of Gas Safe Regist er in GB) in accordance with t he current Gas Safety (Inst allation
and Use) Regulations and these instructions.
Before any servicing is carried out ensure that the gas supply is turned off.
Always check for gas soundness after dismantling or exchange procedures.
CAUTION: Ensure that the appliance is off (including the pilot light) and has
completely cooled (off for at least 2 hours) before carrying out any cleaning or
maintenance.
RCF Advice:
This product may use Components (Coals, Pebbles & Ceramic backs)
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure t o this material may cause irrit ation to eyes,
skin and respiratory tract.
Therefore during installat ion and servicing we recommend that you use a HEPA
filtered vacuum to remove any dust and s oot accumulated in and around the fi re
before and after working on the fire, to ensure that the release of fibres from
these RCF articles is kept to a mi ni mum.
We recommend that you should follow the normal hygiene rules of not sm oking,
eating or drinking in the work area.
When replacing Components containing Refractory Ceramic Fibres (RCF), we
recommend that the replaced items are not broken up, but are sealed within
heavy duty polythene bags, and clearl y labelled as RCF wast e. RCF waste m ay
be disposed of in suitably licensed landfill sites.
Most servicing operations on this appliance will require the stove body panels to be
removed. Refer to the appropriate section for details of how this is done.
Page 32
Page 32
4.1.1 Cleaning the Fuel Effect, Fire-bed and Combustion Chamber
1. Remove the outer-casing (this weighs
25kgs, an assistant may be required)
by lifting it until the locating lugs just
clear the base & carefully pull
forwards.
2. Remove the glass door panel and
place it in a safe place.
3. Carefully remove all the fuel bed
ceramics from the fire. Lift out the
front and rear ceramics. Any
debris/dust or soot can be brushed off
using a soft brush.
4. Remove the two screws securing the
burner and gently lift it out of the
appliance. Clean the burner slot with
a brush and check that the vent uri is
clear.
5. Check that the electrode sparks
across the gap when the ignition knob
is operated.
6. Use a vacuum cleaner to remove any
fluff or lint on the base of the
combustion chamber.
7. Refit the burner and secure in place
using the previously removed screws.
8. Replace the front and rear ceramics
and relay the fuel bed as described in
the appropriate fuel bed layout
sections.
9. Refit the glass/frame and secure in
place using the previously removed
nuts. Refit the infill plate.
10. The flue ducts can be inspected and
cleaned by removing the terminal/
outer cover.
11. Re-assemble the outer-casing.
4.1.2 Cleaning Lining Board Panels
Any soot or dust marks on the side, top or rear panels can be c l eaned by l i ght i ng dusting them
with a very soft brush.
NOTE: Any attempt t o clean the lining panels using an alternative method, will
result in irreparable damage leading to a replacement being required.
4.1.3 Care of Lining Panels
The lining panels on this appliance must NOT be sprayed with any type of solvent-bas ed high
temperature paint.
The very high temperatures produced within the appliance will cause the paint to bubble
and/or burn off rendering the fireback looking unsightly.
Minor surface scuffs may be treated using a water based touch up stai n avail abl e at Burley fire
retailers.
Extreme care should be taken when handling and installing products cont aining
ceramic fibre board, so as not to cause damage.
Page 33
Page 33
4.2 Replac ing Parts
For any spare parts that are required, please c ontact either your supplier or the manufacturer
directly. You will need the model name i. e. model number, the gas type, the type of control
and serial number. S ervicing and repairs to your appliance must be carried out by a Gas Safe
engineer.
Only approved parts must be used. Isolation of the appliance from the gas supply will
be necessary, before any ‘work’ is carried out.
4.2.1 Burner Components Removal and Replacement
For ease of access to all the burner
components, we recommend removal of
the entire burner assembly from the
decorative cast iron stove surround.
Please inspect the c ondition of any s eals
or spacers before re-assembly and
replace if necessary.
Section 3.9 describes the installation
procedure of the burner assembly into
the decorative stove surround. Reverse
this procedure till you have easy access
to the component you wish t o service or
replace.
4.2.2 Pilot Components Removal and Replacement
1. Follow procedures 1 - 3 in the Section
4.1.1 to gain access to the pilot
assembly.
2. Pull off the electrode spark lead, loosen
and remove the electrode cl amp nut and
remove the electrode. Always remove
the electrode when working on the
pilot to prevent damage
3. Loosen the thermocouple clamp nut and
draw the thermocouple downwards. Due
to heat and age the nut may have to be
fully undone before the thermocouple
can be removed.
4. Unscrew the 4mm pilot gas s upply tube
nut and ease the tube downwards. The
pilot injector will probably fall out or it
may have to be dislodged with a piece of
wire.
5. To change the thermocouple the
thermocouple nut will have be
unscrewed from the rear of the control
valve.
9. The pilot burner can now be removed by
unscrewing the two screws and nut s on
either end of the burner.
10. Before replacing the pilot burner check
the condition of its gasket. Replace if
necessary.
Page 34
Page 34
4.2.3 Injector Replacement
1. Remove the outer-casing of the stove.
2. Remove the glass door panel, the fuel
bed components and the front and rear
ceramics.
3. Lift out the top lining board, f ollowed by
the two sides and the back.
4. Remove the main burner. See Figure
34.
5. Grip the injector nose whilst undoing t he
injector tube nut.
Securing
Screws
Burner/Injector
mounting
bracket
Securing
nut
Injector tube
nut
Injector
Figure 25 INJECTOR DETAILS
6. Unscrew the two screws securing the
burner/injector mounting bracket. Lift
away the burner support bracket.
Unscrew the injector securing nut.
7. Remove the injector and replace it with
the new one and secure in position with
the injector securing nut (do not fully
tighten it at this point. Refit the injector
tube nut.
8. Replace the burner support bracket and
secure with two screws. Tighten the
outer injector securing nut. Grip the
injector nose and tighten the tube nut,
making sure that t he injector is correctly
aligned.
9. Replace all the other components.
Page 35
Page 35
4.2.4 Control Valve Replacement (Manual Control /Total Remote Control)
For ease of access to all the burner
components, we recommend removal of the
entire burner assembly from the decorative
casing.
Please inspect the condition of any seals or
spacers before re-assembly and replace if
necessary.
1. Once the burner assembly is safely
removed, remove the spark lead from
the electrode on the pilot burner.
2. Press the power switch on the valve to
O.
3. Disconnect the thermocouple from the
rear of the valve. Unscrew the gas
connections from the valve.
4. Remove the old valve from the mounting
bracket and replace with new one. If
necessary, remove the tube adaptors
from the old valve and fit them to the
new valve.
5. Remake the gas connections.
6. Remove the valve cover by removing the
securing screw and levering out the
cover through the slot on the opposite
side using a small screw driver.
Burner securing
screws
Figure 26 BURNER SECURING SCREWS
7. Transfer all the tubing on the old valve to
the new one, ensuring that the tubing
positions are the same as before.
Tighten all connections.
8. Refit the rest of the components in
reverse order.
9. Reconnect the t hermocouple to the rear
of the valve, taking care not to kink the
pipe.
10. Refit the valve in reverse order.
11. Refit the HT lead and remak e all the gas
connections.
CONTROL
VALVE
ISOLATOR WITH TEST
POINT
SPARK LEAD (HT)
PILOT
ASSEMBLY
Page 36
Page 36
4.3 Insta llation and Operati ona l
Troubleshooting
The table below is intended for problems related to the fire and its gas controls. It is a guide
only and does not take into account every eventuality. Servicing must be carried out in
accordance with the current Gas Safety (Installation and Use) Regulations, by a competent
person.
It is recommended that the purchaser seek the advice of the original installer in case of
encountering any problems.
Symptom
Cause
Remedy
No spark appears at
the electrode
a) Elect rode c racked or brok en
Replace electrode
b) HT lead shorting o ut
Establish where spark is
occurring and insulate or re-
route lead accordingly.
c) Faulty spark generator
Replace valve
d) HT lead disconnected from
electrode
Re-connect HT lead to
electrode
Piezo operates
normally but pilot will
not light
a) No gas supply
Check isolation valve/supply
b) Pil ot jet block ed
Clean pilot jet
Pilot lights, but goes
out when control is
released
a) Loose t herm ocouple
connection at control valve
end
Remake thermocouple
ensuring the connection is
firm
b) Fault y Therm ocouple
Replace thermocouple
d) Thermocouple not fully
inserted into pilot burner
Loosen thermocouple clamp
nut and push thermocouple
fully upwards
Pilot and main burner
go out when control is
set to high position
a) Gas supply parti ally block ed
Locate restrict and remove
faulty section
b) Too many bends on gas inlet
pipe
Increase diameter and/or
reduce the number of bends
c) Pilot jet partially blocked
Clean pilot jet.
d) Restriction at Isolation valve
Ensure valve is fully open
and that internal diameter is
sufficient and free from
grease
Warning: If you are in any doubt about the clearance of fumes, you must stop
using the appliance immediately and seek expert advice. Do not use appliance
until the fault has been rectified.
Page 37
Page 37
Remote Control
Symptom
Cause
Remedy
Main burner will not
come on when
required even though
the drive motor is
heard to be operating
Ignition knob incorrectly set
Set the ignition knob at the
9 o’clock position.
Motor not functioning
when buttons are
pressed
a) Flat hand set battery
(Remote Control)
Replace battery (1 X PP3)
b) Flat batteries in receiver
unit (Remote Control)
Replace all 4 AA batteries
Remote Cont r ol will
turn fire off but will
not turn on
Incorrect hand set operation
Ensure two buttons are
pressed to turn on
NOTE: For any spare parts that are required, please contact either your supplier
or the manufacturer directly. You will need the model name i.e. Model Number,
the gas type, the type of control and serial number.
Only approved parts should be used.
Page 38
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This page is left intentionally blank
Page 39
Page 39
Guarantee
Dear Customer,
Your gas appliance, when installed in accordance with the installation instructions and
operated in accordance with these instructions, should provide many years of safe and
efficient operation.
We thank you for purchasing our product and trust it will provide excellent service.
This appliance carri es a guarantee of 1 year. The c onsumable components of this appliance
are guaranteed for one year.
We agree to repair free of charge or, at our option, replace the appliance or part t hereof, which
may prove to be defective within the guarantee period.
In the unlikely event of a defect in materials or workmanship occurring within one yea r of
purchase, please contact the shop from where the appliance was purchased.
Any claims under this warranty must be made through the retailer from whom the product
was purchased.
The purchaser’s contract of sale is with the retailer, not Burley Appliances.
We (Burley Appliances) are unable to ent er into discussions with the purchaser, until the
retailer has inspected any claim and deemed it to be valid.
Burley Appliances Fires reserve the right to refuse service or make a charge for any
service call, when a defect is due to any of the following issues which will void your
Guarantee.
The guarantee is void if:
• The appliance is not install ed and operated in accordance with our instructi ons; or
• The appliance is not serviced, by a Gas Safe regist ered engi neer, annually; or
• Repairs of modification have been carried out by the purchaser or any third party not
authorized by us; or
• The appliance has been misused or accidentall y damaged; or
• Damage is due to ‘fair wear and tear’; or
• The appliance or defecti ve component(s ) are not returned to us, prepaid postage.
The rights given in this guarant ee are lim ited to the UK mai nland and are in addition to any to
which you may have a statutory entitlement.
Please retain your purchase rec eipt; we may need t o see this in the event of a claim under
warranty.
Page 40
MFTBA
Burley Magiglo fires are protected by
UK patents 2193802, 2240620 and 2256920
Other Patents Pending
Burley Appliances Ltd, Lands End Way,
Oakham, Rutland, LE15 6RB
Tel: 01572 725570 Fax: 01572 724390
www.burley.co.uk Email: info@burley.co.uk
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