BURLEY JOGGER KIT
™
+
d’lite
’04
LADY BUG™
™
™
’05
’07+
ENCORE
SOLO
’07+
+
Owner’s Instruction and Safety Manual
B U R LE Y TR AI LE R O WN ER ’S I NS TR UC TI O N AN D SA FE TY M A NU AL 3
Congratulations!
By purchasing the Burley Jogger Kit, you’ve increased the fun and excitement that you and your family can have with your Burley trailer.
IMPORTANT:
your Burley merit close attention, it is very important that you familiarize
yourself with the Jogger by reading this entire manual and your Burley
Trailer manual before use. If you have any questions, please contact your
Authorized Burley Dealer or check our website at www.burley.com.
Because some of the features and guidelines for using
Table of Contents
Introduction Pg. 2
Safety Guidelines Pg. 3
Hardware Bag Contents and Tool List Pg. 4
Installing the Jogger on Your Trailer Pg. 4
Using Your Jogger Pg. 7
Maintenance Pg. 7
Parts Lists and Diagram Pg. 7
Warranty Pg. 8
WARNING
Failure to observe all of the safety guidelines in this manual could
result in an accident and serious injury or death.
Safety Guidelines
Protect Your Children
Never leave your children unattended in the Jogger, and always use the
handle bar tether. Use the shoulder harnesses and lap belts to securely hold
your children in the Jogger at all times. For maximum stability and safety,
seat a single child in the center. Periodically check the placement of the
shoulder straps, especially for sleeping children. Make sure children cannot
put a finger into the wheel spokes.
Loading Your Jogger
Do not overload your Jogger. The maximum load limit for children and/or
cargo is 100 lbs. (40 kg. in Europe). When placing children or cargo into the
Jogger, keep the load centered or forward of the axle. Pack the load as low as
possible and make sure items cannot shift. Loose, heavy objects can injure
passengers in event of a sudden stop or tip over.
Always Use Your Cover
To protect your children from flying debris, always use the cover. Never leave
your children unattended in direct sunlight, as heat buildup in the trailer can
cause serious harm. Open or close the vinyl window and periodically check to
make sure your children are comfortable.
Proper Wheels and Tires are Essential
Use only the factory-supplied wheels, and keep them properly maintained.
Inflate tires to 30–35 P.S.I. and check the pressure before each use. Do not
use higher-pressure or knobby tires. For a smoother ride, we recommend
using tires with street tread.
Use Your Flag
Always use the safety flag—it will help make the trailer more visible.
Observe Age and Height Restrictions
The jogger seat is intended only for children old enough sit upright and
alone. Adequate neck strength is required to hold his/her head upright. A
4 BU RL EY T RA IL ER O WN ER ’ S IN ST RU CT IO N A ND S AF ET Y MA NU A L
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physician should evaluate anyone who is of questionable developmental age
for using this Jogger. Never carry a child whose sitting height is above the
roll bar, because their chance of injury is significantly higher in the event of
a tip over.
Jog and Walk on Suitable Surfaces
Use the Jogger only on paths that are meant for jogging or walking. Do not
use it on steep slopes, which make the Jogger unstable. You should be able
to maintain traction and control at all times. Do not maneuver the Jogger
over stairs or other obstacles while your child is in it. Never use your Jogger
with inline or roller skates.
5. Insert the retaining pins through the
holes and lock them into place.
WARNING
Never operate the Jogger without the
retaining pins locked into place.
Unlocked retaining pins can cause the
mounting arms to loosen or detach,
causing an accident resulting in seri
ous injury or death.
-
5 5
4
2 3
1
Hardware Bag Contents and Tool List
IMPORTANT:
listed. Do not proceed with assembly if any parts are missing; contact
Burley immediately for replacement parts.
Hardware Bag Contents:
(1) Quick-release lever
(1) Brake cable clip
(1) Screw
(1) Warranty Card
(1) Burley Owner’s Manual
Tools Required: Two 7/16” wrenches (or crescent wrenches)
Small Phillips screwdriver
Please verify that you have received all of the contents
Installing the Jogger on Your Trailer
Only install the Jogger when the trailer is unoccupied. Engage the parking
brake on your trailer and detach the trailer tongue. (See your trailer manual
for instructions for removing the tongue.)
1. Place the jogger unit in front of the trailer, with the brake on the
bottom and the brake pads in the forward position.
2. Insert the jogger arms into the front tongue mounts on both sides of
the trailer.
3. Continue to push the jogger arms into the rear tongue mounts.
6. Release the Jogger brake by pushing the lever (a) towards the trailer,
pushing the brake pads (b) together if necessary.
7. Insert the wheel quick-release lever
skewer through the hub of the wheel,
making sure there is a spring on either
side of the hub. Screw the nut on
loosely.
8. Place the wheel in the wheel dropouts.
9. With the wheel quick release lever handle perpendicular to the wheel,
tighten the nut so that you feel resistance halfway through closing the
lever. Do not tighten the quick-release lever by spinning the lever.
10. Close the quick-release lever. The lever should point to the rear
of the Jogger.
WARNING
It is important that the wheel be
installed correctly. Contact your Autho
rized Burley Dealer or Burley if these
instructions are unclear. An incorrectly
installed wheel could result in an ac
cident and serious injury or death.
-
-
4. Line up the holes in the mounting arms with the holes in the rear
tongue mounts.
6 BU RL EY T RA IL ER O WN ER ’ S IN ST RU CT IO N A ND S AF ET Y MA NU A L
B U R LE Y TR AI LE R O WN ER ’S I NS TR UC TI O N AN D SA FE TY M A NU AL 7
11. Make sure the center bolt on the cross
brace bar aligns with the center line of
the wheel. If it is not aligned, loosen the
right bolt (a), release the bar quick-release
lever (b), and adjust the bar from side to
side until the center bolt is aligned with the
center of the wheel. Retighten the bolt and close
the bar quick-release lever. Engage the Jogger brake
by pushing the brake release lever (c), toward the
wheel until it is parallel with the wheel (you may need
to push the brake pads together).
Using Your Jogger
Test your Jogger and become comfortable with it before using it with your
children. Secure your children safely as explained in your trailer manual, and
never leave them unattended in the Jogger. While using the Jogger you have
two braking options: a brake mounted on the handle bar for slowing down while
you’re running, and a parking brake on the rear of the trailer body. Engage the
parking brake whenever you take your children in and out of the trailer.
WARNING
12. Now remove the lower snap screw on the right side of
the trailer. Place the brake clip over the hole, reinsert the snap screw
and tighten the screw. For the ’04 –’06 d’lite™ and ’05+ Encore™, repeat
for upper snap screw.
13. For ’07+ trailers, loosen the knob on the upper right side of the handlebar
mount. Remove the outer plastic plate. Thread the brake cable along the
inside of the handlebar and through the inner plastic plate, above the
screw hole. Place the outer plate back into place, and tighten the knob.
14. Make sure your handlebar is at the right height for jogging. If necessary,
remove and turn the handle upside down for a different height.
15. Push the foam on the handlebar to either side and clamp the brake lever
to the handlebar, twisting it up or down into a comfortable position.
16. Make your final adjustments.
Check that the wheel is
aligned with the frame. If it
is not, loosen the bolts on the
sides of the wheel dropouts,
align the wheel and then
tighten the bolts. If the brake
assembly is not centered on
the wheel, loosen the center
bolt on the bar, make the
adjustment and tighten the
bolt. Also, make sure the
brake pads are centered on the wheel rim. If they are not, loosen the
bolts on the back of each brake pad, adjust to center the pads on the
rim, and tighten the brake pad bolts. If you have any questions about
these adjustments, please contact your Authorized Burley Dealer.
Never leave your children unattended in the Jogger. Always use your
handle bar tether. Failure to do so may cause you to lose control of the
Jogger, which may cause an accident and injury.
Maintenance
Make sure all of the nuts and bolts are secure and that the brakes are working properly. If you have any questions about the operation and maintenance
of your Jogger, please contact your Authorized Burley Dealer.
Burley Jogger Kit Parts List
and Diagram
1. Jogger Assembly
2. Jogger Wheel
3. Wheel Quick-Release Lever
4. Brake Cable Clips
5. Snap Screw
1
5
3
2
4
Burley Trailer Limited Warranty
Burley will repair or replace parts it determines to be defective as follows: plastic parts for five
years and durable frame parts for the lifetime of the Burley Jogger Kit. The owner of a Burley Jogger
Kit must present the Burley Jogger Kit for repair at an Authorized Burley Dealer, together with an
original sales receipt or similar proof of purchase. This warranty applies only to the original owner
and is nontransferable. Burley can not be responsible for failure due to improper assembly, modification of parts or instructions, neglect, abuse, accident, and/or normal wear. The warranty does
not cover any Burley Jogger Kit used for rental, competition, or commercial use.
Burley neither assumes nor authorizes any person to assume any other liability in connection with a Burley product, and there are no oral agreements or warranties collateral to or
affecting this agreement.
This warranty gives you specific legal rights and you may also have other rights which vary from
state to state.
Copyright ©2007 by Burley Design, LLC
“Burley” is a registered trademark of Burley Design LLC
Burley Design, LLC • 4020 Stewart Rd • Eugene, OR 97402
541.687.1644 • Fax 541.687.0436 • www.burley.com
170014 manual jogger kit 07 r0 rev. 01/07
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