Page 1
CORGI) FITTER INVALIDATES THE WARRANTY
ENVIRON/EMPATHY
G4240 – 69 MODEL
FLUELESS GAS HEATER
INSTALLATION, SERVICING
& USER INSTRUCTIONS
FOR USE IN THE COUNTRIES STATED ON THE DATA PLATE AND CARTON WITH NATURAL GAS G20
OR LPG PROPANE G31
(REFER TO RATING LABEL)
For the following countries: GB, IE
EVEN IF YOU HAVE FITTED THESE FIRES BEFORE,
PLEASE FOLLOW THESE INSTRUCTIONS STEP BY STEP.
Legislation and regulations do change over time
This product is not suitable for primary heating purposes.
LEAVE THESE INSTRUCTIONS WITH THE USER
FAILURE TO HAVE THIS APPLIANCE FITTED BY GAS SAFE™ REGISTERED INSTALLER (FORMERLY
Burley Appliances Ltd,
Lands End Way, Oakham, Rutland, LE15 6RB
Telephone: +44 (0)1572 756956 Fax: +44 (0)1572 724390
e-mail:
TO OBTAIN YOUR FIRST YEAR GUARANTEE, THE INSTALLER AND CUSTOMER
MUST FILL IN THE SEPARATE GUARANTEE AND RETURN IT TO
BURLEY WITHIN 7 DAYS OF FITTING.
A FREE SECOND YEAR GUARANTEE IS OFFERED SUBJECT TO THE FIRE BEING SERVICED
BY GAS SAFE ™ REGISTERED INSTALLER (FORMERLY CORGI) DURING THE FIRST YEAR OF
OWNERSHIP. PROOF OF SERVICING MUST BE RETAINED
info@burley.co.uk web: www.burley.co.uk
G4240Inst
G20/31
Issue March 2018
Page 2
INTRODUCTION
Thank you for choosing this burley product. All of our products carry a CE mark which is awarded
by an independent test house (notified body) and shows the fires have been type tested to meet
the essential requirements of the European Gas Appliance Directive and the appropriate British
Standards.
A thermostat in the burner control system adjusts heat output to maintain a room temperature,
which can easily be set by the user. There is also a separate control to adjust the flame effect as
required. Please demonstrate its operation to the customer before leaving.
An oxygen depletion sensing pilot light is also fitted and will sense any significant oxygen
depletion in the room and shut the fire down safely.
DUE TO THE SENSITIVE NATURE OF THE OXY PILOT, IT IS NOT UNUSUAL FOR THE PILOT TO
EXTINGUISH UP TO/AFTER 1 MINUTE WHEN FIRST LIT. RELIGHT AND THE PILOT WILL STAY
ALIGHT. THIS IS DUE TO THE MOIST GASES FORMED BY THE PILOT DROPPING DOWN AND
SNUFFING IT AS WELL AS THE COLD METAL WORK. IT IS SAFE TO LEAVE THE PILOT ON 24
HOURS A DAY TO MAKE LIGHTING EASIER.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST EVERY
SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF KNOWING THAT EVERY
APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
Fireguards A fireguard is not supplied with this appliance; however it is recommended that a
fireguard to BS6539 or BS6778 is fitted if the fire is to be used in the presence of young children,
the elderly and the infirm.
Gas appliances must be installed in accordance with the rules in force. In the UK it is the law that
all gas appliances must be installed by a Gas Safe™ registered installer (formerly CORGI), in
accordance with the Gas Safety (Installation and Use) regulations (as amended). The installation
must also be in accordance with the relevant parts of local and national building regulations and
in accordance with BS5871 pt4 except where Burley instructions state differently. For the
Republic of Ireland, reference should be made to IS813 and ICP3 and any guidance notes from
Bord Gais. Failure to have the fire fitted by a qualified person nullifies ALL guarantees.
Declaration of Conformity
Burley Magiglo Ltd. declares that the appliance described in “Technical data” conforms to the
following standard(s) BS EN 14829: 2007
Efficiency Declaration
This appliance has a thermal efficiency of 100% giving an Energy Efficiency Index of 91%. This is
A rated on all variants/options & emits less than 130mg/kWh NOx.
Page 2 of 20
Page 3
Knob
Once lit
1
LIGHTING PROCEDURE.
Identify the control valve fitted to the appliance and follow
the appropriate instructions.
1.1
Total Control
Ensure that the ON/OFF switch is in the ON position (-) & that the manual knob is also
pointing downwards towards its ON position (see below).
ON/OFF Switch
MAN
O
N
O
F
F
N
O
Manual
Knob
Gas Rate
Adjusting
1.2 Simultaneously press and hold the (red circle) and (large flame) buttons until an
acoustic signal confirms the start sequence has begun, then release the buttons.
use this
button to
increase
Press
these two
buttons
together to
light the
burner
gas rate
Once lit
use this
button to
decrease
gas rate
1.3 The acoustic signal should cease and be replaced with the ticking sound of the spark
igniter. When the pilot flame is lit the igniter will stop & another acoustic signal will
confirm the pilot has been established (if the pilot fails to establish repeat the process.
Due to the safe & efficient nature of the fire it is not unusual for this to take two or
even three attempts). The acoustic signal will now cease & the gas rate adjusting knob
will automatically turn to its high setting.
1.4 To adjust the gas rate to desired setting press the (large flame) to increase the flame
height or (small flame) to decrease the flame height on the handset.
1.5 To leave the fire in standby mode press the
out. The pilot should remain on in this mode & help to reduce condensation.
1.6 To turn the fire off completely (including the pilot) press the
(small flame) until the main burner goes
red OFF button on the
handset.
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Page 4
Battery Replacement
Handset
1.7 On the back of the handset remove the battery cover by pressing down the top of the
cover & sliding it down. Remove & unclip the old battery & replace with a new PP3 9
volt battery.
Receiver Unit (located under burner)
Remove the heat shield surrounding the unit. Pull the receiver unit out from underneath
the burner & remove the top cover. Remove old batteries & replace with four new AA
batteries ensuring the polarities are correct. Replace the battery cover & return the
receiver unit to its original position. REPLACE THE HEATSHIELD over the unit.
Press h ere and
slide dow n
CAUTION: With the exception of battery replacement, the battery holder must be
located within the heat shield at all times.
Programming Handset to Receiver
If for some reason the remote handset requires re-programming to operate the receiver follow
the procedure below:
1. Press and hold, using a pointed object, the receiver’s reset button until you hear two acoustic
signals.
2. After the second longer acoustic signal, release the reset button and within the subsequent 20
seconds, press the (small flame) on the remote handset until you hear an additional long
acoustic signal confirming the new code is set.
RESET
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Page 5
MANUAL CONTROL
1.8 There are 2 control knobs on the appliance. The right hand one controls On/Off and
pilot/main burner. The left hand one is the comfort level thermostat which turns the
fire down once the indicated temperature is reached. If during use the pilot is alight
but the main burner is not lit, check the thermostat position and if necessary select a
warmer setting. The range of the thermostat is around 13oC – 45oC.
Thermostat knob Ignition knob
1.9 To light the fire, first ensure the right hand control (Ignition) knob is turned clockwise
to OFF, and then press the knob for several seconds then turn slowly anticlockwise to
the ignition position. A click will be heard and the pilot (under right side of fuel bed)
should light. If it does not, repeat the operation a few times to purge any air in the
pipe. Continue to hold knob for 15 – 20 seconds to establish the pilot and then
release. If the pilot fails to establish, turn off, wait 1 minute then repeat lighting
procedure. Once the pilot has been established rotate the knob counter clockwise
towards the larger flame symbol to light the main burner. If no gas comes through to
the main burner, rotate the left hand knob (thermostat) to a hotter room setting and
the fire will light. Pilot burner position
Main burner position
Main burner operational & thermostatically controlled
1.10 To turn the fire off, rotate the right-hand knob fully clockwise back to its OFF position.
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Page 6
1.11
SLIDE CONTROL
1. Press the control lever firmly down to the bottom of its travel and listen for the spark
generator clicking which should light the pilot.
2. Continue to hold down for a further 10 seconds.
3. If the pilot fails to stay alight, slide the control lever to the top of its travel (off) & wait
for 3 minutes & repeat the process.
4. Once the pilot is alight, lift the control lever to the desired position.
5. To turn the fire off lift the control lever to the top of its travel.
6. The off position on the side of the fire may not correspond exactly with the control
lever. This is only intended as an indication.
1.12 Battery Replacement
Behind the ash pan cover, located towards the centre of the burner is the spark
generator which is fitted with the battery facing you. Flick out the battery from the right
hand end of the battery holder and remove battery. Replace with a good quality 1.5v AA
battery ensuring the polarity markings on the battery correspond with the markings on
the battery holder. Check the spark generator clicks when the control linkage is depressed
downwards.
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Page 7
TECHNICAL DATA
manner.
Refer to the appliance data
ENSURE THAT THE LOCAL CONDITIONS OF USE CORRESPOND TO THE DATA ON THE BADGE
Natural Gas G20 Propane G31
Category I2H I3P
Supply Pressure 20mBar 37mBar
Inlet Pressure 20mBar* 37mBar*
Heat Input (net) (High) 2.5kW 2.5kW (180g/h)
(Low) 1.5kW 1.5kW (107g/h)
Inlet Connection 8mm Compression 8mm Compression
Injector Elbow 92/180 Elbow 92/90
*The inlet pressure must be within +/- 1mBar of specification with all gas appliances in the house
switched on and also with just the Burley appliance operating. If outside of this tolerance the
fault is most likely to be in the installation pipe work or service governor at the meter. If the
problem is the meter governor, this is the property of the gas service provider (such as Transco /
National Grid 0800 111999 or Bord Gais) and they should be called to rectify this. The fire will not
operate correctly if the pressures are incorrect. It may be hard to light or the pilot may cut out
when the burner turns off under thermostatic control.
Disposal
Recycling Information:
The metallic & glass parts of the appliance & its packaging should be
sorted for environmental-friendly recycling.
WEEE: Dispose of electrical equipment in an environmentally correct
When disposing components containing Refractory Ceramic Fibres (RCF),
we recommend that the items are not broken up, but are sealed within
heavy duty polythene bags, and clearly labelled as RCF waste. RCF waste
may be disposed of in suitably licensed landfill sites.
UNPACKING THE APPLIANCE
2.1 Carefully examine the carton for damage before unpacking. If it is obviously damaged,
consult the supplier as to whether to proceed with the installation.
2.2 Make sure the carton is stood upright and open the top. Remove the cardboard top fitting
and place to one side; this box can be used as a hearth protector when installing the fire.
2.3 Remove the fittings boxes contained within and open them and check the condition of the
contents. Remove the fire and examine its general condition, paying particular attention
to the frame, the glass front and fire box flanges.
2.4 If satisfied by the general condition, place the decorative components to one side and
proceed with the installation. If in any doubt, seek advice from the supplier. Read these
instructions fully before proceeding even if you have fitted this model before.
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Page 8
GENERAL REQUIREMENTS
3.1 Gas appliances must be installed in accordance with the rules in force. In the UK it is the
law that all gas appliances must be installed by a Gas Safe™ registered installer (formerly
CORGI), in accordance with the Gas Safety (Installation and Use) regulations (as
amended). The installation must also be in accordance with the relevant parts of local and
national building regulations and in accordance with BS5871 pt4 except where Burley
instructions state differently. For the Republic of Ireland, reference should be made to
IS813 and ICP3 and any guidance notes from Bord Gais. Failure to have the fire fitted by a
qualified person nullifies ALL guarantees.
3.2 The space to be heated must have a wall vent of at least 100cm² of ventilation and an
openable window or patio door. The vent must be positioned at least 1 metre away from
the appliance. A vent may have been supplied with the appliance and this is the preferred
type although it is possible to use alternatives.
3.3 In the Republic of Ireland two vents of not less than 60cm² each, one not less than 1.6m
above the other, must be installed in the room.
3.4 When providing ventilator openings consideration must be given to the avoidance of
locations where discomfort from draughts may cause the user to block the openings.
Similarly the possibility of curtains or furniture blocking ventilation openings must be
considered. Floor vents, closable window vents or chimneys are not suitable means of
ventilation.
3.5 Working surfaces include the air outlet grille.
3.6 The appliance must not be used in a room of less than 30m³ in volume. Adjoining spaces,
not separated by a door may be included. To convert cubic feet (ft³) to cubic metre (m³)
divide the room volume in cubic feet by 35.3.
3.7 The appliance must not be installed in high rise blocks of flats, bed sitting rooms,
basements which are not open on at least one side, bathrooms, or bedrooms, in corridors
stairways landing or hallways of multi occupancy dwellings, garages or rooms containing
petroleum products.
3.8 Soft furnishings, decorations and wall coverings etc. must not be placed within 1 metre of
the appliance and its convection outlets (see 5.0). Be aware of curtains etc which could be
blown towards the appliance.
3.9 The appliance is intended as a secondary heat source. Check that a primary source of
heat (such as radiators) is present in the room. If insufficient primary heat is being used
there may be a build up of condensation, if this is the case, please warn the customer.
3.10 The appliance must not be used in rooms where the atmosphere is likely to contain water
or chemical vapours which may adversely affect the appliance or its finish.
3.11 Do not use whilst painting & decorating, or in newly decorated rooms as the residues can
lead to unpleasant smells from the appliance. Always cover or have the appliance
removed when decorating. (See points to note on page 14)
3.12 Candles too close to the fire may melt. Scented candles must be at least 1 metre away
from the appliance.
3.13 Air freshener residues can enter the appliance and lead to residual odours, especially the
plug in type.
3.14 The catalyst is not an air cleaner and presence of odours is unlikely to be catalyst failure.
3.15 Houses with warm air heating systems, solid walls, or no damp proof course may be
unsuitable for flueless appliances.
3.16 This appliance does not contain asbestos.
3.17 The oxy pilot can become blocked by fibres from new carpets and pet hairs advise the
customer to vacuum around the pilot on a regular basis to prevent blockage to pilot unit.
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Page 9
4. INSTALLATION INSTRUCTIONS
–
Before working on pipe work, plug the ends to prevent the entry of debris. Decide upon the
route for the gas and lay pipes as required. Where pipes pass through walls they must be sleeved.
Before connecting any pipes to the appliance, fully purge pipes of debris or swarf etc. and
connect the gas supply to the 8mm elbow on the fire. Leak test the supply using an approved
method. Fires can be connected to the supply using semi rigid pipe i.e. copper tube also
independently certified, hand bendable corrugated stainless steel connection pipe (such as
Forma Pipe ™) may be used with this appliance
Note: An isolating valve must be situated near the appliance for servicing.
520 Min Flat Area
550
Min
575
Max
Fig 1
Fireplace opening sizes
400
Min
440 Max
Overall inset depths - Fully inset 155mm Semi inset 95mm In Cavity box 100mm
620
Min
Flat
Area
4.1 The appliance is a flueless visual flame appliance designed to be installed into a fireplace
opening, a rebated fire surround or free standing with its own outer case. It can also be
installed partially inset in shallower fireplaces. It must be placed on a non combustible
surface of minimum 12mm thickness. The surface on which the appliance is to stand
must be flat, level and square to the back panel. Failure to observe this could result in the
appliance leaning away from the fireplace.
4.2 For a free standing installation the appliance can be fitted with a deep spacer kit (optional
extra part no. SPACERKIT) and can stand directly against a wall. Care should be taken with
wall coverings as it may discolour them over time.
4.3 The fire comes with a 60mm spacer fitted to the front trim, we recommend that this
spacer is left on (mandatory for slide control) as it will keep the surfaces of the fireplace
cooler. Any combustible materials directly behind the fire frame or back panel must be
removed and replaced with suitable non combustible material such as superlux board,
cement or similar.
4.4 Note: Burley manufacture purpose made surrounds, which have been specially tested
with the appliance for compatibility. (This includes the wooden hearth) If a Burley
Surround is used then the fires must be installed as supplied with the 60mm spacer
fitted. Where any other fireplaces or surround are used, the following guidelines must
be adhered to:
The fire surround, back panel, hearth and all paints / lacquers etc must be of minimum
150oc rating. Please ensure this is the case and if necessary check with the manufacturer,
as we cannot be held responsible for subsequent damage. If in doubt leave the spacer on.
4.5 Ensure adequate clearance from the fire to allow it to expand in the fireplace opening or
it may crack the marble back panel. The fireplace opening sizes should be as per fig 1
above.
4.6 To prevent heat from entering the area between the fireplace back panel and wall, the
void must be blocked or packed with a non-flammable material and the supplied cavity
box must be used.
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Page 10
4.7 The hearth and back panel must be made from a non-combustible material although
BD
E
Outer wall
Inner
Cavity
Surroun
Marble
Gas su pply ro utes when fire is
behind surround and seal
to fire
d
‘lightweight’ and tiled surrounds can be used provided they have a minimum heat rating
of 150 oc. Consideration should be given to the effect of expansion and contraction caused
by temperature. Back panels should be allowed to float or attached with flexible mastic
on the extreme edges.
4.8 The hearth must be a minimum of 12mm thick with the top surface standing a minimum
of 50mm above surrounding floor level or surrounded by a raised fixed fender of 50mm
high. The hearth must extend a minimum of 100mm in front of the fire bed and 100mm
either side giving an overall width of 600mm.
4.9 The fire front supplied with the appliance must be used. Any other type could affect
combustion or overheat the gas controls.
4.10 If fitting into an existing fireplace or flue, the flue and cavity MUST be blocked off
completely and the supplied cavity box fitted, this is to help prevent suction on the back
of the appliance. (The cavity box is not air tight and its installation does not negate the
need to seal any existing chimney or flue)The top of the flue should also be capped off to
prevent the entry of moisture etc, consult building control if in any doubt.
4.11 If fitting into an opening in a cavity wall, a void or false chimney breast, create a sealed
chamber for the fire to fit into and then use cavity box supplied. Failure to do so can result
in the pull from the cavity causing heat build up on the fire surround, back panel or
moisture ingress from the cavity.
4.12 Any under grate draught devices must be sealed off.
4.13 If using the fire in a hole in the wall application (more than 150mm above floor) a small
hearth 50mm deep will be required to support the fire front. No other hearth is required.
For all other applications, use the hearth sizes in 4.8.
4.14 Closure plate tape and foam seals are unsuitable for fixing and sealing the fire into place.
Always fix with the fixing cables or through the base of the fire.
5. CLEARANCES TO COMBUSTIBLE MATERIALS AND SHELVES
5.1 A non combustible shelf may be fitted to within 50mm of the top edge of the fire frame.
Note that shelves will get hot and delicate ornaments, wax candles etc should be kept
away from hot surfaces.
5.2 The wood of the fire surrounds may be fitted to within 100mm of the sides of the firebox
provided it protrudes no further forward than 100mm. Any combustible side walls must
be at least 500mm from the fire bed.
Maximum depth of shelf 100mm 150mm 200mm
Minimum distance from… 250mm 300mm 350mm
…top of frame to underside of shelf.
As with all heaters the possibility of convection staining on surfaces in the vicinity of the
appliance shall be considered and the user advised. Particular attention should be taken
to ensure soft furnishings such as scatter rugs and curtains are kept at least 1 metre from
the appliance.
C
A
inse t i nto the ca vity wall
A = Through wall – Pipe
must be sleeved and
sealed to fire
B & D = Sleeve pipe
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Page 11
6. PREPARING THE APPLIANCE
6.1 Unpack the appliance (see 2.0). Ensure appliance is correctly marked for the gas it is to be
used with. Take the appliance components and lay them out in an ordered manner. To
prevent damage the decorative trim, fret, coals and ceramic fire bed components can be
placed safely to one side. Note how the decorative trim attaches onto the fire with
internal tags that clip over the cut-outs in the glass rails to make refitting easier.
Cut-outs in glass rails Internal tag X 4 (typical)
To remove the decorative trim from the glass rails it must be first raised upwards by
approximately 5cm. & then pulled forwards.
6.2 To remove the glass, after removing the decorative trim, remove the 4 nuts in the glass
rails, pivoting it out from the bottom then remove glass from its top channel. Refitting is
done in reverse order.
6.3 Refit all decorative trims and fire front components before use. The decorative trim has
internal tags that simply locate over the cut outs in the glass rail. These tags can be bent
for adjustment if required. To refit lift the trim assembly up approximately 5cm above its
final location on the fire, press firmly back and then slide down until the internal tags clip
onto the enamelled glass rails.
6.4 DO NOT ATTEMPT TO USE THE APPLIANCE WITH BROKEN/DAMAGED GLASS OR COALS.
Contact our service department 01572 756956
6.5 Decide upon the route for the gas supply and if this is to be a concealed supply, select a
suitable hole in the fire box, remove the knockout and lay in the supply as required. Fit
the rubber grommet around the gas pipe entry to the appliance and seal. We recommend
the cavity box is used wherever possible and only the corresponding hole in this should
be removed. Note the supply can be either concealed through the holes in the appliance
sides and back or surface fitted over the hearth and where pipes pass through walls they
must be sleeved. If the gas pipe passes through a wall, cavity or un-vented void then there
should be no joins in this area and the pipes should be fully sleeved. Before pushing gas
pipes through walls, seal the pipe ends to prevent debris entering the pipes.
6.6 Drill and fit cable fixing positions in accordance with diagram at the end of this section or
alternatively drill and fit screws through base of firebox and cavity box. There are no
tensioners included as the wire does not need to be as taught as there is no risk of
spillage.
6.7 Slide cavity box over the back of the firebox, taking care to thread the fixing cables (if
used) through the back. Slide firebox (and cavity box) into fireplace opening thread cables
Page 11 of 20
Page 12
through lower holes and push fully back into place and secure. Note if the fire opening /
TC
hearth are not level remedy this, or alternatively pack under the appliance base to
prevent the top of it leaning away from the fireplace.
6.8 Fully purge pipes of air and any debris and connect the gas supply to the 8mm elbow on
the fire. Leak test the supply using an approved method. Note: An isolating valve must be
situated near the appliance for servicing.
6.9 Total Control Receiver Unit (if required).
Connect the cables from the valve to the receiver as shown. Keep the cables clear of the
underside of the tray. Do not force the valve cable plug when inserting into the receiver –
it only fits one way.
SW
(yellow
HT
Lead
)
red
( )
Valve
Cable
Fit four AA (1.5V) batteries into the receiver unit and the PP3 (9V) battery into the
transmitter (hand set). Connect HT lead to receiver & terminal on the pilot assembly. Fold
the heat shield as per folding instructions supplied and position it over the receiver.
6.10 Site the thermostat bulb at a suitable position where it will sense the room temperature.
(It is wrapped around the thermostat knob for transit purposes only). We recommend
that the sensing bulb is placed on the hearth behind the fret, but out of direct radiated
heat from the fire. It can be moved into the room for more accurate sensing if required.
Spacer
Bracke
Cavity box
Fixing Cable
Cable
Screw
Eyebolt
View of Cable end
Page 12 of 20
Page 13
7. COAL LAYOUT
The base and front coals should be
positioned as shown. The base locates
onto the rear shelf and sits central and
pushed back. The front coal moulding
is positioned centrally in its channel
with the cut out on the right as
shown.
Note the pilot position on the right
hand side of the burner.
It is important for clean burning that
the correct coal is fitted in the correct
place.
There must be a clear gap between the two sets of coals.
Always replace the glass after laying the coals.
Do not attempt to use the unit with broken / damaged glass or coals.
Do not use additional or non standard coals.
Note: Model 4247 is supplied with pebbles instead of coals and the brick effect has been reversed during the manufacturing process.
PURGE THE INSTALLATION PIPEWORK OF DEBRIS. FAILURE TO DO SO MAY RESULT IN
BLOCKAGES WITHIN THE PILOT
8
COMMISSIONING
TEST THE GAS PRESSURE. Turn the fire on full, attach a manometer to the inlet test point
and ensure there is a pressure of 20mb (+/- 1mb) for natural gas appliances or 37mb for
propane appliances. Now turn on every other gas appliance in the house and re-check
the pressure. The pressure must still be within the tolerance of +/- 1mb. Now turn off all
the other gas appliances and turn the fire down to pilot only, the pressure must still be
within the tolerance of +/- 1mb. If it is not TRANSCO, BORD GAIS or the propane supplier
must be called to adjust the governor to the house before the fire can be commissioned
further. Call outs to fires with incorrect pressures will be chargeable.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST
EVERY SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF
KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
(refer to section 1 for control system)
9 TESTING points to note...
Before testing ensure that the room size is correct for the heat output of the fire. 30m³
for 2.5kw output, 40m³ for 3.5kw and 50m³ for 4.2kw.
In all installations regardless of room size there must be an air vent positioned at least
one meter from the fire at either high or low level through an outside wall providing
100cm² of free air. (For the Republic of Ireland 2 vents of not less than 60cm² each must
be provided at high and low level, with minimum vertical separation of 1.6m).
The analyser used must be manufactured to BS7967 and the test must be carried out in
accordance with BS5871 Pt 4
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Page 14
The catalytic converter needs heat to work, therefore before you start
testing, the fire must have been lit and burning on full for at least 15
minutes.
There are two tests to carry out. A Co / CO² ratio test and a room centre CO test.
1. The first test is the CO / CO² ratio test and should be carried out at the fire exhaust vent,
do not stick the probe of the analyser through the grill but move the probe back and forth
1 inch in front of the outlet grill. (We use a piece of perforated 8mm pipe attached to the
analyser with flexible rubber tube). You should record a ratio of no more than 0.002 %
(20ppm CO to 1% Co²). It is advisable to have a high sample of CO² as this will improve the
test.
2. The second test is the room centre CO test. You should stand in the room centre with the
probe at waist height and read the level of CO. This should be no more than 9ppm over
ambient peak. Please record these readings on the customers guarantee card.
9.1 Oxygen Depletion Pilot System This is a highly sensitive oxygen depletion sensor and
may not light first time or may extinguish after a few minutes, please advise the
customer of this. If any part of the Oxypilot is damaged the entire unit must be replaced.
Do not attempt to bend or alter the flame head, thermocouple or aeration hole. Use
only genuine spare parts as similar looking parts from other appliances may well give
different or inferior performance and could lead to a hazard.
9.2 Thermostat A room temperature thermostat is provided (where applicable). It is set for
a normal range of operating temperatures (13
monitoring of room temperature it is advised that the sensing bulb is removed from the
fire and carefully moved to a cooler location up to 1 metre away, taking care not to
break or pinch the capillary tube. We recommend that the sensing bulb is moved from
the right hand side of the fire to the left and clipped to the gas inlet pipe.
9.3 Firefronts The design of these affect combustion, therefore only the correct front
supplied with the appliance may be fitted.
9.4 Brief the customer on the operation of the appliance and give them all the instructions.
The customer must be told of the need for regular servicing of the appliance, this will be
at least once a year and must be made aware that no rubbish is to be thrown onto the
fire bed. The customer must also be made aware that the purpose provided ventilation
should be checked regularly and must not be blocked or restricted.
9.5 Completion of Warranty Card. The installer section of the guarantee card must be
filled in fully to validate the warranty. I.e. pressure, model, room size and Gas Safe™
registered installer (formerly CORGI) Number
If you have any questions or the fire is not operating correctly, phone the Burley help-
line BEFORE you leave the installation.
If the appliance is not fitted in strict accordance with these instructions, Burley cannot
be held responsible for any damage caused and reserve the right to charge for any
corrective work. Double check standing and working pressures and securely seal all
open chimneys and flues.
BURLEY APPLIANCES IS THE ONLY COMPANY TO BENCH RUN AND THOROUGHLY TEST
EVERY SINGLE GAS FIRE IT PRODUCES. BURLEY IS IN THE UNIQUE POSITION OF
KNOWING THAT EVERY APPLIANCE LEAVES THE FACTORY IN PERFECT WORKING ORDER.
o
c
– 45
o
c
) but for more accurate
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10. SERVICING INSTRUCTIONS
As with all gas appliances the unit must be serviced at least once per year, preferably at
the beginning of the heating season. All servicing must be carried out by a qualified
service person.
Before commencing any servicing, ensure that the gas is turned off to the appliance and
that the appliance is cool.
• Cleaning – If required the casing should be wiped with a damp cloth in soapy
water. The glass may be cleaned with any non-abrasive cleaner such as ‘hob brite‘.
• Lift the cast front and the decorative frame to remove. Unscrew the four nuts
holding the glass, remove and place thoughtfully to avoid damage or injury.
• Remove the front and rear coal sets, clean the burner and associated parts using a
vacuum cleaner. Take particular care to remove all debris around the pilot light.
• The logs and backing ‘brickwork’ contain refractory fibre (RCF). Excessive
exposure to these materials may cause temporary irritation to the eyes, skin and
respiratory tract; consequently, take care when handling these parts to ensure
that the release of dust is kept to a minimum. We recommend the use of a HEPA
filtered vacuum to remove any dust and soot accumulated in the heater before
and after working on it. When replacing these articles, they should not be broken
up, but sealed in heavy duty polythene bags labelled ‘RCF Waste’, which may be
disposed of at a tipping site licensed for industrial waste. Normal hygiene rules of
not smoking, eating or drinking in the work area should be followed.
• Disconnect the gas supply to the appliance.
• Undo the two nuts holding the burner assembly in the chassis. Remove the burner
tray and examine it for general condition. Discolouration of the burner surface is
normal.
• Clean around the air inlet, removing all lint in the area of the injector and ensuring
the pilot light aeration hole and flame head are clean. Injectors – Only original
manufacturer’s injectors must be used. Identification is as follows: Natural Gas
(G20) - 92/180, Propane (G31) - 92/90 should the oxypilot system need to be
replaced, the original manufacturer’s parts must be used.
• Controls – The GAS CONTROL IS FACTORY SET AND NORMALLY NEEDS NO
ADJUSTMENT. Check for smooth operation of the gas valve. Remove all covers,
check the tightness of the thermocouple connection into the valve, the condition
of the piezo and ignition leads.
• Examine the fire casing, the firebox and catalytic converter for obvious signs of
damage or degradation. Clean out any dirt or dust accumulated in the bottom of
the fire. Reassemble in reverse order.
• Refit burner into chassis and reconnect to the gas supply. Test all joints for leaks.
• Following the instructions (section 7), re-lay the fuel bed and replace the glass.
• Light the fire using the method in the instructions and ensure that the pilot lights
consistently and the pilot flame envelopes the thermocouple. The pilot should
hold in 10 seconds.
• Turn control to main burner, this should light smoothly within 10 seconds. Ensure
the valve gives adequate turn down and the thermostat bulb reduces the burner
rate to off when heated. The gas manifold pressures are factory preset using
highly accurate equipment and may be observed in the pressure test point on the
valve. In the unlikely event of the pressure being incorrect it may be reset (refer
to data plate for details), using a manometer or other pressure testing equipment.
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Page 16
• Locate thermostat bulb in a cool place away from the appliance and preferably
outside of any inglenooks, to ensure it is sensing room air temperature.
• Run appliance for 15 minutes, ensuring burner flames settle evenly.
• A combustion analysis check should then be carried out. Using an analyser to
BS7927, first zero the equipment and sample the entire width of the combustion
product outlet. Ratio of CO/CO2 should be less than 0.002 within 30 minutes.
(20ppm CO per 1% CO2) A reading of CO in the room centre should give a rise of
less than 9ppm over ambient, peak reading. The catalyst is unlikely to need
replacement during the life of the appliance but if the combustion is suspect,
disconnect the appliance and contact the manufacturer. See the additional
information on testing.
11. PARTS LIST
Part Part No
Front Ceramic Coal COA4241F
Rear Ceramic Coal COA4241B
Oxypilot NG Check if SIT or Seagas
Oxypilot LPG Check if SIT or Seagas
Glass GLA4140
Grill GRI4240
90mm Freestanding Spacer SPACERKIT
Remote Valve (Mertik) VAL1921
Remote Handset & Receiver VAL1924
Trim Backer TRI4140
60mm INFILL SPACER INF0140
Pebble Set PEB4237F&B
USE ONLY GENUINE REPLACEMENT PARTS.
Parts ordered from our factory will normally take 5 – 7 working days to be delivered.
An ‘Express service’ is available upon request.
Due to our policy of continual improvement and development the exact accuracy of
descriptions and illustrations cannot be guaranteed.
Burley Appliances are the only company to bench run and thoroughly test every single Flueless
gas fire it produces. Burley is in the unique position of knowing that every appliance leaves the
factory in perfect working order.
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Flue Gas Analysers – Installation & Servicing Facts
• Please read this sheet even if you have fitted our fires before.
• Please leave this sheet with the customer as reference for future servicing of the
appliance.
• Please explain to the customer how the fire works and the details and facts listed on this
sheet, particularly what the catalyst does and doesn’t do.
• If you have any doubts about the test procedure please visit our website or call our
technical help line
12.
• If the customer smokes tobacco products, lives on a busy road or is cooking with a gas
oven/hob at the time of testing you must ensure that an ambient CO reading is taken
before lighting the fire and attempting a reading.
• Does the catalytic convertor need replacing? The catalytic convertor does not need
replacing unless it has become physically broken or the combustion test shows
deterioration in performance over time. To constantly test the performance of the
catalytic converter, our laboratory has been running appliances eight hours per day, five
days per week, for up to seven years. Periodically we send catalytic converters back to the
manufacturer for testing. After the equivalent of 30 years of use, the catalytic converter is
as efficient as it was when brand new. Burley manages to achieve this by designing the
fire to ensure that the catalytic converter is in exactly the right position for long life and
maximum efficiency. (For other makes of fire please consult the relevant manufacturer).
Only use replacement catalyst supplied by Burley.
• If you or the customer detects any odours from the fire please remember that the
catalytic convertor is not an air filter and does not remove smells. The ceramics in the fire
can absorb household smells and in turn these smells get emitted when the fire is lit,
especially if the fire is used in an enclosed space for a period of time. If this is the case we
recommend that the fire is run on maximum for at least 5 hours with the doors and
windows open. This should be done at least twice a year, preferably in the spring and
autumn or at any time they notice a smell.
• We do not advise the burning of wax candles within 1 meter of the fire. Wax particles can
become airborne and deposit and solidify in the fire causing potential combustion
problems.
• The catalyst can also be affected by airborne paint smells and vapors from some plug in
air fresheners. The fire must be removed or sealed if you plan to decorate anywhere in
the house. If you can detect smells from the fire carry out the burning off procedure as
above.
Further information regarding the catalytic convertor and Flueless fires in general can
be found on our website www.burley.co.uk
Points to Note Regarding the Catalytic Convertor
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Burley Appliances Ltd - Domestic Guarantee Conditions
We pride ourselves on the quality of service we deliver to our customers and all Burley
Appliances’ products carry a fully inclusive 12-month parts and labour guarantee. This guarantee
is extended by another 12 months free of charge provided that your appliance is serviced by a
Gas Safe ™ registered installer (formerly CORGI) at the end of the first year. What the guarantee
cannot cover is problems caused by incorrect installation or servicing, or any work carried out by
non- Gas Safe™ registered installer (formerly CORGI).
We undertake that if within 12 months of the date of purchase, your fire or any part thereof is
proved to be defective by reason of faulty workmanship or materials, we will at our discretion
repair or replace the same free of any charge for labour, materials or carriage subject to
condition that:
• All gas appliances are installed to the latest Gas Installation regulations by a qualified Gas
Safe™ registered installer (formerly CORGI) and connected to the correct gas type and
pressure as stated on the rating plate attached to the equipment.
• The fire is fitted in a room with the following minimum dimensions 2.5Kw = 30m3 / 3.5Kw
= 40m3 / 4.2Kw = 50m3
• A wall vent is installed not less than 1 meter away from the fire allowing 100cm2 of free
air.
• You have the fire serviced by a Gas Safe™ registered installer (formerly CORGI) within the
first year (as with all gas products, every gas appliance must be serviced every year).
• The appliance has not been subject to misuse, accident, or repaired or fitted by anyone
other than a Gas Safe ™ registered installer (formerly CORGI) or our own engineer.
• The appliance has been used solely for domestic purposes and is on domestic premises
i.e. not for commercial or trade use.
• The appliance has been used solely in accordance with the instruction book.
Any guarantee work carried out within the guarantee period by Burley Appliances will be charged
for if the fault is caused by incorrect gas pressure, gas type, incorrect installation, operator error,
neglect or abuse.
All guarantee cover is instantly and permanently cancelled if a non-Gas Safe ™ registered
installer (formerly CORGI) carries out any installation or servicing.
Exclusions
This guarantee does not cover:
• Damage resulting from external transportation, improper use or neglect, the replacement
of any light bulbs or removable parts of glass or plastic.
• Costs incurred for calls to put right an appliance, which is improperly installed.
• Appliances that are the subject of rental agreements.
• EC Countries - the standard guarantee is applicable but is subject to the owner's
responsibility and cost, to ensure the appliance meets the standards set by the country to
which the product is taken.
Any appliance or defective part replaced shall become the Company's property
Service Calls are made between 09.30 am and 04.30 pm Monday - Friday.
This guarantee is in addition to your statutory and other legal rights.
Proof of purchase will be required as will be a copy of the Gas Safe ™ registered (formerly
CORGI) installer notice.
© Burley Appliances Ltd 2018
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Gas rating of Burley Flueless Appliances
Burley’s Flueless Gas Appliances are all gas input rated in the factory and undergo further line
tests for combustion, sooting and visual performance. For Installers who wish to gas input rate
appliances we need to establish tolerances for pass and fail.
Manufacturers Tolerances
The Heat Input on appliances can be expressed as either a Nett or a Gross figure. When the
installer is gas rating from the meter they will be using gross heat input which is 10% higher than
Nett. This conversion has to be taken into account if the manufacturer has quoted a nett figure.
The manufacturer also has to account for production tolerances on pipes, injectors, valves etc
and is allowed a further +/-5% tolerance on the maximum rate.
Burn Down
Cold appliances generally allow a greater rate of gas to pass through them however, once the
appliance has warmed up the gas density alters and causes the rate to reduce to the figure
stated. This is known as Burn Down.
Manufacturers carrying out their technical tests allow appliances to be fully warm and burn down
before taking readings and this is typically after 1 hour. Some appliance manufacturers quote a
‘cold’ figure for the gas rate so that installers can measure this immediately.
Installer Tolerances
It is important to take a gas rate test over a reasonable period of time so that the capacity of the
meter is used. On low Input appliances such as our flueless this is even more critical because
uncertainties can creep in. It is worth measuring over a 5 minute period to make sure.
It is also important to get your inlet pressure to 20mBar.
In a gas appliance factory compensation is also made for variations in
• % Saturation of Gas
• Variation in Calorific Value
• Variation in Gas Density
• Gas Temperature
• Gas Pressure
• Atmospheric Pressure
• Meter Calibration
• Stopwatch Calibration.
In the home it is not possible to correct for these therefore an uncertainty factor needs to be
built into all measurements.
Currently Gas Safe™ (formerly CORGI) does not quote a figure on this uncertainty but the
measured gas rate could vary by +/-5%.
Conclusion
In adding all the variables together,
• an appliance quoting Gross Heat Input could be anything from +/-10% of the quoted heat
input
• an appliance quoting Nett Heat Input could be anything from 0% to +20% of the quoted
figure when measured as a Gross figure.
• If the appliance is cold anything up to a further 10% error could be expected and we don’t
quote these figures because they change rapidly. The figures shown below are hot figures.
Model Heat Input
Quoted
Environ, Esteem 2.5kW Nett 2.5kW Gross 3.0kW Gross 8.49
Ambience 4121 3.5kW Nett 3.5kW Gross 4.2kW Gross 11.67
Acumen / Elan 4111 4.2kW Nett 4.2kW Gross 5.3kW Gross 14.85
Minimum (Gross) Maximum
(Gross)
Cu Ft Per Hour
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Burley Magiglo fires are protected by
UK patents 2193802, 2240620 and 2256920
Other Patents Pending
Burley Appliances Ltd, Lands’ End Way,
Oakham, Rutland, LE15 6RB
Tel: 01572 725570 Fax: 01572 724390
www.burley.co.uk Email: info@burley.co.uk
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