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Installation Instructions
& User Manual
Wood Burning Stoves
Models 9507, 9510 & 9514
Wood Burning Stoves
Applicable Applia n ces: Briary, We sthay, Hazelwood
Document reference BUR/9500/16 Revision date: FEBRUARY 2016
THESE INSTRUCTIONS MUST BE LEFT WITH THE USER
FOR FUTURE REFERENCE
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Table of Contents
Technical data ................................................................................................................................ 4
Stove Dimensions .......................................................................................................................... 5
9507 ................................................................................................................................................. 5
9510 ...................................................................................................................................................
......................................................................................................................................................... 6
9514 ................................................................................................................................................. 7
Approvals ....................................................................................................................................... 8
The Clean Air Act 1993 and Smoke Control Areas ..................................................................... 8
Hearths ............................................................................................................................................ 9
Stove tables .................................................................................................................................... 9
Inset installations ......................................................................................................................... 10
Air supply ..................................................................................................................................... 10
Room Sealing Kit ......................................................................................................................... 10
Chimneys ...................................................................................................................................... 11
Assembly of control levers ......................................................................................................... 11
Installation of the stove fire bricks. ............................................................................................ 11
Commissioning the Appliance .................................................................................................... 12
USER INSTRUCTIONS ................................................................................................................. 13
To Light the Stove ........................................................................................................................ 13
Recommended fuels & using the Moisture Meter ..................................................................... 14
Stove Thermometers - DO NOT USE WITH OUR STOVES ............................................... 15
Troubleshooting/Poor Appliance Operation .............................................................................. 16
Reasons for Premature Wear of Internal Parts .......................................................................... 16
Care of Glass ................................................................................................................................ 17
Chimney Sweeping and Maintenance ........................................................................................ 17
Safety ............................................................................................................................................ 18
Warranty ....................................................................................................................................... 19
If you need further help… ............................................................................................................ 19
Spare Parts ................................................................................................................................... 19
Customer & Installation Notes .................................................................................................... 20
PLEASE CAREFULLY CHECK YOUR STOVE FOR DAMAGE
OR DEFECTS PRIOR TO FITTING.
WE CAN NOT EXCHANGE DAMAGED OR FAULTY
STOVES THAT HAVE BEEN FITTED.
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WARNING
The Burley series of stoves are wood burning only (this includes logs, sawdust
briquettes and pellets). In smoke control areas on ly w o od f uels should be used.
No attempt should be made to burn any other fuel, including any type of coal,
smokeless fuels or petroleum coke. Under no circumstances should liquid fuels be
added. It is not an incinerator and rubbish including painted or tanalised wood and MDF
should not be burnt in this appliance. Doing so is potentially dangerous and will
invalidate any guarantees immediately .
Installation Instructions
When installing these appliances, all local regulations, including those referring to
National & European Standards need to be complied with.
This manual covers the appliances: Burley Models: 9507, 9510, 9514
The nominal space heating output is:
‘Briary’ 9507: 7kW ‘Westhay’ 9510: 10kW ‘Hazelwood’ 9514: 14kW
Any of the above appliances should be installed by an installer registered with a competency
scheme (i.e. HETAS/ELECSA England & Wales), conforming to Building Regulations Part J and
the installation must be registered with the local council building control department.
Failure to comply with the above renders all guarantees and liabilities of the
manufacturer null and void.
By carefully following the instructions below we are certain that you will enjoy many years of
warmth and enjoyment from your new Burley Fireball Stove.
The manufacturer will not guarantee or accept liability for any problem that arises unless a local
authority building control certificate has been completed and a valid receipt or proof of purchase
is presented from the approved supplier.
The appliances should not be fitted closer to combustible m aterials, e.g. wooden fire surround or
stud wall, than is shown in the table on page 5.
When fitted against a wall made of combustible material e.g. a wooden stud wall with
plasterboard, extra non-combustible material should be fitted behind the stove if the distance
from the wall is less than shown unless a 75mm thick non-combustible material is used as a
barrier. When fitted inside a masonry or similar non-f lammable material recess, e.g., fireplace
opening, there is no m inimum distance; the gaps are only an aesthetic consideration.
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Technical data
All built to EN13240
Briary
9507
Westhay
9510
Hazelwood
9514
Efficiency (Net)
80.3%
80.2%
78.6%
CO concentration
@ 13% Oxygen
0.30%
0.26%
0.70%
Requirement of fuels
used in smoke control
areas
Dry logs <20% H₂O
Maximum length 200 -
250mm long
Maximum width
150mm
Dry logs <20% H₂O
Maximum length 250 -
300mm long
Maximum width
150mm
9514 IS NOT APPROVED
FOR USE IN SMOKE
CONTROL AREAS
Lower quality fuel can
be used in non-smoke
controlled areas, but
will not give the best
efficiencies.
Dry Logs
< 25% H₂O
250mm long
Dry Logs
< 25% H₂O
310mm long
Dry Logs
< 25% H₂O
430mm long
Weight in kg
95kg
115kg
145kg
kW output intermittent
7kW
10kW
14kW
Air vent requirement.
1650mm sq. min
50mm diameter
Air vent not required if
stove is room sealed
1650mm sq. min
50mm diameter
Air vent not required if
stove is room sealed
1650mm sq. min
50mm diameter
Air vent not required if
stove is room sealed
Minimum flue draught
mm H²O
0.5mm
0.5mm
0.5mm
Flue gas temperature
Spigot Temp.
2490C
2470C
2670C
Flue size
Min. chimney diame te r
Best chimney diameter
127mm (5”)
127mm (5”)
127mm (5”)
150mm (6”)
150mm (6”)
150mm (6”)
175mm (7”)
175mm (7”)
175mm (7”)
Minimum distance to
combustible materials
20cm behind (8”)
35cm at side (14”)
35cm to Top
20cm behind (8”)
40cm at side (16”)
40cm to Top
20cm behind (8”)
45cm at side (18”)
45cm to Top
Non Combustibles
When fitted inside a masonry or similar non-flammable material recess, e.g., fireplace
opening, there is no minimum distance; although we would advise a minimum of 50mm
from any surface to allow for convection
Max. Hearth temp.
Min. Hearth thickness
<1000C
12mm
<1000C
12mm
<1000C
12mm
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Stove Dimensions - 9507
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Stove Dimensions - 9510
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Stove Dimensions - 9514
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Approvals
All our wood stoves are approved to EN13240:2001 and EN13240 A2:2004.
The Clean Air Act 19 93 and Smoke Contro l Areas
Under the Clean Air Act local authorities may declare the whole or part of the district of the
authority to be a smoke control area. It is an off ence to emit smoke from a chimney of a building,
from a furnace or from any fixed boiler if located in a designated smoke control area. It is also an
offence to acquire an "unauthorised fuel" for use within a smoke control area unless it is used in
an "exempt" appliance ("exempted" from the controls which generally apply in the smoke control
area).
The Secretary of State for Environment, Food and Rural Affairs has powers under the Act to
authorise smokeless fuels or exempt appliances for use in smoke control areas in England. In
Scotland and Wales this power rests with Ministers in the devolved administrations for those
countries. Separate legislation, the Clean Air (Northern Ireland) Order 1981, applies in Northern
Ireland. Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas
have been "authorised" in Regulations and that appliances used to burn solid fuel in those areas
(other than "authorised" fuels) have been exempted by an Order made and signed by the
Secretary of State or Minister in the devolved administrations.
Further information on the requirements of the Clean Air Act can be found here:
https://www.gov.uk/smoke-control-area-rules
Your local authority is responsible for implementing the Clean Air Act 1993 including designation
and supervision of smoke control areas and you can contact them for details of Clean Air Act
requirements
The 9507 AND THE 9510 has been recommended as suitable for use in smoke control areas
when burning wood logs.
Due to its size the 9514 cannot be used in a Smoke Control Areas
Aeration hole
must be left open
for use in Smoke
Control Areas.
Aeration hole can be
closed, if not used in
Smoke Control Areas.
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Hearths
The stove must stand on a non-combustible surface. Installation standards dictate that
hearths must be at least 12mm thick, but installers must take into account the weight of
the stove on such thin material.
The hearth should extend a minimum of 225mm in front of the stove. When a stove is
freestanding the hearth should always extend a minimum of 150mm either side of the
stove.
Each stove is suppl ied with heat shields t o reduce the temperature o f the hearth; these
should always be placed beneath the stove as shown.
Strength and heat re sistance of the hearth.
Stoves are very heavy and most material used for hearths crack very easily. It is
impossible for Burley to inspect each hearth or comment on every installation, so the
onus is on the installer to ensure the construction of the hearth is suitable for the
application.
As guidance however:
• Do not use boxed and lipped hearths
• Avoid marble, conglomerate or micro marble hearths
• Rather than using one la rge piece of material, use sectional hearths or slabs which
will move independent ly a nd all ow f or expans io n due to he at. S houl d a s lab cr ack i t
is easy and cheap to replace.
• Bed hearths down on a level base, not directly on a hard surface which could be
uneven.
• If necessary stand the stove on a steel or stone bed to ensure the weight is
distributed.
• Do not subject the hearth to sudden impacts by dropping the stove.
Stove tables
Burley manufacture dedicated steel tables which the Panorama stoves may sit on; a noncombustible surface must still extend 225mm in front of the stove and 150mm to the
sides.
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Inset installations
If desired the Panorama stoves may be built into a recessed opening. Distances to
combustible surfaces stated in table on page 4 must be observed and a minimum air gap
of 150mm must be left to the sides, behind and above the stove to allow for circulation of
air.
As with all heating appliances, be aware that convected and radiated heat from the stove
may have a drying effect on plaster and other wall coverings.
Air supply
All hydrocarbon burning appliances require an oxygen/air supply.
If the stove is to be fitted on an external wall the air supply can be taken straight from the
outside. A minimum 100mm diameter hole needs to be drilled in the correct place (to
take the 80mm duct as supplied). A proprietary grille is supplied with the kit.
If the room sealing kit is not used, an air brick or non-closing vent should be fitted to
ensure the air supply is not blocked in any way.
Room Sealing Kit
The room sealing metho d of supplying a ir is always to be preferred as heat lo ss from the
room will be greatly reduced therefore increasing the efficiency of the appliance.
If the stove is not o n an outside wall or the direct ai r supply method cannot be used, an
air vent must be supplied in the roo m in which the stove is fitted. The sizes of the vents
required are:
• 9507 – 7kW
• 9510 – 10kW
• 9514 – 14kW
Only permanently op en vents can be used and consider ation should be given to draught
when the stove is not in use, therefore site this vent carefully.
The vent covers should compl y w ith Bui lding R egul ati ons Pa rt J and sho uld be s it ed where
they cannot be blocked.
A side vent option to the room sealing kit is available.
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Chimneys
The 9507 requi res a chimney o f mini mum 5” (125mm), model 9510 requires a chimney o f
minimum 6” diameter (150mm), mo del 9514 requires a chimney of mi nimum 7” (175mm)
diameter. All chimneys must be a minimu m length of 4 metres above the s tove and they
must comply with Building Regulations J. Never share the flue with another appliance.
The distance from the edge of the stove to the centre of the flue pipe is 105mm.
Without a chimney to these specifications there could be insufficient draw on the
chimney to pull sufficient oxygen through the appliance to make it burn properly.
If you live in a valley or are surrounded by tall trees or buildings you might experience
downdraught problems where the w ind tries t o stop the fume s rising up the chim ney. A n
anti-downdraught cowl might help, but anti-downdraught cowls reduce dr aw, so will not
work on single storey chimneys and those with insufficient draw.
We recommend you seek the advice of a HETAS (0845 634 5626) or NACE (01526 322
555) registered supplier and installer before purchasing any stove or heating appliance.
Assembly of con trol levers
To prevent possible damage in transit the control levers and their components are
shipped inside the stove.
Installation of the stove fire bricks.
Having positioned your Burley stove & connected it to a chimney with flue pipe, (we recommend
1mm stainless steel pipe sprayed matt black – do not use vitreous enamel unless it is known to
be coated stainless steel) you need to assemble the inside parts. There are 5 internal
components: top baffles, 2 side cheeks and a rear brick.
Place the top baffle loosely in position resting on the back square steel columns.
Place the left hand side brick in place, followed by the right hand. The top baffle can then be
placed correctly and the rear brick inserted.
Finally, when these parts are snugly in position with the top baffle as far to the back as it will go,
When sweeping the chimney or carrying out regular maintenance on the stove, reverse the
above procedure, clean the chimney and the top surface of the top baffle then reposi ti on al l the
components.
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Commissioning the Appliance
On completion of the i nstalla tion, when any f ire cement o r paint used ha s dried, a s moke
‘bomb’ should be bur nt and all joints checked for s moke leakage and the chimney draw
checked with all doors and windows closed. Please leave the instructions with the
customer and inform them;-
The first time the stove is lit only a small fire should be used to allow the paint to cur e
properly.
Ventilate the room well as the fumes can be pungent.
Use a small amount of kindling to start the fire. If possi ble leave the door on the catch,
although the fire l o oks fierce it is compar at i v ely cool due to all the air be i ng dr a wn in. Add
a little more kindling as it burns down. When you have a small bed of embers place a
small split log in the fire , allow it to catch well, and then clos e the door with the lever to
the right. Stay with the fire during this process.
When this first log is burning down add another log, when this one is burning well you
should be able to move the lever midway to the cen tre. Keep feeding the stove f or three
hours with a small split log as it burns low.
When you need to remove some a sh wai t until i t is cold a nd then take so me out using the
scoop provided. Always leave an inch of ash so you have a nice bed for your next fire.
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USER INSTRUCTIONS
To Light the Stove
It is important to keep an appr oximate minimum dept h of ¾” (20mm) of w ood ash in the
fire box at any time. You will achieve this after the first few firings.
Place 1 or 2 firelighters in the bottom, then add some kindling wood criss-crossed, and
finally a small log on top. Light the firelighters, open the air vent to maximum (to the
right) and close the door to the first latch so there is an air gap around it.
Leave it like this for around five minutes or so , the fire should be well ali ght and the door
can now be closed to become air tight. Leave the air control lever to the right for a further
10 to 20 minutes to get the stove completely up to running temperature. If the stove
does goes out whe n the door is closed then the flue is still too cold and will not pull, in
this case you may need to l eav e the do or open w ith ki ndli ng burni ng f or lo nger . The f lue’s
pull will change dependant on temperature and atmospheric conditions.
The best lever posi tion to achieve ma ximum efficiency will depend on t he chimney dra w,
but will norma lly be near the centre. Every chimney is different, and you will eventually
find your stove’s opt imum positio n. This is when the f lames are swirl ing in a lazy manner
around the stove, not roaring. If the lever is pushed too far to the left, you starve the fire
of oxygen, causing the glass to darken. Move the lever a small amount to the right until
the glass just stays clean. We do not recommend us e of a stove thermometer – the high
efficiency of the stove means flue gases are cool and would give an i naccurate reading,
leading to over firing and damage to internal components.
The best way to run any wood stove is ‘little and often’. If you are with the fire, it is best
to keep adding a small log every 45 minutes rather than adding large ones every 2 hours.
THE STOVE IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN!
To reload, open the door slowly to allow the pressure to equalise. Using the glove
provided, place the fresh log towards the rear of the appliance. Close the door.
Do not over load the stove with wood and close the damper down, this produces lots of
creosote and blackens the glass
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Recommended fuels & using the Moisture Meter
9507 9510 9514
Requirement of
fuels used in
Smoke Control
Areas
Dry logs <20% H₂O Dry logs <20% H₂O
NOT EXEMPT DEVICE
Maximum length 170 -
220mm long
Maximum length 200 -
250mm long
Maximum width 150mm Maximum width 150mm
For the stove to operate a t maximum efficiency the wood should be as dr y as possible,
certainly below 18%. Burning damp or wet wood will not only stop the stove working
efficiently, but also create excess smoke and stain the glass.
Remove the plasti c cap cover ing the two contact pins. The
pins are sharp for a reason, so please use it careful ly. Push
the pins into the inner surface of the split log (5mm as a
guide) this will give an accurate reading.
Simply putting the contact pins onto the surface will not
give an accurate reading, as it may tell yo u that th e s urf a ce is dry whilst the interior of the
log may well be damp.
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Stove Thermometers - DO NOT USE WITH OUR STOVES
We receive a very small number of calls from customers w ho have managed to damage
their stoves from over-firing, in almost all cases they have a thermometer fitted to their
flue.
The Fireballs are the world’s most efficient stove because firstly, due to the unique
method of introduci ng air, the combustion chamber is extr emely hot, and secondly, the
heat is extracted from the combusted gasses to heat the room before it enters the flue.
On the Westhay for example, the gasses have been cooled to just 247 °C, far below what
the stove thermometer will measure. Because the thermometer is not ‘in the green’, you
think that the stove is not operating eff iciently, so load the chamber w ith woo d and have
the air wide open.
This creates such an inferno that occa sionally the cerami c glass can fr ost (somethi ng even
the windows on the space shuttle could not achieve during re-entry), and although it is
very rare, the stainless steel baffle can also be damaged, stainless steel melts at over
1500°C!
The ONLY thi ng that a s tove thermometer shows is that y ou have an ineffi cient stove and
are losing a lot of heat up the flue, not a great deal of use really.
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Troubleshooting/Poor Appli ance Operation
Refuelling onto a low
fire bed
If there is insufficient burning material in the firebed to light a
new fuel charge, excessive smoke emission can occur.
Refuelling must be carried out onto a sufficient quanti
ty of
glowing embers and ash that the new fuel charge will ignite in a
reasonable period. If there are too few embers in the fire bed,
add suitable kindling to prevent excessive smoke
Air damper left full y
open
Operation wi
th the air controls or appliance dampers open can
cause excess smoke. The appliance must not be operated with
air controls, appliance dampers or door left open except as
directed in the instructions.
Although the fire will look
impressive, you will be burn
ing more wood for less heat. The
glass can also be damaged.
Leaving door open
Operation with the door open can cause excess smoke and be
a potential fire hazard. The appliance must not be operated with
the appliance door l
eft open except as directed in the
instructions.
Overloading the fire
bed
The maximum amount of fuel specified in this manual should
not be exceeded.
The weight of dry wood per hour is: 1.0kg for the 9103, 1.3kg
for the 91
04, 1.6kg for the 9105, 2.8kg for the 9108 and 4.4kg
for the 9112.
Overloading can damage components of the stove. The stove
is not designed for overnight operation.
Substantial Smoke
Emission
If substantial smoke emission is observed from the appliance at
any time during the operation of the appliance the operator
should ensure they are following the operation instructions and
using suitable fuel. The flue may not be pulling as it is too cold
or incorrectly specified/installed. There might be a down
draught. Check that the top brick is at the back of the fire.
Door Adjustment The locking mechanism on the door is made up of a cam and
lobe assembly. The door can be loosened or tightened with an
Allen key (see page 10). The door will need to be adjusted over
time as the rope seal compresses.
Reasons for Premat ure Wear of Internal Parts
• Stove being used/fired too vigorously
• Too little air passing through the stove
• Use of excessivel y dry wood (wood from old furniture)
• Excessive debris collection on baffle plate or inner fireback (see section on cleaning)
• Ash level too high in the ash pan over 2 ½ “
• Overnight burning
• Use of a stove thermometer
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Care of Glass
The first few firings will cure the paint and we recommend t hat you clean the gla ss after
this has happened. This w ill ensure t hat there are no conta minates on t he glass to attract
further staining. After a time the glass does deteriorate but to prolong the life:
• Clean the glass each time before re-lighting, this prevents fly-ash from being fired onto
the glass
• Clean glass with a ceramic glass cleaner
• If necessary, remove fired on stains with clean wire wool (not a ‘brillo’ type pad) every
time before lighting
• Ensure all glass cleaner is removed fr om glas s bef or e firi ng
• Do not over aerate the stove as this can cause fly ash to stick.
• Do not run for long periods with the lever to the right
• Only add logs at the back of the stove
• Make sure the log retainer points into the stove
• Most deposits burn off when the stove is very hot, this is with the lever roughly in the
middle
• Do not over load the stove or try and keep it in overnight. Add a little wood often.
The stove is double glazed; check the rope seals and screws regularly to ensure a long life.
Take care when removing glass clip screws or they could shear
Do not use with broken glass
Do not over tighten the glass clips as this could cause the internal glass to crack.
Only clean the glass when it is cold.
Chimney Sweeping and Maintenance
It may be wise to contact your local chimney sweep before the stove is installed. Your
chimney should be s wept at least once a year by a registered sweep, twi ce a year with
heavy use. The sweep should also replace the fire cement at the base of the flue if
necessary.
• The chimney can be swept through the stove.
• The stainless steel baffle and top brick should be removed in the reverse order described
on page 14.
• The baffle should be cleaned at least twice a year with heavy use, checked, renewed as
required and replaced.
• Unless advised by Burley the stove should not be used with any baffle missing.
• All rope and glass seals should be checked annually and replaced as necessary.
If the stove has not bee n used f or a pro longe d peri od, i n exce s s o f 6 mo nths , the c hi mney
should be swept prior to use to check for blockages, birds’ nests etc. and rubble/debris
blocking the flue ways.
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Safety
NOTE: As with all solid fuel appliances, a carbon monoxide detector should be
purchased for use in the room. All solid fuel appliances produce considerably more
Carbon Monoxide in normal use than oil or gas appliances, but the general ‘smell’ of the
smoke or exhaust is much stronger and more easily detected by a healthy person.
• Always use your appliance with the door shut and look for tell-tale signs of excessive
leakage: smoke stains above the f ireplace, smoke emitting around the door when running,
strong smell of soot upstairs etc.
• Check the seals at the joints annually and replace the fire cement as required. Check
especially the joint of the flue pipe to the chimney register plate, hairline cracks are OK, but
lumps of cement missing produce a bad joint. A proprietary jointing compound should be
used here, as it is far superior to a cement and rope seal.
• Never block air vents either internally or externally.
• Use the supplied glove to reload the stove.
• In the event of a chimney fire, close the door and shut the air vent right down. If possible
throw ½ cup of course table salt onto the fire.
• Never modify parts or fit parts to the appliance that are not recommended by the
manufacturer.
• Never use this appliance in the same flue as another appliance.
• The surface of a wood burning stove gets extremely hot in normal use. When using the
stove in situations where children or aged and/or infirm persons are present, a fireguard
must be used to prevent accidental contact with the stove. The fireguard should be
manufactured in accordance with BS 8423:2002.
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Warranty
All our stoves are covered by a five year metalwork warranty. (This is subject to the correct
fuel having been used and not overloading or over aerating the stove.)
The five year warranty cover s the s tov e body o nly and does not include cons uma bl e items
such as grates, firebricks, vermiculite panels, baffles, log guards, door rope and glass.
Any warranty claims should be addressed to your original supplier and
accompanied with the date of pur c hase a nd s er ial num be r of the appliance.
If you need further help…
If you need further help with your Burley Stove then the first point of contact should be
your HETAS installer, who will be able to provide the answers to most questions.
Your Burley retailer also has a great deal of ex perience and will also be able to provide
helpful advice. F urther help is ava ilable from B urley’s Customer Services department who
will be pleased to give advice, if necessary.
Spare Parts
DESCRIPTION
Briary
9507
Westhay
9510
Hazelwood
9514
TOP VERMICULITE
BOARD
BACK VERMICULITE
BOARD
BOTTOM VERMICULITE
BOARD
LEFT HAND
VERMICULITE BOAR D
RIGHT HAND
VERMICULITE BOAR D
GLASS
GLASS CLIPS
GLASS ROPE TAPE
DOOR SEAL ROPE
(20mm)
STAINLESS STEEL
BAFFLE
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Customer & Installation Notes
Date of Installation:
Installer Name & contact details
Chimney Swept Date
Notes:
Made in the UK
Burley Appliances Limited
Lands’ End Way
Oakham
Rutland
LE15 6RB
United Kingdom
Further information can be found at:
burley.co.uk/category/wood-burning-stoves/
Email: info@burley.co.uk
Phone: 01572 756956
Fax: 01572 724390
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