Burkert Type 8222 ELEMENT neutrino Operating Instructions Manual

Operating Instructions (from serial number 3000)
Bedienungsanleitung (ab Serien-Nummer 3000) Manuel d‘utilisation (à partir du numéro de série 3000)
Type 8222 ELEMENT neutrino
Conductivity meter Leitfähigkeits-Messgerät Conductivimètre
© Bürkert SAS, 2010-2017
Operating Instructions 1708/03_EU-ML 00561659 Original_FR
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Type 8222 ELEMENT neutrino
1. ABOUT THE OPERATING INSTRUCTIONS ......................................5
1.1. Symbols used ......................................................................................5
1.2. Definition of the word "device" ...................................................5
1.3. Validity of these Operating Instructions ................................ 6
2. INTENDED USE ..............................................................................................6
3. BASIC SAFETY INFORMATION ...............................................................6
4. GENERAL INFORMATION ..........................................................................8
4.1. Contact ....................................................................................................8
4.2. Warranty conditions ...........................................................................8
4.3. Information on the internet ............................................................8
5. DESCRIPTION .................................................................................................8
5.1. Area of application ............................................................................8
5.2. General description ..........................................................................8
5.2.1. Design .....................................................................................8
5.2.2. Conductivity sensor .............................................................9
5.3. Description of the rating plates .................................................9
6. TECHNICAL DATA ....................................................................................... 10
6.1. Operating conditions .................................................................... 10
6.2. Conformity to standards and directives ............................. 10
6.2.1. Conformity to the pressure equipment directive ..........10
6.2.2. UL certification ....................................................................10
6.3. Mechanical data ..............................................................................11
6.4. Dimensions ........................................................................................ 11
6.5. Fluid data ..............................................................................................12
6.6. Electrical data ....................................................................................14
6.7. Electrical data specific to the UL devices ......................... 14
6.8. Probe data .......................................................................................... 14
7. ASSEMBLY ..................................................................................................... 15
7.1. Safety instructions ......................................................................... 15
7.2. Unscrewing the cover on the connection box ................ 15
7.3. Fitting the cover to the connection box .............................. 16
8. INSTALLATION AND WIRING ................................................................ 17
8.1. Safety instructions ......................................................................... 17
8.2. Installation onto the pipe ............................................................ 18
8.2.1. Installation of a device with a G 1 1/2" nut ..................18
8.2.2. Installation of a device with a G 3/4" external
threaded sensor .................................................................19
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Type 8222 ELEMENT neutrino
8.3. Wiring ....................................................................................................20
8.3.1. Electrical connections .......................................................20
8.3.2. Wiring a version with cable gland ..................................20
8.3.3. Assembling and wiring the female connector,
order code 917116 ...........................................................22
8.3.4. Wiring a version with an M12 fixed connector ............23
9. ADJUSTMENT AND COMMISSIONING ...........................................24
9.1. Safety instructions ......................................................................... 24
9.2. Description of the connection box ....................................... 25
9.3. Choosing the conductivity or temperature range
associated with the 4...20 mA output ................................... 26
9.4. Checking the cell constant of the conductivity
sensor ................................................................................................... 28
10. MAINTENANCE AND TROUBLESHOOTING .............................. 28
10.1. Safety instructions .........................................................................28
10.2. Device and conductivity sensor maintenance ................ 29
10.3. Replacing the cover seal on the connection box ........... 29
10.4. Replacing the seal of the G 3/4'' threaded sensor .......31
10.5. If you encounter problems ........................................................32
11. SPARE PARTS AND ACCESSORIES .............................................33
12. PACKAGING, TRANSPORT ................................................................. 33
13. STORAGE .....................................................................................................33
14. DISPOSAL OF THE DEVICE .................................................................34
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About the Operating Instructions
Type 8222 ELEMENT neutrino
1. ABOUT THE OPERATING INSTRUCTIONS
These Operating Instructions describe the entire life cycle of the device. Please keep these Operating Instructions in a safe place, accessible to all users and any new owners.
These Operating Instructions contain important safety information.
Failure to comply with these instructions can lead to hazardous situations.
▶ These Operating Instructions must be read and understood.
1.1. Symbols used
DANGER
Warns you against an imminent danger.
▶ Failure to observe this warning can result in death or in serious
injury.
WARNING
Warns you against a potentially dangerous situation.
▶ Failure to observe this warning can result in serious injury or
even death.
CAUTION
Warns you against a possible risk.
▶ Failure to observe this warning can result in substantial or minor
injuries.
NOTICE
Warns you against material damage.
▶ Failure to observe this warning may result in damage to the
device or system.
Indicates additional information, advice or important recommendations.
Refers to information contained in these Operating Instruc­tions or in other documents.
▶ Indicates an instruction to be carried out to avoid a danger, a
warning or a possible risk. → Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within these Operating Instructions refers to the conductivity meter type 8222 ELEMENT neutrino.
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Basic safety information
Type 8222 ELEMENT neutrino
1.3. Validity of these Operating Instructions
These Operating Instructions are valid for the devices type 8222 ELEMENT neutrino with a series number equal or higher than 3000.
2. INTENDED USE
Use of the device that does not comply with the instructions could present risks to people, nearby installations and the environment.
The device is intended solely for the measurement of the conductivity.
▶ This device must be protected against electromagnetic interfer-
ence, ultraviolet rays and, when installed outdoors, the effects of climatic conditions.
▶ This device must be used in compliance with the characteristics
and commissioning and use conditions specified in the contrac­tual documents and in the Operating Instructions.
▶ Requirements for the safe and proper operation of the device
are proper transport, storage and installation, as well as careful operation and maintenance.
▶ Only use the device as intended.
3. BASIC SAFETY INFORMATION
This safety information does not take into account any contingencies or occurrences that may arise during installation, use and mainte­nance of the product.
The operating company is responsible for the respect of the local safety regulations including for the staff safety.
Danger due to high pressure in the installation. Danger due to electrical voltage. Danger due to high fluid temperatures. Danger due to the nature of the fluid.
Various dangerous situations.
To avoid injury take care:
▶ to prevent any power supply switch-on. ▶ to carry out the installation and maintenance work by qualified
and skilled staff with the appropriate tools.
▶ to guarantee a set or controlled restarting of the process after a
power supply interruption.
▶ to use the device only if in perfect working order and in
compliance with the instructions provided in the Operating Instructions.
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Basic safety information
Type 8222 ELEMENT neutrino
Various dangerous situations.
To avoid injury take care:
▶ to observe the general technical rules during the planning and
use of the device. ▶ not to use the device in explosive atmospheres. ▶ not to use this device in an environment incompatible with the
materials from which it is made. ▶ not to use fluid that is incompatible with the materials the device
is made of. ▶ not to subject the device to mechanical loads. ▶ not to make any external or internal modifications to the device.
NOTICE
The device may be damaged by the fluid in contact with.
▶ Systematically check the chemical compatibility of the compo-
nent materials of the device and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic com-
pounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
NOTICE
Elements / Components sensitive to electrostatic discharges
This device contains electronic components sensitive to electro­static discharges. They may be damaged if they are touched by an electrostatically charged person or object. In the worst case sce­nario, these components are instantly destroyed or go out of order as soon as they are activated.
▶ To minimise or even avoid all damage due to an electrostatic
discharge, take all the precautions described in the EN 61340­5-1 norm.
▶ Do not touch any of the live electrical components.
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General information
Type 8222 ELEMENT neutrino
4. GENERAL INFORMATION
4.1. Contact
To contact the manufacturer of the device use following address: Bürkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL You may also contact your local Bürkert sales office. The addresses of our international sales offices are available on the
internet at: www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions specified in these Operating Instructions.
4.3. Information on the internet
You can find the Operating Instructions and technical data sheets regarding the type 8222 ELEMENT neutrino at: www.burkert.com
5. DESCRIPTION
5.1. Area of application
The device is intended solely for the measurement of the conductivity. The device is used to transmit the conductivity measured to a
4...20 mA loop.
5.2. General description
5.2.1. Design
The device comprises:
• A sensor for measuring physical parameters, comprising:
- 2 electrodes which measure an impedance in Ohm
- a Pt1000 temperature probe which converts the temperature of the fluid into resistance (in W).
• an acquisition / conversion module of measured physical data:
- acquisition of the impedance measured in Ohm
- conversion of the measured impedance into conductivity units
- acquisition of the resistance measured and conversion into temperature.
The device operates on a 2 wire system and needs a 12...36 V DC power supply. Electrical connection is made:
- Either by one M12 5-pin male fixed connector
- Or via a cable gland on a 5-pin terminal block.
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Description
Type 8222 ELEMENT neutrino
5.2.2. Conductivity sensor
The sensor is pined together with the electronic module and cannot be dismantled.
The sensor itself comprises a Pt1000 temperature sensor and 2 electrodes.
An alternating voltage is applied to the electrode terminals: the current measured is directly proportional to the conductivity of the solution.
5.3. Description of the rating plates
Supply: 12-36VDC Max1W Output: 1x4-20mA Cell: C 1,00 Range 5-10000 µS/cm Fluid: 16Bar Temp -20/100°C IP65-67
S/N 1009
00561672
Made in France
3 4
5 6
7
8911
8222 Conductivity-Transmitter
Made in France
12
13
W43ML
1 2
10
+V
0V
NC
NC
Fig. 1: Name plates of the device (example)
1. Power supply
2. Power consumption
3. Type of output
4. Sensor specifications
5. Protection rating
6. Temperature range of the fluid
7. Construction code
8. Conformity marking
9. Nominal pressure of the fluid
10. Serial number
11. Order code
12. Type of the device and measured value
13. Pin assignment of the M12 fixed connector or the terminal block
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Technical data
Type 8222 ELEMENT neutrino
6. TECHNICAL DATA
6.1. Operating conditions
Ambient temperature –10...+60 °C
Air humidity < 85 %, non condensated
Protection rating, with connector or cable plugged in and cable gland tightened and cover of the connecting box fully tightened and locked
• IP67 and IP65
• NEMA 250, 4X and 6P
6.2. Conformity to standards and directives
The applied standards, which verify conformity with the EU direc­tives, can be found on the EU-type examination certificate and/or the EU declaration of conformity (if applicable).
6.2.1. Conformity to the pressure equipment directive
The device conforms to article 4§1 of the Pressure Equipment Directive 2014/68/EU under following conditions.
The device can only be used in the following cases (depending on the max. pressure, the DN of the pipe and the fluid):
Type of fluid Conditions
Fluid group 1, art. 4 §1.c.i DN25 only
Fluid group 2, art. 4 §1.c.i
DN32 or PNxDN1000
Fluid group 1, art. 4 §1.c.ii
DN25 or PNxDN2000
Fluid group 2, art. 4 §1.c.ii
DN200 or PN10 or PNxDN5000
6.2.2. UL certification
Products with variable key PU01 or PU02 are UL-certified products and comply also with the following standards:
• UL 61010-1
• CAN/CSA-C22.2 n°61010-1
Identification on the device Certification Variable key
UL-recognized PU01
Measuring Equipment EXXXXXX
®
UL-listed PU02
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Technical data
Type 8222 ELEMENT neutrino
6.3. Mechanical data
Part Material
Box / seals stainless steel, PPS / EPDM
Cover / seal PPS / EPDM
M12 fixed connector / Seal PA66 / EPDM
Cable gland / Seal PA66 / EPDM
Nut PVC (or PVDF on request)
Conductivity sensor PVDF
Pt1000 stainless steel 1.4571 (316Ti)
Electrodes
• probe C=1
• probe C=0,1 or C=0,01
• graphite
• stainless steel 1.4571 (316Ti)
• Materials in contact with the fluid:
PVDF, stainless steel 1.4571 (316Ti), graphite, EPDM (only version with G 3/4'' external threaded sensor)
Stainless steel 316Ti (C=0,1 ou 0,01)
Stainless steel 316Ti (C=1)
Graphite (C=1)
PVC or PVDF
PVDF
PPS
EPDM
PA66 / EPDM
Stainless steel
Fig. 2: Materials of the device
6.4. Dimensions
→ Please refer to the technical data sheets regarding the pH- or
redox-meter type 8222 ELEMENT neutrino, available at:
www.burkert.com
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