Burkert 0258 User Manual [en, de, fr]

Operating Instructions

Bedienungsanleitung

Instructions de Service

Type 0258

Modular 2 and 3-way motor control valve

Modulares 2- und 3-Wege-Motorregelventil

Vanne de régulation motorisée

modulaire à 2 et 3 voies

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.

© 2004 Bürkert Werke GmbH & Co. KG

Operating Instructions 0601/00_EU-EN_00804858

Modular 2 and 3-way

motor control valve

GENERAL NOTES ....................................................................................... 3

Symbols ...................................................................................................... 3

Trademarks ................................................................................................ 3

Safety notes .............................................................................................. 3

Application Guidelines............................................................................ 4

Scope of delivery ..................................................................................... 4

Warranty conditions ................................................................................ 4

Approval ..................................................................................................... 5

SYSTEM DESCRIPTION ............................................................................ 6

Application area ....................................................................................... 6

Design......................................................................................................... 6

Function ..................................................................................................... 6

Control functions of the valves............................................................. 7

Flow characteristic curves ..................................................................... 7

Marking....................................................................................................... 8

Basic module ............................................................................................ 9

Filter module ....................................................................................................... 9

2-way flow valve ................................................................................................. 9

3-way mixing or distribution valve ............................................................... 10

Check valve ...................................................................................................... 10

Shut-off valve ................................................................................................... 10

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TECHNICAL DATA ...................................................................................... 11

Dimensions .............................................................................................. 11

4-way block ...................................................................................................... 11

Port connections (hose)............................................................................... 11

General data ........................................................................................... 12

Mechanical data .................................................................................... 12

Electrical data.........................................................................................13

Electrical connections .......................................................................... 14

Plug configuration Mod ................................................................................ 14

Plug configuration LC .................................................................................... 14

OPERATING AND DISPLAY ELEMENTS ............................................. 15

Emergency manual override ................................................................15

0258 - 1

Optical position indicator..................................................................... 15

PUTTING INTO OPERATION...................................................................16

Safety notes ............................................................................................ 16

Installation ............................................................................................... 16

OPERATION AND FUNCTION ................................................................ 16

Safety notes ............................................................................................ 16

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ACCESSORY ............................................................................................. 17

MAINTENANCE ........................................................................................... 19

TRANSPORT AND STORAGE................................................................ 20

DISPOSAL ................................................................................................... 20

Modular filter type 250, solo ............................................................... 17

Dimensional drawings for modular filter type 250, solo ............... 17

3-way check valve block with shut-off valve .................................. 18

Dimensional drawings for 3-way check valve block

with shut-off valve .................................................................................18

Safety notes ............................................................................................ 19

Service ..................................................................................................... 19

Service intervals..................................................................................... 19

Correction of faults ............................................................................... 19

2 - 0258

GENERAL NOTES

Symbols

The following symbols are used in these operating instructions:

Marks a work step that you must carry out.

ATTENTION!

NOTE

marks notes on whose non-observance your health or the
functioning of the device will be endangered.

marks important additional information, tips and
recommendations.

Trademarks

Ultramid® is a registered Trademark of BASF.
Grivory® is a registered Trademark of EMS-Grivory.

Safety notes

Please observe the notes in these operating instructions together with the
conditions of use and permitted data that are specified in the data sheet, in
order that the devices will function perfectly and remain operable for a long
time:

• Keep to standard engineering rules in planning the use of and operating
the device!

• Only use the device as intended, for the application agreed with the
Bürkert company.

• Interference with the device is only allowed by specialist personnel using
suitable tools!

• Observe the current regulations on accident prevention and safety for
electrical devices during operation, maintenance and repair of the device!

• Before interfering with the system, always switch off the voltage!

• Avoid undue mechanical force and stress when installing the motor control
valve and when connecting the lines to the hose connections.

• Take suitable precautions to prevent unintended operation or damage by
unauthorized action!

• Only use the device in its original configuration!

• On non-observance of this note and unauthorized interference with the
device, we will refuse all liability and the guarantee on device and
accessories will become void.

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0258 - 3

Application Guidelines

The modular 2 and 3-way motorized regulating valve of Type 0258 is
preferably used as a control element for hot water or coolant circuits in buses,
goods vehicles, floating and rail vehicles, as well as in machine tool
construction. The configuration that is required for your special application
will be drawn up by our Field Service employees. Only use the Type 0258
modular 2 and 3-way motor control valve for the applications agreed with the
Bürkert company. Any other use will have to be agreed with the Customer
Service of the Bürkert company.

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Scope of delivery

Immediately after receipt of a shipment, make sure that the contents are
undamaged and match the scope of delivery stated on the packing slip.

In case of any discrepancies, please contact our Call Center:

or your local Bürkert Sales Centre immediately.

Bürkert Fluid Control Systems

Call Center

Chr.-Bürkert-Str. 13-17

D-76453 Ingelfingen

Tel. : [phone]

Fax: [phone]

E-mail: [e-mail]

Warranty conditions

This document contains no warranty statements. In this connection we refer
to our general sales and business conditions. A prerequisite for validity of the
warranty is use of the device als intended with observance of the specified
conditions of use.

ATTENTION!

4 - 0258

The warranty only extends to the freedom from faults of the
motor control valve and its components.
No liability will be accepted for consequential damage of any
kind that may arise from failure or malfunctioning of the
device.

Approval

Devices that carry the e1 marking have been approved by the Federal Office
for Motorised Transport under the type approval number

e1*72/245*95/54*3187*00

and will be brought into circulation with the indicated approval designation.

1

e

023187

You can obtain an excerpt from the type approval from the address below

Bürkert Werke GmbH & Co KG

Zulassungsbeauftragter

Christian Bürkert Str.13-17

74653 Ingelfingen

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0258 - 5

SYSTEM DESCRIPTION

Application area

The modular 2 and 3-way motorized regulating valve of Type 0258 is
preferably used as a control element for hot water or coolant circuits in buses,
goods vehicles, floating and rail vehicles, as well as in machine tool
construction.

Design

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Emergency manual override

(optical position indicator)

The Type 0258 motorised regulating valve has a modular design, and is
mounted individually or assembled into blocks. Up to 4 valves can be
combined in one block. It can be used as either 2 or 3-way valve, as desired,
and contains ceramic sealing elements, while the valve body is made from
plastic.
The electrical rotary actuator with d.c. motor that is used here consists of
either a maintenance-free flat drive1) (LC) with an AMP plug, or of a powerful,
maintenance-free spur drive2) (Mod) with a magnetic clutch coupling and
Hirschmann plug (options possible), an emergency manual override with an
optical position indicator and one or more valve modules.
In connection with the emergency manual override, the drives have a rotation
angle of 180°. The drives may not be operated without emergency manual
override, as the position feedback can otherwise become maladjusted.

1)

2)

Electrical connection

(AMP or circular

connector according

to DIN 43651,

Hirschmann)

Flat drive (LC): referred to as "LC" in the following text
Spur drive (Mod): referred to as "Mod" in the following text

Motor drive ­powerful spur drive with
magnetic coupling (Mod) or
flat drive (LC), with
position feedback in each
case

Valve module

Function

By means of a shaft, the drive moves a regulating disk over a fixed disk made
from ceramic oxide, and thereby alternately closes the valve seats A and B
with a sliding transition.
The flow values (2-way), mixing or distribution ratios (3-way) are continually
variable depending on the rotation angle.
The position feedback takes places using a potentiometer.

6 - 0258

Control functions of the valves

Control function I

A

2-way valve for continuous control of the flow rate in

M

outlet port A,
motor-driven, holds position with no power

P

Control function E

P

3-way valve for continuous mixing of the incoming flows A

M

and B to the port P,
motor-driven, holds position with no power

A B

Control function F

B

A

3-way valve for continuous distribution of the incoming

M

flow P to the outlet ports A and B,
motor-driven, holds position with no power

P

Flow characteristic curves

The flow
shown in the following diagrams. The Kv set-value of 1 m 3 is being prepared.

1)

characteristic curves for the Kv set-values of 3 m3 and 6 m3 are

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Flow characteristic curves2) Kv-Sollwert = 3 m

/h]

3

Kv value [m

Potentiometer3) [%]

1)

Flow: Kv value water [m³/h],
port.

2)

only Mod drive type

3 )

in relation to the total stroke of the potentiometer = 100 %

4 )

Pressure quoted in [bar]: over-pressure with regard to atmospheric pressure

measurement at +20 °C, 1 bar

3

3 )

pressure at valve inlet port and free outlet

0258 - 7

Flow characteristic curves1) Kv set-value = 6 m

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1)

2)

Marking

The motorised regulating valve is marked with two labels.

The rating label for the complete device (valve block) is located on the lower
left side. The upper line gives the device specification key "SYST-0258", while
the lower line gives the identity number and the encoded date of
manufacture.

Every drive also has its own rating plate with the following content:

• Specification key/Drawing No. e.g.: 0258-G665-205-00,

• Voltage and type of voltage: 24 V DC,

• Power consumption: e.g. 3.0 W,

• Rotation angle: e.g.: 28 s / 180°,

• Rated pressure: e.g.: 0 ... 2.5 bar,

• Identity number and the encrypted date of construction.

6

6

/h]

3

5

5

4

4

3

3

Kv value [m

2

2

1

1

0

0

0

9

0

9

33

33

45

57 70 82 94

45

21

21

57 70 82 94

Potentiometer2) [%]

only Mod drive type
in relation to the total stroke of the potentiometer = 100 %

3

8 - 0258

Basic module

4

2

1

3

You can use all basic modules individually or in a block.

Filter module

manual lever

Description

The filter module can be shut off by
hand. Note the direction of flow.

As an option, the filter module can be
fitted with a magnetic insert.

Block symbol

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2-way flow valve

4

Description

The 2-way flow valve is continuously
operated.
The direction of flow:
P A, P B

Block symbol

2

0258 - 9

3-way mixing or distribution valve

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Check valve

Description

The 3-way mixing or distribution valve is
continuously operated.

The directions of flow

• in the distribution valve:
P A, P B

• in the mixing or distribution valve:
P1 A, P2 A

Block symbols

1

4

2

E

3

1

4

2

F

3

Mixing Distribution

Description

The check valve has a collection
function. Manual override is possible.
Manual lever at the left stop:
P A closed
P B open

Note the direction of flow.

Block symbol

1

4

R

2

3

Shut-off valve

10 - 0258

Mounting angle

Hand lever

Description

The shut-off valve is operated
manually. The direction of flow is freely
selectable.

Block symbol

4

2

TECHNICAL DATA

Dimensions

4-way block

Ø36,5
Ø34,5

TU35

37,6

57

TU35

52,5

Ø 34,5

Ø 36,5

51,85

8,88

38,5

1,5

49,1

10,5

Ø29,8
Ø27,8

35,6

TU28

TU28

47

259,5

Ø 27,8

276

Ø 29,8

Ø23,4

35,6

Ø

TU22

TU22

44

21,8

70,1

46,1

63

35,2

Abschlussplatte

19

Ø23,8

Ø21,8

34,5

12

40

7

25,7

56

14,44

180,7

11,44

105,2

118,2

58,2

14,5

14,5

37

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This assembly drawing is

( 180,7 )

an overview of the different
constructive possibilities of
the motorised control valve.

30

4

25,5

6,4
38,5

1,5

46

Port connections

Hose connection, straight

DesignationDesignation

Designation

DesignationDesignation

TU22L 22 47.5
TU28L 28 50.5
TU35L 35 53.85

Hose connection, angled

DesignationDesignation

Designation

DesignationDesignation

TU22 22 37
TU28 28 37
TU35 35 39

DiameterDiameter

Diameter

DiameterDiameter
(mm)(mm)

(mm)

(mm)(mm)

DiameterDiameter

Diameter

DiameterDiameter
(mm)(mm)

(mm)

(mm)(mm)

Installed heightInstalled height

Installed height

Installed heightInstalled height
(mm)(mm)

(mm)

(mm)(mm)

Installed heightInstalled height

Installed height

Installed heightInstalled height
(mm)(mm)

(mm)

(mm)(mm)

0258 - 11

General data

Ambient temperature -20 ... +80 °C

Operating temperature -20 ... +95 °C

Storage temperature 0 ... +60 °C

Relative humidity max. 80 %

Weight approx. 900 g / module,

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Duty cycle

Protection class IP 65

Approval Type approval from Federal Office for Motorised

Mechanical data

Materials

Media

Port connection Tube hose connections,

Motor torque LC nom./max.: 0.35 Nm / 0.7 Nm

Block assembly with mounting plates and adapters

Fixation with fixing angles and tie rods

Installation position any, preferably with drive above

Basic module 2- and 3-way valves

depending on the design

1) 2)

Valve body Ultramid® T KR 4355 G5 black,

Valve internals Ultramid® T KR 4355 G5 black,

Seal material FKM / Al2O3

3)

Media temperature -20 ... +95 °C

Viscosity max. 40 mm²/s

continuous operation ED 100 %

e1*72/245*95/54*3187*00

Grivory® HTV black

Grivory® HTV black and VA

neutral gases and liquids, e.g., air, water,
glycol, cooling water with additives

either TU 22, TU28, TU35,
straight or angled

Mod. nom./max.: 1.2 Nm / 2.1 Nm

Check valve
Filter module, lockable
Hand shut-off valve

4)

12 - 0258

Electrical data

Direction of rotation depending on polarity

Rotation time LC: approx. 4 ... 8 s at 24 V DC
for 100%

Electrical connection LC: for AMP socket 967066-1

Position feedback LC: 5 kΩ lin

Resistance change ca. 55 ... 75 % (at 100 % rotation path)
of potentiometer

max. slider current Standard design:
of potentiometer Conduction plastic design:

max. power in LC: 7.5 V (Potentiometer terminals 1 and 3)
potentiometer Mod: 10 V (Potentiometer terminals 4 and 6)

max. power in LC: 0.25 W / 40 °C
potentiometer

Rated operating 24 V DC
voltage

Voltage tolerance ±10 %

Power consumption LC: 4.8 W

5)

Mod: approx. 28 s at 24 V DC

and AMP contact 962885-1

Mod: circular plug according to DIN 43651

(6-pole and earth)

Mod: Potentiometer 1 kΩ linear (optional 5 kΩ

linear and models in conducting plastic)
Protective resistance Rs = 6.8 kΩ

≤≤

≤4 mA

≤≤

8)

))

9

)

))

Mod: 0.5 W / 40 °C

≤≤

≤65 µA

≤≤

Mod: 3 W

6)

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7)

LCLC

NOTE LCLC

LC: Max. number of operations (at nominal torque) = 100,000
under laboratory conditions, 20 °C and 1 s drive time in each
case over the complete adjustment range.

ModMod

Mod: Max. number of operations = 400,000 under laboratory

ModMod
conditions, 20 °C and 1 s drive time in each case over the
complete adjustment range.

1 )

Pause time with change of rotation 0.4 s.

2 )

Increased wear with continuous operation of the motor.

3 )

limited gas seal

4 )

Impurities (e.g., fluff etc.) should be pre-filtered, otherwise the function of the valve could be impaired.

5 )

At 24 V DC smoothed. Pulsed drive increases the rotation time (see also 8) )

6 )

dependent on pressure/load

7 )

Higher currents considerably reduce the service life!

8 )

Higher temperatures limit the max. power loss of the potentiometers.

9 )

min. pulse length (the min. pulse length increases at no-load/ at pressure/load):
for LC: approx. 100 ms / for Mod.: approx. 100 ms

0258 - 13

Electrical connections

ATTENTION!

NOTE

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Plug configuration Mod

Rs = 6.8 kΩ
P1 = 1.0 kΩ / 5.0 kΩ

Plug configuration LC

P1

6

1

5

2

4

R

3

s

1234

The operating voltage and frequency of the electrical supply
must be the same as quoted on the rating plate of the drive.
The voltages and currents must not lie outside the permitted
operating range.

With a pulsed drive and nominal voltage, the pulse duration
should not fall below 100 ms.

PolePole

Pole

PolePole

M

configurationconfiguration

configuration

configurationconfiguration

left running plus minus

Pin 1Pin 1

Pin 1

Pin 1Pin 1

Pin 2Pin 2

Pin 2

Pin 2Pin 2

right running minus plus

PolePole

Pole

PolePole

configurationconfiguration

configuration

M

M

configurationconfiguration

left running minus plus

Pin 4Pin 4

Pin 4

Pin 4Pin 4

Pin 6Pin 6

Pin 6

Pin 6Pin 6

right running plus minus

65

P1 = 5.0 kΩ

14 - 0258

OPERATING AND DISPLAY ELEMENTS

Emergency manual override

Coupling bell, firmly
connected to the
drive

Button, separates
the drive from the
valve when pressed
in

Emergency manual
override, adjustable,
connected to the
rotatable valve

With the emergency manual override, you can adjust the valve regardless of
the position of the drive.

Press the button in (see illustration) to separate the drive from the valve.
Turn the emergency manual override into the desired position while holding

the button in.

If the drive is driven over the complete rotary range, the emergency manual
override latches in again in the neutral position.

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NOTE

The position query generally takes place on the basis of the
drive position, and not on the position of the valve.

Optical position indicator

The optical position indicator results from the position of the emergency
manual override.

Turn the emergency manual override the the right: outlet port A closes and
outlet port B opens at the same time.
Turn the emergency manual override to the left, outlet port B closes and
outlet port A opens.
The transition is flowing.

0258 - 15

PUTTING INTO OPERATION
Safety notes

ATTENTION!

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Before putting the motorised control valve into operation,
ensure that

• the electrical power supply corresponds to the voltage

• the electrical connections have been carried out as

• the motorised regulating valve is only used in its original

• all hoses are securely connected to the hose

ASSEMBLY

NOTE

You can install the motor control valve in any position, but preferably with

the drive at the top.

Single blocks are secured with tie rods or angle brackets, and dual and quad
blocks with angle brackets.

If connection sizes or angled connections other than those set
up in the factory are required, the valve must be converted by
the factory. This also applies to changes to the serial
connection of the modules.

OPERATION AND FUNCTION

quoted on the rating plate,

described in the TECHNICAL DATA chapter.

configuration and must not be dismantled,

connections. Danger of scalding!

Safety notes

ATTENTION!

16 - 0258

Observe the following during operation

• compliance with the general technical rules!

• the valid accident prevention and safety regulations for
electrical device.

ACCESSORY

Modular filter type 250, solo

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DescriptionDescription

Description

DescriptionDescription
Filter shut-off module 191 327
Filter magnet shut-off module 198 066

Dimensional drawings for modular filter type 250, solo

103

Ö35

P

DN 25

29

129
113

DN 25

Zu

Auf

A

°

90

(Stellbereich)

166

103

65

40

77,5

Ö35

P

DN
25

29

129
113

Order no.Order no.

Order no.

Order no.Order no.

A

DN
25

Zu

90° (Stell-

bereich)

Auf

166

65

40

77,5

46

Ö7

46

Ö7

0258 - 17

3-way check valve block with shut-off valve

english

DescriptionDescription

Description

DescriptionDescription

Order no.Order no.

Order no.

Order no.Order no.
Check valve block with 192 218
shut-off cock

Dimensional drawings for 3-way check valve block with shut-off
valve

33

132

35

1.5

40

TU 28

238

Open

manual lever

Closed

TU 35

Ö7

18 - 0258

MAINTENANCE

Safety notes

ATTENTION!

During maintenance and service work, ensure that:

• work on the devices may only be carried out by persons
who have been authorised and have received the
corresponding training.

• the devices must be switched free of electrical voltage
before the start of the maintenance work.

• the national regulations valid in the country of use are
complied with.

Service

Check the following within the context of the service work:

• that the lines are firmly seated,

• the plastic body for cracks and other visible damage,

• the maintenance of the permitted temperatures (see the TECHNICAL
DATA chapter),

• the proper functioning of the device.

Service intervals

Check the correct condition of the motorised control valve with regard to
assembly, installation, and operation at regular intervals.

Take the following factors into consideration when determining the inspection
intervals:

• Operating conditions (loading level, incorrect operation),

• The manufacturer's data in the technical documentation (mechanical and
electrical service life),

• Major changes in the system.

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Correction of faults

If you detect faults that have an effect on the functionality of the motorised
control valve, these must be corrected immediately:

• Place the device out of operation, and switch it free of voltage!

• Correct the fault.

• Put the device back into operation.

0258 - 19

TRANSPORT AND STORAGE

Transport and storage are only permitted in the original packaging.

DISPOSAL

NOTE

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Observe the national regulations for the disposal of waste in
the respective country of use.

20 - 0258