Bunn Coffee Maker JDF-4 Parts List

JDF-4
! W
A
RN
I N
G
S/N 0005473 & UP
DISCONTINUED VERSION
Parts listed in this catalog
may no longer be available.
ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifications, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
POST OFFICE BOX 3227
38219.0000 04/08 ©2005 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
BrewWISE, BUNN Gourmet Ice, BUNN Pour-O-Matic, BUNN, Bunn-OMatic, Bunn-O-Matic, BUNNlink, BUNNserve, BUNN Espress, DBC, Dr. Brew, Dual, EasyClear, EasyGard, Easy Pour, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, IMIX, Infusion Series, Legendary for Quality, The Mark of Quality in Beverage Equipment Worldwide, My Café, Power­Logic, Safety-Fresh, Scale-Pro, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, System III, ThermoFresh, 392, AXIOM, Beverage Profit Calculator, Beverage Bar Creator, BrewLOGIC, BrewMETER, BrewWIZARD, BUNNSERVE, BUNNsource, Coffee At Its Best, Cool Froth, Digital Brewer Control, Intellisteam, Nothing Brews Like a BUNN, Pouring Profits, Pulse Wave, Quality Beverage Equipment Worldwide, , Signature Series, Silver Series, Smart Heat, Tea At Its Best, The Horizontal Red Line, Titan, Ultra, are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
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38219 041108
TABLE OF CONTENTS
Main Frame & Covers ................................................................................................................................................................. 4
Upper Cabinet & Panels.............................................................................................................................................................. 6
Water Tank Assy ....................................................................................................................................................................... 10
Water Valve Assy (Models prior to Water Inlet Valve) .............................................................................................................. 14
Water Valve Assy (Models with Water Inlet Valve) ................................................................................................................... 18
Refrigeration Components........................................................................................................................................................ 22
Fan Assy ................................................................................................................................................................................... 24
Compressor Assy (120V Models) ............................................................................................................................................. 26
Compressor Assy (230V Models) ............................................................................................................................................. 28
Dispense Platform Assy ...........................................................................................................................................................30
Dispense Valve Assy ................................................................................................................................................................. 34
Plain Water Manifold Assy ........................................................................................................................................................ 36
Pump Assy ............................................................................................................................................................................... 38
Rinse Water Manifold Assy ......................................................................................................................................................40
Bottle Adapter Assy .................................................................................................................................................................. 42
Door Assy ................................................................................................................................................................................. 44
Electrical Components .............................................................................................................................................................. 48
Refillable Container Assy .......................................................................................................................................................... 52
Numerical Index .......................................................................................................................................................................54
3
38219 121506
5
4
20
MAIN FRAME & COVERS
12
9 8 7 20
13
JDF-4
11
21
10
3
14
23
6
18
22
1
2
19
15 16 17
P3794
4
38219 121506
MAIN FRAME & COVERS
ITEM PART NO. QTY. DESCRIPTION
1 33805.0000 1 Base Assy
2 26528.0000 4 Leg
3 38150.0000 1 Frame Assy, Refrigeration
01326.0004 10 Screw, Locking #10-32 x .438"
4 27354.0000 9 Bushing, Snap
5 00668.0000 9 Plug
6 32635.0000 1 Plug .812" Dia.
7 36137.1001 1 Panel, Right w/Decal (Includes item 20)
02331.0001 5 Screw, BLK #10-32 x .38"
8 33860.1000 1 Panel, Top w/Decal (includes item 9)
02331.0001 4 Screw, BLK #10-32 x .38"
9 33458.0000 1 Decal, Refrigeration ON/OFF
10 36134.1001 1 Panel, Left w/Decals (Includes items 11,20 & 21)
02331.0001 5 Screw, BLK #10-32 x .38"
11 33461.0000 1 Decal, Refrigerant Charge
12 33821.0000 1 Panel, Upper Rear (Prior to units with Water Inlet Valve)
33821.0002 1 Panel, Upper Rear (Effective units with Water Inlet Valve)
02331.0001 2 Screw, BLK #10-32 x .38"
13 38761.0000* 1 Panel, Water Valve Mounting (Effective units with Water Inlet Valve)
02331.0001 2 Screw, BLK #10-32 x .38"
14 02434.0008* 1 Gasket, U-channel 4.60" (Order item 24)
15 33460.0000 1 Decal, Sanitize Switch
16 33376.0000 1 Bracket, Left
33376.0001 1 Bracket, Right
01315.0000 4 Screw #8-32 x .38"
17 33814.1001 1 Drip Tray Assy (Includes item 22)
18 33811.0000 1 Cover, Drip Tray
33811.0002 1 Cover, Drip Tray w/Cup Locators
19 33875.0000* 2 Bracket
01311.0001 6 Screw, Locking #8-32 x .25"
20 27442.0000 2 Decal, Moving Parts Warning
21 00986.0002 1 Decal, Warning - Electrical
22 35607.0000* 4 Strike Assy, Self Adhesive
23 21436.0000 2 Catch, Magnetic
24 02434.1000 - Gasket, U-channel 18.0" (Use as required)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
5
38219 121506
30
22
17
3
4
UPPER CABINET & PANELS
1 11 28 2 21
A
B
JDF-4
6
8
7
10
9
14
12
13
27
5
26
18
16
15
25
24
23
19
20
29
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
6
P3499
38219 050807
UPPER CABINET & PANELS
ITEM PART NO. QTY. DESCRIPTION
1 33804.0000 1 Cabinet Assy (Includes items 2, 3, 4, 5, 7 thru 11 & 22)
2 33053.0000 1 Bracket
33052.0000 3 Screw
3 32307.0000 1 Foam, Upper Cabinet
4 33786.0000 1 Plate, Upper Cabinet
01359.0000 5 Screw #8-32 x .38"
5 38205.0000* 1 Bracket, Upper Cabinet
24544.0000 10 Screw #8-18
01326.0004 4 Screw, Locking #10-32 x .438"
6 38890.0000 1 Wrap, Upper Cabinet
01326.0004 5 Screw, Locking #10-32 x .438"
7 33297.0000 1 Fan Assy
38616.0000 4 Screw, Hex Head w/Washer #10-24
8 32763.0000 1 Water Coil, Upper Cabinet
24544.0000 4 Screw #8-18
9 32448.1000 1 Cover (Includes item 10)
24544.0000 4 Screw #8-18
10 33511.0000 1 Gasket
11 33051.0000 1 Bracket
12 33857.0000 1 Panel, Front Dispense
01345.0000 2 Screw #6-32 x .50"
13 33459.0001 4 Decal, Dispense/Rinse
14 32461.0000 4 Gasket, Drip
15 35930.0000 4 Nozzle
16 32848.0000 4 O-ring
17 11707.0042* 1 Tube, Silicone .25" ID x 10.5" (Order item 33)
18 35108.1000 4 Mixer, Spiral Std.
19 33794.0000 1 Product Shelf
20 35338.1000 1 Splash Guard (Includes item 29)
01315.0000 2 Screw #8-32 x .38"
21 00669.0002 6 Plug, BLK .50" diam.
Also order item 31
22 27246.0000 1 Temperature Sensor
23 32455.0000 4 Knob
24 32948.1000 1 Nozzle, Cold Water (Includes item 25)
(Continued)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
7
38219 121207
30
22
17
3
4
UPPER CABINET & PANELS
(Continued)
1 11 28 2 21
A
B
JDF-4
6
8
7
10
9
14
12
13
27
5
26
18
16
15
25
24
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
23
19
20
29
P3499
8
38219 050807
UPPER CABINET & PANELS
ITEM PART NO. QTY. DESCRIPTION
25 32849.0001 3 O-ring
26 27394.0000 4 Plug
27 02434.0009* 1 Gasket, U-channel 2.25" (Order item 32)
28 34540.0000 1 Decal, Close Door
29 33457.0000 1 Schematic, Electrical
30 35571.0000 1 Decal, Fault Codes
31 M2568.1000 - Grease, USDA H-1 (Use when assembling items 15,16 & 17)
32 02434.1000 - Gasket, U-channel 18.0" (Use as required)
33 11707.1000 - Tube, Silicone .25" ID x 12.0" (Cut to required length)
11707.1001 - Tube, Silicone .25" ID x 36.0" (Cut to required length)
11707.1002 - Tube, Silicone .25" ID x 120.0" (Cut to required length)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
9
38219 050807
BUN
N
B UNN
Use
Replacement
Prob
e #288
91.1004
30
29
WATER TANK ASSY
29 31 32
JDF-4
22
23
24
28
29
27
26
25
28
29
38
A
B
33
34
19
21
Early Models
14
18
20
E
16
12
17
13
37
35
36
29
F
6
G
15
M
10
11
L
7
6
5
3
C
4
2
1
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
10
7
8
9
P3500
38219 121506
WATER TANK ASSY
ITEM PART NO. QTY. DESCRIPTION
1 37163.0000 1 Tank Assy
2 32378.0000 1 Evaporator Coil
3 32583.0000 4 Spacer
4 32837.1000 1 Product Coil Assy (Includes 3 each of items 5 & 6)
5 33050.0000 3 Spacer
6 32734.0000 5 Tie, Cable Nylon 17.5" long
7 36329.0002* 3 Tie, Nylon
8 33225.1000 1 Lid, Front (Includes item 9)
24544.0000 6 Screw #8-18
9 29988.0001 1 Insulation
10 33226.1000 1 Lid Assy, Rear (Includes items 11,12,13 & 15)
24544.0000 4 Screw #8-18
11 29988.0002 1 Insulation
12 33323.1000 1 Caplug w/Insulation
13 33801.0000 1 Grommet
14 28891.1004 1 Temperature Sensor Kit
15 02536.0000 2 Grommet
16 02645.1000 1 Level Probe Assy (Includes hardware indented below)
01522.0000 1 Washer
01512.0000 1 Lockwasher, Internal-tooth #10
00908.0000 1 Nut #8-32
17 32656.0000 1 Fitting, Elbow
18 12422.0001 1 Clamp .59 - .66"
19 36878.0000 1 Pump Mount
20 32444.0000 1 Return Manifold
21 23720.0001 1 Strainer Assy (Includes items 22,23 & 24)(Early Models)
22 23723.0000 1 Cap, End
23 23721.0001 1 Screen
24 - - - - - - - - 1 Housing, Strainer (Order item 21)
25 33149.0000 1 Gasket
26 33686.0000 1 Fitting, Barb (Early Models)
27 33150.0000 1 Swivel Nut (Early Models)
(Continued)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
11
38219 121707
BUN
N
B UNN
Use
Replacement
Prob
e #288
91.1004
30
29
WATER TANK ASSY
(Continued)
29 31 32
JDF-4
22
23
24
28
29
27
26
25
28
29
38
A
B
33
34
19
21
Early Models
14
18
20
E
16
12
17
13
37
35
36
29
F
6
G
15
M
10
11
L
7
6
5
3
C
4
2
1
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
12
7
8
9
P3500
38219 121506
WATER TANK ASSY
ITEM PART NO. QTY. DESCRIPTION
28 32759.0016* 1 Tube, Silicone .38" ID x .595" OD x 2.75" (Order item 40)(Early Models)
32759.0024* 1 Tube, Silicone .38" ID x .595" OD x 6.00" (Order item 40)(Late Models)
29 21275.0004 6 Clamp .54 - .64"
30 37850.0000 2 Elbow
31 32759.0006* 2 Tube, Silicone .38" ID x .595" OD x 2.0" (Order item 40)
32 21275.0004 2 Clamp .54 - .64"
33 34325.0018* 1 Tube, Silicone .38" ID x .595" OD x 22.0" (Order item 39)
34 38698.0000 1 Pump Assy 120V
38698.0001 1 Pump Assy 230V
35 33299.0001 2 Elbow
36 33149.0000 2 Gasket
37 38282.0000 1 Decal, Sensor Replacement
38 33263.0000 1 Fitting .38" Barb x .38" male flare (Late Models)
39 34325.1000 - Hose .38" ID x .595" OD x 12.0" (Use as required)
34325.1001 - Hose .38" ID x .595" OD x 36.0" (Use as required)
34325.1002 - Hose .38" ID x .595" OD x 120.0" (Use as required)
40 32759.1002 1 Tube, Silicone .38" ID x .595" OD x 120.0" (Use as required)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
13
38219 121707
MAI
N
WA
T
ER
WAT
ER
BAT
H
RIN
SE W
ATER
CONNECTION
MAIN WATER CONN
ECTION
WATER VALVE ASSEMBLY (Models prior to Water Inlet Valve)
11 9
G 22
10 12
JDF-4
18
17
16
15
14
5
20
8
2 13
3 1
32 31
H
23 24 25
E
21
19
17
26
27
28
30
6
C
29
7
38
34
20
39
35
4 33 23
36 37 23
40
41
23
43
23
36 37 23 42
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
14
P3501
38219 022207
WATER VALVE ASSEMBLY (Models prior to Water Inlet Valve)
ITEM PART NO. QTY. DESCRIPTION
1 33808.0000 1 Bracket, Valve Mounting
01311.0000 3 Screw #8-32 x .25"
2 33646.0000 1 Decal, Rinse Water Connection
3 00656.0000 1 Decal, Comply to Plumbing
4 33645.0000 1 Decal, Main Water Connection
5 27410.0000 3 Clip, Tube
6 32360.0002 2 Clamp
01311.0000 2 Screw #8-32 x .25"
7 32587.0002 1 Bracket
01311.0000 2 Screw #8-32 x .25"
8 01085.0002 1 Valve, Solenoid 120V (Includes items 9 - 12)
28005.0000 1 Valve, Solenoid 230V (Includes items 9 - 11)
01326.0006 2 Screw #10-32 x .625" 120V
01318.0000 2 Screw #8-32 x .50" 230V
00450.0000 2 Spacer
9 28480.0000 1 Solenoid Valve Coil 120V
28020.0000 1 Solenoid Valve Coil 230V
10 01111.0002 1 Solenoid Valve Repair Kit (Includes Plunger, Spring and O-ring)
11 28479.0000 1 Solenoid Valve Base Kit 120V (Includes O-ring)
28021.0000 1 Core Assy Kit 230V
12 28481.0000 1 Guide Kit 120V
13 33152.0001 1 Fitting
14 00402.0001 1 Connector
15 33149.0001 1 Gasket
16 33151.0005 1 Elbow
17 21275.0006 2 Clamp .40 - .50"
18 32745.0011* 1 Hose .25" ID x 27.0" (Order item 45)
19 11707.0019* 1 Hose, Silicone .25" ID x 12.0" (Order item 46)
20 38605.0000 2 Tee
21 32745.0031* 1 Hose .25" ID x 14.0" (Order item 45)
22 34325.0016* 1 Hose .38" ID x 13.5" (Order item 44)
23 21275.0003 7 Clamp .57 - .69"
24 33151.0004 1 Fitting, Elbow .38" Barb
(Continued)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
15
38219 121506
WATER VALVE ASSEMBLY (Models prior to Water Inlet Valve)
MAI
N
WA
T
ER
WAT
ER
BATH
RIN
SE W
ATER
CONNECTION
MAIN WATER CONN
ECTION
(Continued)
11 9
G 22
10 12
JDF-4
18
17
16
15
14
5
20
8
2 13
3 1
H
23 24 25
E
21
19
17
26
27
28
30
6
C
29
7
38
34
20
39
35
32 31
4 33 23
40
36 37 23
41
23
43
23
36 37 23 42
NOTE: Letters appearing within this illustration correspond to matching connections in other illustrations.
16
P3501
38219 022207
WATER VALVE ASSEMBLY (Models prior to Water Inlet Valve)
ITEM PART NO. QTY. DESCRIPTION
25 00510.0001 1 Connector
26 33114.0000 1 Valve (Also order item 27)
27 33467.0000* 1 Decal, Main Water Valve
28 00441.0000* 1 Bushing
29 32170.0000 1 Elbow
30 34086.0000 1 Fitting .25" Barb
31 33113.0000 1 Valve (Also order item 32)
32 33466.0000 1 Decal, Water Bath Fill Valve
33 21166.0001 1 Tee
34 00510.0002* 1 Connector
35 33149.0000 1 Gasket
36 33686.0000 2 Nipple .38" Barb
37 33150.0000 2 Nut, Swivel
38 11707.0039* 1 Hose, Silicone .25" ID x 7.0" (Order item 46)
39 11707.0029* 1 Hose, Silicone .25" ID x 1.75" (Order item 46)
40 34325.0008* 1 Hose .38" ID x 7.5" (Order item 44)
41 34325.0022* 1 Hose .38" ID x 2.5" (Order item 44)
42 34325.0027* 1 Hose .38" ID x 24.0" (Order item 44)
43 32750.0001 1 Tee .38" Single Barb
44 34325.1000 - Hose .38" ID x 12.0" (Use as required)
34325.1001 - Hose .38" ID x 36.0" (Use as required)
34325.1002 - Hose .38" ID x 120.0" (Use as required)
45 32745.1002 - Hose .25" ID x 120.0" (Use as required)
46 11707.1000 - Hose, Silicone .25" ID x 12.0" (Use as required)
11707.1001 - Hose, Silicone .25" ID x 36.0" (Use as required)
11707.1002 - Hose, Silicone .25" ID x 120.0" (Use as required)
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
17
38219 121707
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