Bunn TITAN DUAL User Manual

TITAN DUAL™
INSTALLATION & OPERATING MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the manual or to obtain the illustrated parts catalog, please visit the Bunn-O-Matic website, at www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and manual updates. Contact Bunn-O-Matic
40119.0000C 03/08 ©2007 Bunn-O-Matic Corporation www.bunn.com
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
BrewWISE, BUNN Gourmet Ice, BUNN Pour-O-Matic, BUNN, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNN Espress, DBC, Dr. Brew, Dual, EasyClear, EasyGard, Easy Pour, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, IMIX, Infu­sion Series, Legendary for Quality, The Mark of Quality in Beverage Equipment Worldwide, My Café, PowerLogic, Safety­Fresh, Single, Smart Funnel, Smart Hopper, Soft Heat, SplashGard, System III, ThermoFresh, AXIOM, Beverage Profit Calculator, Beverage Bar Creator, BrewLOGIC, BrewMETER, BrewWIZARD, BUNNlink, BUNNSERVE, BUNNsource, Coffee At Its Best, Coffee Spot, Cool Froth, Digital Brewer Control, Earth-1st, Earth 1st, Earth First, Intellisteam, Nothing Brews Like a BUNN, Pouring Profits, Pulse Wave, Quality Beverage Equipment Worldwide, Scale-Pro, Signature Series, Silver Series, Smart Heat, SmartWAVE, Tea At Its Best, The Horizontal Red Line, Titan, Ultra, are either trademarks or registered
trademarks of Bunn-O-Matic Corporation.
Page 2
40119 101907
INTRODUCTION
This equipment will brew coffee into an awaiting server or airpot. The brewer may have an auxillary hot water faucet. It is only for indoor use on a sturdy and level counter or shelf. Please install in an area where there are no water jet devices.
This brewer can be programmed to adjust different functions of the brewing process, such as brew tempera­ture, brew volumes, bypass percentages, pulse brew, etc. Other features are Energy Savings mode, Freshness Timer and Clean Alert.
CONTENTS
Warranty .............................................................................................................2
Introduction ........................................................................................................3
User Notices .......................................................................................................4
Electrical Requirements ......................................................................................5
Plumbing Requirements .....................................................................................6
Tank Drain ...........................................................................................................6
Operating Controls ..............................................................................................7
Initial Set-Up .......................................................................................................8
Viewing Asset and Serial Number .......................................................................8
Coffee Brewing ....................................................................................................9
Cleaning ............................................................................................................10
Glossary ............................................................................................................11
Programming ....................................................................................................12
Troubleshooting ................................................................................................46
Wiring Diagram .................................................................................................57
Page 3
40119 071107
This equipment must be installed to comply with the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Adminis­tration (FDA). For models installed outside the U.S.A., comply with the applicable Plumbing /SanitationCode.
USER NOTICES
Optional Field Wiring
120/208 V, 40.1 A, 8200 W
1PH, 3-Wire + GND, 50/60HZ
29710.0015B
Optional Field Wiring
120/240 V, 35.0 A, 8200 W 1PH, 3-Wire + GND, 60HZ
29710.0019A
Optional Field Wiring
230 V, 32.8 A, 7550 W
1PH, 2-Wire + GND, 50/60HZ
29710.0020A
HAZARDOUS
VOLTA GE
DISCONNECT FROM
POWER SOURCE
BEFORE REMOVING!
WARNING
Carefully read and follow all notices in this manual and on the equipment. All labels on the equipment should be kept in good condition. Replace any unreadable or damaged labels.
12559.0003
29710.0015
#00986.0000
#00658.0000
#37881.0000
29710.0019
29710.0020
Page 4
#00656.0000
03408.0004
03409.0004
40119 030608
ELECTRICAL REQUIREMENTS
GREEN GREEN
GREEN GREEN
L1 L2 L3 N
BLK
BLU
RED
WHI
TO MACHINE
FROM POWER SOURCE
FOR SINGLE PHASE OPERATION MOVE BLU WIRE INTO TERMINAL BLOCK WITH BLACK WIRE. CONNECT INPUT WIRING TO: L1, L2 & N FOR 120/208V & 120/240V MODELS, L1 & N for 230V MODELS.
WARNING - If the power cord is ever damaged, it must be replaced by the manufacturer or its service agent with
a special cord available from the manufacturer or its service agent in order to avoid a hazard.
Refer to Data Plate on the Brewer, and local/national electrical codes to determine circuit requirements.
WHI
N
BLU
L3
RED
L2
BLK
L1
120/208 and 120/240 volt ac
three phase, 50/60 Hz models
Note: This electrical service consists of 4 cur­rent carrying conductors (Neutral, L1, L2 and L3) and a separate conductor for earth ground.
SYSTEM VOLTAGE V1 V2 208 208 120 240 240 120
WHI
N
BLU
L3
RED
L2
BLK
L1
400/230V volt ac three phase,
50/60 Hz models
Note: This electrical service consists of 4 cur­rent carrying conductors (Neutral, L1, L2 and L3) and a separate conductor for earth ground.
SYSTEM VOLTAGE V1 V2 400 400 230 230 230
L1, L2, L3, are the 3 phases V1 = Phase to phase voltage, between any 2 phases. V2 = Phase to neutral voltage, L1 to neutral must be 120V.
ELECTRICAL HOOK-UP
CAUTION – Improper electrical installation will damage electronic components. Damage caused by incorrect electrical connections is not covered by warranty.
1. An electrician must provide electrical service as specified in conformance with all local, state and federal
electrical codes.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source. NOTE - The brewer is shipped without a plug on the power cord. Qualified service personnel must select
and install the proper UL listed grounding type attachment plug specified on the rear of the brewer.
3. Install the specified plug on the attached power cord.
4. Remove the front access panel to gain access to the terminal block.
5. Connect the brewer to the power source and verify the voltage at the terminal block before proceeding.
6. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing
has been hooked up, the brewer is ready for Initial Set-Up.
Page 5
L1, L2, L3, are the 3 phases V1 = Phase to phase voltage, between any 2 phases. V2 = Phase to neutral voltage, L1 to neutral must be 230V.
40119 030608
CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 0°C to 35°C.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specied in conformance with all local and national codes
• This appliance must not be cleaned by water jet
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given instructions concern­ing use of this appliance by a person responsible for its safety.
If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personel with
a special cord available from the manufacturer or its authorized service personel in order to avoid a hazard.
PLUMBING REQUIREMENTS
This brewer must be connected to a cold water system with operating pressure between 20 and 90 psi (138
and 620 kPa) with a minimum of 4.0 gpm from a 1⁄2" or larger supply line. A shut-off valve should be installed in the line before the brewer. Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345 kPa). The water inlet fitting is 3⁄8" flare.
NOTE - Bunn-O-Matic recommends 3⁄8" copper tubing for all installations from the 1⁄2" water supply line. A tight coil of copper tubing in the water line will facilitate moving the brewer to clean the counter top. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.
This equipment must be installed to comply with the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administra­tion (FDA). For models installed outside the U.S.A., you must comply with the applicable Plumbing/Sanitation Code for your area.
PLUMBING HOOK UP
1. Remove the shipping cap from the fitting on the rear of the brewer.
2. Attach the flare elbow fitting (supplied separately with the brewer) to the fitting.
3. Flush the water line and securely attach it to the flare elbow fitting.
4. Turn on the water supply.
TANK DRAIN
1. Remove screws that secure the front access panel. Remove the panel.
2. Unfasten the hose clamp at the end of the drain hose. Remove the plug.
3. Place the end of the drain hose in a drain or a container that has a minimum capacity of 16.0 gallons (60.5 liters).
4. Release the white clamp to drain water from the tank.
5. When tank is empty, close the white clamp, replace the plug, and tighten the clamp at the end of the drain hose.
6. Replace the front panel and tighten screws.
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40119 030608
ENABLE
ON / OFF
ENABLE
ON / OFF
BREWBREW
SMALL
LARGE
SMALL
LARGE
BREW
BREW
OPERATING CONTROLS
B
C
READY TO BREW
WATER TEMP: 200°
G
E
B
F
D
H
D
F
A. MAIN ON/OFF SWITCH This switch, located under the brewer in front of the right rear leg, turns power on and off to all components in the brewer.
B. ON/OFF SWITCH (ENABLE BREW) Pressing the "ON/OFF" button will alternately turn the selected brewing side on and off. Pressing this button during the brew cycle will interrupt the brew cycle, stopping the flow of water. Pressing this button during programming of the brewer will exit the setup and return to the main screen.
P3894
C. PROGRAMMING (left) This hidden button can be used to scroll backwards through the function list while in programming mode.
D. BREW When the ON/OFF switch is ON and the main screen is visible, momentarily pressing and releasing this button will begin a brew cycle on the selected side.
E. PROGRAMMING (right) Pressing and holding this button allows entry into the programming menus. Pressing and releasing the but­ton steps through each function screen while in the programming mode.
F. BATCH SELECTOR SWITCHES Pressing the button corresponding to the Half or Full batch selects the amount of product to be brewed on the selected side. Pressing a different button after a brew cycle has been initiated does not change the brew batch in progress. Light indicates the selected batch to brew. Also used in programming to adjust settings on both batch sizes.
G. FUNCTION SCREEN This is the display which shows the various functions of the brewer and allows the programming to be ac­complished.
H. FUNCTION SCREEN SWITCHES These are hidden switches which are used to program the brewer when in the programming mode.
40119 030608
Page 7
INITIAL SET-UP
1. Insert an empty funnel into the funnel rails of one of the brew stations.
2. Place an empty server under the funnel.
3. Connect the brewer to the power source. Make sure the corresponding ON/OFF switch is ON (LED will be lit).
4. Water will flow into the tank and stop when the tank is filled to its capacity. Display will show PLEASE WAIT... TANK FILLING until tank is filled with water.
5. Wait approximately twenty-five minutes for the water in the tank to heat to the proper temperature. Display will show READY TO BREW...WATER TEMP: 205° when tank is at operating temperature. Some water may drip from the funnels during this time; this is due to expan­sion and should not occur thereafter.
6. Place a small vessel beneath the faucet and open the faucet handle. Release it when you hear the tank refill­ing.
7. Water volumes and flow settings have been preset at the factory. Refer to adjustments for the Set Brew Vol­umes or Calibrate Flow section of this manual should the volume need to be increased or decreased.
8. The brewer is now ready for use in accordance with the instructions for Coffee Brewing.
205° F (96.1° C)
VIEWING ASSET & SERIAL NUMBER
1. To view the asset number of the machine, press and hold the left hidden button until the display reads:
ANXXXXXX...ASSET NUMBER. Release the left hidden button.
2. After a 5 second delay, the display will read: DTTNXXXXXX. This is the serial number of the machine.
Page 8
40119 071107
COFFEE BREWING
1. Begin each brew cycle with a clean empty brew funnel. edge of filter
2. Insert a BUNN filter into the funnel.
NOTE: The funnels are equipped with 4 wire loops that can be folded
over top edge of filter if desired, to prevent filter from folding in during the brew cycle.
3. Pour the fresh coffee into the filter and level the bed of grounds by
gently shaking.
4. Slide the funnel into the funnel rails of the selected side until it
stops.
5. Place an empty server under the funnel.
6. The ON/OFF (Enable Brew) switch for the selected side must be ON.
Select the desired batch size.
7. Momentarily press and release the BREW button. There may be
certain situations in which the brew cycle will not begin when BREW is pressed:
a. SWITCH NOT ON - ON/OFF must be ON.
b. BREW TEMPERATURE TOO LOW - wait until heated or cancel BREW LOCKOUT option (Page 13). c. CHECK FUNNEL - remove funnel, empty previously brewed grounds and replace with fresh.
d. DISABLED - select different brew button or batch size.
8. If none of the above messages are displayed, the display will read NOW BREWING and show the time remain-
ing in the brew cycle.
9. Following the brew will be a countdown of drip time DRIPPING which shows the time remaining until the
coffee no longer drips from the funnel tip.
10. Carefully remove the brew funnel and discard the grounds and filter only after visible dripping stops.
Fold over top
Page 9
40119 071107
CLEANING
1. The use of a damp cloth rinsed in any mild, nonabrasive, liquid detergent is recommended for cleaning all
surfaces on Bunn-O-Matic equipment. Do NOT clean this equipment with a water jet device.
2. Check and clean each sprayhead. The sprayhead holes must always remain open.
NOTE: Any buildup on the sprayhead may restrict water flow, and impact your coffee brewing. For consis-
tently great coffee, clean sprayheads weekly. Upon visual inspection it may appear that light passes through all holes in the sprayhead plate, but a thin film of residue can pass light and still impede water flow.
3. Remove sprayhead from brewer. Disassemble by removing the seal.
4. Use the pointed end of sprayhead cleaning tool to remove any mineral deposits from the sprayhead holes.
5. Insert the long end of sprayhead cleaning tool into the sprayhead fitting, and rotate several times to remove any mineral deposits from the fitting.
6. Insert the short end of sprayhead cleaning tool into the bypass fittings, and rotate several times to remove any mineral deposits from the fitting.
7. Reassemble sprayhead and reattach. Sprayhead only needs to be hand tightened.
See page 30 of instruction manual for calibration routine to verify sprayhead flow rate matches programmed
flow rate. Machine may need to be re-calibrated due to lime build up. If machine is cleaned and build up removed, machine must be re-calibrated to achieve desired volumes.
Page 10
40119 030608
GLOSSARY
BREW LOCKOUT: The inability to initiate a brew if the water temperature is less than the ready temperature
programmed into the brewer. BREW METER: The setting of a pulse brew routine by entering in the total desired water delivery time. The brewer will then calculate and perform a pulse brew routine using a predetermined formula. BYPASS: The process of diverting a portion of the brew water to the outside of the paper filter so that it does not pass through the coffee grounds. This process is sometimes used to optimize the flavor of the finished brew. DRIP TIME: The length of time from when the water spray over the grounds ends to the time when no water or product drips from the funnel tip. ENERGY SAVINGS MODE: If enabled, the heaters will either shut down or reduce the tank holding temperature
to 140°F (60°C) after the set idle time.
FACTORY DEFAULTS: The factory preset brew settings that were installed into the brewer’s memory. FIRST ON-TIME: During a pulse brew, this is the time set for the initial flow of water over the grounds. FRESHNESS TIMER: If enabled, the brewer will display an alert if a new coffee batch has not been brewed before
the set time has expired. FUNNEL LOCK: A solenoid controlled plunger locking mechanism which engages when a brew cycle has begun preventing the removal of the funnel until end of Drip Time. FUNNEL SENSING COIL: A sensor at the front of the brewer that reads what name and batch size of coffee was ground into the funnel and allows for the brewer to automatically set itself to what is read from the funnel handle. Also used to read in recipe and ad card information. IDLE TIME (ENERGY SAVINGS MODE): If ENERGY SAVINGS Mode is enabled, the length of time the brewer is
inactive before the heaters turn off or hold at 140°F (60°C).
LAST ON-TIME: During a pulse brew, this is the time set for the second on-time and each alternative on-time for the remainder of the brew. MAIN SCREEN: The term used to describe the screen that is displayed when the brewer is not in use. This screen is also displayed after exiting the programming mode. MANUAL PULSE BREW SETUP: The setting of a pulse brew routine by manually entering in the 1 time and last on time.
SET TEMP: The temperature at which the tank will heat to and hold. OFF-TIME: During a pulse brew or preinfusion, this is the time set for the length of time that the water is not
spraying over the grounds. PREINFUSION: The process of beginning a brewing cycle with an initial spray of water onto the grounds followed by a pause in the spray. After the programmed pause, the spray continues without interruption until the end of the brewing cycle. PULSE BREW: The process that allows the brew water to start, and then stop, repeatedly over the grounds in order to derive the best flavor from the coffee. Pulse brew is also used in some instances to prevent a funnel overflow. CLEAN MODE: If enabled, the brewer will display a message after a set amount of time indicating the machine needs cleaning and sanitizing. WARNING TIME (FRESHNESS TIMER): If the Freshness Timer is enabled, the length of time from when the brew was completed until a “Freshness Alert” message will display, communicating that a fresh batch of product needs to be brewed.
st
on time, off
Page 11
40119 071107
PROGRAMMING
ENABLE
ON / OFF
ENABLE
ON / OFF
BREWBREW
SMALL
LARGE
SMALL
LARGE
BREW
BREW
Using the menu-driven display on the front of the brewer, the operator has the ability to alter or modify various brewing parameters such as brew temperatures, brew volumes, bypass percentages, pulse brew, etc. This allows for the precise brewing of various flavors of coffee. Programming of the brewer is achieved by entering a certain function. Then, by the use of the hidden programming and function buttons, the operator can customize the brewing process to their specifications.
PROGRAMMING SWITCHES
To access the programming mode, and to scroll through the different function screens, hidden programming buttons are used. There are five of these buttons that will be used for the setup of the brewer.
b
READY TO BREW
WATER TEMP: 200°
a
c d e
a) Right Programming (hidden) button (just to the right of the display): This is used to access the programming
mode, and is also used to scroll forward through the function list.
b) Left Programming (hidden) button (just to the left of the display): This is used to scroll backwards through
the function list.
c) Digital: This is used to select options that appear on the display during programming. d) Brewer: This is used to select options that appear on the display during programming. e) Control: This is used to select options that appear on the display during programming.
PROGRAMMING SECTION
PROGRAMMING SWITCHES --------------------------12 PROGRAMMING THE BREWER ----------------------13 FUNCTION FLOW CHART ------------------------------14 BREW LOCKOUT ---------------------------------------15 SET LANGUAGE ----------------------------------------16 UNITS ----------------------------------------------------17 SET TEMP -----------------------------------------------18 READY TEMP -------------------------------------------19 BREW SETTINGS ---------------------------------------20 BREW OZ ------------------------------------------------20 % BYPASS ----------------------------------------------21 BREW METER -------------------------------------------22 PULSE BREW -------------------------------------------23 DRIP TIME ----------------------------------------------25
REFILL ---------------------------------------------------27 FLOW RATES --------------------------------------------28 CALIBRATE FLOW --------------------------------------30 BREW COUNTERS --------------------------------------32 ENABLE ADS --------------------------------------------33 ENABLE CLEAN -----------------------------------------35 ENABLE ENERGY SAVER ------------------------------36 ENABLE FRESHNESS TIMER -------------------------37 ASSET NUMBER ----------------------------------------38 SERVICE NUMBER -------------------------------------39 SERVICE TOOLS ----------------------------------------40 FACTORY DEFAULTS -----------------------------------44 DEFAULT SETTINGS ------------------------------------45
Page 12
40119 071107
PROGRAMMING THE BREWER
MEMORY
LOCK UNLOCK
The programming of the brewer is divided into two levels. There is one function in Level 1. All other functions are accessed in Level 2. The following function screens are in order of appearance. Each screen will have instructions on how to access and the procedures for programming the various functions of the brewer.
IMPORTANT PROGRAMMING NOTES
- READ CAREFULLY -
To exit the programming mode at any time, press and release either ON/OFF button located on the front switch panel. The display will return to the MAIN SCREEN. If none of the five programming buttons are pressed within one minute during the setup of the brewer, the programming of the function screen that is being set will be exited and the display will return to the MAIN
SCREEN. Always remember to place a container and funnel under the sprayhead when operating the brewer during the set-up of CALIBRATE FLOW, and testing the brew and bypass valves in SERVICE TOOLS/TEST OUTPUTS.
MAIN SCREEN
READY TO BREW
WATER TEMP: 205°
P2426
This screen will be shown when the brewer is ready for use. The screen displays the water temperature in the tank. When the water in the tank reaches the correct set temperature, the display will change from
HEATING to READY TO BREW.
PROGRAMMING LOCKOUT SWITCH (located on the main circuit board. This switch can be set to prevent access to the
programming settings of the brewer. Once all the cor­rect brew settings are programmed, the operator can set the switch to the "ON" position to prohibit anyone from changing the settings. With the switch in the "ON" position, the programming menus can still be accessed to view the current settings. However, no changes will be saved.
PROGRAMMING
LOCKOUT SWITCH
P3048
Page 13
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - FLOW CHART
PROGRAMMING FUNCTIONS - LEVEL I
PROGRAMMING FUNCTIONS - LEVEL 2
BREW LOCKOUT?
NO DONE YES
SET LANGUAGE?
NO YES
BREW SETTINGS ?
NO YES
L BYPS OZ/M: XX.X
(-) DONE (+)
ENABLE ADS?
NO DONE YES
UNITS
METRIC DONE ENG
XX REFILL XXX
(-) DONE (+)
R BYPS OZ/M: XX.X
(-) DONE (+)
ENABLE CLEAN ?
NO DONE YES
SET TEMP 200°
(-) DONE (+)
L SPRY OZ/M: XX.X
(-) DONE (+)
CALIBRATE FLOW?
NO YES
ENABL ENERGYSAVR
NO DONE YES
READY TEMP 195°
(-) DONE (+)
R SPRY OZ/M: XX.X
(-) DONE (+)
BREW COUNTERS?
NO YES
ENABLE FRESH TIMER
NO DONE YES
ENTER ASSET # ?
NO YES
ENTER SERVICE #?
NO YES
Page 14
SERVICE TOOLS ?
NO YES
FACTORY DEFAULTS
NO YES
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL I
BREW LOCKOUT
This function allows the operator to prevent or allow brewing if the water temperature is less than the set READY temperature.
Procedure for setting Brew Lockout:
1. To access this function screen press and hold the right hidden button. Release when the display reads:
BREW LOCKOUT?
NO DONE YES
Press here
for NO
Press here
for DONE
Press here
for YES
2. The YES or NO should be flashing. Select YES to prevent brewing if the water temperature is below the set
READY temperature. Select NO to permit brewing at any water temperature.
3. When finished, press and release DONE. This will exit this function screen and return to the MAIN SCREEN
on the display.
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40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
The functions in the second level of programming allow the operator to adjust brew settings and other feature options.
To access the level 2 function screens press and hold the right hidden button for approximately 5 seconds. Release when the display reads:
SET LANGUAGE
This function allows the operator to select the language used for the display.
Procedure for setting Language:
1. Press and hold the right hidden button until the display reads SET LANGUAGE? and release.
2. Press YES to proceed. The display should now read ENGLISH. Using (-) and (+), scroll through the available languages until the desired language is shown on the display.
3. When finished, press SELECT. If the language selected is different from the current settings,the display will read CHANGE LANGUAGE? ARE YOU SURE? and then will change to CHANGE LANGUAGE? To convert the display to the new language, press YES. To retain the current language, press NO.
4. The display should now read UNITS. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF button.
SET LANGUAGE?
NO YES
ENGLISH
(-) SELECT (+)
ESPANOL
(-) SELECCIONE (+)
UNITS
METRIC DONE ENG
Scrolls through all
available languages
in memory
Page 16
38112.1 04210540119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
UNITS
This function allows the operator to select if numeric settings are displayed in English or Metric units.
Procedure for setting the Units:
1. Press and hold the right hidden button until the display reads SET LANGUAGE? Press and release the right hidden button until the display reads UNITS. The METRIC or ENG should be flashing.
2. Select METRIC to have settings displayed in Metric units. Select ENG to have setting displayed in English units.
NOTE: Changing the UNIT settings will restore ALL settings to Factory Default.
3. When done, press DONE to advance to the next programming screen. To exit programming and return to the Main Screen, press and release either ON/OFF button.
NOTE: This manual is written based on Factory Default Settings (English Units). If brewer is set for Metric Units,
displays will be different (ex: Brew oz will become Brew ml).
SET LANGUAGE?
NO YES
UNITS
METRIC DONE ENG
Page 17
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
SET TEMP
This function allows the operator to adjust the brew water temperature in the tank. This also sets the hot water faucet dispense temperature.
Procedure for setting the Set Temp Range: 185° to 205° F (85° - 96° C)
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press and release the right hidden button until the display reads SET TEMP: XXX°.
2. Using (-) and (+), adjust the brew and faucet tem-
perature.
3. When finished, press DONE to save the new setting and to advance to the next function screen, READY TEMP: XXX°. Press and release either ON/OFF but­ton to exit programming and return to the MAIN SCREEN.
SET TEMP: XXX°
(-) DONE (+)
READY TEMP: XXX°
(-) DONE (+)
Page 18
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
READY TEMP
This function allows the operator to set the minimum temperature allowable to start a brew cycle. The range
can be from 2° to 20° F within the set temperature.
The water must be at the READY temperature or higher for the display to indicate READY TO BREW. If brew lockout is enabled, the brewing process will not start below this READY temperature.
Procedure to set ready temperature Range: 2° to 20° F (2° to 10° C)
1. Press and hold the right hidden button until display
reads SET LANGUAGE. Press and release the right hidden button until display reads READY TEMP: XXX°.
2. Using (-) and (+), adjust the ready temperature.
3. When finished, press DONE to save the new setting
and to advance to the next function screen, BREW SETTINGS ?. Press and release either ON/OFF but­ton to exit programming and return to the MAIN SCREEN.
READY TEMP: XXX°
(-) DONE (+)
BREW SETTINGS ?
NO YES
Page 19
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS This function allows the operator to modify the BREW
VOLUMES, BYPASS PERCENTAGES and BREW METER for each batch size of both brew stations.
Procedure to set or modify brew volumes.
Range: 10 to 500 oz.
1. Press and hold the right hidden button until display reads SET LANGUAGE. Press the right hidden but- ton until display reads BREW SETTINGS ?.
2. Press YES to proceed. The display should now read LEFT SIDE, along with MODIFY, SHOW and
NEXT.
3. Press and release MODIFY. The display should read L BREW OZ XXX.X: and a batch light will be blinking.
4. Using (-) and (+), set the amount of brew water, in ounces, to be dispensed over the grounds for that particular batch size.
5. When finished, press the other batch size and repeat step 4.
6. When finished setting both batch sizes, press DONE. The display should read 2 BATCH SIZES DONE?
7. If both batch sizes are not correct, press NO to return to the L BREW OZ setup screen and repeat steps 4, 5 and 6.
8. If both batch sizes are correct, press YES. This will advance to the % BYPASS function. Another alternative is to press and release either ON/OFF button to exit the BREW OZ setup and return to the
MAIN SCREEN.
BREW SETTINGS ?
NO YES
PRESSING NO WILL
ADVANCE TO NEXT FUNCTION SCREEN
SET BOTH
BATCH SIZES
LEFT SIDE
MODIFY SHOW NEXT
L BREW OZ XXX.X
(-) DONE (+)
2 BATCHES DONE ?
NO YES
% BYPASS XXX.X
(-) DONE (+)
Page 20
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS (cont.)
Procedure to set or modify % Bypass settings.
Range: 0 to 90% for both batch sizes
1. Press and hold the right hidden button until display
reads SET LANGUAGE. Press the right hidden but- ton until display reads BREW SETTINGS ?.
2. Press YES to proceed. The display should now
read LEFT SIDE, along with MODIFY, SHOW and
NEXT.
3. Press and release the right hidden button until
display reads % BYPASS XXX.X. A batch light will be blinking.
4. Using (-) and (+), set the amount of bypass water
(percentage) to be dispensed around the gounds for that particular batch size.
5. When finished, press the other batch size and repeat
step 4.
6. When finished setting both batch sizes, press DONE.
The display should read 2 BATCHES DONE?
7. If both batch sizes are not correct, press NO to
return to the % BYPASS: setup screen and repeat steps 4, 5 and 6.
8. If both batch sizes are correct, press YES. This will
advance to L BREW METER. To exit to the MAIN SCREEN, press and release either ON/OFF button.
BREW SETTINGS ?
NO YES
PRESSING NO WILL
ADVANCE TO NEXT FUNCTION SCREEN
SET BOTH
BATCH SIZES
LEFT SIDE
MODIFY SHOW NEXT
PRESS AND RELEASE RIGHT HIDDEN SWITCH UNTIL DISPLAY READS:
% BYPASS XXX.X
(-) DONE (+)
2 BATCHES DONE ?
NO YES
L BREW METER X
-
I +
Page 21
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS (cont.)
Procedure to set or modify BREW METER.
Range: 1 to 14 for both batch sizes
NOTE: Using BREW METER will overwrite PULSE
BREW settings.
This function allows the operator to program the brewer to a non-pulsed brew cycle (setting 1), or to “pulse” the sprayhead flow on and off during a brew cycle (start and stop the flow of water out of the sprayhead). Settings 2 thru 14 will produce pulsed brew cycles to increase the brew strenght with 14 being the highest.
1. Press and hold the right hidden button until display
reads SET LANGUAGE. Press the right hidden but- ton until display reads BREW SETTINGS ?.
2. Press YES to proceed. The display should now read LEFT SIDE, along with MODIFY, SHOW and
NEXT.
3. Press and release the right hidden button until display reads L BREW METER. A batch light will be blinking.
4. Using (-) and (+), set the brew meter time for that particular batch size.
5. When finished, press the other batch size and repeat step 4.
6. When finished setting both batch sizes, press center program button (Brewer). The display should read
2 BATCHES DONE?
7. If both batch sizes are not correct, press NO to return to the L BREW METER: setup screen and repeat steps 4, 5 and 6.
8. If both batch sizes are correct, press YES. This will advance to SET PULSE BREW. To exit to the MAIN SCREEN, press and release either ON/OFF button.
BREW SETTINGS ?
NO YES
PRESSING NO WILL
ADVANCE TO NEXT FUNCTION SCREEN
SET BOTH
BATCH SIZES
LEFT SIDE
MODIFY SHOW NEXT
PRESS AND RELEASE RIGHT HIDDEN SWITCH UNTIL DISPLAY READS:
L BREW METER X
-
I +
SET PULSE BREW
NO YES
Page 22
40119 071107
PROGRAMMING THE BREWER (cont.)
INITIAL SPRAY
INITIAL SPRAY
ALTERNATES UNTIL
BREW CYCLE IS
COMPLETED
PRE-INFUSION
REMAINING ON
ON-
TIME
OFF-
TIME
OFF-TIME
OFF-
TIME
OFF-
TIME
ON-
TIME
ON-
TIME
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS (cont.)
SET PULSE BREW/PREINFUSION
This function allows the operator to program the brewer to “pulse” the sprayhead flow on and off during a brew cycle (start and stop the flow of water out of the spray­head). This feature allows the ability to “fine-tune” the brewer for specific flavor profiles. Pulse brewing can be set up for any and all batch sizes.
P2293
st
a) 1
ON TIME – This time is the duration from when
the brew button is pressed to when the desired water level in the funnel is reached. (Soaking the grounds) b) OFF-TIME – This time is the duration from when the water in the funnel reached the desired ON TIME to when it drains out of the funnel to a desired lower level. c) LAST ON-TIME – This time is the duration from when the water in the funnel drains down to the lower level to when it fills the funnel to a desired higher level. (Soaking the grounds)
3. Press and release YES. The display should now read 1ST ON TIME X:XX. and a batch light will be blinking.
4. Using (-) and (+), set the total brew time desired including spray times and off times.
5. When finished, press the other batch size and repeat step 4.
6. When finished setting both batch sizes, press DONE. The display will show the pulse settings to accommodate the brew time entered. Press each batch size to display the settings for that batch. If
ST
the 1
ON TIME is set to OFF, the display will read
PULSE BREW DISABLED. After a 5 second delay,
the display will read 2 BATCHES DONE?.
7. If both batch sizes are not correct, press NO to return to the 1st ON TIME: setup screen and repeat steps 4, 5 and 6.
8. If both batch sizes are correct, press YES. This will advance to DRIP TIME. To exit to the MAIN SCREEN, press and release either ON/OFF button.
Setting Pulse Brew
Range: 1ST ON TIME – OFF to 4 minutes OFF TIME – OFF to 4 minutes LAST ON TIME – Pre-Infusion to 4 minutes
Setting Pulse Brew
1. Press and hold the right hidden button until display
reads SET LANGUAGE. Press the right hidden but- ton until display reads BREW SETTINGS ?, along with NO and YES.
2. Press YES to proceed. The display should now read LEFT SIDE, along with MODIFY, SHOW and
NEXT.
3. Press and release the right hidden button until display reads SET PULSE BREW ?, along with NO and YES.
Page 23
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS (cont.)
BREW SETTINGS ?
NO YES
1st ON TIME X:XX
(-) DONE (+)
PRESSING NO WILL
ADVANCE TO NEXT
FUNCTION SCREEN
SET BOTH
BATCH SIZES
LEFT SIDE
MODIFY SHOW NEXT
PRESS AND RELEASE RIGHT HIDDEN SWITCH UNTIL DISPLAY READS:
SET PULSE BREW
NO YES
SET BOTH
BATCH SIZES
1ST OFF LAST
X:XX X:XX X:XX
PRESSING NO WILL RETURN TO 1ST ON
TIME SCREEN
OFF TIME: X:XX
(-) DONE (+)
LAST ON TIME X:XX
(-) DONE (+)
OR
5 SEC.
2 BATCHES DONE?
NO YES
IF THE 1ST ON TIME IS SET TO ZERO, THE DISPLAY WILL READ
PULSE BREW
DISABLED
Page 24
DRIP TIME X:XX
(-) DONE (+)
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS (cont.)
DRIP TIME
This function allows the operator to adjust the DRIP TIME (time from end of sprayhead flow to when liquid
stops dripping from the funnel). When the brew cycle is complete, the display will show DRIPPING and will countdown the time until the funnel empties.
Setting DRIP TIME: Range: OFF to 5 minutes for both batch sizes.
NOTE: If the brewer is already in the DRIP TIME screen,
skip steps 1 through 9 and proceed directly to step
10.
1. Press and hold the right hidden button until the dis-
play reads SET LANGUAGE. Press the right hidden button until display reads BREW SETTINGS ?.
2. Press YES to proceed. The display should now read LEFT SIDE, along with MODIFY SHOW NEXT.
3. Press and release the right hidden button until display reads DRIP TIME: X:XX. A batch light will be blinking.
4. Using the (-) and (+), set the amount of time from when the brew solenoid shuts off to when drip-out occurs for that batch size.
5. When finished, press the other batch size and repeat step 4.
6. When finished, press DONE. The display should read 2 BATCHES DONE?
7. If both batch sizes are not correct, press and release NO to return to the DRIP TIME setup screen and repeat steps 4, 5 and 6.
8. If both batch sizes are correct, press YES. The display should read LEFT SIDE SETUP COMPLETE. After a 5 second delay, the display will advance to
REVIEW SETTINGS ?.
9. Press YES to scroll through all left brew settings. If all brew settings are correct press NO. The display should read COPY SETTINGS ?.
10. If NO is pressed, display will advance to RIGHT SIDE, along with MODIFY SHOW NEXT; proceed to step 13. If YES is pressed, display should read LEFT->->->-> RIGHT
11. If NO is pressed, display will advance to RIGHT SIDE, along with MODIFY SHOW NEXT; proceed to step 13. If YES is pressed, display should read
ARE YOU SURE ?.
12. If NO is pressed, display will advance to RIGHT SIDE, along with MODIFY SHOW NEXT. If YES is
pressed, display should read PLEASE WAIT, along with COPYING L ->->->-> R. After a short delay display will read RIGHT SIDE, along with MODIFY SHOW NEXT.
13. If left settings were copied to the right side press NEXT to advance display to XXX REFILL XXX. If left brew settings were not copied to the right side, press MODIFY and repeat the BREW SETTING pro- cedure used to set the left side. To exit to the MAIN SCREEN, press and release either ON/OFF button.
Page 25
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW SETTINGS (cont.)
BREW SETTINGS ?
NO YES
PRESSING NO WILL
ADVANCE TO NEXT FUNCTION SCREEN
LEFT SIDE
MODIFY SHOW NEXT
PRESS AND RELEASE RIGHT HIDDEN SWITCH UNTIL DISPLAY READS:
COPY SETTINGS ?
NO YES
LEFT ->->->-> RIGHT
NO YES
SET BOTH
BATCH SIZES
PRESSING NO WILL
RETURN TO DRIP
TIME SCREEN
DRIP TIME X:XX
(-) DONE (+)
2 BATCHES DONE?
NO YES
LEFT SIDE
SETUP COMPLETE
5 SEC.
REVIEW SETTINGS ?
NO YES
SCROLLS THROUGH
ALL LEFT SIDE
BREW SETTINGS
R BREW OZ XXX.X
(-) DONE (+)
ARE YOU SURE ?
NO YES
PLEASE WAIT
COPYING L ->->->-> R
5 SEC.
RIGHT SIDE
MODIFY SHOW NEXT
XXX REFILL XXX
(-) DONE (+)
WHEN ALL BREW
SETTINGS ARE
COMPLETE
Page 26
RIGHT SIDE BREW SETTING
PROCEDURES ARE THE
SAME AS LEFT SIDE
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
REFILL Range: 0 to 155
This function allows the operator to adjust the sensitiv­ity of the refill circuit. This is mainly a troubleshooting feature. Water in different geographical locations can have different conductivities. By adjusting the sensitivity of the refill circuit, this will allow the brewer to operate under various water conditions.
Procedure to set the sensitivity threshold of the refill circuit: NOTE: Make sure the water in the tank is touching the
refill probe.
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hidden button until the display reads REFILL and shows a number on both sides of the word.
2. To adjust the threshold setting, press (-) to decrease or (+) to increase the setting.
XXX REFILL 155
(-) DONE (+)
LSPRY OZ/M: XX.X
(-) DONE (+)
NOTE: Always make sure that the number on the right is larger than the number on the left when water is in contact with the refill probe in the tank.
3. When finished, press and release DONE. This saves the new setting and advances to the next function screen L SPRAY OZ/M. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
Page 27
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
L/R SPRAY OZ/M
This function allows the operator to view or to enter the actual flow rate coming out of the sprayhead for each side of the brewer. This is NOT used to control the actual flow rate, but to tell the internal controller how fast the water is flowing.
Procedure to adjust the sprayhead flow rate set­ting:
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hid- den button until the display reads L SPRY OZ/M. The number represents what the brewer thinks is the flow rate out of the left sprayhead.
2. If the actual flow rate of the sprayhead is known but is different than the number on the display, use the (-) and (+) to enter the correct flow rate.
3. Press and release DONE. The display will now read R SPRY OZ/M. The number represents what the brewer thinks is the flow rate out of the right sprayhead.
4. Repeat step #2 for the right sprayhead.
5. When finished, press and release DONE to advance to the next function screen, L BYPS OZ/M: XX.X. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
L SPRY OZ/M: XX.X
(-) DONE (+)
R SPRY OZ/M: XX.X
(-) DONE (+)
L BYPS OZ/M: XX.X
(-) DONE (+)
Page 28
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
L/R BYPASS OZ/M
This function allows the operator to view or to enter the actual flow rate coming out of the bypass nozzle for each side of the brewer. This is NOT used to control the actual flow rate, but to tell the internal controller how fast the water is flowing.
Procedure to adjust the bypass flow rate setting:
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hid- den button until the display reads L BYPS OZ/M. The number represents what the brewer thinks is the flow rate out of the left bypass nozzle.
2. If the actual flow rate of the bypass is known but
is different than the number on the display, use the (-) and (+) to enter the correct flow rate.
3. Press and release DONE. The display will now
read R BYPS OZ/M. The number represents what the brewer thinks is the flow rate out of the right bypass nozzle.
4. Repeat step #2 for the right bypass.
5. When finished, press and release DONE to advance
to the next function screen, CALIBRATE FLOW. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
L BYPS OZ/M: XX.X
(-) DONE (+)
R BYPS OZ/M: XX.X
(-) DONE (+)
CALIBRATE FLOW
NO YES
Page 29
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
CALIBRATE FLOW
This function allows the operator to enter the actual flow rate of the sprayhead and the bypass for each side of the brewer by dispensing both separately for one minute. The volumes are then entered into the brewer.
Procedure to calibrate the sprayhead flow rate:
1. Place a container, accurately graduated and with a minimum capacity of 60 ounces, beneath the fun­nel.
2. Press and hold the right hidden button until the display reads SET LANGUAGE. Press the right hidden button until the display reads CALIBRATE FLOW.
3. Press and release YES to advance to the SPRAY
HEAD CAL function screen. (Pressing NO in the CALIBRATE FLOW screen will advance to the next
function screen, BREW COUNTERS).
4. Press and release the YES pad. The display should read CONTAINER READY? If the container is under the funnel, press YES.
5. The display should read CALIBRATE SPRAY. Press and release any BREW button on the side to be cali- brated to begin the sprayhead flow for calibration. The display should read CALIBRATE SPRAY...60 SEC TO FINISH. The 60-second timer on the display will count down to zero. When the counter reaches zero, the display will change to LEFT or RIGHT OZ, along with a number.
6. Measure the amount of water in the container and use the (-) and (+) pads to adjust the amount of the display to match the amount in the container. Then press DONE.
7. The display should now read NEW L or NEW R SPRY FLOW, along with the correct flow rate of the sprayhead. After about 5 seconds, the display will return to the CALIBRATE FLOW screen.
8. Repeat steps 1-7 to calibrate the other side.
9. To exit the CALIBRATE FLOW function and advance to the next function screen, press and release NO. To exit programming, press and release either ON/OFF button to return to the MAIN SCREEN.
PRESSING NO WILL
ADVANCE TO
BREW COUNTERS
PRESSING NO WILL
ADVANCE TO
BREW COUNTERS
CALIBRATE FLOW?
NO YES
SPRAYHEAD CAL
NO YES
CONTAINER READY?
QUIT YES
CALIBRATE SPRAY
PRESS BREW START
CALIBRATE SPRAY
60 SEC TO FINISH
LEFT OZ XX.X
(-) DONE (+)
NEW L SPRY FLOW
XX.X OZM
5 sec
CALIBRATE FLOW?
NO YES
Page 30
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
CALIBRATE FLOW (Continued)
Procedure to calibrate the bypass flow rate:
1. Place a container, accurately graduated and with a
minimum capacity of 60 ounces, beneath the fun­nel.
2. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hidden button until the display reads CALIBRATE FLOW.
3. Press and release YES to advance to the SPRAY
HEAD CAL function screen. Press and release NO to advance to BYPASS CAL.
4. Press and release the YES pad. The display should
read CONTAINER READY? If the container is under the funnel, press YES.
5. The display should read CALIBRATE BYPASS.
Press and release any BREW button on the side to be calibrated to begin the flow for calibration. The display should read CALIBRATE BYPASS...60 SEC TO FINISH. The 60-second timer on the display will count down to zero. When the counter reaches zero, the display will changes to LEFT or RIGHT OZ/M, along with a number.
6. Measure the amount of water in the container and
using the (-) and (+) pads, adjust the amount of the display to match the amount in the container. Then press DONE.
7. The display should now read NEW L or NEW R
BYPS FLOW, along with the correct flow rate of the bypass. After about 5 seconds, the display will return to the CALIBRATE FLOW screen.
8. Repeat steps 1-7 to calibrate the other side.
9. To exit the CALIBRATE FLOW function and advance
to the next function screen, press and release NO. To exit programming, press and release either ON/OFF button to return to the MAIN SCREEN.
PRESSING NO WILL
ADVANCE TO
BREW COUNTERS
CALIBRATE FLOW?
NO YES
SPRAYHEAD CAL
NO YES
BYPASS CAL?
QUIT YES
CONTAINER READY?
QUIT YES
CALIBRATE BYPASS
PRESS BREW START
CALIBRATE BYPASS
60 SEC TO FINISH
LEFT OZ XX.X
(-) DONE (+)
Page 31
NEW L BYPS FLOW
XX.X OZM
5 sec
CALIBRATE FLOW?
NO YES
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
BREW COUNTERS
This function allows the operator to track the total num­ber of brew cycles completed, as well as the number of batches brewed using each of the brew buttons. There are four resettable counters, and one life counter that is not resettable.
Procedure to view/reset the brew counters:
1. Press and hold the right hidden button until the dis­play reads SET LANGUAGE. Press the right hidden button until the display reads BREW COUNTERS.
2. Pressing NO will advance to the next programming function, ENABLE ADS ?. Press YES to view the first brew counter (TOTAL LIFE BREWS). This number represents the total number of brew cycles this brewer has completed. This counter is non-reset­table. Press NEXT to advance to the next brew counter, <- <- BREW FULL (left side).
3. This counter represents the number of brews for aFull Brew on the left side of the brewer. To reset the counter to zero, press and release RESET. Press and release NEXT to advance to the next counter.
4. Repeat step 3 for the remaining left counter, BREW HALF.
5. Repeat step 4 for the two right side brew coun­ters.
6. When finished, press NEXT to advance to the next programming function, ENABLE ADS ?. To exit programming, press and release either ON/OFF button to return to the MAIN SCREEN.
PRESSING NO WILL
ADVANCE TO
ENABLE ADS ?
BREW COUNTERS?
NO YES
TOTAL LIFE BREWS
XXXX NEXT
<- <- XXX BREW FULL
RESET NEXT
<- <- XXX BREW HALF
RESET NEXT
BREW FULL XXX -> ->
RESET NEXT
BREW HALF XXX -> ->
RESET NEXT
Page 32
ENABLE ADS ?
NO YES
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
ENABLE ADS
This function allows the operator to choose whether or not to display an advertising message. An ad can be saved to the brewer by either writing the ad using the programming commands, or by entering the ad into the brewer using an AD CARD. This message will be displayed when the brewer is not in use.
Procedure to Enable/Disable Ads:
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hid- den button until the display reads ENABLE ADS. The YES or NO will be flashing to indicate the current selection.
2. Press and release the NO button to disable this
function, or:
3. Press and release the YES button to enable this
function.
4. When finished, press and release DONE to save
the new setting and advance to the next function screen.
5. If NO was selected, the display should now read
ENABLE CLEAN. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
6. If YES was selected, the display should now read
2 LINES 16 CHARS AVAILABLE, and then SCROL THRU ALPHA, NEXT -> NEXT LETTER, and then WRITE TOP LINE ?. The ad can be up to 32 char-
acters long, 16 per line. The ad will be written in two steps, first the top line, then the bottom line.
7. To write the top line of a new ad, press and release
YES. To skip the top line and only write a bottom line, press and release NO and proceed to step
13.
8. The display will now read A with a flashing cursor
below it. Press and hold the SCROLL button to scroll through the alphabet and available characters. When the desired character is shown on the display, press and release NEXT to move to the next character in the top line.
9. Repeat step 8 until the top line is complete.
10. Press and release DONE. The display should now
read WRITE BTM LINE?.
11. To write the bottom line of the new ad, press and
release YES.
12. To skip the bottom line, press and release NO. a. If neither a top nor bottom line was written, the
display should now read ENABL CLEAN ?.
b. If only a top line was written, the ad will be
displayed followed by SAVE? Proceed to step 16.
13. The display will now read A with a flashing cursor below it. Press and hold the SCROLL button to scroll through the alphabet and available characters. When the desired character is shown on the display, press and release NEXT to move to the next character in the bottom line.
14. Repeat step 13 until the bottom line is complete.
15. Press and release DONE. The display will now show the written ad, and then SAVE?
16. To cancel saving the ad, press and release NO. The display should now read ADVERTISEMENT NOT
SAVED! and then will return to the WRITE TOP LINE ? screen.
17. To correct or edit the ad, press and release EDIT. The display should now read WRITE TOP LINE? Repeat steps 10 though 17.
18. To save the ad as it is shown, press and release
YES. The display should now read ADVERTISEMENT SETUP COMPLETE, and then ENABL CLEAN. To
exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
Page 33
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
ENABLE ADS (Continued)
ENABLE ADS
NO DONE YES
WITH YES FLASHING
PRESS DONE
PRESSING DONE WHEN
NO IS FLASHING WILL
DISABLE THIS FUNC-
TION AND ADVANCE TO
ENABLE CLEAN
2 LINES 16 CHARS
AVAILABLE
SCROL THRU ALPHA
NEXT->NEXT LETTER
PRESSING NO WILL
RETURN TO
MAIN SCREEN
IF NEITHER LINE WAS
WRITTEN, DISPLAY WILL ADVANCE TO
ENABLE CLEAN
WRITE BTM LINE?
NO YES
A
SCROLL DONE NEXT
PRESSING NO WILL
ADVANCE TO
WRITE BMT LINE
WRITE TOP LINE?
NO YES
A
SCROLL DONE NEXT
PRESSING NO WILL
READ ADVERTISMENT
NOT SAVED!
THEN RETURN TO
WRITE TOP LINE ?
PRESSING EDIT
WILL RETURN TO
WRITE TOP LINE ?
PRESSING DONE
WHEN NO IS FLASHING
WILL ADVANCE TO
Enabl EnergySavr
(VIEW WRITTEN
ADVERTISEMENT)
NO EDIT YES
.
ADVERTISEMENT
SETUP COMPLETE
ENABLE CLEAN ?
NO DONE YES
SAVE?
Page 34
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
ENABL CLEAN
This function allows the operator to enable the sanita­tion function and set the time before a cleaning alert will be displayed.
Procedure for enabling clean: Range: 0.0 to 72.0 hrs
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hid- den button until display reads ENABL CLEAN?. The YES or NO will be flashing to indicate the current selection.
2. Press and release the NO button to disable this
function (no clean alert will be displayed on the screen), or:
3. Press and release the YES button to enable this
function (a clean alert will be displayed on the screen).
4. When finished, press and release DONE to save
the new setting and advance to the next function screen.
5. If NO was selected, the display should now read Enabl EnergySavr. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
6. If YES was selected, the display should now read X.X HRS -> CLEAN. This screen allows the opera­tor to set the amount of time from when a brew is completed until a clean alert will be displayed. Use (-) and (+) to adjust the set time. When finished, press and release DONE.
WITH NO FLASHING
PRESS DONE
Enabl Energy Savr
NO DONE YES
CLEAN AND SANITIZE
MACHINE, WHEN FINISHED
PRESS LARGE
ENABL CLEAN ?
NO DONE YES
X.X HRS -> CLEAN
(-) DONE (+)
X.X HRS UNTIL
PLEASE SANITIZE
PRESS LARGE FOR
3 SEC TO CANCEL
WITH YES FLASHING
PRESS DONE
NEXT CLEAN
WHEN TIME HAS
EXPIRED, THE
DISPLAY Will READ:
SANITATION
COMPLETE
NOTE: The timer will not begin until after a brew cycle has been completed.
7. The display should now read X.X HRS UNTIL NEXT CLEAN, and then advance to the next programming function, ENABLE ENERGYSAVR.
8. Once the set time has expired, the display will read
PLEASE SANITIZE, and then PRESS LARGE FOR 3 SEC TO CANCEL.
9. Clean and sanitize the machine.
10. When finished, press and hold the LARGE batch button to reset the Sanitation timer. The display should now read SANITATION COMPLETE and then will return to the MAIN SCREEN.
Page 35
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
ENABLE ENERGYSAVR
This function allows the operator to enable the ENERGY SAVINGS mode function and set the idle time. Once the set idle time has expired, the operator can choose to have the heaters either turn off, or reduce the tank
holding temp to 140° F (60° C).
Procedure to enable energy savings mode: Range: 0.5 to 24.0 hrs
If enabled, default setting is 140° F (60° C) tank tem­perature after 4.0 hrs. idle time.
1. Press and hold the right hidden button until the dis-
play reads SET LANGUAGE. Press the right hidden button until the display reads Enabl EnergySavr. The YES or NO will be flashing to indicate the cur­rent selection.
2. Press and release the NO button to disable this
function, or:
3. Press and release the YES button to enable this
function (the heaters will either turn off or the tank
will hold at 140° F).
4. When finished, press and release DONE to save
the new setting and advance to the next function screen.
5. If NO was selected, the display should now read EnableFreshTimer. To exit programming and re­turn to the MAIN SCREEN, press and release either ON/OFF pad.
6. If YES was selected, the display should now read X.X HRS -> IDLE. This screen allows the operator to set the amount of time the brewer is not in use before nap mode engages. Using (-) and (+), adjust the idle time. When finished, press and release
DONE.
7. The display should now read AFTER IDLE TIME? Once the set idle time has expired, the heaters can either be shut off or held at a lower temperature of
140° F.
8. To have the machine shut off after the set idle time, press and release OFF and then DONE to save the settings. The display should read MACHINE OFF AFTER X.X HRS, and then EnableFreshTimer.
9. To have the heaters hold at the lower 140° F tem­perature, press and release 140° and then DONE to save the settings. The display should read MACHINE
AT 140° AFTER X.X HRS, and then EnableFresh­Timer.
Page 36
10. Once the idle time has expired, the display will
read either ENERGY SAVER...NO TEMPERATURE or ENERGY SAVER...REDUCED TEMPERATURE, depending on the settings. This screen will alternate with PRESS ANY SWITCH TO RE-HEAT.
Enabl EnrgySavr
NO DONE YES
WITH YES FLASHING
PRESS DONE
WITH NO FLASHING
PRESS DONE TO
ADVANCE TO
ENABLEFRESHTIMER
MACHINE OFF
AFTER X.X HRS
X.X HRS -> IDLE
(-) DONE (+)
AFTER IDLE TIME?
OFF DONE 140°
MACHINE AT 140°
AFTER X.X HRS
EnableFreshTimer
NO DONE YES
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
ENABLE FRESH TIMER
This function allows the operator to enable the Freshness Alert and set the expiration time. The expiration time is the amount of time the product is allowed to sit in the server/dispenser before a fresh batch is brewed.
Procedure for enabling/setting the Freshness Timer: Range: Coffee 0.5 to 4.0 hrs
If enabled, default setting is 2.0 hrs.
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hidden button until the display reads Enable Fresh- Timer.
2. Press and release the NO button to disable this
function, or:
3. Press and release the YES button to enable this
function (the unit will display a message once the set time has expired).
4. When finished, press and release DONE to save
the new setting and advance to the next function screen.
5. If NO was selected, the display should now read
ENTER ASSET # ?. To exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
6. If YES was selected, the display should now read
COFFEE. This screen allows the operator to set the amount of time from the end of brewing a batch of coffee until a Freshness Alert message will be displayed. Using (-) and (+), adjust the freshness time for coffee . When finished, press and release
DONE.
7. This display should now read ENTER ASSET # ?. To
exit programming and return to the MAIN SCREEN, press and release either ON/OFF pad.
8. Once the set time has expired, the display will read
FRESHNESS ALERT BREW, and then FRESHNESS ALERT BREW FRESH BATCH alternating with the MAIN SCREEN.
9. Empty the server/dispenser the previous batch was
brewed into and replace under the funnel.
10. Brew a new batch
11. The freshness timer will reset. The display should
now return to the MAIN SCREEN.
WITH NO FLASHING
PRESS DONE.
PRESSING DONE WILL
ADVANCE to
ENTER ASSET # ?
WHEN TIME HAS EXPIRED.
THE DISPLAY WILL READ:
FRESHNESS ALERT
BREW X
FRESHNESS ALERT
BREW FRESH BATCH
READY TO BREW
WATER TEMP: 200°
EnableFreshTimer
NO DONE YES
COFFEE XX:XX
(-) DONE (+)
ENTER ASSET # ?
NO YES
WITH YES FLASHING
PRESS DONE
Page 37
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
ASSET NUMBER
This function allows the operator to enter the machine's asset number. This can be useful for tracking the usage or service of an individual machine within a group.
Procedure to enter the asset number:
1. Press and hold the right hidden button until the display reads SET LANGUAGE. Press the right hidden button until the display reads:
ENTER ASSET #?
2. Press and release YES. The display will now read ANXXXXXX.
3. Using (-) and (+), set the asset number of the ma- chine.
4. When finished, press and release DONE. The display will now read ENTER SERVICE #?.
NOTE: See page 8 for steps on how to view the Asset Number.
ENTER ASSET #?
NO YES
AN XXXXXX
(-) DONE (+)
ENTER SERVICE #?
NO YES
Page 38
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
SERVICE NUMBER
This function allows the operator to enter in the tele­phone number to call if service is needed. The service number will be displayed anytime there is a fault mes­sage displayed (see Troubleshooting on page 46).
Procedure to enter the service number:
1. Press and hold the right hidden button until the
display reads SET LANGUAGE. Press the right hidden button until the display reads:
ENTER SERVICE #?
2. Press and release YES. The display will now read
SCROL THRU #'S NEXT ->NEXT NUMBER, followed by 000-000-0000. UP TO 16 CHARACTERS ARE AVAILABLE.
3. Press the SCROL button to scroll through the num-
bers. When the desired number is shown, press and release NEXT to move to the next digit in the phone number.
4. Repeat Step 3 until the entire number is entered.
5. Press and release DONE. The display will now read
SERVICE TOOLS?
ENTER SERVICE #?
NO YES
SCROL THRU #'S
NEXT->NEXT NUMBER
000-000-0000
SCROL DONE NEXT
SERVICE TOOLS?
NO YES
Page 39
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
SERVICE TOOLS
This function allows the testing of individual components and the ability to check switches for proper function. This function also tests the funnel sensor coil’s frequency (diagnostic tool for troubleshooting purposes only).
Procedure to test components and outputs:
The following components can be individually tested: Left Brew Valve Left Bypass Valve Left Funnel Lock Right Brew Valve Right Bypass Valve Right Funnel Lock Refill Valve Tank Heater Relay Tank Heater Triac
1. Place a funnel into the rails on both sides of the brewer.
2. Place a server beneath each funnel.
3. Press and hold the right hidden button until the dis­play reads SET LANGUAGE. Press the right hidden button until the display reads SERVICE TOOLS.
4. Press and release YES. The display should now read TEST OUTPUTS? Press and release YES to test individual components and outputs. Pressing
NO will advance to the next programming function, TEST SWITCHES.
5. The display should now read <- <- BREW VALVE. To test the left brew valve, press ON. If the brew valve is functional, water should run from the left funnel.
6. Press OFF to end the flow of water.
7. Press NEXT to advance to the next component to be tested.
NOTE: To bypass testing any component, press NEXT to advance to the next component without testing the previous one.
9. Press OFF to end the flow of water.
10. Press NEXT to advance to the next component to be tested, <- <- FUNNEL LOCK.
11. To test the left FUNNEL LOCK, press ON. If the funnel lock is functional, the lock will drop to hold funnel in place.
12. Press OFF to retract the funnel lock.
13. Follow steps 5-12 to test the right side compo­nents.
14. To test the REFILL VALVE, press ON. If the refill valve is functional, the sound of the valve operating will be heard.
15. Press OFF to end testing of the refill valve.
16. Press NEXT to advance to the next component to be tested, TANK HEATR RELAY.
17. To test the tank heater relay, connect a voltmeter across each of the tank heaters to check for volt­age.
18. Press ON. The correct voltage should be present at the heater terminals.
19. Press OFF to end testing of the tank heater relay.
NOTE: The tank heater will automatically turn off if left on too long.
20. Press NEXT to advance to the next component to be tested, TANK HEATR TRIAC.
21. To test the tank heater triac, connect a voltmeter across each of the tank heaters to check for volt­age.
22. Press ON. The correct voltage should be present at the heater terminals.
23. Press OFF to end testing of the tank heater triac.
24. Press NEXT to return to the TEST OUTPUTS screen. To advance to the next function screen, TEST SWITCHES, press NO. To exit programming, press and release either ON/OFF button to return to the
MAIN SCREEN.
8. The display should now read <- <- BYPASS VALVE. To test the left bypass valve, press ON. If the bypass valve is functional, water should run from the left funnel.
Page 40
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
SERVICE TOOLS?
NO YES
PRESSING NO WILL
ADVANCE TO
FACTORY DEFAULTS
PRESSING NO WILL
ADVANCE TO
TEST SWITCHES
TEST OUTPUTS?
NO YES
<- <- BREW VALVE
ON NEXT OFF
<- <- BYPASS VALVE
ON NEXT OFF
<- <- FUNNEL LOCK
ON NEXT OFF
REFILL VALVE
ON NEXT OFF
TANK HEATR RELAY
ON NEXT OFF
TANK HEATR TRIAC
ON NEXT OFF
TEST OUTPUTS?
NO YES
BREW VALVE -> ->
ON NEXT OFF
BYPASS VALVE -> ->
ON NEXT OFF
FUNNEL LOCK -> ->
ON NEXT OFF
Page 41
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
Procedure to test switches:
The following switches can be individually tested: <- <- Full Batch Full Batch -> -> <- <- Half Batch Half Batch -> -> <- <- Power Power -> -> <- <- Brew Switch Brew Switch -> -> Left Hidden DONE (-) (+)
1. Press and hold the right hidden button until the dis­play reads SET LANGUAGE. Press the right hidden button until the display reads SERVICE TOOLS.
2. Press and release YES. The display should now read TEST OUTPUTS? Press and release NO to advance to TEST SWITCHES.
3. Press and release YES. The display should now read RIGHT HIDDEN TO EXIT, and then NOTHING
PRESSED.
4. From this screen, press any of the switches on the front of the brewer. While the switch is pressed, the display shows the name of that switch. If the name does not appear, or if it remains after the switch has been released, the switch is defective. Each switch can be tested in this manner.
After all switches have been tested, press and release the right hidden button to return to the TEST SWITCHES screen. To exit programming, press and release either ON/OFF button to return to the MAIN SCREEN.
PRESSING NO WILL
ADVANCE TO
FACTORY DEFAULTS
PRESSING NO WILL
ADVANCE TO
TEST FREQUENCY
SERVICE TOOLS?
NO YES
TEST OUTPUTS?
NO YES
TEST SWITCHES?
NO YES
RIGHT HIDDEN
TO EXIT
NOTHING PRESSED
AFTER ALL SWITCHES ARE TESTED
PRESS RIGHT HIDDEN TO RETURN
TO TEST SWITCHES
TEST SWITCHES
NO YES
Page 42
TEST FREQUENCY
NO YES
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
Procedure to test coil frequency:
1. Press and hold the right hidden button until the dis-
play reads SET LANGUAGE. Press the right hidden button until the display reads SERVICE TOOLS.
2. Press and release YES. The display should now read
TEST OUTPUTS? Press and release NO to advance to TEST SWITCHES.
3. Press and release NO to advance to TEST FRE-
QUENCY.
4. The display should now show the frequency of the
sensor coil circuits. This is for diagnostic service use when troubleshooting this circuit.
5. After the coils have been tested, press and re-
lease either ON/OFF button to return to the MAIN
SCREEN.
PRESSING NO WILL
ADVANCE TO
FACTORY DEFAULTS
PRESSING NO WILL
ADVANCE TO
FACTORY DEFAULTS
SERVICE TOOLS?
NO YES
TEST OUTPUTS?
NO YES
TEST SWITCHES?
NO YES
TEST FREQUENCY?
NO YES
<-<-<- 125.0 Khz 4
4 125.0 Khz ->->->
Page 43
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
FACTORY DEFAULTS
This function allows the operator to erase ALL of the previously entered recipes and ad messages. Factory-set default values will replace ALL previous settings.
Procedure to set factory defaults:
1. Press and hold the right hidden button until the display reads SET LANGUAGE. Press the right hidden button until the display reads FACTORY DEFAULTS.
2. Pressing NO will return to the MAIN SCREEN. Press
YES to restore defaults. The display will read WILL REPLACE ALL BREW SETTINGS followed with ARE YOU SURE?
3. Pressing NO in this confirmation screen will revert to the MAIN SCREEN without resetting the brew­ing setups to the defaults. Press YES to load the defaults. After factory defaults have been restored, the display will return to the MAIN SCREEN. The factory default valves will have replaced ALL previ- ously entered values. It will NOT reset the life brew counter. If factory defaults are restored, it will be necessary to recalibrate the flow rates. Refer to pages 30-31.
PRESSING NO WILL
RETURN TO
MAIN SCREEN
PRESSING NO WILL
RETURN TO
MAIN SCREEN
FACTORY DEFAULTS
NO YES
WILL REPLACE ALL
BREW SETTINGS
ARE YOU SURE?
NO YES
REPLACES ALL
PREVIOUS SETTINGS
Page 44
40119 071107
PROGRAMMING THE BREWER (cont.)
PROGRAMMING FUNCTIONS - LEVEL 2 (cont.)
FACTORY DEFAULT VALUES
Brew Lockout - Enabled
Language - English
Units - English
BREW VOLUMES Half Batch – 192 OZ Full Batch – 384 OZ
% BYPASS Half Batch – 0 % Full Batch – 20 %
PULSE BREW TIMES Half Batch – Manual :1:00/:10/:12 Full Batch – Manual :Disabled
DRIP OUT TIMES Half Batch – 2:00 Full Batch – 3:00
Set Temp – 205°
Ready Temp 200°
Enable Ads – Disabled
Enable Clean – Disabled
Enable Energy Saver Mode – Disabled
IDLE – 4 HRS, THEN 140°
Enable Freshness Timer COFFEE – 2 HRS
L Spry Oz/m – 86.0 R Spry Oz/m – 86.0
For 17 Hole Sprayhead
L Byps Oz/m – 53.0 R Byps Oz/m – 53.0
Page 45
40119 030608
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.
Inspection, testing, and repair of electrical equipment should be performed only by qualied service person­nel.
All electronic components have 120-240 volt ac and low voltage dc potential on their terminals. Shorting of
terminals or the application of external voltages may result in board failure.
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If
an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are
energized for more than ten minutes without a supply of water.
The use of two wrenches is recommended whenever plumbing ttings are tightened or loosened. This will
help to avoid twists and kinks in the tubing.
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.
This brewer is heated at all times. Keep away from combustibles.
WARNING – • Exercise extreme caution when servicing electrical equipment.
• Unplug the brewer when servicing, except when electrical tests are specied.
• Follow recommended service procedures.
• Replace all protective shields or safety notices.
Page 46
40119 071107
TROUBLESHOOTING (cont.)
PROBABLE CAUSE REMEDYPROBLEM
Temperature Too Low
Heating Time Too Long
Fill Time Too Long
Temp Sensor Out Of Range, Check For Bad Connections
1. Water temperature in the tank does not meet the ready tempera­ture.
1. Tank Heater failure.
2. Control Board/Thermistor fail­ure
1. Water shut off to brewer
2. Inlet Solenoid failure
3. Control Board Failure
4. ON/OFF switch is OFF
1. Temperature Sensor Probe wire(s) broken or not making con­nection
A) Wait for the brewer to heat to the proper temperature.
B) Disable the BREW LOCKOUT function. See page 13 for proce­dure.
Service required
Service required
Check water supply shut-off
Service Required
Service Required
Turn switch ON
Check wire and connection of both black and white wires of temperature probe.
Temp Sensor Out Of Range, Check Wire For Shorts
Equipment will not operate
1. Temperature Sensor Probe wire(s) shorted to housing or to each other.
1. No power or incorrect voltage
Check to confirm that wire(s) are not pinched between two surfaces or connected to each other.
Measure the voltage at the terminal block and confirm that it matches the voltage specified on the brewer data plate withing +/- 10%.
Page 47
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM
Brew cycle will not start
PROBABLE CAUSE REMEDY
1. No water
Check plumbing and shut-off valves
2. No power or incorrect voltage to the brewer
3. ON/OFF switch
Check for voltage across the termi­nals at the terminal block.
Test the ON/OFF switch. Refer to the test switch procedures on page 42.
4. Brew switch
Test the BREW switch. Refer to the test switch procedures on page
43.
5. Brew valve
Test the brew valve. Refer to the test outputs procedures on page 40.
6. Control Board
Substitute a control board known to be in good working order.
Page 48
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM
Automatic refill will not operate or display shows FILL TIME TOO LONG
PROBABLE CAUSE REMEDY
1. No water
Check plumbing and shut-off valves
2. Refill probe or Sensitivity set­ting
3. Refill valve
Remove the strainer and check for obstructions. Clear or replace.
Check the sensitivity setting. Refer to the REFILL function on page
27. If the left three digit number is less than the right number, the machine “thinks” it is full and the refill valve should be off. If the left number is larger than the right, then the refill valve will automatically be turned on to fill the tank. The right number is the threshold setting and can be adjusted to compensate for extreme water conditions: very pure, low conductance water requires a higher setting, while high mineral content, high conductance water requires a lower setting. Note that the left number changes from a high value when water is NOT touching the refill probe to a low valve when water IS touching the probe. For best operation, the right number should be set to a value midway between these low and high num­bers. Before changing the setting, confirm that the refill probe is free of scale buildup and the connection to it is secure. Test the refill valve. Refer to the test outputs procedures on page 40.
Page 49
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Automatic refill will not operate or display shows FILL TIME TOO LONG (Continued)
Refill valve – Disconnect the brewer from the power source and remove wires from refill valve coil. Check for continuity across the terminals of the solenoid coil. If continuity is not present, replace the refill valve. If continuity is present, the coil may be stuck closed. Shut water off to brewer. Press the ON/OFF switch to turn off the brewer. Open the faucet and drain water down in the tank until flow stops or slows to a trickle. Attach a voltmeter to the terminals of the refill solenoid. Connect the brewer to the power source. Press the ON/OFF switch to turn the brewer on. Within five seconds, voltage should be present at the solenoid terminals. If voltage is not present, refer to the wiring schematic and check the wiring harness.
4. Control Board
5. ON/OFF Switch
Substitute a control board known to be in good working order.
ON/OFF switch must be ON for the refill circuit to operate. Turn ON.
Page 50
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Water flows into tank continuously with power removed from brewer.
1. Refill valve
2. Refill probe or sensitivity set­ting
Foreign material lodged in valve, holding it in open state.
Check the sensitivity setting. Refer to the REFILL function on page
27. If the left three digit number is less than the right number, the machine “thinks” it is full and the refill valve should be off. If the left number is larger than the right, then the refill valve will automatically be turned on to fill the tank. The right number is the threshold setting and can be adjusted to compensate for extreme water conditions: very pure, low conductance water requires a higher setting, while high mineral content, high conductance water requires a lower setting. Note that the left number changes from a high value when water is NOT touching the refill probe to a low valve when water IS touching the probe. For best operation, the right number should be set to a value midway between these low and high num­bers. Before changing the setting, confirm that the refill probe is free of scale buildup and the connection to it is secure.
3. Control Board
Page 51
Substitute a control board known to be in good working order.
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Water will not heat or display shows HEATING TIME TOO LONG.
1. Limit Thermostat
2. Temperature probe
3. Tank heaters
Remove power from the brewer. Check for continuity through the limit thermostat. CAUTION: Do not eliminate or bypass limit thermo­stat. Use only replacement part
23717.0003.
Remove the probe from the grom­met and submerge in a water bath
of approximately 70°F (21°C).
Connect an ohmmeter to the pins
in the connector. At 60°F (16°C),
the reading should be 15.3k ± 2k
OHMS, at 70°F (21°C) the reading
should be 11.8k ± 2k OHMS, and
at 80°F (27°C) the reading should
be 9.3k ± 2k OHMS. If the probe is within these parameters, reconnect to the control board.
Remove power from the brewer. Check for continuity through the tank heaters. If no continuity is present, check for a wiring problem (consult wiring schematic), then replace the tank heater if no wiring problem is found.
4. Control Board
Page 52
Remove power from the brewer. Connect a voltmeter across the tank heater. Reapply power to the brewer and refer to testing outputs on page 40. If the voltage measured when the tank heater is turned on is very low or zero, then substitute a control board know to be good working order.
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
No bypass water
Spitting or unusual steaming from sprayhead or air vent.
1. Bypass valve
1. Lime buildup
2. Temperature probe
Test the bypass valve. Refer to the test outputs procedures on page
40.
Inspect the probe and tank assembly for excessive lime deposits. Delime as required.
Remove the probe from the grom­met and submerge in a water bath
of approximately 70°F (21°C).
Connect an ohmmeter to the pins
in the connector. At 60°F (16°C),
the reading should be 15.3k ± 2k
OHMS, at 70°F (21°C) the reading
should be 11.8k ± 2k OHMS, and
at 80°F (27°C) the reading should
be 9.3k ± 2k OHMS. If the probe is within these parameters, reconnect to the control board.
3. Control Board
Remove power from the brewer. Connect a voltmeter across the tank heater. Reapply power to the brewer and refer to testing outputs on page 40. If the voltage measured when the tank heater is turned on is very low or zero, then substitute a control board know to be good working order.
Page 53
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Inconsistent beverage level in server/dispenser
1. Improper water pressure
2. Brew valve
3. Bypass valve
Check operating water pressure to the brewer. It must be between 20 and 90 psi (138 and 620 kPa).
Test the brew valve. Refer to test outputs on page 40. Turn the valve on for 30 seconds and collect the water dispensed from the spray­head. Repeat the test several times to confirm a consistent volume of dispensed water. If not consistent, check the valve, tubing and spray­head for lime buildup.
If bypass is being used on the incon­sistent brew, test the bypass valve. Refer to test outputs on page 40. Turn the valve on for 30 seconds and collect the water collected from the funnel. Repeat the test several times to confirm a consistent volume of dispensed water. If not consistent, check the valve, tubing and fittings for lime buildup.
4. Lime buildup
5. Brew volume adjustment
Inspect for lime buildup that could block the tank, tank fittings, tubing, valves and sprayhead.
Adjust the brew volume, calibrate sprayhead and bypass as required to achieve the desired volume for each brew cycle.
Page 54
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Dripping from sprayhead.
Water overflows filter.
Beverage overflows server.
Brewer is making unusual noises.
1. Brew valve
1. Type of paper filter
2. No sprayhead
1. Beverage left in server from previous brew
2. Brew volume adjustment
1. Solenoids
2. Plumbing lines
Repair or replace leaky valve
BUNN paper filters should be used for proper extraction
Check sprayhead
The brew cycle should be started only with an empty server under the funnel.
Adjust the brew volume, calibrate sprayhead and bypass as required to achieve the desired volume for each brew cycle
The mounting screws on the so­lenoids must be tight or they will vibrate during operation
Plumbing lines should not be resting on the countertop.
3. Water supply
4. Tank heaters
The brewer must be connected to a cold water line. Water pressure to the brewer must not be higher than 90 psi (620 kPa). Install a regulator if necessary to lower the working pressure to approximately 50 psi (345 kPa).
Remove and clean lime off tank heaters.
Page 55
40119 071107
TROUBLESHOOTING (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Weak beverage. BUNN paper filters should be used
1. Type of paper filter for proper extraction
2. Coffee
A sufficient quantity of fresh drip or regular grind should be used for proper extraction.
3. Sprayhead
Bunn-O-Matic sprayhead should be used to properly wet the bed of ground coffee in the funnel
4. Funnel Loading
The BUNN paper filter should be centered in the funnel and the bed of grounds leveled by gently shak­ing. Use the four wire loops on the funnel to hold filter in place while brewing.
5. Water temperature
Empty the server, remove its cover, and place the server beneath the sprayhead. Place empty funnel over the server entrance (not in the funnel rails). Press brew. Check the water temperature immediately below the sprayhead with a thermometer. The reading should not be less than
195°F (90°C).
Page 56
40119 071107
L1 L2 L3
L1 L2 L3 N
TERMINAL
BLOCK
SCHEMATIC WIRING DIAGRAM
TITAN DUAL
39972.0000B 07/07 ©2007 BUNN-O-MATIC CORPORATION
RED/BLK
WHI
WHI
WHI
WHI/RED
WHI
WHI
REFILL
RIGHT
DISPENSE
J21-1
J21-3
J17-1
J17-5
J15-1
J15-5
J17-10
J17-14
C O N T R O L
P C B
O A R D
COM N.O.
BLK
WHI/GRN
WHI/BLU
WHI
120/208 OR 120/240
VOLTS AC
50-60 Hz
3 PHASE - 1 PHASE
LIMIT #3
LIMIT #2
LIMIT #1
BLK
CONTROL PANEL ASSY
J2-1
1
22
J2-5
J2-15
J2-20
J2-22
J2-10
PROG
“Control”
PROG
“Brewer”
PROG
“Digital”
RIGHT BREW
A
LEFT
PROG
RIGHT
BREW
B
STATIC SHIELD
J3-1
J3-8
J3-5
BLK
PNK
PNK
RED RED
WHI
GRN
LEVEL PROBE
t
GRY
TANK HEATER #3
TANK HEATER #2
J13-1
LEFT
BYPASS
SOL
SOL
LEFT
FUNNEL LOCK
(Optional)
BRN/BLK BRN/WHI
SOL
RIGHT
FUNNEL LOCK
(Optional)
BLU
BLU/BLK
SOL
SOL
WHI
RIGHT
BYPASS
SOL
WHI
ORN
LEFT
DISPENSE
SOL
TRANSFORMER
10VA
J16-1
J16-5
J20-1
J20-3
LEFT FULL
LEFT FULL
LEFT HALF
LEFT HALF
LEFT
ON/OFF
LEFT
ON/OFF
RIGHT BREW
C
LEFT
BREW
A
RIGHT PROG
LEFT
BREW
C
RIGHT
FULL
RIGHT
FULL
RIGHT
HALF
RIGHT
HALF
RIGHT
ON/OFF
RIGHT ON/OFF
LEFT
BREW
B
GRN
BLK
RED
BLU
MAIN ON/OFF
SWITCH
TANK HEATER #1
BLK
BLU
CONTACTOR
RED
BLK
BLU
RED
BLK
BLK
BLU
BLU
RED
RED
BLK
BLU
RED
HEATER
#1
HEATER
#2
#3
HEATER
LIMIT
#1
LIMIT
#2
LIMIT
#3
TANK LID-TOP VIEW
LIMIT #3
LIMIT #2
LIMIT #1
BLK
BLK
RED
BLU
WHI
TERMINAL
BLOCK
• FOR 3 PHASE OPERATION, WIRE AS SHOWN.
• FOR SINGLE PHASE OPERATION, MOVE BLU
WIRE INTO CELL WITH BLK WIRE; APPLY
POWER ACROSS L1, L2 AND N.
Page 57
40119 071107
L1
L2
L3
N
L1 L2 L3 N
TERMINAL
BLOCK
SCHEMATIC WIRING DIAGRAM
TITAN DUAL CE
39972.0001A 03/08 ©2008 BUNN-O-MATIC CORPORATION
RED/BLK
WHI
WHI
WHI
WHI
WHI
WHI
WHI-12
WHI/RED
WHI
WHI
REFILL
RIGHT
DISPENSE
J21-1
J21-3
J17-1
J17-5
J15-1
J15-5
J17-10
J17-14
C
O
N
T
R
O
L
P
C
B
O
A
R
D
COM
N.O.
BLK
BLK
WHI/GRN
WHI/BLU
WHI
230/400 VOLT S AC + GND
50-60 Hz
3 PHASE - 1 PHASE
LIMIT #3
LIMIT #2
LIMIT #1
BLK
CONTROL PANEL ASSY
J2-1
1
22
J2-5
J2-15
J2-20
J2-22
J2-10
PROG
“Control”
PROG
“Brewer”
PROG
“Digital”
RIGHT BREW
A
LEFT
PROG
RIGHT
BREW
B
STATIC
SHIELD
J3-1
J3-8
J3-5
BLK
PNK
PNK
RED RED
WHI
GRN
LEVEL PROBE
t
GRY
TANK HEATER #3
TANK HEATER #2
J13-1
LEFT
BYPASS
SOL
SOL
LEFT
FUNNEL LOCK
(Optional)
BRN/BLK BRN/WHI
SOL
RIGHT
FUNNEL LOCK
(Optional)
BLU
BLU/BLK
SOL
SOL
WHI
RIGHT
BYPASS
SOL
WHI
ORN
LEFT
DISPENSE
SOL
TRANSFORMER
10VA
J16-1
J16-5
J20-1
J20-3
LEFT
FULL
LEFT FULL
LEFT
HALF
LEFT HALF
LEFT
ON/OFF
LEFT
ON/OFF
RIGHT BREW
C
LEFT
BREW
A
RIGHT PROG
LEFT
BREW
C
RIGHT
FULL
RIGHT
FULL
RIGHT
HALF
RIGHT
HALF
RIGHT
ON/OFF
RIGHT
ON/OFF
LEFT
BREW
B
GRN
RED-12
BLU-12
WHI-12
MAIN ON/OFF
SWITCH
TANK HEATER #1
BLK-12
BLU-12
CONTACTOR
RED-12
BLK-12
BLU-12
RED-12
BLK-12
VIO-12
BLU-12
VIO-12
RED-12
VIO-12
HEATER
#1
HEATER
#2
#3
HEATER
LIMIT
#1
LIMIT
#2
LIMIT
#3
TANK LID-TOP VIEW
LIMIT #3
LIMIT #2
LIMIT #1
BLK-12
RED-12
BLU-12
WHI-12
TERMINAL
BLOCK
EMI
FILTER
• FOR 3 PHASE OPERATION, WIRE AS SHOWN.
• FOR SINGLE PHASE OPERATION, MOVE BLU
WIRE INTO CELL WITH BLK WIRE; APPLY
POWER ACROSS L1, AND N.
4
4
4
3
3
3
2
2
2
1
1
1
L1
L2
L3
T1
T2
T3
BLK-12
RED-12
BLU-12
BLK-12
L1
L2
L3
N
L1
L2
L3
N
Page 58
40119 030608
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