Bunn SH DBC Parts Manual

RELEASED FOR PRODUCTION
SINGLE ® SH DBC
®
WITH SMART FUNNEL
®
ILLUSTRATED PARTS CATALOG
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
34024.0003F 10/14 ©2011 Bunn-O-Matic Corporation
DIR Num: 34024.0003 06, November 2014
RELEASED FOR PRODUCTION
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup brewers, ther­mal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below: a) Electronic circuit and/or control boards - parts and labor for 3 years. b) Compressors on refrigeration equipment - 5 years parts and 1 year labor. c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EX­PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive op­tion while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, Brew­WISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, TRIFECTA (sylized logo), Velocity Brew, Air Brew, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., Build-A-Drink, BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Picture Prompted Cleaning, Pouring Profits, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing configura­tion is a trademark of Bunn-O-Matic Corporation.
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34024.3 031314
DIR Num: 34024.0003 06, November 2014
RELEASED FOR PRODUCTION
TABLE OF CONTENTS
Base - Trunk - Hood - Covers & Panels ....................................................................................................................................... 4
Electrical Controls ..................................................................................................................................................................... 24
Faucet ........................................................................................................................................................................................ 22
Funnel........................................................................................................................................................................................30
Numerical Index ........................................................................................................................................................................ 32
Solenoid & Lines ....................................................................................................................................................................... 16
Sprayhead Valve and Sprayhead ...............................................................................................................................................20
Strainer/Flow Control - Solenoid & Lines .................................................................................................................................. 12
Tank and Mounting Brackets ..................................................................................................................................................... 10
Tank Heater & Overflow Protection Devices ................................................................................................................................ 8
Water By-Pass ........................................................................................................................................................................... 18
3
DIR Num: 34024.0003 06, November 2014
34024.3 052311
RELEASED FOR PRODUCTION
BUNN
3
9
24
®
BASE - TRUNK - HOOD - COVERS & PANELS
SINGLE SH
DBC
2
1
22
4
5
6
7
21
20
19
13
26
14
27
16
8
10
11
12
3
15
25
23
17
18
4
DIR Num: 34024.0003 06, November 2014
P2482.35
34024.3 011011
RELEASED FOR PRODUCTION
BASE - TRUNK - HOOD - COVERS & PANELS
ITEM PART NO. QTY. DESCRIPTION
1 25766.0000 1 Cover w/Decals, Top SST (Includes items 2 & 3)
25766.0001 1 Cover w/Decals, Top BLK (Includes items 2 & 3)
02336.0000 1 Screw, Truss Head #4 - 40 x .375"
2 25151.0000 1 Shield, Insulator
3 37881.0000 2 Decal, Warning "No Serviceable Parts"
4 00916.0000 1 Clip, J-Type #4 - 40
5 36404.1003 1 Hood w/Decals SST (Includes item 6)
36404.1004 1 Hood w/Decals BLK (Includes item 6)
02308.0000 7 Screw, Pan Head #8 - 32 x .375"
6 29973.0000 1 Membrane Switch
7 29891.1000 1 Trunk w/Decals SST (Includes items 8,9 & 24)
29891.1003 1 Trunk w/Decals BLK (Includes items 8,9 & 24)
8 00656.0001 1 Decal, Comply to Plumbing Code
9 00986.0000 1 Decal, Warning - Electrical
10 27744.1007 1 Panel w/Decals, SST 120 models (Includes items 3, 11 & 12)
27744.1001 1 Panel w/Decals, SST 120/240V models (Includes items 3, 11 & 12)
27744.1006 1 Panel w/Decals, BLK 120/240V models (Includes items 3, 11 & 12)
27744.1002 1 Panel w/Decals, 200V & 230V models (Includes items (3 & 12)
01382.0003 8 Screw, Truss Head Locking #6 - 32 x .375"
11 32043.0009 1 Schematic, Electrical 120/240V models
32043.0010 1 Schematic, Electrical 120V models
32043.0006 1 Schematic, Electrical 240V (Brewers with Product # 33600.0019 only)
32043.0007 1 Schematic, Electrical 230V
12 00658.0000 1 Decal, Caution - Decanter/Funnel
13 36407.0000 1 Cover, Server Platform
01382.0003 4 Screw, Truss Head Locking #6 - 32 x .375"
14 36406.1000 1 Base Housing w/Decals, SST 120V, 120/240V & 200V models (Includes item 15)
36406.1001 1 Base Housing w/Decals, 230V models (Includes item 15)
36406.0002 1 Base Housing, BLK 120/240V models
02308.0000 7 Screw, Pan Head #8 - 32 x .375"
15 20201.5600 1 Decal, Warning - Hot Water (Early models)
16 27763.0000 1 Cover, Bottom SST 120V & 120/240V models
27763.0001 1 Cover, Bottom BLK 120/240V models
27763.0004 1 Cover, Bottom 200V models
27763.0006 1 Cover, Bottom SST 120V & 120/240V models with Main Power Switch
27763.0008 1 Cover, Bottom BLK 120/240V models with Main Power Switch
27763.0010 1 Cover, Bottom 230V models
02308.0000 12 Screw, Pan Head #8 - 32 x .375"
17 26528.0000 4 Leg, 4.0" Plastic
18 03996.0000 4 Pad, Anti Skid
19 12249.0001 2 Guide Rail
00970.0000 4 Nut, Keps #8 - 32
(Continued)
See item 28
5
34024.3 112513
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
DIR Num: 34024.0003 06, November 2014
RELEASED FOR PRODUCTION
BUNN
3
9
®
BASE - TRUNK - HOOD - COVERS & PANELS
(Continued)
SINGLE SH
DBC
2
1
22
4
5
6
7
24
20
19
13
26
14
27
21
8
10
11
12
3
15
25
16
17
18
6
DIR Num: 34024.0003 06, November 2014
23
P2482.35
34024.3 011011
RELEASED FOR PRODUCTION
BASE - TRUNK - HOOD - COVERS & PANELS
ITEM PART NO. QTY. DESCRIPTION
20 26207.0000 1 Plate, Tank Mounting
02308.0000 5 Screw, Pan Head #8 - 32 x .375"
21 34020.0000 1 Plate, Decal Mounting (Models without Main Power Switch)
02308.0000 2 Screw, Pan Head #8 - 32 x .375"
22 32649.0000 1 Plate, Cover
00970.0000 2 Nut, Keps #8-32
23 00619.0000 1 Plug
24 00985.0000 1 Decal, Individual Circuit Info
25 21537.0001 2 Plate, Server Stop
01347.0000 4 Screw, #6-32 x .38"
26 36398.0000 1 Hole Plug, DB-9 (Early models)
27 39803.0000 1 Decal, Main Switch (Models with Main Switch only)
28 13255.0003 - Leg Kit (Includes 4 each of items 17 & 18) (Not illustrated)
Models without Funnel Lock
7
34024.3 011011
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
DIR Num: 34024.0003 06, November 2014
RELEASED FOR PRODUCTION
BUNN
23
®
TANK HEATER & OVERFLOW PROTECTION DEVICES
1
6 5 4
3
2
7 8 9
21
22
10
11
2
20
16
DBC
14
13
12
SINGLE SH
24
16
26
15
17
18
19
11
15
16
17
2
Brewers W/Copper
Overflow Cup
8
DIR Num: 34024.0003 06, November 2014
P2483.60
34024.3 072512
RELEASED FOR PRODUCTION
TANK HEATER & OVERFLOW PROTECTION DEVICES
ITEM PART NO. QTY. DESCRIPTION
1 23717.0003 1 Thermostat, Limit
00908.0000 2 Nut, Hex #8 - 32
2 02536.0000 4 Grommet, Probe (1 less used on brewers with Copper Overflow Cup)
3 20936.1000 1 Probe Kit (Includes items 4, 5 & 6)
4 01501.0000 1 Washer .164" I.D. x .375" O.D.
5 20203.0100 1 Lockwasher, Internal Tooth #8
6 00908.0000 1 Nut, Hex #8 - 32
7 12524.1000 1 Tank Heater 1800W @ 120V (Includes item 8)
20922.1000 1 Tank Heater 3000W @ 240V (Includes item 8)
12322.1000 1 Tank Heater 4000W @ 240V (Includes item 8)
12305.1000 1 Tank Heater 4000W @ 208V (Includes item 8)
12451.1000 1 Tank Heater 5000W @ 240V (Includes item 8)
00908.0000 4 Nut, Hex #8 - 32
8 12398.0002 1 Gasket, Tank Heater
9 26622.0001 1 Tube Assy, Vent
10 27473.0000 1 Bracket, Vent Tube
11 03803.0000 1 Switch Assy, Liquid Level, 120V,120/240V & 200V (Includes items 12, 13 & 14)
03803.0002 1 Switch Assy, Liquid Level, 230V (Includes items 12, 13 & 14)
00946.0000 1 Nut, Hex .125" FPT
12 03633.0000 2 Gasket, Float Switch (Only 1 used in this application)
13 - - - - - - - - 3 Washer, Adjusting (DO NOT USE IN THIS APPLICATION)
14 03807.0000 1 Clip, Spring
15 22728.0000 1 Overflow Cup Assy Copper (Second type) (Also replaces aluminum cup)
41259.1003 1 Kit, Overflow Cup (Aluminum) (Includes items 2,18, 20 & 21)
00971.0000 2 Nut, Keps #10-32
16 12422.0000 2 Clamp, Hose .47"/.54" I.D.
17 03236.0007* 1 Tube, Silicone .312" I.D. x 29" (Order item 27)
18 04797.0000 1 Washer, Celcon .520” I.D. x 1.0” O.D.
19 00946.0000 1 Nut, Hex .125” FPT
20 41280.0001 1 Elbow,.375” Multi Barb
21 41266.0000 1 Film, Insulating
22 02434.0013* 1 U-Channel 1.0” (Order item 28)
23 20541.0001 1 Heat Sink, Aluminum
24 12565.0028 1 Triac Assy, 40 Amp (120V, 120/240V, 200V & 230V models)
12565.0013 1 Triac Assy, 40 Amp (Early 230V Brewers with Thermal Fuzes)
02328.0003 1 Screw, Pan Head #6-32 x .312"
01520.0000 1 Lockwasher #6
25 M2522.1000 - Heat Sink Compound (Not Illustrated)
26 21801.0002 1 Tube .375” O.D. x 1.50” LG
27 03236.1001 - Tube, Silicone .312" I.D. x 36.0"
03236.1003 - Tube, Silicone .312" I.D. x 60.0"
03236.1002 - Tube, Silicone .312" I.D. x 120"
28 02434.1000 - U-Channel 18.0" (Use as required)
9
Not illustrated
34024.3 112513
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
DIR Num: 34024.0003 06, November 2014
RELEASED FOR PRODUCTION
BUNN
1
2
3
®
TANK AND MOUNTING BRACKETS
15
2
Early Models
SINGLE SH
DBC
14
4
8
5
5
10
11
6
7
12
13
Early Models
9
P1018.50
10
DIR Num: 34024.0003 06, November 2014
34024.3 061412
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