Bunn RL00006929 User Manual

3.49 Mb

OL & RL

(S/N RL00006929 & up)

INSTALLATION & OPERATING GUIDE

BUNN-O-MATIC CORPORATION

POST OFFICE BOX 3227

SPRINGFIELD, ILLINOIS 62708-3227

PHONE: (217) 529-6601 FAX: (217) 529-6644

To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and

manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.

32430.0000D 05/12 © 1999 BUNN-O-MATIC CORPORATION

BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY

Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:

1)Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers thermal servers and Thermofresh servers (mechanical and digital)- 1 year parts and 1 year labor.

2)All other equipment - 2 years parts and 1 year labor plus added warranties as specified below:

a)Electronic circuit and/or control boards - parts and labor for 3 years.

b)Compressors on refrigeration equipment - 5 years parts and 1 year labor.

c)Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts and labor for 4 years or 40,000 pounds of coffee, whichever comes first.

These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.

If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.

THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.

In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.

392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, Velocity Brew, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation.

Page 2

32430 030912

 

CONTENTS

INTRODUCTION

Introduction.................................................................

2

User Notices................................................................

3

Electrical Requirements...............................................

4

Plumbing Requirements..............................................

4

Initial Set-Up................................................................

5

Operating Controls......................................................

6

Coffee Brewing............................................................

7

Cleaning.......................................................................

7

Troubleshooting...........................................................

8

Service.........................................................................

12

Wiring Diagrams..........................................................

26

This equipment will brew a half-gallon batch of coffee into an awaiting decanter at the press of a button. The OL has two and the RL has five warmers to keep the beverage at the right temperature, on the RL one of which is capable of heating water to boiling. The brewer is only for indoor use on a sturdy counter or shelf.

USER NOTICES

Carefully read and follow all notices on the equipment and in this manual. They were written for your protection. All notices on the equipment should be kept in good condition. Replace any unreadable or damaged labels.

! WARNING

Fill water tank before turning - on - thermostat or connecting appliance to power source.

Use only on a properly protected circuit capable of the rated load.

Electrically ground the chassis.

Follow national/local electrical codes. Do not use near combustibles.

FAILURE TO COMPLY RISKS EQUIPMENT

DAMAGE, FIRE, OR SHOCK HAZARD

READ THE ENTIRE OPERATING MANUAL BEFORE BUYING OR USING THIS PRODUCT

THIS APPLIANCE IS HEATED WHENEVER CONNECTED TO A POWER SOURCE

00831.0000F 3/98 ©1998 BUNN-O-MATIC CORPORATION

00831.0000

As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.

00656.0001

Page 3

PN: 00658.0000G 02/08 © 1985 BUNN-O-MATIC CORPORATION

00658.0000

To reduce the risk of electric shock, do not remove or open cover.

No user-serviceable parts inside. Authorized service personnel only. Disconnect power before servicing.

37881.0000

32430 051512

ELECTRICAL REQUIREMENTS

CAUTION - Do not connect the brewer to the power source until specified in Initial Set-Up.

L2 RED

200, 230 or 240V A.C.

L1 BLACK

MODELS OL15 & 20 require 2-wire, grounded service rated 120 volts ac, 15 or 20 amp respectively, single phase, 60 Hz.

MODELS OL35 & RL35 require 3-wire, grounded service rated 120/208 or 120/240 volts ac, 20 amp, single phase, 60 Hz.

MODELS OLA, RLA, OL35B & RL35B require 2-wire, grounded service rated 240 volts ac or 200 volts ac, 20 amp single phase, 50 Hz.

MODEL OL25B requires 2-wire, grounded service rated 100 volts ac, 20 amp single phase, 50 Hz.

CE REQUIREMENTS

This appliance must be installed in locations where it can be overseen by trained personnel.

Forproperoperation,thisappliancemustbeinstalled where the temperature is between 5°C to 35°C.

Appliance shall not be tilted more than 10° for safe operation.

Anelectricianmustprovideelectricalserviceasspecified in conformance with all local and national codes.

This appliance must not be cleaned by water jet.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of this appliance by a person responsible for its safety.

Children should be supervised to ensure they do not play with the appliance.

• Ifthepowercordiseverdamaged,itmustbereplaced by the manufacturer or authorized service personnel with a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.

• Machine must not be immersed for cleaning.

Electrical Hook-Up

Model OL15 has an attached cordset.

Models OL20, OL35, & RL35, proceed as follows:

CAUTION – Improper electrical installation will damage electronic components.

1.An electrician must provide electrical service as specified.

2.Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.

3.Remove the top panel and rotate the control thermostat knob fully counterclockwise to the “OFF” position and replace the panel.

4.Remove the rear panel, feed the cord through the strain relief, and connect it to the terminal block.

5.Connect the brewer to the power source and verify the voltage at the terminal block before proceeding. Replace the rear panel.

6.If plumbing is to be hooked-up later be sure the brewer is disconnected from the power source. If Plumbing has been hooked-up, the brewer is ready for Initial Set-Up.

Page 4

32430 051512

 

PLUMBING REQUIREMENTS

This brewer must be connected to a cold water system with operating pressure between 20 and 90 psi from a 1/2” or larger supply line. A shut-off valve should be installed in the line before the brewer. Install a regulator in the line when pressure is greater than 90 psi to reduce it to 50 psi. The water inlet fitting is 1/4” flare.

NOTE - Bunn-O-Matic recommends 1/4” copper tubing for installations of less than 25 feet and 3/8” for more than 25 feet from the 1/2” water supply line. A tight coil of copper tubing in the water line will facilitate moving the brewer to clean the counter top. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.

Plumbing Hook-Up

Model OL15 has an attached water strainer, proceed to step 2.

Models OL20, OL35, & RL35, proceed as follows: 1. Remove the rear panel and bottom pan. Run the

long piece of tubing from the strainer (supplied) under the brewer and attach it to the water inlet fitting on the bottom bracket. Reinstall the bottom pan and rear panel.

2. Flush the water line and securely attach it to the 1/4” flare fitting on the strainer.

3. Turn on the water supply.

P1478

As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.

Page 5

32430 051512

 

INITIAL SETUP

CAUTION - The brewer must be disconnected from the power source throughout the initial setup, except when specified in the instructions.

1.Remove the top panel.

2.Rotate the control thermostat knob fully counterclockwise to the “OFF” position and replace the panel.

3.Insert an empty funnel into the funnel rails.

4.Place a decanter containing a small amount of water on the warmer beneath the funnel.

5.Connect the brewer to the power source, place the On/Off brew station warmer switch the upper position, and momentarily press the start switch. Water will begin flowing into the tank. When water stops flowing into the tank, initiate a second and a third brew cycle. During this third brew cycle the tank will fill to its capacity and the excess will flow from the sprayhead, out of the funnel, and into the decanter.

NOTE - The On/Off brew station warmer switch must be in the upper position to initiate and complete a brew cycle.

6.Place the On/Off brew station warmer switch in the lower position.

7.Disconnect the brewer from the power source.

8.Remove the top panel.

9.Rotate the control thermostat knob fully clockwise to the “ON” position and replace the panel.

10.Connect the brewer to the power source and wait approximately twenty minutes for the water in the tank to heat to the proper temperature. Some water will drip from the funnel during this time; this is due to expansion and should not occur thereafter.

11.Place an empty decanter under the funnel.

12.Place the On/Off brew station warmer switch in the upper position and momentarily press the start switch. Empty the decanter after water has stopped flowing from the funnel.

13.Allow the water in the tank to reheat to the proper temperature.

14.Place an empty decanter on the warmer and press the start switch. Check the water volume in the decanter after water has stopped flowing from the funnel. It should be 64 ounces.

15.If not, disconnect the brewer from the power source and remove the top panel.

16.Add or remove washers to the float on the level switch as required. Adding washers increases the volume, removing washers decreases it. Replace the top panel, connect the brewer to the power source, start, and measure another brew cycle.

17.Repeat steps 13-16 until 64 oz water volume is achieved.

P1478

P1712

Page 6

32430 051512

 

OPERATING CONTROLS

A.On/Off Brew Station Warmer Switch

Placing the switch in the upper position supplies power to the brew station warmer and enables brewing.

Placing the switch in the lower position cuts power to the brew station warmer and stops brewing. Stopping a brew cycle after it has been started will not stop the flow of water into the funnel until the tank syphons down to its proper level.

NOTE - The On/Off brew station warmer switch must be in the upper position to initiate and complete a brew cycle.

B.On/Off Brew Station Warmer Indicator Lamp

Glows whenever the On/Off brew station warmer switch is in the upper position showing that the warmer is on and that the automatic brew cycle can be started.

C.Start Switch

Starts a brew cycle when the On/Off brew station warmer switch is in the upper position.

MODEL OL

D E

A

B

C

P1712

MODEL RL

P1713

F

G

A

B

C

H

I

 

 

 

 

 

 

 

D.Upper Warmer Switch

Placing the switch in the upper position supplies

power to the upper warmer. Placing the switch in the lower position cuts power to the upper warmer.

E.Upper Warmer Indicator Lamp

Glows whenever the upper warmer switch is in

the upper position showing that the warmer is on.

F.Left Rear Warmer Rotary Switch

Rotating the knob to the “ON” position supplies

power to the left rear warmer. Rotating the knob to the “OFF” position cuts power to the left rear warmer.

G.Left Front Warmer Rotary Switch

Rotating the knob to the “ON” position supplies

power to the left front warmer. Rotating the knob to the “OFF” position cuts power to the left front warmer.

H.Right Front Warmer Rotary Switch

Rotating the knob to the “ON” position supplies

power to the right front warmer. Rotating the knob to the “OFF” position cuts power to the right front warmer.

I.Right Rear Warmer Rotary Switch

Rotating the knob to the “ON” position supplies

power to the right rear warmer. Rotating the knob to the “OFF” position cuts power to the right rear warmer.

Page 7

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COFFEE BREWING

Start each brew cycle with an empty, clean, half-gallon decanter.

1.Insert a BUNN® filter into the funnel.

2.Pour the fresh coffee into the filter and level the bed of grounds by gently shaking.

3.Slide the funnel into the funnel rails.

4.Place the On/Off brew station warmer switch in the upper position.

5.Momentarily press the start switch.

6.When brewing is completed, simply discard the grounds and filter.

CLEANING

1.The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all surfaces on Bunn-O-Matic equipment.

2.Check and clean the sprayhead. The sprayhead holes must always remain open.

3.With the sprayhead removed, insert the deliming spring (provided) all the way into the sprayhead tube. When inserted properly, no more than two inches of spring should be visible. Saw back and forth five or six times.

NOTE - In hard water areas, this may need to be done daily. It will help prevent liming problems in the brewer and takes less than a minute.

Page 8

32430 121699

 

TROUBLESHOOTING

A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.

Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.

All electric components have 120 volt ac voltage on their terminals. Shorting of terminals or the application of external voltages may result in equipment failure.

Intermittent operation of electronic equipment is unlikely. Component failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.

Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for more than ten minutes without a supply of water.

The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid twists and kinks in the tubing.

Make certain that all plumbing connections are sealed and electrical connections tight and isolated.

This brewer is heated at all times unless disconnected from the power source. Keep away from combustibles.

WARNING

Exercise extreme caution when servicing electrical equipment.

Disconnect the brewer from the power source when servicing, except when electrical tests are specified.

Follow recommended service procedures

Replace all protective shields or safety notices

Problem

Probable Cause

Remedy

Equipment will not operate.

1. No power or incorrect voltage

(A) Connect the brewer to the power

 

 

source.

 

 

(B) Check the terminal block for the

 

 

proper voltages.

 

 

(C) Check circuit breaker/fuse.

Brew cycle will not start.

1. No water

Check plumbing and shut-off

 

 

valves.

 

2. Water Strainer

(A) Direction of flow arrow must be

 

 

pointing towards brewer.

 

 

(B) Remove the strainer and check

 

 

for obstructions. Clear or replace.

 

3. Water Level Switch and Overflow

Refer to Service - Water Level Switch

 

Safety Switch

and Overflow Safety Switch for test-

 

 

ing procedures. See page 23.

Page 9

32430 121699

 

TROUBLESHOOTING (cont.)

 

 

Problem

Probable Cause

Remedy

Brew cycle will not start. (cont.)

4. On/Off Brew Station Warmer

Refer to Service - On/Off Brew

 

Switch

Station Warmer Switch for testing

 

 

procedures. See page 15.

 

5. Start Switch

Refer to Service - Start Switch for

 

 

testing procedures. See page 17.

 

6. Relay

Refer to Service - Relay for testing

 

 

procedures. See page 21.

 

7. Solenoid Valve

Refer to Service - Solenoid Valve for

 

 

testing procedures. See page 20.

Water flows into fill basin continu-

1. Solenoid Valve

Refer to Service - Solenoid Valve for

ously (On/Off brew station warmer

 

testing procedures. See page 20.

switch “OFF”).

 

 

Water flows into fill basin continu-

1. Start Switch

Refer to Service - Start Switch for

ously (On/Off brew station warmer

 

testing procedures. See page 17.

switch “ON”).

 

 

Water is not hot.

1. Limit Thermostat

Refer to Service - Limit Thermostat

 

 

for testing procedures. See page

 

CAUTION

19.

 

Do not eliminate or bypass limit

 

 

thermostat. Use only B.O.M. replace-

 

 

ment part #29329.1000

 

 

2. Control Thermostat

Refer to Service - Control Thermo-

 

 

stat for testing procedures. See

 

 

page 13.

 

3. Tank Heater

Refer to Service - Tank Heater for

 

 

testing procedures. See page 22.

Decanter warmer is not hot.

1. Warmer Switches

(A) The Warmer Switch(es) must be

 

 

in the “ON” position for the warmer

 

 

to operate.

 

 

(B) Refer to Service - Warmer

 

 

Switch(es) for testing procedures.

 

 

See pages 15 & 16.

 

2. Decanter Warmers

Refer to Service - Warmers for test-

 

 

ing procedures. See page 14.

Page 10

32430 070700

 

TROUBLESHOOTING (cont.)

Problem

Probable Cause

Remedy

Spitting or unusual steaming from sprayhead.

1. Control Thermostat

Refer to Service - Control Thermo-

 

stat for testing procedures. See

 

page 13.

2. Lime build-up

CAUTION

Tank and tank components should be delimed regularly depending on local water conditions. Excessive mineral build-up on stainless steel surfaces can initiate corrosive reactions resulting in serious leaks.

Inspect the tank assembly for excessive lime deposits. Delime as required.

Warmer plates too hot, solenoid

1. Brewer wired to wrong voltage

Refer to Electrical Requirements -

coil smoking, or water in tank heats

 

Page 4.

excessively fast.

 

 

Inconsistent beverage level in de-

1. Improper water pressure

Check the operating water pressure

canter.

 

to the brewer. It must be between

 

 

20 and 90 psi.

 

2. Syphon system

Water should flow freely from the

 

 

sprayhead and then stop abruptly.

 

 

The brewer must be level from front-

 

 

to-back to syphon properly.

Dripping from sprayhead.

1. Syphon system

Water should flow freely from the

 

 

sprayhead and then stop abruptly.

 

 

The brewer must be level from front-

 

 

to-back to syphon properly.

2. Solenoid Valve

Refer to Service - Solenoid Valve for

 

testing procedures. See page 20.

Page 11

32430 121699

 

TROUBLESHOOTING (cont.)

 

 

Problem

Probable Cause

Remedy

Beverage overflows decanter.

1. Beverage left in decanter

The brew cycle should be started

 

 

only with an empty decanter under

 

 

the funnel.

Weak beverage.

1. Type of paper filters

BUNN® paper filters should be used

 

 

for proper extraction.

 

2. Coffee

A sufficient quantity of fine or drip

 

 

grind coffee should be used for

 

 

proper extraction.

 

3. Sprayhead

B.O.M. sprayhead #01082.0000

 

 

should be used to properly wet the

 

 

bed of ground coffee in the funnel.

 

4. Funnel loading

The BUNN® paper filter should be

 

 

centered in the funnel and the bed of

 

 

coffee leveled by gentle shaking.

5. Water temperature

Brewer is making unusual noises.

1. Solenoid Valve

2. Plumbing lines

3. Water supply

Page 12

Place a funnel over an empty decanter on the warmer beneath the sprayhead. Place the On/Off brew station warmer switch in the upper position, press the start switch, and check the water temperature immediately below the sprayhead with an accurate thermometer. The reading should not be less than 195° F. Adjust the control thermostat slightly clockwise to increase the water temperature.

The nut on top of the solenoid valve must be tight or it will vibrate during operation.

Plumbing lines should not rest on the counter top.

(A)The brewer must be connected to a cold water line.

(B)Water pressure to the brewer must not be higher than 90 psi.

Install a regulator if necessary to lower the working pressure to ap-

proximately 50 psi.

32430 121699

SERVICE

This section provides procedures for testing and replacing various major components used in this brewer should service become necessary. Refer to Troubleshooting for assistance in determining the cause of any problem.

Component Access

WARNING - Disconnect the brewer from the power source before the removal of any panel or the replacement of any component.

The control thermostat, solenoid valve and relay are located under the top cover or top warmer housing, FIG. 1, attached with three #8-32 slotted-head screws.

The base warmer(s), switch(es), indicator lamp, start switch, tank “keep warm” heater and terminal block are located in the base. Access is gained by removing the rear panel, FIG. 1 attached with two #8-32 slotted-head screws

The limit thermostat and tank heater are located on the tank assembly. Access is gained by removing the rear panel, FIG. 1 attached with two #8-32 slotted head screws.

On the model OL, the upper warmer, switch, and associated indicator lamp are located on the removable top warmer housing, FIG. 1.

WARNING - Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel. The brewer should be disconnected from the power source when servicing, except when electrical tests are required and the test procedure specifically states to connect the brewer to the power source.

Contents

 

Control Thermostat................................................

13

Warmer(s)

 

OL: Brew Station & Upper...............................................

14

RL: Left Rear, Left Front, Brew Station,

 

Right Rear & Right Front............................................

14

Warmer Switch(es)

 

OL: On/Off Brew Station & Upper....................................

15

RL: On/Off Brew Station..................................................

15

RL: Left Rear, Left Front, Right Rear

 

& Right Front Rotary...................................................

16

Start Switch...........................................................

17

Indicator Lamp(s)..................................................

18

Limit Thermostat...................................................

19

Solenoid Valve.......................................................

20

Relay ....................................................................

21

Tank Heater............................................................

22

Over Flow Safety Switch........................................

23

Master ON/OFF Switch...........................................

24

Wiring Schematics ..............................................

25

P1712

FIG. 1 ACCESS PANELS

P1713

 

 

 

Page 13

32430 010308

 

 

SERVICE (cont.)

Control Thermostat

P1478

FIG. 2 CONTROL THERMOSTAT

Location:

The control thermostat is located under the top cover or top warmer housing, FIG. 2.

To test the control thermostat, access will also be needed to the tank heater located in the bottom of the tank assembly.

Test Procedure:

1.Disconnect the brewer from the power source.

2.Check the voltage across the blue wire on the control thermostat and the white or red wire on the tank heater with a voltmeter. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)200 or 240 volts ac for two wire 200 volt or 240 volt models and three wire 120/240 volt models.

c)100 volts ac for two wire 100 volt models.

3.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

4.Check the voltage across the black wire terminal of the control thermostat and the white or red wire on the tank heater with a voltmeter when the control thermostat is turned “ON” (fully clockwise). Connect the brewer to the power

source. The indication must be as described in step 2. Voltage must not be indicated across these terminals when the thermostat is turned “OFF” (fully counterclockwise).

5.Disconnect the brewer from the power source.

If voltage is present as described, the control thermostat is operating properly.

If voltage is not present as described, replace the control thermostat.

Removal and Replacement:

1.Remove the top cover or top warmer housing from the brewer to gain access.

2.Remove both wires from the control thermostat terminals.

3.Remove the thermostat bulb by firmly pullingup on the capillary tube at the tank lid. This will disengage the grommet from the tank lid.

4.Remove the two #8-32 screws holding the control thermostat to the bracket.

5.Fasten the new control thermostat to the component bracket.

NOTE - Make sure that the capillary tube is away from any electrical termination and is not kinked.

6.Slide the grommet to the red mark on the capillary tube.

7.Insert the bulb through the hole in the tank lid and press the grommet firmly and evenly so that the groove in the grommet fits into the tank lid.

8.Carefully bend the capillary tube so that the tube and bulb inside the tank are in a vertical position.

9.Refer to FIG. 3 when reconnecting the wires.

10.Readjust the control thermostat dial as required.

BLU to Limit Thermostat

BLK to Tank Heater

P1098

FIG. 3 THERMOSTAT WIRING

Page 14

32430 121699

 

SERVICE (cont.)

Warmer(s)

OL: Brew Station & Upper

RL: Left Rear, Left Front, Brew Station, Right Rear & Right

Front

FIG. 4 WARMERS

P1712

 

P1713

FIG. 5 WARMERS

Location:

OL: One of the warmers is beneath the brew funnel and the other is on the top lid, FIG. 4.

RL: These warmers include the one beneath the brew funnel, the ones on the right and left of the brew station, and the one above and to the left and right of the brew station as viewed from the front, FIG. 5.

Test Procedure:

1. Once the switch has been tested and switch failure has been eliminated, proceed as follows.

2. Disconnect the brewer from the power source and remove the #4-40 screws attaching the warmer being tested.

3. Lift the warmer assembly from the brewer and invert the warmer making the wire terminals accessible for testing.

4. Check for continuity from the switch to the black wire at the warmer element.

If continuity is present as described, proceed to #5.

5.Check for continuity from the wire terminal of the white or red wire to the splice or indicator lamp using the chart below.

If continuity is present as described, proceed to #6. If continuity is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

6.Check for continuity across the two terminals on the warmer.

If continuity is present as described, the warmer is operating properly.

If continuity is not present as described, replace the warmer.

Removal and Replacement:

1. Remove the #4-40 slotted-head screws holding the warmer to the brewer

2. Lift the warmer assembly from the brewer.

3. Disconnect both wires from the warmer.

4. Refer to FIG. 6 when reconnecting the wires. 5. Place the new warmer into the brewer and se-

curely attach it using the #4-40 screws.

WHI or RED (see below)

BLK to Warmer Switch

 

 

 

 

 

P1692

 

 

FIG. 6 WARMER WIRING

 

 

 

 

 

 

MODEL

 

 

 

 

OL Upper

WHI OR RED

to Indicator Lamp

 

OL Brew Station

WHI OR RED

to Indicator Lamp

 

 

 

 

to Terminal Block

 

RL Left Rear

WHI OR RED

to Terminal Block

 

 

 

 

to Brew Station Warmer

RL Left Front

WHI OR RED

to Indicator Lamp

 

 

 

 

to Terminal Block

 

RL Brew Station

WHI OR RED

to Relay P2

 

 

 

 

to Left Rear Warmer

 

RL Right Front

WHI OR RED

to Right Rear Warmer

 

 

 

 

to Indicator Lamp

 

RL Right Rear

WHI OR RED

to Right Front Warmer

Page 15

32430 121699

 

FIG. 9 WARMER SWITCH WIRING

SERVICE (cont.)

Warmer Switch(es)

OL: On/Off Brew Station & Upper

RL: On/Off Brew Station

P1712

FIG. 7 WARMER SWITCHES

P1713

FIG. 8 WARMER SWITCHES

If voltage is present as described, proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

4.Check the voltage across the other switch terminal and the terminal on the indicator lamp with white or red wires with a voltmeter when the switch is in the upper position. Connect the brewer to the power source. The indication must be as described in step 2. Voltage must not be present across these terminals in the lower position.

5.Disconnect the brewer from the power source.

If voltage is present as described the switch is operating properly.

If voltage is not present as described, replace the switch.

Removal and Replacement:

1. Compress the clips inside the housing and gently push the switch through the opening.

2. Remove the wires from the switch terminals.

3. Refer to FIG. 9 when reconnecting the wires.

4. Push the new switch firmly into the opening.

BLK (A) (see below)

BLK (B) (see below)

P1697

Location:

 

 

 

MODEL

 

These switches are located beneath and to the

 

left of their associated warmers as viewed from the

OL Upper

BLK A to Warmer

front, FIG.s 7 and 8.

 

 

to Indicator Lamp

Test Procedure:

 

 

BLK B to Harness P3

OL On/Off Brew Station

1. Locate the switch terminal with black wires that

do not go to the nearby indicator lamp.

 

 

BLK A to Indicator Lamp

2. Check the voltage across this terminal and the

 

 

to Brew Station Warmer

terminal on the indicator lamp with white or red

 

 

to Level Switch

wires with a voltmeter. Connect the brewer to

 

 

BLK B to Terminal Block

the power source. The indication must be:

RL On/Off Brew Station

a) 120 volts ac for two wire 120 volt models and

three wire 120/240 volt models.

 

 

BLK A to Indicator Lamp

b) 200 or 240 volts ac for two wire 200 volt or

 

 

to Level Switch

240 volt models.

 

to Brew Station Warmer

 

BLK B to Left Front Warmer Switch

c) 100 volts ac for two wire 100 volt models.

 

 

to Right Front Warmer Switch

3. Disconnect the brewer from the power source.

 

Page 16

32430 121699

 

 

 

SERVICE (cont.)

Warmer Switch(es)

RL: Left Rear, Left Front, Right Rear & Right Front

P1713

FIG. 10 WARMER SWITCHES

Location:

These warmer switches are the two at the left and the left most one on the right of the base as viewed from the front, FIG. 10. Their knobs are marked Off/ On/Off/On.

To test these switches, access will also be needed to the terminal block located in the rear of the brewer.

Test Procedure:

1.Check the voltage across terminal L1 and the white or red wire on the terminal block with a voltmeter. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models and three wire 120/240 volt models.

b)200 or 240 volts ac for two wire 200 volt or 240 volt models.

c)100 volts ac for two wire 100 volt models.

2.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #3.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

3.Check the voltage across terminal 1 and the white or red wire on the terminal block with a voltmeter when the switch is in the “ON” position. Connect the brewer to the power source. The indication must be as described in step 1. Voltage must not be present across these terminals in the “OFF” positions.

4.Disconnect the brewer from the power source.

If voltage is present as described, the switch is operating properly.

If voltage is not present as described, replace the switch.

Removal and Replacement:

1.Remove the knob from the switch.

2.Loosen the 5/8” nut on the switch shaft and push the switch through the opening.

3.Remove the wires from the switch terminals.

4.Refer to FIG. 11 when reconnecting the wires.

5.Securely mount the new switch onto the housing and reinstall the knob.

L1 BLK (L1) (see below)

BLK (1) (see below)

1

P1695

MODEL FIG. 11 WARMER SWITCH WIRING

RL Left Rear BLK 1 to Warmer

BLK L1 to Left Front Warmer Switch

RL Left Front

BLK 1

to Warmer

 

BLK L1

to Left Rear Warmer Switch

 

 

to Brew Station Warmer Switch

RL Right Front

BLK 1

to Warmer

 

BLK L1

to Terminal Block

 

 

to Brew Station Warmer Switch

 

 

to Right Rear Warmer Switch

RL Right Rear

BLK 1

to Warmer

 

BLK L1

to Right Front Warmer Switch

Page 17

32430 121699

 

SERVICE (cont.)

Start Switch

P1712

FIG. 12 START SWITCH - MODEL OL

P1713

FIG. 13 START SWITCH - MODEL RL

Location:

The start switch is located in the base, below and to the right of the brew station, FIG.s 12 & 13.

Test Procedure:

1.Disconnect the brewer from the power source and remove the wires from both terminals of the start switch.

2.Check for continuity across the two terminals on the switch when it is held in the lower position. Continuity must not be present across these terminals in the upper position.

If continuity is present as described, reconnect the wires, the switch is operating properly.

If continuity is not present as described, replace the switch.

Removal and Replacement:

1.Remove all wires from the switch terminals.

2.Compress the clips inside the housing and gently push the switch through the opening.

3.Push the new switch into the opening and spread the clips to hold the switch captive in the housing.

4.Refer to FIG. 14 when reconnecting the wires.

BLU to Relay P1

BLK to Relay P3

& Level Switch

P1697

FIG. 14 START SWITCH WIRING

Page 18

32430 121699

 

SERVICE (cont.)

Indicator Lamp(s)

P1712

FIG. 15 INDICATOR LAMPS - MODEL OL

P1713

FIG. 16 INDICATOR LAMP - MODEL RL

Location:

The indicator lamps are located beneath their associated warmers, FIG.s 15 and 16.

Test Procedure:

1.Check continuity of the black wire from the switch to the indicator lamp.

2.Check continuity of the white or red wire from the indicator lamp to the terminal block.

If continuity is present, proceed to #3.

If continuity is not present, refer to Wiring Diagrams and check brewer wiring harness.

3.Check for voltage across the indicator lamp terminals. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models and three wire 120/240 volt models.

b)200 or 240 volts ac for two wire 200 volt or 240 volt models.

c)100 volts ac for two wire 100 volt models.

4.Disconnect the brewer from the power source.

If voltage is present, the indicator lamp is operating properly.

If voltage is not present, replace the indicator lamp.

Removal and Replacement:

1.Compress the clips inside the housing and gently push the indicator lamp through the opening.

2.Remove the wires from the indicator lamp terminals.

3.Refer to FIG. 17 when reconnecting the wires.

4.Push the new indicator lamp firmly into the opening.

WHI or RED

(see below)

BLK (see below)

P1694

FIG. 17 INDICATOR LAMP WIRING

MODEL

 

 

OL Upper

BLK

to Warmer Switch

 

WHI or RED

to Warmer

 

 

to Harness P2

OL Lower

BLK

to On/Off Brew Station Warmer

 

 

Switch

 

WHI or RED

to Relay P2

 

 

to Brew Station Warmer

RL

BLK

to On/Off Brew Station Warmer

 

 

Switch

 

WHI or RED

to Right Front Warmer

 

 

to Left Front Warmer

Page 19

32430 121699

 

SERVICE (cont.)

Limit Thermostat

P1715

FIG. 18 LIMIT THERMOSTAT

Location:

The limit thermostat is located on the back of the tank assembly, FIG. 18.

Test Procedure:

1.Disconnect the brewer from the power source.

2.Check voltage across the black wire from the limit thermostat and the white or red wire on the tank heater terminal. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)200 or 240 volts ac for two wire 200 volt or 240 volt models and three wire 120/240 volt models.

c)100 volts ac for two wire 100 volt models.

3.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

4.Check for continuity across the limit thermostat terminals.

If continuity is present as described, the limit thermostat is operating properly.

If continuity is not present as described, replace the limit thermostat.

Removal and Replacement:

1.Remove both wires from the limit thermostat terminals.

2.Carefully slide the limit thermostat out from under the retaining clip.

3.Carefully slide the new limit thermostat into the retaining clip.

4.Refer to FIG. 19 when reconnecting the wires.

BLK to Terminal Block

 

BLU to BLU Lead from

 

 

 

Control Thermostat

 

 

 

P1984

FIG. 19 LIMIT THERMOSTAT WIRING

Page 20

32430 070700

 

SERVICE (cont.)

Solenoid Valve

P1478

FIG. 20 SOLENOID VALVE

Location:

The solenoid valve is located under the top cover or top warmer housing, FIG. 20.

Test Procedure:

1.Check the voltage across the white and the black and blue wires with a voltmeter when the On/Off brew station warmer switch is in the upper position and the start switch is pressed to the lower position and released. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models and three wire 120/240 volt models,

b)200 or 240 volts ac for two wire 200 volt or 240 volt models,

c)100 volts ac for two wire 100 volt models.

2.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #3.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

3.Check for continuity across the solenoid valve coil terminals.

If continuity is present as described, reconnect the white and the black and blue wires and proceed to #4.

If continuity is not present as described, replace the solenoid valve.

4.Check the solenoid valve for coil action. Connect the brewer to the power source, place the On/Off brew station warmer switch in the upper position, press and release the start switch. Listen carefully in the vicinity of the solenoid valve for a “clicking” sound as the coil magnet attracts and after the approximate setting of the level float switch, repels the plunger.

5.Disconnect the brewer from the power source.

If the sound is heard as described and water will not pass through the solenoid valve, there may be a blockage in the water line before or after the solenoid valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles.

If the sound is not heard as described, replace the solenoid valve.

Removal and Replacement:

1.Disconnect the brewer from the power source.

2.Turn off the water supply to the brewer.

3.Remove the top cover or top warmer housing to gain access.

4.Disconnect all wires from the solenoid valve.

5.Disconnect the water lines to and from the solenoid valve.

6.Remove the two #8-32 screws which hold the solenoid valve and mounting bracket to the component bracket.

7.Lift out the solenoid valve and bracket. Remove the bracket from the solenoid valve and save to mount the new valve.

8.Securely install the new solenoid valve to the mounting bracket with two #10-32 screws. Check the direction of flow arrow on the valve. It must be pointing toward the tank inlet tube.

9.Securely attach the valve and bracket to the component bracket using the two #8-32 screws.

10.Securely fasten the water lines to and from the solenoid valve.

11.Refer to FIG. 21 when reconnecting the wires.

BLK to Relay

WHI to Relay

P1588

FIG. 21 SOLENOID VALVE WIRING

Page 21

32430 121699

 

SERVICE (cont.)

Relay

P1478

FIG. 22 RELAY

Location:

The relay is located under the top cover or top warmer housing, FIG. 22.

Test Procedure:

1.Disconnect the plug terminal from the relay to the main wiring harness. Check the voltage across the pins of the black wire (P3) and white wire (P2) on the main harness with a voltmeter when the On/Off brew station warmer switch is in the upper “ON” position. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models and three wire 120/240 volt models,

b)200 or 240 volts ac for two wire 200 volt or 240 volt models,

c)100 volts ac for two wire 100 volt models.

2.Disconnect the brewer from the power source.

3.Check the voltage across the pins of the blue wire (P1) and white wire (P2) on the main harness with a voltmeter when the On/Off brew station warmer switch is in the upper “ON” position and the start switch is pressed to the lower position and held. Connect the brewer to the power source. The indication must be as described in step 1.

4.Disconnect the brewer from the power source.

If voltage is present as described, reconnect relay plug to harness and proceed to #5.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

5.Disconnect the plug terminal from the relay to the solenoid jumper wire. Check the voltage across the pins of the black wire (P3) and white wire (P2) on the relay with a voltmeter when the On/ Off brew station warmer switch is in the upper “ON” position. Connect the brewer to the power source. The indication must be as described in step 1.

6.Disconnect the brewer from the power source.

7.Check the voltage across the pins of the blue wire (P1) and white wire (P2) on the relay with a voltmeter when the On/Off brew station warmer switch is in the upper “ON” position and the start switch is pressed to the lower position and released. Connect the brewer to the power source. The indication must be as described in step 1.

8.Disconnect the brewer from the power source.

If voltage is present as described, the relay is operating properly.

If voltage is not present as described, remove and replace the relay.

Removal and Replacement:

1.Disconnect the brewer from the power source.

2.Remove the top cover or top warmer housing.

3.Disconnect both plug terminals from the relay.

4.Remove the two #8-32 screws attaching the relay and bracket assembly to the component bracket.

5.Remove the #6-32 screw attaching the relay to the bracket.

6.Securely attach the new relay to the bracket using the #6-32 screw.

7.Attach the new relay and bracket assembly to the component bracket using the two #8-32 screws.

8.Reconnect the relay wire terminals to their respective plugs in the main harness and the jumper wire at the solenoid valve.

Page 22

32430 121699

 

SERVICE (cont.)

Tank Heater

FIG. 23 TANK HEATER

P1715

 

Location:

The tank heater is located in the bottom of the tank assembly, FIG. 23.

Test Procedure:

1.Check the voltage across the black and white or red wires on the tank heater with a voltmeter when the control thermostat is turned “ON” (fully clockwise). Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)200 or 240 volts ac for two wire 200 volt or 240 volt models and three wire 120/240 volt models.

c)100 volts ac for two wire 100 volt models.

2.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #3.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

3.Check for continuity across the terminals of the tank heater.

If continuity is present as described, reconnect the wires, the tank heater is operating properly.

If continuity is not present as described, replace the tank heater.

NOTE - If the tank heater remains unable to heat, remove and inspect the heater for cracks in the sheath.

Removal and Replacement:

1.Disconnect the brewer from the power source.

2.Remove the top cover or top warmer housing and the rear access panel.

3.Disconnect the wires to the tank heater.

4.Gently pull the thermostat bulb with grommet out of the tank lid.

5.Disconnect and remove the fill basin tube.

6.Remove the four #8-32 nuts and hold-down brackets attaching the tank lid to the tank assembly and remove the tank lid and gasket.

7.Drain the water from the tank using a syphon or similar device.

8.Remove the two nuts securing the tank heater to the bottom of the tank and remove the tank heater.

9.Install a new tank heater with new washers and secure with two nuts. Nuts should be securely tightened to insure a proper seal.

10.Install the tank lid and gasket using the four holddown brackets and #8-32 nuts.

11.Install the fill basin tube and tighten the nuts securely.

12.Slide the grommet to the red mark on the capillary tube.

13.Carefully bend the capillary tube so that the tube and bulb inside the tank are in a vertical position.

14.Insert the bulb through the hole in the tank lid and press the grommet firmly and evenly so that the groove in the grommet fits into the tank lid.

15.Refer to FIG. 24 when reconnecting the wires.

16.Refer to Initial Setup to refill the tank.

WHI (Models OL15 & 20) to Terminal Block

RED (Models OL35 & RL35) to Terminal Block

BLK to Control Thermostat

P1716

FIG. 24 TANK HEATER WIRING

Page 23

32430 121699

 

SERVICE (cont.)

Water Level and Overflow Safety Switch

FIG. 25 WATER LEVEL and OVERFLOW

P1478

SAFETY SWITCHES

Location:

The water level and overflow safety switches are located under the top cover or top warmer housing and inside and front of the tank fill basin, FIG. 25.

Test Procedure:

1.Disconnect the brewer from the power source.

2.Remove the top cover or top warmer housing.

3.Remove the leads of the switch being tested from the connection block mounted on the front of the tank basin.

4.Check the voltage across each black lead of the connection block and the white or red lead on the solenoid coil with a voltmeter. Turn the ON/ OFF switch to the “ON” position and connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models and three wire 120/240 volt models,

b)200 or 240 volts ac for two wire 200 volt or 240 volt models,

c)100 volts ac for two wire 100 volt models.

5.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #6.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

6.Check for continuity across the overflow switch pink wires only until the plastic float is raised and check that continuity returns when the float is lowered again.

7.Check for continuity across the water level switch pink wires only until the plastic float is raised and check that continuity returns when the float is lowered again.

If continuity is present as described, reconnect the wires as shown in FIG. 30, the switches are operating properly.

If continuity is not present as described, replace the failed switch.

Removal and Replacement:

1.Disconnect the brewer from the power source.

2.Remove the top cover or top warmer housing.

3.Remove the wire leads connecting the water level and overflow switches to the terminal block at the front of the tank and fill basin.

4.Disconnect the #8-32 screw and remove the entire switch assembly from the tank and fill basin.

5.Place the new switch assembly into the bracket,

wires up.

NOTE- The magnets must be at the top of the float and there must be NO adjusting washers installed for the

overflow safety switch to operate properly.

6.Install the nuts over the wires and secure the switch to the mounting bracket. Do not over tighten.

7.Attach the entire switch assembly to the tank and fill basin using the #8-32 screw.

8.Add or remove washers to the float on the level switch as required. Adding washers increases the volume, removing washers decreases it.

9.Refer to FIG. 26 and the relative wiring diagram when reconnecting wires.

to BLK on Start Switch

to BLK on Brew Station Warmer Switch

FIG. 26 WATER LEVEL and OVERFLOW P1478 SAFETY SWITCH WIRING

Page 24

32430 121699

 

SERVICE (cont.)

Master ON/OFF Switch

P1712

FIG. 27 MASTER ON/OFF SWITCH - MODEL OL

P1713

FIG. 28 MASTER ON/OFF SWITCH - MODEL RL

Location:

The Master ON/OFF switch is located in the base, at the left rear, FIG.s 27 & 28.

Test Procedure:

1.Disconnect the brewer from the power source and remove the wires from all terminals of the Master ON/OFF switch.

2.Check for continuity across the two terminals on the switch at L1 BLK and BLK to Main Harness when it is held in the lower position, Fig. 29. Check for continuity across the two terminals on the switch at L2 RED and RED to Main Harness when it is held in the lower position.

Continuity must not be present across these terminals in the upper position.

If continuity is present as described, reconnect the wires, the switch is operating properly.

If continuity is not present as described, replace the switch.

Removal and Replacement:

1.Remove all wires from the switch terminals.

2.Remove the two screws from the outside of the base and gently push the switch through the opening.

3.Locate the new switch into the opening and secure with screws removed in step 2.

4.Refer to FIG. 29 when reconnecting the wires.

Incoming Power Supply

L1

- BLK

L2

- RED

Main Wiring harness

BLK

RED

 

P3955

FIG. 29 MASTER ON/OFF SWITCH WIRING

Page 25

32430 010308

 

 

 

 

SCHEMATIC WIRING DIAGRAM

 

L1

L2

N

 

 

 

 

 

 

 

OL 35

GREEN

 

BLK

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN ON/OFF SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

(Late Models only)

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

LIMIT

 

 

 

SW. &

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

TANK HEATER

 

 

 

 

BLK

 

 

 

BLU

 

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

 

"KEEP WARM" HEATER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P2 & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

 

 

 

POLARIZED THREE-PIN

 

 

 

 

 

 

 

BLK

 

WHI

CONNECTOR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

P3

 

 

 

BLK

 

 

 

WHI

P2

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UPPER WARMER

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

 

WHI

 

 

BLK

 

 

 

BLK

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

 

 

BREW STATION WARMER

 

 

 

 

 

 

 

 

 

 

 

 

 

BREW SW

 

 

 

 

 

 

 

 

 

LEVEL SW

SAFETY SW

 

 

 

 

 

 

 

 

BLK

PNK

 

PNK

PNK

PNK

BLK

 

 

 

 

 

 

 

 

 

 

 

BLK

P3

BLK

 

 

 

 

 

 

BLK

P3

BLK

K1

N.O.

BLU

P1

BLU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLU

P1

BLU

K1

WHI

P2

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOL

WHI

P2

WHI

 

 

 

 

P1,P2 & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL LOW WATER PRESSURE VALVE

 

POLARIZED THREE-PIN

 

 

 

 

 

 

 

CONNECTOR.

 

 

 

WHI

 

VIO

SOL

 

BR. RECT

 

BLK

WHI/VIO

 

 

 

120/240 VOLTS AC 3 WIRE + GND SINGLE PHASE 60 HZ

10007.0000E 01/07 © 1990 BUNN-O-MATIC CORPORATION

Page 26

32430 010308

 

L1

 

SCHEMATIC WIRING DIAGRAM OLA

L2

 

 

 

GRN/YEL

 

 

 

 

SW. &

 

 

 

 

LIMIT

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

THERMOSTAT

BLK

TANK HEATER

 

RED

BLK

 

BLU

 

 

 

 

WHI

 

 

 

 

 

WHI

 

 

 

"KEEP WARM" HEATER

 

 

 

 

P3

BLK

WHI

 

P2

 

BLK

BLK

 

WHI

RED

 

 

 

 

 

 

UPPER WARMER

 

 

 

 

BLK

 

 

 

RED

BLK

 

BLK

 

 

 

RED

 

 

 

BREW STATION WARMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BREW SW

 

 

 

 

 

LEVEL SW

 

SAFETY SW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

PNK

 

 

PNK

 

 

PNK

 

 

 

PNK

 

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

P3

 

BLK

 

 

 

BLK

 

P3

BLK

 

K1 N.O.

 

BLU

P1

 

BLU

 

 

 

 

 

 

 

 

 

 

 

 

BLU

 

P1

BLU

 

K1

 

 

 

WHI

P2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

SOL WHI

 

P2

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P1,P2 & P3 ARE PINS OF A

 

 

OPTIONAL LOW WATER PRESSURE VALVE

 

 

 

 

 

 

 

 

POLARIZED THREE-PIN

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR.

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

VIO

SOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BR. RECT

 

 

 

 

 

 

 

 

220-240 VOLTS AC

 

 

 

 

 

BLK

WHI/VIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 WIRE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SINGLE PHASE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50-60 HZ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10651.0000C

10/98

©

1990 BUNN-O-MATIC CORPORATION

Page 27

32430 121699

 

SCHEMATIC WIRING DIAGRAM OL25B

L1

 

 

 

 

 

 

 

 

GRN/YEL

 

N

 

 

 

 

 

 

 

 

 

 

BLK-12

 

 

 

 

BLK-12

TANK HEATER

WHI-12

 

 

WHI-12

 

 

 

 

 

 

 

 

 

 

 

 

T1

L1

 

 

L2

T2

 

 

 

 

 

 

K2 N.O

 

 

 

 

 

 

 

 

 

 

K2 N.O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATER INDICATOR

 

 

 

 

 

 

LIMIT

SW. & THERMOSTAT

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

 

WHI

 

 

BLK

 

BLU

 

 

BLK

K2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

 

 

 

WHI

BLK

 

 

 

 

 

BLK

 

 

 

 

WHI

 

 

 

 

 

 

BREW STATION WARMER

 

 

 

 

 

 

 

 

 

OVERFLOW

BREW SW

 

 

 

 

BLK

 

LEVEL SW

PROTECTION SW

 

 

 

 

 

 

 

PNK

PNK

PNK

PNK

BLK

 

 

 

 

 

 

 

 

 

BLK

P3

BLK

 

 

 

 

 

BLK

P3

BLK

K1 N.O.

BLU

P1

BLU

 

 

 

 

 

BLU

P1

BLU

K1

WHI

P2

 

 

 

WHI

 

 

 

 

 

 

 

 

 

 

 

 

SOL

WHI

P2

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P1, P2, & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

 

POLARIZED THREE-PIN

 

 

 

 

 

 

 

 

 

 

CONNECTOR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P2 & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

 

POLARIZED THREE-PIN

 

 

 

 

BLK

 

WHI

 

 

CONNECTOR.

 

P3

 

 

 

 

 

 

P2

 

BLK

 

 

BLK

 

 

 

 

WHI

WHI

UPPER WARMER

100 VOLTS AC

2 WIRE

SINGLE PHASE

50/60 HZ

10639.0000C 10/98 © 1991 Bunn-O-Matic Corporation

Page 28

32430 121699

 

SCHEMATIC WIRING DIAGRAM

OL35B

MAIN ON/OFF SWITCH (Late Models only)

L1

L2

BLK

RED

 

 

 

 

 

 

 

 

 

 

BLK

RED

 

 

 

 

READY INDICATOR

 

 

 

 

 

 

 

 

BLU

 

 

BLK

 

GREEN

 

 

 

 

LIMIT

 

SW. & THERMOSTAT

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

TANK HEATER

 

 

BLK

 

 

BLU

 

 

 

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

 

 

IND

 

 

 

 

 

P2 & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

POLARIZED THREE-PIN

 

 

 

 

 

 

 

 

 

 

 

SW

BLK

 

 

WHI

 

 

CONNECTOR.

 

 

P3

 

 

 

 

 

 

P2

 

BLK

 

BLK

 

 

 

 

 

WHI

RED

 

 

 

 

 

 

 

 

 

 

 

IND

 

 

 

UPPER WARMER

 

 

 

SW

 

BLK

 

 

 

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

BLK

 

 

BLK

 

 

 

 

 

 

 

RED

 

 

 

 

 

 

BREW STATION WARMER

 

 

 

 

 

 

 

 

 

 

 

BREW SW

 

 

 

 

 

LEVEL SW

 

SAFETY SW

 

 

 

 

 

BLK

PNK

PNK

PNK

 

PNK

BLK

 

 

 

 

 

 

 

 

BLK

P3

BLK

 

 

 

 

BLK

P3

BLK

K1

N.O.

BLU

P1

BLU

 

 

 

BLU

P1

BLU

K1

 

WHI

P2

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

SOL

WHI P2

WHI

 

 

 

 

 

 

 

P1, P2, & P3 ARE PINS OF A

 

 

 

 

 

 

OPTIONAL LOW WATER PRESSURE VALVE

POLARIZED THREE-PIN

 

CONNECTOR.

 

 

 

 

 

 

 

 

WHI

 

VIO

SOL

 

 

 

 

 

 

 

BLK

BR. RECT

 

 

 

 

WHI/VIO

 

 

200 VOLTS AC

2 WIRE + GND SINGLE PHASE 60 HZ

10641.0000C 01/07 © 1994 BUNN-O-MATIC CORPORATION

Page 29

32430 121699

 

SCHEMATIC WIRING DIAGRAM RL L1 L2 N

 

 

 

 

 

 

 

 

 

 

GRN

BLK

RED

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN ON/OFF SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

(Late Models only)

 

 

 

 

 

 

 

 

 

 

SW. &

 

 

 

 

 

 

 

 

LIMIT

 

 

THERMOSTAT

 

 

BLK

 

 

BLK

 

THERMOSTAT

BLU

 

 

 

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

 

 

TANK HEATER

 

 

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"KEEP WARM" HEATER

 

 

 

 

 

 

 

BLK

 

 

 

 

 

 

 

 

WHI

BLK

 

 

 

BLK

 

 

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

BREW STATION WARMER

 

 

 

 

 

 

 

 

 

 

 

 

 

BREW SW

 

 

 

 

 

 

 

LEVEL SW

 

SAFETY SW

 

 

 

 

 

 

 

 

BLK

PNK

 

PNK

PNK

 

PNK

BLK

 

 

 

 

 

 

 

 

 

 

BLK

P3

BLK

 

 

 

 

 

BLK

P3

BLK

K1

N.O.

BLU

P1

BLU

 

 

 

 

 

 

 

 

 

 

 

 

BLU

P1

BLU

K1

WHI

P2

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOL

WHI

P2

WHI

 

 

 

 

 

P1, P2, & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL LOW WATER PRESSURE VALVE

 

 

POLARIZED THREE-PIN

 

 

 

 

 

 

 

CONNECTOR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHI

 

 

VIO

SOL

 

 

 

 

 

 

 

 

 

 

BR. RECT

 

 

 

 

 

 

 

 

 

 

BLK

WHI/VIO

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

BLK

L1

 

1

 

 

 

 

 

BLK

 

 

 

WHI

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

ON

OFF

 

 

 

 

 

LEFT REAR WARMER

 

 

 

BLK

 

OFF

L1

 

1

 

 

 

BLK

 

 

 

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

ON

 

OFF

 

 

LEFT FRONT WARMER

 

 

 

BLK

 

 

 

OFF

L1

1

 

BLK

 

 

 

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

ON

ON

 

 

RIGHT FRONT WARMER

 

 

 

BLK

L1

 

1

 

 

 

OFF

 

BLK

 

 

 

WHI

 

ON

 

ON

 

 

 

 

 

 

RIGHT REAR WARMER

 

 

 

OFF

120/240 VOLTS AC

 

 

 

 

3 WIRE + GND

 

 

SINGLE PHASE

 

 

 

 

60 HZ

32424.0000B 01/07 © 2007 BUNN-O-MATIC CORPORATION

 

 

 

Page 30

32430 010308

 

SCHEMATIC WIRING DIAGRAM RLA

L1

 

 

 

 

 

 

 

 

 

 

 

 

GRN/YEL

L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW. &

 

 

 

 

 

 

 

LIMIT

 

 

THERMOSTAT

 

 

 

 

 

 

BLK

THERMOSTAT

 

BLU

 

 

 

 

 

BLK

TANK HEATER

RED

 

 

 

 

 

 

 

 

WHI

 

 

 

 

 

 

 

 

"KEEP WARM" HEATER

 

WHI

 

 

 

 

 

INDICATOR

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

 

BREW STATION WARMER

RED

BLK

 

 

 

BLK

 

 

 

 

RED

 

 

 

 

 

 

LEVEL SW

 

 

SAFETY SW

BREW SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

PNK

 

 

PNK

PNK

PNK

BLK

 

 

 

 

 

 

 

 

 

 

 

BLK

P3

BLK

 

 

 

 

BLK

 

P3

BLK

 

K1 N.O.

 

BLU

P1

BLU

 

 

 

 

BLU

 

P1

BLU

 

 

K1

 

WHI

P2

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOL

WHI

 

P2

WHI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL LOW WATER PRESSURE VALVE

 

 

 

 

 

WHI

 

 

VIO

SOL

 

P1, P2, & P3 ARE PINS OF

 

 

 

 

 

A POLARIZED THREE-PIN

 

 

BLK

BR. RECT

 

 

 

 

 

WHI/VIO

 

 

 

CONNECTOR.

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

BLK

L1

 

 

1

 

 

 

 

 

 

BLK

LEFT REAR WARMER

RED

 

ON

 

 

ON

OFF

 

 

 

 

 

 

 

 

 

BLK

 

OFF

L1

 

 

1

 

 

 

BLK

LEFT FRONT WARMER

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

ON

OFF

 

 

 

 

 

 

BLK

 

 

 

 

OFF

 

L1

 

 

1

BLK

RIGHT FRONT WARMER

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

ON

 

 

ON

 

 

 

 

BLK

L1

 

 

1

 

 

 

OFF

 

 

BLK

RIGHT REAR WARMER

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

ON

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

 

 

220-240 VOLTS AC

 

2 WIRE

 

SINGLE PHASE

32422.0000A 10/99 © 1999 BUNN-O-MATIC CORPORA

Page 31

32430 121699

 

SCHEMATIC WIRING DIAGRAM RL35B

L1

 

 

 

 

 

READY INDICATOR

 

GREEN

L2

 

 

 

 

 

 

BLU

 

 

BLK

 

 

 

 

LIMIT

 

 

SW. & THERMOSTAT

 

 

 

BLK

 

THERMOSTAT

BLU

 

 

 

 

BLK

TANK HEATER

RED

 

 

 

 

 

 

 

 

 

 

 

 

BLK

IND

 

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

BLK

 

 

 

BLK

 

 

BREW STATION WARMER

RED

 

 

 

 

 

 

 

 

 

 

 

BREW SW

 

 

 

 

 

 

LEVEL SW

SAFETY SW

 

 

 

 

 

BLK

 

PNK

 

PNK

PNK

 

PNK

BLK

 

 

 

 

 

 

 

 

 

BLK

P3

BLK

 

 

 

BLK

P3

BLK

K1

N.O.

BLU

P1

BLU

 

 

 

BLU

P1

BLU

K1

WHI

P2

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

SOL

WHI

P2

 

WHI

 

 

 

 

 

P1, P2, & P3 ARE PINS OF A

 

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL LOW WATER PRESSURE VALVE

 

POLARIZED THREE-PIN

 

 

 

 

 

 

WHI

 

 

VIO

SOL

 

CONNECTOR.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

BR. RECT

WHI/VIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

 

 

 

 

 

 

 

 

BLK

L1

 

1

 

 

 

 

 

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

 

 

ON

 

ON

 

OFF

 

 

 

 

 

LEFT REAR WARMER

 

BLK

 

OFF

L1

 

 

1

 

 

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

ON

OFF

 

 

 

LEFT FRONT WARMER

 

BLK

 

 

 

 

OFF

L1

 

1

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

OFF

 

 

ON

 

ON

 

 

RIGHT FRONT WARMER

 

 

 

 

 

 

 

 

 

 

 

 

BLK

L1

1

 

 

 

OFF

 

 

BLK

 

RED

 

 

 

 

 

 

 

 

 

 

ON

ON

RIGHT REAR WARMER

OFF

200 VOLTS AC

2 WIRE

SINGLE PHASE

60 HZ

32421.0000A 10/99 © 1999 BUNN-O-MATIC CORPORATION

Page 32

32430 121699