To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at
www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers thermal servers
and Thermofresh servers (mechanical and digital)- 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below:
a) Electronic circuit and/or control boards - parts and labor for 3 years.
b) Compressors on refrigeration equipment - 5 years parts and 1 year labor.
c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts
and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be
commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the
applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured
by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation,
improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality,
damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but
not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN
prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office
Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an
authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under
warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such
individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the
applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair
is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for
the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS
EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION
AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of
use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities
or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with
the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design,
Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet
Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment
Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com,
Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality
in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, Velocity Brew, Air Brew, Beverage Bar Creator, Beverage
Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Sure Tamp, Tea
At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
The commercial trifecta® brewer housing configuration is a trademark of Bunn-O-Matic Corporation.
2
49179 070913
INTRODUCTION
Safety first!
To avoid electrical shock, unplug dispenser from power source before servicing inside.
Basic Maintenance
In order to maintain proper machine operation, a Preventative Maintenance schedule must be performed on a
regular basis.
The following procedures pretain to all versions in the JDF family of machines unless otherwise noted.
All notices on this equipment are written for your protection. All notices are to be kept in good condition.
Replace any unreadable or damaged labels.
SITE PREPARATION
A minimal clearance is required between the dispenser sides and the wall or another appliances.For optimum
performance, do not allow warm air from surrounding machines blow on the JDF dispenser. Leave some space
so the dispenser can be moved for cleaning.
3
49179 110613
Recommended Daily Cleaning Instructions
The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all surfaces on Bunn-O-Matic
equipment. Do NOT clean this equipment with a water jet device.
1. Open dispenser door. Lift up on
product containers to disconnect them from the machine inlet.
4. Open dispenser door and reconnect all product containers.
2. Close door, place an empty container under the dispense nozzles.
5. Remove dispense nozzles and
drip tray. Wash all parts in warm
soapy water.
3. Dispense from each station until clear water flows from the
dispense nozzle.
6. With a warm/soapy cloth, wipe
down interior of cabinet and
splash panel area behind dispensing nozzles.
7. Replace drip tray and dispense
nozzles.
4
8. Dispense from each station until finished product flows from
the dispense nozzles.
49179 110613
REQUIRED REGULAR MAINTENANCE:
When performing Daily-Weekly Cleaning procedures, inspect o-rings, seals, and bushings for signs of wear or
damage and replace immediately.
Check and/or replace every 6 months or as required:
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic
Technical Service Department.
Dispense stations not working.
Note: Cooling failure or excessive
1. Cabinet cooling fan.
Replace fan (24vdc).
Note: Fan receives power when the
dispenser is powered.
cabinet temperatures for more than 4
hours will result in dispense lockout
or no dispense.
Note: Reset fault/timer by unplug-
2. Bath recirculation pump.
A) If not running, check refrigeration
switch and wiring for proper conti-
nuity.
ging unit.
B) Check for 120V or 230V AC at
pump. Replace pump.
3. Restricted water flow to cabinet
Check for kinked hose.
water coil and bath.
6
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Refrigeration
Dispense stations not working.
Note: Cooling failure or excessive
bath and cabinet temperatures for
more than 4 hours will result in dispense lockout or no dispense.
PROBABLE CAUSEREMEDY
1. Compressor ON/OFF switch.
Check for "ON" position or no continuity - replace switch.
2. Dirty condenser filter or fins.
Clean filter and fins or replace condenser filter. (Filter not supplied on
some machines).
3. Condenser fan not running.
A) Check for 120V or 230V AC. Replace fan motor or check fan blades
for obstructions.
B) Check compressor LED on circuit
board. If ON, relay coil should have
power (120 or 230 VAC).
4. Compressor relay not activating.
Check compressor relay coil for 120
or 230vac.
NOTE: Always check power with
coil attached. If compressor LED is
ON and no 120 or 230vac - replace
board. If yes, 120 or 230vac - replace
relay.
Note: Relay contacts are normally
open.
Dispenser Locked Out
Dispense stations not working.
Cooling system failure.
5. Compressor not running.
6. Compressor running and not
cooling.
1. Check Dispense Lockout switch.
1. Refrigeration or cold water recirculation system.
Check compressor thermal overload
(N/C). If open check for dirty condenser filter or adequate ventilation
and space around machine.
Check refrigeration system for leaks
and proper charge.
(A) Set switch to ON position.
(B) Check switch and harness for
proper continuity.
Check all previous items that pretain
to refrigeration or cold water recirculation
7
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Dispense station not working
All stations dispense concentrate
only
PROBABLE CAUSEREMEDY
1. Dispense Lockout switch set to
Place switch in ON position.
OFF position.
2. Dispense switch failed
Check switch and harness for proper
continuity.
Main water supply
Frozen bath
Check for ON position.
A) Compressor relay/contacts short-
ed - replace relay.
B) Recirculating pump - replace or
check for kinked flex line.
Inlet water valve failed
A) Check for 120V or 230V power
when dispensing. If yes, replace
valve. If no, check harness for proper
continuity. Then replace circuit board
if needed.
8
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Dispense station
concentrate only
Dispense station
water only
PROBABLE CAUSEREMEDY
Water solenoid
Replace solenoid (24vdc) or check
wire connection between water valve
and main control board.
Concentrate out
Replace refill concentrate container
or BIB
Product pump not pumping
Check for proper counterclockwise
rotation of pump rollers. If counterclockwise, replace pump tubing.
If clockwise, wire connection to
pump is reversed. Switch wires on
terminals.
Pump not turning
A) Check speed setting on circuit
board and increase speed (turn
clockwise)
B) Check for d.c. power to pump
motor. If yes, replace motor assy. If
no, check harness for proper continuity. Then replace circuit board if
needed.
9
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Water leak filling drip tray or around
dispense deck area
Water leaking beneath machine
PROBABLE CAUSEREMEDY
1. Initial fill/setup
Some expansion normal. May fill
drip tray during initial ice block
formation
2. Dispense deck
Inspect or replace fittings clamps,
o-rings, solenoids and quick discon-
nect fittings.
NOTE: Dispense deck area slopes
to drain tube that leads to the drip
tray.
3. Water pressure greater than
100psi
1. Bath tank overflow.
Install water pressure regulator and
reduce to 50 psi.
A) Check all internal water connec-
tions.
B) Check internal plumbing connec-
tions.
Erratic spray during dispense
Dispense nozzle dripping water
2. Condensation from cabinet cooling coil.
Dispense nozzle mixer missing or
broken
Dispense solenoid.
Check for routing of condensation
tube to water bath.
Replace mixer.
Replace dispense deck solenoid.
10
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Unit is not working
Difficulty brixing and/or weak beverage
PROBABLE CAUSEREMEDY
1. Step-down transformer.
Check for 120/24 or 230/24 vac. If
no 24vac reading, replace step-down
transformer.
2. Main control board.
If 24 vac present and no LED’s lit,
replace control board..
1. Product viscosity or too cold.
Thorough thaw of product before use
(35° - 40°)
2. Low water pressure.
Maintain 20 psi or higher and a minimum flow rate of 1 fl oz/sec.
3. High water pressure.
Over 100 psi, install a pressure regulator and set to 50 psi.
4. Dispense valve adjustment setting.
A) Perform 3 second water dispense
test. Factory setting is 1.0 oz/sec.
Acceptable water flow rate is .-0.8
to 1.5 oz/sec depending on the mix
ratio (4+1).
Difficulty brixing and/or weak beverage
Difficulty brixing bag-in-box
5. Brix ratio.
1. Pump tubing.
2. Use of portable water pump.
Vacuum leak
B) Adjust water to proper mix ratio.
Once water is set, adjust motor speed
to achieve brix %.
Check for proper brix ratio per product using Total Dispense method and
or refractometer method.
Inspect, clean, or replace tubing
and pump rotor/rollers for ease of
rotation.
A) Follow plumbing requirements for
pressure and flow rate.
B) Source another portable pump
or water supply that meets requirements.
Inspect all lines and connections
from bag-in-box connector to bottle
adapter assembly.
11
49179 110613
SERVICE
This section provides procedures for testing and replacing various major components used in this dispenser
should service become necessary. Refer to Troubleshooting for assistance in determining the cause of any
problem.
WARNING - Inspection, testing, and repair of electrical equipment should be performed only by qualified service
personnel. The dispenser should be disconnected from the power source when servicing, except when electrical
tests are required and the test procedure specifically states to connect the dispenser to the power source.
COMPONENT ACCESS
WARNING - Disconnect the dispenser from the power source before the removal of any panel or the replacement
of any component.
All components are accessible by opening the door, removal of the door panels, dispenser top covers,
hopper(s), hopper support plate, splash guard, splash panel w/drip tray, lower front access panel and rear access cover.
Refer to the contents listing for component location.
All access panels are similar through the whole JDF family (JDF-4S shown). Before removing panels, make
sure power is OFF to the machine and water is disconnected accept where indicated in testing procedures. Retain
all screws and other attaching hardware for re-assembly.
JDF-4S shown
FIG. 1 ACCESS PANELS
13
49179 110613
SERVICE(CONT.)
DISPENSE PLATFORM REMOVAL
1. Remove concentrate dispense tips by turning 1/4 turn to the left, then pull straight down.
2. Lift and remove product shelf to access dispense platform(s).
3. Remove front thumb screw holding dispense platform(s).
4. Disconnect 12 pin connector above dispense platform in rear.
5. Disconnect 3/8” water line at quick disconnect.
6. Remove dispense platform(s) by pulling forward.
JDF-2S shown
The JDF-4S uses 2 of the two head dispense platforms.
FIG. 2 DISPENSE PLATFORM REMOVAL
14
49179 110613
SERVICE (CONT.)
Ballast (JDF-2S,4S)
JDF-2S shown
P1684.40
FIG. 3 BALLAST
Location:
The door lamp ballast is located inside the dispenser
door mounted in the center of the door rear cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect a black and blue wire from one set of
lamp sockets.
3. Connect an ohmmeter to the end of each wire.
4. Check for continuity between the two wires.
If continuity is present as described, the ballast is
operating properly.
If continuity is not present as described, replace the
ballast.
5. Check for continuity between the other pair of black
and blue wires.
5. Remove the wire to the ballast from the back of
each bracket.
6. To disengage the ballast wire from the bracket, push
a 1/16” allen wrench (or equivalent tool) into the
front hole that lines up with the wire in the back.
Pull the wire out.
7. Repeat for each bracket.
8. White jumper must remain in place on the back of
the light socket.
9. Remove screws from each ballast. Remove the green
ground wire from the ballast bracket by removing
the bracket’s bottom screw.
10. Install the single ballast (wires on the bottom) onto
the ballast bracket using 2 of the screws previously
removed.
11. Attach ballast wires to the back of bulb sockets by
pushing wires into holes in back of socket.
Note: Attach black wires to the top sockets, and blue
wires to the bottom sockets. Reference electrical schematic if needed.
12. Snap all 4 bulb sockets back onto light panel. Reinstall fluorescent bulbs.
13. Attach green ground wire to the bottom hole of the
ballast bracket using 1 screw.
14. Plug in 3-pin connector into the door harness.
15. To replace door cover, re-connect the dispense
switch harness to door harness. Fasten with 5
screws.
16. Reconnect power to the unit. Test operation.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove door cover by taking out the 5 screws and
unplug the dispense switch harness from the door
harness. Set door cover and screws aside.
3. Disconnect the 3-pin connector from the ballasts
to the door harness.
4. Remove fluorescent bulbs from the brackets. Pull
off the four snap-in light sockets from the light
panel.
15
P1219
FIG. 4 BALLAST TERMINALS
49179 110613
SERVICE (CONT.)
Cabinet Fan (all Models)
FIG. 5 CABINET FAN
JDF-2S shown
P1684.40
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the four screws attaching the fan and cover
assembly.
3. Gently pull the cover forward and disconnect the
2-pin connector from the main wiring harness.
4. Remove the fan from the cover assembly and discard
the old fan.
5. Install the new fan to the cover assembly using
screws previously removed.
6. Reconnect the fan to the 2-pin connector on the
main wiring harness.
7. Install the fan and cover assembly to the cabinet
using screws previously removed.
8. Reconnect power to the dispenser.
Location:
The cabinet fan is located inside the dispenser cabinet
mounted in the center behind the fan guard cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the four screws attaching the fan and cover
assembly.
3. Gently pull the cover forward and disconnect the
2-pin connector from the main wiring harness.
4. Check for continuity between the two wires on the
fan.
If continuity is present as described, the fan is operating properly.
If continuity is not present as described, replace the
fan.
RED
2
1
BLK
P1219
FIG. 6 CABINET FAN TERMINALS
16
49179 110613
SERVICE (CONT.)
LG Compressor (JDF-2S,4S,4D)
JDF-4S shown
P1684.40
FIG. 7 COMPRESSOR
Location:
The compressor is located at the top of the dispenser
frame.
Test Procedures:
Compressor Relay: Refer to FIG. 8
1. Disconnect the dispenser from the power source.
2. Remove compressor terminal cover retainer (1).
3. Connect a voltmeter across the white wire and the
blue/black wire. Connect the dispenser to the power
source.
The indication must be:
(a) 120 volts ac for two wire 120 volt models or
(b) 230 volts ac for two wire 230 volt models.
5. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to the following test procedures.
If voltage is not present as described, refer to the Con-tactor and check the contactor.
6. Disconnect the white wire from the compressor
relay.
7. Remove relay from the compressor.
8. Check for continuity across the terminal and the
pin socket on the rear of the relay.
If continuity is present as described, the compressor
start relay is operating properly.
If continuity is not present as described, replace relay.
1 2 3
GRN Wire
FIG. 8 COMPRESSOR THERMAL
OVERLOAD PROTECTOR LOCATION
1. Compressor Terminal Cover
2. Compressor Relay
3. Thermal Overload Protector
P4298.20
Compressor:
1. Remove relay and yhermal overload protector.
2. Check for continuity across the bottom pin on the
compressor and the left top pin on the compressor.
If continuity is present as described, the electrical part
of the compressor is operating properly.
If continuity is not present as described, replace the
compressor.
Thermal Overload Protector:
1. Check for continuity across the terminals on the
thermal overload protector (3).
If continuity is present as described, the thermal overload protector is operating properly.
If continuity is not present as described, replace the
thermal overload protector.
17
49179 110613
SERVICE (CONT.)
Compressor (Cont.)
Removal and Replacement:
Compressor Relay: Refer to FIG. 8
1. Remove the terminal cover (1)
2. Disconnect the white wire from the compressor
relay.
3. Pull relay (2) off of the compressor pins and discard.
4. Push new relay onto the compressor pins.
5. Refer to Fig. 9 and reconnect the wires.
6. Reinstall terminal cover (1).
WHI Wire
Compressor Thermal Overload Protector: Refer to
FIG. 8
1. Remove terminal cover (1).
2. Disconnect the BLU/BLK wire of the harness from
the thermal overload protector.
3. Remove relay (2).
4. Remove overload protector (3) and discard overload
protector.
5. Install new overload protector (3) on to the compressor.
6. Install relay (2).
7. Refer to Fig. 10 and reconnect the thermal overload
protector wires.
8. Reinstall terminal cover (1).
Compressor Assy:
NOTE: Before removal of any refrigeration component
the refrigerant in the system must be reclaimed by a
licensed refrigeration repair person.
NOTE: When replacing the compressor it is recommended that the dryer also be replaced.
FIG. 9 RELAY TERMINALS
Plugs into Relay
BLU/BLK Wire
FIG. 10 THERMAL OVERLOAD PROTECTOR
TERMINALS
6. Install new compressor over the four studs in the
dispenser chassis with the fill valve to the right side
of the dispenser.
7. Secure compressor to the dispenser chassis using
four .25-20 keps nuts and washers.
8. Reconnect tubes from the condenser and the accumulator to the compressor.
9. Reinstall transformer.
10. Evacuate the system.
11. Recharge 120V and 230V system with:
1. Disconnect the tubes from the condenser and the
accumulator.
2. Disconnect the compressor wiring harness from
the dispenser main wiring harness.
3. Remove the four .25-20 keps nuts and washers
securing the compressor to the chassis. Set nuts
and washers aside for reassembly.
4. Disconnect and remove the transformer.
5. From the right side of the dispenser lift the compressor assembly over the four studs in the chassis
and remove compressor.
JDF-2S - 9 oz. Type R134A refrigerant.
Design Pressures: High 255 - Low 36 psi
JDF-4S & 4D - 10 oz. Type R134A refrigerant.
Design Pressures: High 335 - Low 88 psi
NOTE: The charging of the system must be done by a
licensed refrigeration repair person.
NOTE: Refer to Wiring Diagrams when reconnecting
wires to Compressor, Thermal Overload Protector and
Start Relay.
18
49179 110613
SERVICE (CONT.)
GD Compressor (JDF-2S,4S,4D)
JDF-4S shown
P1684.40
FIG. 11 COMPRESSOR
Location:
The compressor is located at the top of the dispenser
frame.
1 3
Test Procedures:
Compressor Start Relay: Refer to FIG. 12
WARNING: The compressor capacitor must be properly
discharged before proceeding. This is most commonly
done on low voltage capacitors by shorting across the
terminals with a screwdriver.
1. Disconnect the dispenser from the power source.
2. Remove compressor terminal cover retainer (4).
3. Connect a voltmeter across the white wire and the
blue/black wire. Connect the dispenser to the power
source.
The indication must be:
(a) 120 volts ac for two wire 120 volt models or
(b) 230 volts ac for two wire 230 volt models.
5. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to the following test procedures.
If voltage is not present as described, refer to the Con-tactor and check the contactor.
6. Disconnect the two black wires from the compressor start relay.
7. Remove relay from the compressor.
8. Check for continuity across the upper left terminal
and the right pin socket on the rear of the relay.
If continuity is present as described, the compressor
start relay is operating properly.
If continuity is not present as described, replace relay.
2 4
FIG.12 COMPRESSOR THERMAL
OVERLOAD PROTECTOR LOCATION
1. Compressor Start Relay
2. Wiring Harness Strain Relief
3. Thermal Overload Protector
4. Compressor Terminal Cover
P4040.40
Compressor:
1. With the compressor start relay (1) removed, disconnect the black wire from the compressor.
2. Check for continuity across the terminal on the
compressor and the left pin on the compressor.
If continuity is present as described, the electrical part
of the compressor is operating properly.
If continuity is not present as described, replace the
compressor.
Thermal Overload Protector:
1. Check for continuity across the terminals on the
thermal overload protector (3).
If continuity is present as described, the thermal overload protector is operating properly.
If continuity is not present as described, replace the
thermal overload protector.
19
49179 110613
SERVICE (CONT.)
Compressor (Cont.)
Removal and Replacement:
Compressor Start Relay: Refer to FIG. 12
1. Remove the terminal cover (4)
2. Disconnect the wires from the compressor start
relay.
3. Pull relay (1) off of the compressor pins and discard.
4. Push new relay onto the compressor pins.
5. Refer to Fig. 26 and reconnect the wires.
6. Reinstall terminal cover (4).
Compressor Thermal Overload Protector: Refer to
FIG. 12
1. Remove terminal cover (4).
2. Disconnect the BLU/BLK wire of the harness from
the thermal overload protector.
3. Disconnect the BLK wire from the Compressor’s
upper terminal.
4. Remove overload protector (3) and start relay as
an assembly.
5. Remove overload protector (3) and discard overload
protector.
6. Install new overload protector (3) on to the relay
(1).
7. Install relay (1) and overload protector (2) on the
compressor terminal bracket.
8. Refer to Fig. 27 and reconnect the thermal overload
protector wires.
9. Reinstall terminal cover (4).
Compressor Assy:
NOTE: Before removal of any refrigeration component
the refrigerant in the system must be reclaimed by a
licensed refrigeration repair person.
NOTE: When replacing the compressor it is recommended that the dryer also be replaced.
1. Disconnect the tubes from the condenser and the
accumulator.
2. Disconnect the compressor wiring harness from
the dispenser main wiring harness.
3. Remove the four .25-20 keps nuts and washers
securing the compressor to the chassis. Set nuts
and washers aside for reassembly.
4. Disconnect and remove the transformer.
BLU/BLK
GRN
WHI
FIG. 13 RELAY TERMINALS
Plugs into Relay
FIG. 14 THERMAL OVERLOAD PROTECTOR
TERMINALS
5. From the right side of the dispenser lift the compressor assembly over the four studs in the chassis
and remove compressor.
6. Install new compressor over the four studs in the
dispenser chassis with the fill valve to the right side
of the dispenser.
7. Secure compressor to the dispenser chassis using
four .25-20 keps nuts and washers.
8. Reconnect tubes from the condenser and the accumulator to the compressor.
9. Reinstall transformer.
10. Evacuate the system.
11. Recharge 120V and 230V system with:
JDF-2S - 9 oz. Type R134A refrigerant.
Design Pressures: High 255 - Low 36 psi
JDF-4S & 4D - 10 oz. Type R134A refrigerant.
Design Pressures: High 335 - Low 88 psi
NOTE: The charging of the system must be done by a
licensed refrigeration repair person.
NOTE: Refer to Wiring Diagrams when reconnecting
wires to Compressor, Thermal Overload Protector and
Start Relay.
20
49179 110613
SERVICE (CONT.)
Compressor (JDF-4SB)
P1684.40
FIG. 15 COMPRESSOR
Location:
The compressor is located at the top of the dispenser
frame.
230V shown
1 3 2 4
Test Procedures:
Compressor Start Relay: Refer to FIG. 16
WARNING: The compressor capacitor must be properly
discharged before proceeding. This is most commonly
done on low voltage capacitors by shorting across the
terminals with a screwdriver.
1. Disconnect the dispenser from the power source.
2. Remove compressor terminal cover retainer (4).
3. Connect a voltmeter across the white wire and the
blue/black wire. Connect the dispenser to the power
source.
The indication must be:
(a) 120 volts ac for two wire 120 volt models or
(b) 230 volts ac for two wire 230 volt models.
5. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to the following test procedures.
If voltage is not present as described, refer to the Con-tactor and check the contactor.
6. Disconnect the two black wires from the compres-
sor start relay.
7. Remove relay from the compressor.
8. Check for continuity across the upper left terminal
and the right pin socket on the rear of the relay.
If continuity is present as described, the compressor
start relay is operating properly.
If continuity is not present as described, replace relay.
5 6
FIG. 16 COMPRESSOR THERMAL
OVERLOAD PROTECTOR LOCATION
1. Compressor Start Relay
2. Wiring Harness Strain Relief
3. Thermal Overload Protector
4. Compressor Terminal Cover
5. Cable 230V only
6. Capcitor 230V only
7. Cover, Capacitor 230V only
7
P4068
Compressor:
1. With the compressor start relay (1) removed, dis-
connect the black wire from the compressor.
2. Check for continuity across the terminal on the
compressor and the left pin on the compressor.
If continuity is present as described, the electrical part
of the compressor is operating properly.
If continuity is not present as described, replace the
compressor.
Thermal Overload Protector:
1. Check for continuity across the terminals on the
thermal overload protector (3).
If continuity is present as described, the thermal overload protector is operating properly.
If continuity is not present as described, replace the
thermal overload protector.
21
49179 110613
SERVICE (CONT.)
Compressor (Cont.)
Removal and Replacement:
Compressor Start Relay: Refer to FIG. 16
1. Remove the terminal cover (4)
2. Disconnect the wires from the compressor start
relay.
3. Pull relay (1) off of the compressor pins and discard.
4. Push new relay onto the compressor pins.
5. Refer to Fig. 16 and reconnect the wires.
6. Reinstall terminal cover (4).
Compressor Thermal Overload Protector: Refer to
FIG. 16
1. Remove terminal cover (4).
2. Disconnect the WHI/ORN wire of the harness from
the thermal overload protector.
3. Disconnect the BLK wire from the Compressor’s
upper terminal.
4. Remove overload protector (3) and start relay as
an assembly.
5. Remove overload protector (3) and discard overload
protector.
6. Install new overload protector (3) on to the relay
(1).
7. Install relay (1) and overload protector (2) on the
compressor terminal bracket.
8. Refer to Fig. 17 and reconnect the thermal overload
protector wires.
9. Reinstall terminal cover (4).
Compressor Assy:
NOTE: Before removal of any refrigeration component
the refrigerant in the system must be reclaimed by a
licensed refrigeration repair person.
NOTE: When replacing the compressor it is recommended that the dryer also be replaced.
1. Disconnect the tubes from the condenser and the
accumulator.
2. Disconnect the compressor wiring harness from
the dispenser main wiring harness.
3. Remove the four .25-20 keps nuts and washers
securing the compressor to the chassis. Set nuts
and washers aside for reassembly.
BLU/BLK
GRN
WHI
BLU from Capacitor
BRN from Capacitor
FIG. 17 RELAY TERMINALS
Plugs into Relay
FIG. 18 THERMAL OVERLOAD PROTECTOR
TERMINALS
4. Disconnect and remove the transformer.
5. From the right side of the dispenser lift the compressor assembly over the four studs in the chassis
and remove compressor.
6. Install new compressor over the four studs in the
dispenser chassis with the fill valve to the right side
of the dispenser.
7. Secure compressor to the dispenser chassis using
four .25-20 keps nuts and washers.
8. Reconnect tubes from the condenser and the accumulator to the compressor.
9. Reinstall transformer.
10. Evacuate the system.
11. Recharge 120V and 230V system with:
JDF-4SB - 10 oz. Type R134A refrigerant.
Design Pressures: High 335 - Low 88 psi
NOTE: The charging of the system must be done by a
licensed refrigeration repair person.
NOTE: Refer to Wiring Diagrams when reconnecting
wires to Compressor, Thermal Overload Protector and
Start Relay.
22
49179 110613
SERVICE (CONT.)
Compressor Switch (all Models)
JDF-4S shown
FIG. 19 COMPRESSOR SWITCH
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the cover or splash panel to gain access
to the switch.
3. Gently disconnect the wiring harness from the
switch.
4. Remove the switch from the mounting bracket and
discard.
5. Install the new into the mounting bracket.
6. Reconnect the wiring harness to the new switch.
7. Install covers or panels previously removed.
8. Reconnect power to the dispenser.
P1684.40
Location:
On models JDF-2S and 4S, early models had the switch
located on the back of the dispenser next to the water
inlet. On later models JDF-2S, 4S, 4D and 4SB, the
switch is located on the front left of the dispenser
behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the two wires from the switch terminals.
3. Check for continuity across the switch terminals
with the switch in the “ON” position. Continuity
must not be present when the switch is in the “OFF”
position.
If continuity is present as described, reconnect the
wires to the switch terminals.
If continuity is not present as described, replace the
switch.
RED/BLK
BLK
P1219
FIG. 20 COMPRESSOR SWITCH TERMINALS
23
49179 110613
SERVICE (CONT.)
Condenser Fan (all Models)
JDF-4S shown
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the four screws attaching the fan and cover
assembly to the refrigeration cabinet.
3. Gently pull the cover assembly forward and disconnect the 2-pin connector from the fan to the main
harness.
4. Remove the fan from the cover assembly and discard.
5. Install the new fan onto the cover assembly.
6. Reconnect the wiring harness to the new fan.
7. Install fan and cover assembly using four screws
previously removed.
8. Reconnect power to the dispenser.
P1684.40
FIG. 21 CONDENSER FAN
Location:
The condenser fan is located inside the main frame
below the compressor assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect the 2-pin from the fan to the main wiring
harness.
3. Check for continuity across the fan terminals.
If continuity is present as described, reconnect the
wires to the fan terminals.
If continuity is not present as described, replace the
fan.
BLU/BLK
WHI
FIG. 22 CONDENSER FAN TERMINALS
P1219
24
49179 110613
SERVICE (CONT.)
Control Board, Main (all Models)
JDF-4S shown
P3250.25
FIG. 23 CONTROL BOARD
Location:
The Main Control Board is located on the electrical
component enclosure behind the splash panel.
Removal and Replacement:
1. Remove the four #6-32 screws securing the control
board to the component bracket.
2. Disconnect all the plugs on the main wiring harness
from the connectors on the control board.
3. Remove the spacers from the control board and
discard.
4. Install the spacers on to the new control board
5. Reconnect all plugs on the main harness to the
connectors on the control board.
6. Install new control board on the component bracket
using four #6-32 screws.
NOTE: Verify all ground wires are connected to the
grounding stud and secured with nuts.
Test Procedure:
Power Supply Circuitry:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage
across pins 1 & 3 of the J6 connector on the wiring harness. Connect the dispenser to the power
source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to step 4.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
4. Disconnect the dispenser from the power source.
5. With a voltmeter, back probe check the voltage
across pins 1 & 3 of the J12 connector on the
wiring harness. Connect the dispenser to the power
source. The indication must be 24 volts ac.
6. Disconnect the dispenser from the power source.
JDF-4S
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
25
JDF-2S
FIG. 24 CONTROL BOARD CONNECTORS
49179 110613
SERVICE (CONT.)
Portion Control Board (JDF-2S,4S)
P4034.25
FIG. 25 PORTION CONTROL BOARD
Location:
The Portion Control Board is located inside the door
cover mounted on the bracket.
Removal and Replacement:
1. Remove the five screws securing the door cover to
the door frame.
2. Carefully pull the cover forward and disconnect
all switch harnesses from the connectors on the
control board.
3. Remove the four #6-20 screws securing the control
board to the light panel.
4. Remove the spacers from the control board and
discard the old board.
5. Install the spacers on to the new control board.
6. Install new control board on the light panel using
four #6-20 screws.
7. Position the door cover to the door frame and
reconnect all switch harnesses to the connectors
on the control board.
8. Secure the door cover to the frame with the five
screws previously removed.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage
across pins 1 & 5 of the J6 connector on the wiring harness. Connect the dispenser to the power
source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
J-1 Cold Water Switch
J-2 Left Left Dispense Switch
J-3 Left Middle Dispense Switch
J-4 Right Middle Dispense Switch
J-5 Right Right Dispense Switch
J-6 Main Harness
J-7 N/A
J-8 N/A
J-9 N/A
J-8
J-6
J-5
J-1
J-4
J-3
J-2
J-7
J-9
FIG. 26 CONTROL BOARD CONNECTORS
26
49179 110613
SERVICE (CONT.)
Push Button Control Board (JDF-4D)
FIG. 27 PUSH BUTTON CONTROL BOARD
Removal and Replacement:
1. Remove the five screws securing the door cover to
the door frame.
2. Carefully pull the cover forward and disconnect
all switch harnesses from the connectors on the
control board.
3. Remove the four #6-20 screws securing the control
board to the light panel.
4. Remove the spacers from the control board and
discard the old board.
5. Install the spacers on to the new control board.
6. Install new control board on the light panel using
four #6-20 screws.
R
POWE
ING
L
O
O
C
7. Position the door cover to the door frame and
reconnect all switch harnesses to the connectors
on the control board.
P4081.25
8. Secure the door cover to the frame with the five
screws previously removed.
Location:
The Push Button Control Board is located inside
the door cover mounted on the bracket.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage
across pins 1 & 5 of the J6 connector on the wiring harness. Connect the dispenser to the power
source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
Location:
The Portion Control Board is located inside the door
cover mounted on the bracket.
Removal and Replacement:
1. Remove the five screws securing the door cover to
the door frame.
2. Carefully pull the cover forward and disconnect
all switch harnesses from the connectors on the
control board.
3. Remove the four #6-20 screws securing the control
board to the light panel.
4. Remove the spacers from the control board and
discard the old board.
5. Install the spacers on to the new control board.
6. Install new control board on the light panel using
four #6-20 screws.
7. Position the door cover to the door frame and
reconnect all switch harnesses to the connectors
on the control board.
8. Secure the door cover to the frame with the five
screws previously removed.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage
across pins 1 & 5 of the J6 connector on the wiring harness. Connect the dispenser to the power
source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
J-1 Cold Water Switch
J-2 Left Left Dispense Switch
J-3 Left Middle Dispense Switch
J-4 Right Middle Dispense Switch
J-5 Right Right Dispense Switch
J-6 Main Harness
J-7 N/A
J-8 N/A
J-9 N/A
J-7
J-8
J-6
J-5
J-1
J-4
J-3
J-2
J-9
FIG. 30 CONTROL BOARD CONNECTORS
28
49179 110613
SERVICE (CONT.)
Circulation Pump (all Models)
FIG. 31 CIRCULATION PUMP
Removal and Replacement:
1. Remove dispense platform(s) for ease of taking out
recirculating pump.
2. Remove left and right side panels.
3. Remove silicone condensation hose out of bath
tank along side recirculating pump.
4. Disconnect pump motor and condenser fan wires
(1/4” spade terminals).
5. Remove 2 screws left and right side of the condenser
mounting bracket. Remove condenser fan assembly
out the right side of the machine.
6. Release recirculating pump holding bracket right
side (2 nuts).
7. Lift up on recirculating pump and maneuver out
the right side of the machine
Location:
The Circulation Pump is located on top of the water
bath tank cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter .
If voltage is present as described, proceed to step 4.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
RED/BLK to
Compressor Switch
WHI to Transformer
P3250.25
FIG. 32 CIRCULATION PUMP
29
49179 110613
SERVICE (CONT.)
Dispense Platform Switch (all Models)
JDF-2S shown
FIG. 33 DISPENSE PLATFORM SWITCH
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Loosen the two #8-32 screws securing the component mounting bracket to the dispenser base.
3. Disconnect the two black wires from the switch.
4. Press the locking tabs of the old switch and remove
from the component mounting bracket.
5. Press the new switch into the component mounting
bracket.
6. Connect the two black wires to the switch terminals
as shown below.
7. Position the component mounting bracket in the dispenser base and secure with two #8-32 screws.
8. Return power to the dispenser.
BLK to J5-3
Location:
The Dispense Platform Switch is located below the
dispenser in the front center and is mounted on the
component mounting bracket.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check across the two
black wires on the switch.
3. Return power to the dispenser. The indication must
be 24 volts ac.
4. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to step 5.
If voltage is not present as described, refer to the Wiring
Diagrams and check back to the control board, J5.
5. With an ohmmeter, chech for continuity between
the terminals shown in Fig. 34.
Continuity must be present when the switch is in the
ON position.
If continuity is not present, replace the switch.
BLK to J5-4
P1640
FIG. 34 SWITCH TERMINALS
30
49179 110613
SERVICE (CONT.)
Dispense Pump (all Models except JDF-4D)
FIG. 35 DISPENSE PUMP
5. Install the new pump tube around the rotor and
position into the rear housing with the clamp resting on the top edge.
6. Install the front housing to be flush with the rear
housing.
7. Position the pump assembly back on the platform
and secure with four #8-32 x 2.45 screws previously
removed.
8. Repeat for remaining pumps.
Location:
The Dispense Pumps are located on the platform
assembly.
Removal, Inspection, and Replacement:
1. Loosen the four #8-32 x 2.45 screws securing the
pump assembly to the platform.
2. Pry the two halves of the pump housing apart to
reveal the pump tube and the rotor.
3. Inspect the pump tubing for signs of wear and
replace every six months or as needed.
4. Inspect the pump rotor for signs of wear and replace
if necessary.
P1640
FIG. 36 DISPENSE PUMP COMPONENTS
31
49179 110613
SERVICE (CONT.)
Dispense Motor (all Models)
FIG. 37 DISPENSE MOTOR
Removal and Replacement:
1. Disconnect the two wires from the dispense motor.
2. Loosen the four #8-32 screws securing the motor
to the platform assembly and remove the motor.
3. Inspect the gasket and rubber bushings for signs
of wear and replace if necessary.
4. Position the new motor into place with the gasket
and bushings onto the platform. Secure with four
#8-32 screws previously removed.
5. Reconnect the two wires to the motor as shown in
Fig. 38.
Location:
The Dispense Motors are located on the rear of the
platform assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, check the voltage across the two
wire terminals of the motor assembly. Connect the
dispenser to the power source. The indication must
be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is present as described, replace the motor.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
FIG. 38 DISPENSE MOTOR CONNECTORS
32
49179 110613
SERVICE (CONT.)
Dispense Valve (all Models)
FIG. 39 DISPENSE VALVE
Removal and Replacement:
1. Disconnect the two wires from the dispense
valve.
2. Remove the #6-32 screw and plate securing the
water manifold tube to the valve.
3. Loosen the two #6-32 screws securing the valve
to the platform assembly and remove the valve.
4. Install the new valve onto the platform and secure
with two #6-32 screws previously removed.
5. Inspect the o-ring on the manifold tube connector
for signs of wear and replace if necessary.
6. Connect the water manifold tube to the valve and
secure in place with the plate and #6-32 screw
previously removed.
7. Reconnect the two wires to the valve as shown in
Fig. 40.
Location:
The Dispense Valves are located at the front of the
platform assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, check the voltage across the two
wire terminals of the valve solenoid. Connect the
dispenser to the power source. The indication must
be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is present as described, replace the valve.
If voltage is not present as described, refer to the Wiring
Diagrams and check the dispenser wiring harness back
to the transformer (See TRANSFORMER).
Dispense Station
#1 WHI/VIO
Dispense Station
#2 WHI/ORN
Dispense Station
#3 WHI/VIO
Dispense Station
#4 WHI/ORN
YEL to Control Board
P3503
FIG. 40 DISPENSE VALVE CONNECTORS
33
49179 110613
SERVICE (CONT.)
Dispense Switches (JDF-2S, JDF-4S)
FIG. 41 DISPENSE SWITCHES
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser
door cover to the door and move the door cover
to gain access to the switches.
3. Disconnect the wires on the dispense switch to be
removed from the door wiring harness.
4. Compress the clips inside the door on the dispense
switch and gently push the switch through the
opening.
5. Push new switch into the opening and spread the
clips to hold the switch in the door.
6. Reconnect the wires to the dispense switch from
door wiring harness.
7. Reinstall the door cover and secure with the five
screws previously removed.
8. Refer to Fig. 42 when reinstalling wires.
Location:
The dispense switches are located on the lower
outside of the dispenser door.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser
door cover to the door and move the door cover
to gain access to the switches.
3. With a voltmeter, check the voltage across the two
wires for each dispense switch. Connect the dispenser to the power source. The indication must
be +5 volts dc.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness.
4. Check for continuity across the terminals (top right
to top left) of the dispense switch with the switch in
the “ON” position. Continuity must not be present
when the switch is in the “OFF” (released) position.
BLK
RED
BLK
GRN
Station #2
BLK
ORN
Station #1
BLK
YEL
Station #3
FIG. 42 DISPENSE SWITCH TERMINALS
Station #4
P1449
If continuity is present as described, reconnect the door
wiring harness, the switch is operating properly.
If continuity is not present as described, replace the
switch.
34
49179 110613
SERVICE (CONT.)
Cold Water Dispense Switch (JDF-4S only)
FIG. 43 COLD WATER DISPENSE SWITCH
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser
door cover to the door and move the door cover
to gain access to the switches.
3. Disconnect the wires on the dispense switch from
the door wiring harness.
4. Compress the clips inside the door on the dispense
switch and gently push the switch through the
opening.
5. Push new switch into the opening and spread the
clips to hold the switch in the door.
6. Reconnect the wires to the dispense switch from
door wiring harness.
7. Reinstall the door cover and secure with the five
screws previously removed.
8. Refer to Fig. 44 when reinstalling wires.
Location:
The cold water dispense switch is located on the
lower outside of the dispenser door.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser
door cover to the door and move the door cover
to gain access to the switch.
3. With a voltmeter, check the voltage across the two
wires for the dispense switch. Connect the dispenser
to the power source. The indication must be +5
volts dc.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness.
4. Check for continuity across the terminals (top right
to top left) of the dispense switch with the switch in
the “ON” position. Continuity must not be present
when the switch is in the “OFF” (released) position.
BLK
BLU
P1449
FIG. 44 COLD WATER SWITCH TERMINALS
If continuity is present as described, reconnect the door
wiring harness, the switch is operating properly.
If continuity is not present as described, replace the
switch.
35
49179 110613
SERVICE (CONT.)
Dispense Membrane Switch (all Models)
COLD WATER
FIG.45 MEMBRANE SWITCHES
Location:
The dispense buttons are located on the lower
outside of the dispenser door and actuate switches on
the dispense switch board located on the inside of the
door.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Open the dispenser door.
3. Remove the four #8-32 screws securing the lower
door panel and remove the panel.
4. Disconnect the six pin harness from the switch
board.
5. Carefully peel the membrane switch from the front
of the switch bezel.
6. Remove any excess adhesive from the bezel surface.
7. Remove the backing from the new membrane
switch.
8. Feed the membrane switch harness through the
openning and apply the new membrane switch to
the switch bezel.
9. Connect the switch harness to the control board.
Test Procedures:
NOTE: Before continuing, check that the ribbon cable
is properly connected to the control board and not a
pin off in either direction.
1. Disconnect the dispenser from the power source.
2. Remove the rear panel and disconnect ribbon
cable.
3. Check for continuity of the switches using pin #1as
common.
#1 Common
#2 ON/STOP
#3 Large
#4 Medium
#5 Small
If continuity is not present when the appropriate switch
is pressed, the Membrane Switch must be replaced.
If continuity is present, chech the short harness going
to J6 on the Control Board.
1
PORTION CONTROL
FIG. 46 MEMBRANE SWITCH
36
49179 110613
SERVICE (CONT.)
Cold Water Dispense Membrane Switch (all Models)
COLD WATER
FIG.47 MEMBRANE SWITCHES
Location:
The dispense buttons are located on the lower
outside of the dispenser door and actuate switches on
the dispense switch board located on the inside of the
door.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Open the dispenser door.
3. Remove the four #8-32 screws securing the lower
door panel and remove the panel.
4. Disconnect the three pin harness from the switch
board.
5. Carefully peel the membrane switch from the front
of the switch bezel.
6. Remove any excess adhesive from the bezel surface.
7. Remove the backing from the new membrane
switch.
8. Feed the membrane switch harness through the
openning and apply the new membrane switch to
the switch bezel.
9. Connect the switch harness to the control board.
Test Procedures:
NOTE: Before continuing, check that the ribbon cable
is properly connected to the control board and not a
pin off in either direction.
1. Disconnect the dispenser from the power source.
2. Remove the rear panel and disconnect ribbon
cable.
3. Check for continuity of the switches using pin #1as
common.
#1 Common
#2 Cold Water
If continuity is not present when the appropriate switch
is pressed, the Membrane Switch must be replaced.
If continuity is present, chech the short harness going
to J6 on the Control Board.
1
COLD WATER
COLD WATER DISPENSE
FIG. 48 MEMBRANE SWITCH
37
49179 110613
SERVICE (CONT.)
EMI Filter (all Models)
FIG. 49 EMI FILTER
JDF-4S shown
Removal and Replacement:
1. Disconnect the wires from the EMI Filter.
2. Remove the two #8-32 screws and nuts securing
the EMI Filter.
3. Remove and discard EMI Filter.
4. Install new EMI Filter using two #8-32 screws and
nuts to secure EMI Filter to its former location.
5. Refer to Fig. 50 when reconnecting the wires.
Location:
The EMI Filter is located on the electrical component
mounting bracket on the lower front of the dispenser
behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect the two black wires and two white wires
on the EMI Filter from the power cord and the main
wiring harness.
3. Check for resistance between the two black leads
on the EMI Filter.
If resistance is present as described the EMI Filter is
operating properly.
If resistance is not present as described, replace the
EMI Filter.
118.0 kΩ - 118.5 kΩ
Across either pair
FIG. 50 EMI FILTER CONNECTORS
38
49179 110613
SERVICE (CONT.)
Lamps, Holders and Ballast(s) (Early Models)
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the five #10-32 screws securing the door
cover to the door and move the cover aside to gain
access to the light panel.
3. Rotate the lamp to remove from the lamp holders.
4. Pry the lamp holder from light panel.
5. Cut the two wires from the ballast as close the lamp
holder as possible and remove the lamp holder.
6. Strip the ends of the wires from the ballast and
install the into the new lamp holder.
7. Snap the new lamp holder into the holes on the
light panel.
8. Replace the lamps and install the door cover using
the five screws previously removed.
FIG. 51 LAMPS & HOLDERS
Location:
The lamps and lamp holders are located on the door
light panel behind the door cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the five #10-32 screws securing the door
cover to the door and move the cover aside to gain
access to the light panel.
3. Rotate the lamp to remove from the lamp holders.
4. Check for continuity across terminals on each end
of the lamp.
If continuity is present as described, continue to step 5.
If continuity is not present as described replace the lamp.
5. Check for 24VDC supplied to ballast (dual ballast
black to red, single ballast white to red).
FIG. 52 LAMP HOLDERS
If voltage is present as described, replace ballast. If
voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness back to the
transfomer/rectifier.
39
49179 110613
SERVICE (CONT.)
LED Lamps (JDF-2S, JDF-4S)
LED regulator board
FIG. 53 LED DOOR LIGHTS
Removal and Replacement:
1. Disconnect power from the dispenser.
2. Remove the five #6-32 screws securing the door
cover to the door.
3. Carefully lower the door cover and disconnect the
lamp terminals from the LED regulator board.
4. Remove and discard the faulty LED board.
5. Install a new LED regulator board exposing the
adhesive backing.
6. Refer to Fig. 54 and reconnect wires to the LED
regulator board.
7. Replace the door cover and secure with the five
#6-32 screws.
8. Return power to the dispenser.
Location:
The LED door lights are located inside the dispenser
door.
Test Procedures:
No illumination at all: First verify that the dispense
lockout switch has not been turned off!
1. Disconnect power from the dispenser.
2. Check the voltage across the black and red leads ofJ2
or J3 at the LED regulator board with a voltmeter.
Reconnect power to the dispenser. The indication
must be 24 volts dc.
3. Disconnect power from the dispenser.
If voltage is present as described, the LED regulator
board is working correctly.
If voltage is not present as described, go to step 4.
4. Check for supply voltage (unregulated +30VDC)
across brown wire and white wire at J1 of the
regulator board. (FIG 54).
J3
J2
J1
White to brown
unregulated +30VDC
FIG. 54 LED DOOR LIGHT WIRING
If voltge is present as described, replace LED regulator
board.
If voltage is not present as described, check the wiring
back to the main CBA.
40
49179 110613
SERVICE (CONT.)
Rectifier (JDF-2S, JDF-4S)
Removal and Replacement:
1. Disconnect the wires from the rectifier.
2. Remove the #10-32 screw securing the rectifier.
3. Remove the rectifier and discard.
4. Secure new rectifier with #10-32 screw.
5. Refer to Fig. 56 and reconnect the wires.
BLU from Door Harness (+)
WHI/GRN to Transformer (~ AC)
WHI/BLK to Transformer (~ AC)
WHI from Door Harness (-)
FIG. 55 RECTIFIER
Location:
The rectifier is located on the electrical component
mounting bracket on the lower front of the dispenser
behind the splash panel.
Test Procedures:
1. Disconnect the dispenser from the power
source.
2. Remove the blue wire and the white wire from the
rectifier.
3. Check the voltage across the (+) and (-) terminals
on the rectifier with a voltmeter. Connect the dispenser to the power source. The indication must
be approximately 24 volts dc.
4. Disconnect the dispenser from the power
source.
If voltage is present as described, the rectifier is operating properly.
If voltage is not present as described, refer to the
dispenser wiring diagram and check the wiring back
to the transformer.
FIG. 56 RECTIFIER TERMINALS
41
49179 110613
SERVICE (CONT.)
Relay (all Models)
4. Disconnect the blue/black wire and the red/black
wires from relay terminals #4 and #6.
5. Connect the dispenser to the power source.
6. Turn on power and check for continuity across
terminals on relay.
If continuity is present as described, disconnect the
dispenser from power source and reconnect wires to
terminals #4 and #6, the relay is working.
If continuity is not present as described, do the same
continuity test across terminals #2 and #8. If continuity is present between terminals #2 and #8, reconnect
wires to terminals #4 and #6 instead of #2 and #8.
If continuity is not present as described, replace the
relay.
FIG. 57 RELAY
Location:
The relay (or contactor) is located inside the dispenser chassis on the lower outside of the component
bracket.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, check the voltage across the white
wire and the white/black wire. Connect the dispenser
to the power source. The indication must be:
a) 120 volts ac for 120 volt models.
b) 230 volts ac for 230 volt models.
3. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the dispenser wiring harness.
If harness has continuity, replace Control Board.
Removal and Replacement:
1. Disconnect the wires from the relay.
2. Remove the two #8-32 locking screws securing the
relay and mounting bracket to the chassis. Remove
and discard relay.
3. Install the new relay to the mounting bracket and
then on the chassis using two #8-32 locking screws.
4. Refer to Fig. 58 to reconnect the wires.
Terminal #0
WHI from
Main Harness
Terminal #2
Terminal #4
Terminal #1
BLK from
Main Harness
Terminal #8
BLK from
Main Harness
Terminal #6
WHI/ORN from
Main Harness
FIG. 58 RELAY TERMINALS
42
49179 110613
SERVICE (CONT.)
Resistor (all 230V Models)
FIG. 59 RESISTOR
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Disconnect the resistor from the relay and discard.
3. Install new resistor to the relay as shown below.
4. Return power to the dispenser.
Location:
The resistor is located on the relay at the electrical
component mounting bracket on the lower front of the
dispenser behind the splash panel.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. Remove the resistor from the relay.
3. Check the resistance across the terminals of the
resistor with a ohmmeter. The indication must be
approximately 36k ± 5%.
4. Disconnect the dispenser from the power source.
If resistance is present as described, the resistor is
operating properly.
If resistance is not present as described, replace the
resistor.
P3864
FIG. 60 RESISTOR TERMINALS
43
49179 110613
SERVICE (CONT.)
Solenoid - Cold Water (JDF-4S only)
FIG. 61 COLD WATER DISPENSE SOLENOID
Location:
The Cold Water dispense solenoid is located at the
inside rear of the chassis frame.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. Disconnect the two wires from the solenoid valve.
Press the Cold Water dispense switch on front of
the door.
3. With a voltmeter, check the voltage across the two
wires. Connect the dispenser to the power source.
The indication must be:
a) 120 volts ac for two wire 120 volt models, three
wire 120/208 volt, and 120/240 volt models.
b) 240 volts ac for two wire 240 volt models.
c) 230 volts ac for two wire 230 volt models.
4. Disconnect the dispenser from the power source.
6. Check the solenoid valve for coil action. Connect
the dispenser to the power source. Press the Cold
Water dispense switch and listen carefully in the
vicinity of the solenoid valve for a “clicking” sound
as the coil magnet attracts.
7. Disconnect the dispenser from the power source.
If the sound is heard as described and water will not
pass through the solenoid valve, there may be a blockage in the tank water outlet before the solenoid valve
or, the solenoid valve may require inspection for wear,
and removal of waterborne particles.
If the sound is not heard as described, replace the
solenoid valve.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Turn off the water supply to the dispenser.
3. Remove the two wires from the solenoid valve.
4. Disconnect the water line from the solenoid valve.
5. Remove the #10-32 screws securing the solenoid
valve to the chassis frame. Remove solenoid valve.
6. Using the #10-32 screws install new solenoid valve
to the chassis frame.
7. Reconnect the water lines to solenoid valve.
8. Refer to schematic wiring diagrams when reconnecting the wires.
WHI/VIO to Control Board
If voltage is present as described, proceed to #5
If voltage is not present as described, refer to Wiring Diagrams and check dispenser wiring harness.
5. Check for continuity across the solenoid valve coil
terminals.
If continuity is present as described, reconnect the two
wires to the solenoid.
If continuity is not present as described, replace the
solenoid valve.
WHI to Control Board
44
FIG. 62 COLD WATER SOLENOID
TERMINALS
49179 110613
SERVICE (CONT.)
Solenoid - Inlet (all Models)
P1445.40
FIG. 63 INLET SOLENOID VALVE
Location:
The inlet solenoid is located inside on the rear of
the dispenser base.
If the sound is heard as described and water will not
pass through the solenoid valve, there may be a blockage in the water line before the solenoid valve or, the
solenoid valve may require inspection for wear, and
removal of waterborne particles.
If the sound is not heard as described, replace the
solenoid valve.
Removal and Replacement:
1. Remove the two wires from the solenoid valve.
2. Turn off the water supply to the dispenser.
3. Disconnect the water lines to and from the solenoid
valve.
4. Remove the two #8-32 screws securing the solenoid to the dispenser base. Remove solenoid.
5. Install new solenoid valve on the dispenser base
and secure with the two #8-32 screws.
6. Securely fasten the water lines to and from the
solenoid valve.
7. Refer to Schematic Wiring Diagrams when reconnecting the wires.
Test Procedures:
1. Disconnect the dispenser from the power
source.
2. Disconnect the two wires from the solenoid
valve.
3. Check for continuity across the solenoid valve coil
terminals.
If continuity is present as described, reconnect the two
wires to the solenoid.
If continuity is not present as described, replace the
solenoid valve.
4. Check the solenoid valve for coil action. Connect
the dispenser to the power source. Listen carefully
in the vicinity of the solenoid valve for a “clicking”
sound as the coil magnet attracts.
5. Disconnect the dispenser from the power source.
BRN to Control Board
WHI to Control Board
120V 1.2 kΩ
230V 3.84 kΩ
FIG. 64 INLET SOLENOID VALVE TERMINALS
P1217
45
49179 110613
SERVICE (CONT.)
Temperature Probe (all Models)
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the top rear cover.
3. Disconnect the two pin connector from the dispenser main wiring harness.
4. Remove the temperature probe by firmly pullingup on the tube at the tank lid. This will disengage
the grommet from the tank lid.
5. Slide a new grommet on to the new temperature
probe.
6. Insert the temperature probe through the hole
in the tank lid and press the grommet firmly and
evenly so that the groove in the grommet fits into
the tank lid.
7. Reconnect the two pin connector to the dispenser
main wiring harness.
FIG. 65 TEMPERATURE PROBE
Location:
The temperature probe is located on the top of the
tank assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the top rear cover.
3. With a voltmeter, back probe the connector from
the temperature probe.
4. Connect the dispenser to the power source.
5. See the chart for voltage readings.
6. For continuity check, disconnect the dispenser
from the power source.
7. Disconnect the two pin connector from the dispenser main wiring harness.
8. With an ohmmeter, check for continuity across
the pins for the black and white wires.
9. See the chart for resistance/voltage readings. Alternate check: Leave two pin connector plugged
in, place dc voltmeter across two pin connector in
parallel, check voltage with dispenser running.
10. Verify wiring to probe.
11. If readings are not present as described, replace
the temperature probe.
NOTE: Some meters have difficulty measuring a sensor either rapidly rising or falling in temperature.
BLKor ORN pin 1
WHI pin 2
FIG. 66 TEMPERATURE PROBE
TEMP RESISTANCE VOLTAGE
SHORTED 0 Ω 0VDC
32° F 31.2k - 34k Ω 3.0VDC
0.0° C
77° F 9.8k - 10.2k Ω 1.5VDC
25.0° C
OPEN INFINITE 5.0VDC
NOTE: ALL FIGURES LISTED ABOVE ARE APPROXIMATE.
46
49179 012214
SERVICE (CONT.)
Temperature Sensor (all Models)
FIG. 67 TEMPERATURE SENSOR
Location:
The Temperature Sensor is located inside the cabinet
between the fan and the water coil.
Test Procedures:
1. Remove the left side housing panel.
2. Connect a voltmeter across the two leads of the
temperature sensor (leave plug connected);
The indication must be:
a) Approx. 1.4 vdc @ 71° F
b) Approx. 2.6 vdc @ 32° F
Removal and Replacement:
1. Remove the left side housing panel.
2. Disconnect the plug on the temperature sensor
leads from the connector on the dispenser main
harness.
3. Open the cabinet door and remove the product
containers.
4. Remove the cabinet fan and fan guard assembly.
5. Clip off the connector and pull the temperature
sensor from the top left rear of the cabinet and
discard.
6. Push new temperature sensor wires into the grommet at the top left rear of the cabinet and secure to
sensor mounting clip.
7. Refer to Fig. 68 and connect the wires to the new
plug.
8. Connect the sensor plug to the connector from the
main harness.
9. Reinstall the cabinet fan and guard assembly.
10. Reinstall the left side housing panel.
1. BLK to GRY J7-1
(Control Board) Positive
2. BLK to WHI/BLK J7-2
(Control Board) Negative
If voltage reading is 0v, the Control Board is not supplying the necessary 5v and should be replaced. If the
reading stays at 5vdc, replace sensor.
Alternate Test:
2. Disconnect the plug on sensor leads and check
resistance as indicated in chart.
If resistance reading is not within the range listed in
chart, replace sensor.
2 1
FIG. 68 TEMPERATURE SENSOR
TEMP RESISTANCE VOLTAGE
SHORTED 0 Ω 0VDC
32° F 1.5k Ω 2.5VDC
0° C
77° F 350 Ω 1.1VDC
25.0° C
OPEN INFINITE 5.0VDC
NOTE: ALL FIGURES LISTED ABOVE ARE APPROXIMATE.
47
49179 020514
SERVICE (CONT.)
Transformer (all Models)
C
A
+
C
A
P3864
FIG. 69 TRANSFORMER
Location:
The transformer is located on the electrical component mounting bracket on the lower front of the
dispenser behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Check the voltage across black wire and the white
wire from the main harness. Connect the dispenser
to power source. The indication must be:
a) 120 volts ac for two wire 120 volt models, three
wire 120/208 volt and three wire 120/240 volt
models.
b) 240 volts ac for two wire 240 volt models.
c) 230 volts ac for two wire 230 volt models.
4. Disconnect the dispenser from the power source.
Removal and Replacement:
1. Loosen the two #8-32 screws securing the component bracket to the dispenser housing base.
2. Pull component bracket out the front of the dispenser
far enough so the transformer can be disconnected
from the main wiring harness.
3 Remove the two #6-32 keps nuts securing the
transformer to the component bracket.
5. Remove and discard the transformer.
6. Install new transformer on the component bracket
and secure with two #6-32 keps nuts.
7. Refer to Fig. 70 and connect the transformer to the
main wiring harness.
8. Place the component bracket into position and
tighten the two #8-32 screws.
WHI from
WHI/BLU to Control
Board J6-1,J12-1
Power Cord
BLK from
Power Cord
If voltage is present as described, proceed to #5.
If voltage is not present as described, refer to the Wiring Diagrams and check the main wiring harness.
5. Check the voltage between J6-1 and J6-3 at the
control board. Connect the dispenser to the power
source. The indication must be 24 volts ac.
If voltage is present as described the transformer is
operating properly.
If voltage is not present as described, replace the
transformer.
48
BLU to Control
Board J6-3,J12-3
P1647
FIG. 70 TRANSFORMER TERMINALS
49179 110613
SERVICE (CONT.)
Transformer - Lited Doors (JDF-2S, JDF-4S)
C
A
+
C
A
P3864
FIG. 71 TRANSFORMER
Location:
The transformer is located on the electrical component mounting bracket on the lower front of the
dispenser behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect the four pin plug from the main harness
from the four pin connector on the transformer.
3 Check the voltage across black wire pin 1 and the
white wire pin 2 on the plug from the main harness. Connect the dispenser to power source. The
indication must be:
a) 120 volts ac for two wire 120 volt models, three
wire 120/208 volt and three wire 120/240 volt
models.
b) 240 volts ac for two wire 240 volt models.
c) 230 volts ac for two wire 230 volt models.
4. Disconnect the dispenser from the power source.
Removal and Replacement:
1. Loosen the two #8-32 screws securing the component bracket to the dispenser housing base.
2. Pull component bracket out the front of the dispenser
far enough so the transformer connector can be
disconnected from the main wiring harness.
3 Disconnect the transformer four pin connector from
the four pin plug on the main wiring harness.
4. Remove the two #6-32 keps nuts securing the
transformer to the component bracket.
5. Remove and discard the transformer.
6. Install new transformer on the component bracket
and secure with two #6-32 keps nuts.
7. Connect the four pin connector on the transformer
to four pin plug on the main wiring harness.
8. Place the component bracket into position and
tighten the two #8-32 screws.
WHI/GRN - T8
WHI/BLK - T12
If voltage is present as described reconnect the plug
and the connector and proceed to #5.
If voltage is not present as described, refer to the Wiring Diagrams and check the main wiring harness.
5. Check the voltage between J3-5 and J3-6 on the
six pin connector at the control board. Connect the
dispenser to the power source. The indication must
be 24 volts ac.
If voltage is present as described the transformer is
operating properly.
If voltage is not present as described, replace the
transformer.