Bunn JDF-4S, JDF-4D, JDF-4SB User Manual

JDF-2S, JDF-4S
JDF-4D, JDF-4SB
SERVICE & REPAIR MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at www.bunn.com. This is absolutely FREE, and the quickest way to obtain the latest catalog and
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.
49179.0000C 02/14 ©2013 Bunn-O-Matic Corporation
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers thermal servers and Thermofresh servers (mechanical and digital)- 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below: a) Electronic circuit and/or control boards - parts and labor for 3 years. b) Compressors on refrigeration equipment - 5 years parts and 1 year labor. c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis - parts
and labor for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EX­PRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make
modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive op­tion while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, Brew­WISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, Velocity Brew, Air Brew, Beverage Bar Creator, Beverage Profit Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brew­er Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing configuration is a trademark of Bunn-O-Matic Corporation.
2
49179 070913
INTRODUCTION
Safety first!
To avoid electrical shock, unplug dispenser from power source before servicing inside.
Basic Maintenance
In order to maintain proper machine operation, a Preventative Maintenance schedule must be performed on a regular basis.
The following procedures pretain to all versions in the JDF family of machines unless otherwise noted.
CONTENTS
Warranty ...................................................................................................................................2
User Notices .............................................................................................................................3
Site Preparation .......................................................................................................................3
Preventive Maintenance
Recommended Daily Cleaning ...........................................................................................4
Preventive Maintenance Schedule ....................................................................................... 5
Troubleshooting ........................................................................................................................ 6
Service .................................................................................................................................... 12
Electrical Schematics ..............................................................................................................50
USER NOTICES
All notices on this equipment are written for your protection. All notices are to be kept in good condition.
Replace any unreadable or damaged labels.
SITE PREPARATION
A minimal clearance is required between the dispenser sides and the wall or another appliances.For optimum performance, do not allow warm air from surrounding machines blow on the JDF dispenser. Leave some space so the dispenser can be moved for cleaning.
3
49179 110613
Recommended Daily Cleaning Instructions
The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all surfaces on Bunn-O-Matic equipment. Do NOT clean this equipment with a water jet device.
1. Open dispenser door. Lift up on product containers to discon­nect them from the machine in­let.
4. Open dispenser door and recon­nect all product containers.
2. Close door, place an empty con­tainer under the dispense noz­zles.
5. Remove dispense nozzles and drip tray. Wash all parts in warm soapy water.
3. Dispense from each station un­til clear water flows from the dispense nozzle.
6. With a warm/soapy cloth, wipe down interior of cabinet and splash panel area behind dis­pensing nozzles.
7. Replace drip tray and dispense nozzles.
4
8. Dispense from each station un­til finished product flows from the dispense nozzles.
49179 110613
REQUIRED REGULAR MAINTENANCE:
When performing Daily-Weekly Cleaning procedures, inspect o-rings, seals, and bushings for signs of wear or damage and replace immediately.
Check and/or replace every 6 months or as required:
39690.0000 Pump Tube Replacement Kit (Includes items indented below)
28755.1011 Tube, Norprene .25" ID x 17.0" lg
32732.0000 Clamp .39"/.48"
32656.0000 Fitting, Elbow .25" Barb x .38" Barb
21275.0003 Clamp .57"/.70"
34325.0032 Hose, Flex .38" ID x 5.25" lg
5
49179 110613
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.
• Inspection,testing,andrepairofelectricalequipmentshouldbeperformedonlybyqualiedserviceperson-
nel.
• Allelectroniccomponentshavehighvoltageacandlowvoltagedcpotentialontheirterminals.Shortingof
terminals or the application of external voltages may result in board failure.
• Intermittentoperationofelectroniccircuitboards isunlikely.Boardfailurewillnormallybepermanent.If
an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a
terminal or crimp.
• Solenoidremovalrequiresinterruptingthewatersupplytothevalve.Damagemayresultifsolenoidsare
energized for more than ten minutes without a supply of water.
• Theuseoftwowrenchesisrecommendedwheneverplumbingttingsaretightenedorloosened.Thiswill
help to avoid twists and kinks in the tubing.
• Makecertainthatallplumbingconnectionsaresealedandelectricalconnectionstightandisolated.
• Thisunitisheatedatalltimes.Keepawayfromcombustibles.
WARNING – • Exerciseextremecautionwhenservicingelectricalequipment.  • Unplugthedispenserwhenservicing,exceptwhenelectricaltestsarespecied.  • Followrecommendedserviceprocedures  • Replaceallprotectiveshieldsorsafetynotices
PROBLEM PROBABLE CAUSE REMEDY
Cold Water Circulation
Dispense stations not working. Note: Cooling failure or excessive
1. Cabinet cooling fan.
Replace fan (24vdc). Note: Fan receives power when the
dispenser is powered. cabinet temperatures for more than 4 hours will result in dispense lockout or no dispense. Note: Reset fault/timer by unplug-
2. Bath recirculation pump.
A) If not running, check refrigeration
switch and wiring for proper conti-
nuity. ging unit.
B) Check for 120V or 230V AC at
pump. Replace pump.
3. Restricted water flow to cabinet
Check for kinked hose.
water coil and bath.
6
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Refrigeration
Dispense stations not working. Note: Cooling failure or excessive bath and cabinet temperatures for more than 4 hours will result in dis­pense lockout or no dispense.
PROBABLE CAUSE REMEDY
1. Compressor ON/OFF switch.
Check for "ON" position or no continu­ity - replace switch.
2. Dirty condenser filter or fins.
Clean filter and fins or replace con­denser filter. (Filter not supplied on some machines).
3. Condenser fan not running.
A) Check for 120V or 230V AC. Re­place fan motor or check fan blades for obstructions.
B) Check compressor LED on circuit board. If ON, relay coil should have power (120 or 230 VAC).
4. Compressor relay not activating.
Check compressor relay coil for 120 or 230vac. NOTE: Always check power with coil attached. If compressor LED is ON and no 120 or 230vac - replace board. If yes, 120 or 230vac - replace relay. Note: Relay contacts are normally open.
Dispenser Locked Out
Dispense stations not working.
Cooling system failure.
5. Compressor not running.
6. Compressor running and not cooling.
1. Check Dispense Lockout switch.
1. Refrigeration or cold water recir­culation system.
Check compressor thermal overload (N/C). If open check for dirty con­denser filter or adequate ventilation and space around machine.
Check refrigeration system for leaks and proper charge.
(A) Set switch to ON position.
(B) Check switch and harness for proper continuity.
Check all previous items that pretain to refrigeration or cold water recir­culation
7
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Dispense station not working
All stations dispense concentrate only
PROBABLE CAUSE REMEDY
1. Dispense Lockout switch set to
Place switch in ON position.
OFF position.
2. Dispense switch failed
Check switch and harness for proper
continuity.
Main water supply
Frozen bath
Check for ON position.
A) Compressor relay/contacts short-
ed - replace relay.
B) Recirculating pump - replace or
check for kinked flex line.
Inlet water valve failed
A) Check for 120V or 230V power
when dispensing. If yes, replace
valve. If no, check harness for proper
continuity. Then replace circuit board
if needed.
8
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Dispense station
concentrate only
Dispense station
water only
PROBABLE CAUSE REMEDY
Water solenoid
Replace solenoid (24vdc) or check wire connection between water valve and main control board.
Concentrate out
Replace refill concentrate container or BIB
Product pump not pumping
Check for proper counterclockwise rotation of pump rollers. If coun­terclockwise, replace pump tubing. If clockwise, wire connection to pump is reversed. Switch wires on terminals.
Pump not turning
A) Check speed setting on circuit board and increase speed (turn clockwise)
B) Check for d.c. power to pump motor. If yes, replace motor assy. If no, check harness for proper conti­nuity. Then replace circuit board if needed.
9
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Water leak filling drip tray or around dispense deck area
Water leaking beneath machine
PROBABLE CAUSE REMEDY
1. Initial fill/setup
Some expansion normal. May fill
drip tray during initial ice block
formation
2. Dispense deck
Inspect or replace fittings clamps,
o-rings, solenoids and quick discon-
nect fittings.
NOTE: Dispense deck area slopes
to drain tube that leads to the drip
tray.
3. Water pressure greater than 100psi
1. Bath tank overflow.
Install water pressure regulator and
reduce to 50 psi.
A) Check all internal water connec-
tions.
B) Check internal plumbing connec-
tions.
Erratic spray during dispense
Dispense nozzle dripping water
2. Condensation from cabinet cool­ing coil.
Dispense nozzle mixer missing or broken
Dispense solenoid.
Check for routing of condensation
tube to water bath.
Replace mixer.
Replace dispense deck solenoid.
10
49179 110613
TROUBLESHOOTING (Continued)
PROBLEM
Unit is not working
Difficulty brixing and/or weak bever­age
PROBABLE CAUSE REMEDY
1. Step-down transformer.
Check for 120/24 or 230/24 vac. If no 24vac reading, replace step-down transformer.
2. Main control board.
If 24 vac present and no LED’s lit, replace control board..
1. Product viscosity or too cold.
Thorough thaw of product before use (35° - 40°)
2. Low water pressure.
Maintain 20 psi or higher and a mini­mum flow rate of 1 fl oz/sec.
3. High water pressure.
Over 100 psi, install a pressure regu­lator and set to 50 psi.
4. Dispense valve adjustment set­ting.
A) Perform 3 second water dispense test. Factory setting is 1.0 oz/sec. Acceptable water flow rate is .-0.8 to 1.5 oz/sec depending on the mix ratio (4+1).
Difficulty brixing and/or weak bever­age
Difficulty brixing bag-in-box
5. Brix ratio.
1. Pump tubing.
2. Use of portable water pump.
Vacuum leak
B) Adjust water to proper mix ratio. Once water is set, adjust motor speed to achieve brix %.
Check for proper brix ratio per prod­uct using Total Dispense method and or refractometer method.
Inspect, clean, or replace tubing and pump rotor/rollers for ease of rotation.
A) Follow plumbing requirements for pressure and flow rate.
B) Source another portable pump or water supply that meets require­ments.
Inspect all lines and connections from bag-in-box connector to bottle adapter assembly.
11
49179 110613
SERVICE
This section provides procedures for testing and replacing various major components used in this dispenser should service become necessary. Refer to Troubleshooting for assistance in determining the cause of any problem.
WARNING - Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel. The dispenser should be disconnected from the power source when servicing, except when electrical tests are required and the test procedure specifically states to connect the dispenser to the power source.
COMPONENT ACCESS WARNING - Disconnect the dispenser from the power source before the removal of any panel or the replacement
of any component.
All components are accessible by opening the door, removal of the door panels, dispenser top covers, hopper(s), hopper support plate, splash guard, splash panel w/drip tray, lower front access panel and rear ac­cess cover.
Refer to the contents listing for component location.
INDEX
Access Panels .................................................................................................................................. 13
Dispense Platform Removal ............................................................................................................. 14
Ballast ..............................................................................................................................................15
Cabinet Fan ......................................................................................................................................16
Compressor .....................................................................................................................................17
Compressor Switch ..........................................................................................................................23
Condenser Fan .................................................................................................................................24
Control Board (Main) .......................................................................................................................25
Control Board (Portion Control Models) ..........................................................................................26
Circulation Pump .............................................................................................................................29
Dispense Platform Switch ................................................................................................................ 30
Dispense Pump ................................................................................................................................ 31
Dispense Motor ................................................................................................................................32
Dispense Valve ................................................................................................................................. 33
Dispense Switches ........................................................................................................................... 34
Cold Water Dispense Switch ............................................................................................................35
Dispense Membrane Switches ......................................................................................................... 36
Cold Water Membrane Switch .......................................................................................................... 37
EMI Filter ..........................................................................................................................................38
Lamp ................................................................................................................................................ 39
Lamp Holder ....................................................................................................................................39
LED Lamp ........................................................................................................................................40
Rectifier ...........................................................................................................................................41
Relay ................................................................................................................................................ 42
Resistor ...........................................................................................................................................43
Solenoid (Cold Water) ...................................................................................................................... 44
Solenoid (Inlet) ................................................................................................................................45
Temperature Probe...........................................................................................................................46
Temperature Sensor .........................................................................................................................47
Transformer .....................................................................................................................................48
Transformer-Lited Doors .................................................................................................................. 49
Circuit Board Triac Map ....................................................................................................................50
Schematic Wiring Diagrams .............................................................................................................51
12
49179 012214
SERVICE(CONT.)
ACCESS PANELS
Location:
All access panels are similar through the whole JDF family (JDF-4S shown). Before removing panels, make
sure power is OFF to the machine and water is disconnected accept where indicated in testing procedures. Retain
all screws and other attaching hardware for re-assembly.
JDF-4S shown
FIG. 1 ACCESS PANELS
13
49179 110613
SERVICE(CONT.)
DISPENSE PLATFORM REMOVAL
1. Remove concentrate dispense tips by turning 1/4 turn to the left, then pull straight down.
2. Lift and remove product shelf to access dispense platform(s).
3. Remove front thumb screw holding dispense platform(s).
4. Disconnect 12 pin connector above dispense platform in rear.
5. Disconnect 3/8” water line at quick disconnect.
6. Remove dispense platform(s) by pulling forward.
JDF-2S shown
The JDF-4S uses 2 of the two head dispense platforms.
FIG. 2 DISPENSE PLATFORM REMOVAL
14
49179 110613
SERVICE (CONT.)
Ballast (JDF-2S,4S)
JDF-2S shown
P1684.40
FIG. 3 BALLAST
Location:
The door lamp ballast is located inside the dispenser
door mounted in the center of the door rear cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect a black and blue wire from one set of lamp sockets.
3. Connect an ohmmeter to the end of each wire.
4. Check for continuity between the two wires.
If continuity is present as described, the ballast is operating properly. If continuity is not present as described, replace the ballast.
5. Check for continuity between the other pair of black and blue wires.
5. Remove the wire to the ballast from the back of each bracket.
6. To disengage the ballast wire from the bracket, push a 1/16” allen wrench (or equivalent tool) into the front hole that lines up with the wire in the back. Pull the wire out.
7. Repeat for each bracket.
8. White jumper must remain in place on the back of the light socket.
9. Remove screws from each ballast. Remove the green ground wire from the ballast bracket by removing the bracket’s bottom screw.
10. Install the single ballast (wires on the bottom) onto the ballast bracket using 2 of the screws previously removed.
11. Attach ballast wires to the back of bulb sockets by pushing wires into holes in back of socket.
Note: Attach black wires to the top sockets, and blue wires to the bottom sockets. Reference electrical sche­matic if needed.
12. Snap all 4 bulb sockets back onto light panel. Re­install fluorescent bulbs.
13. Attach green ground wire to the bottom hole of the ballast bracket using 1 screw.
14. Plug in 3-pin connector into the door harness.
15. To replace door cover, re-connect the dispense switch harness to door harness. Fasten with 5 screws.
16. Reconnect power to the unit. Test operation.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove door cover by taking out the 5 screws and unplug the dispense switch harness from the door harness. Set door cover and screws aside.
3. Disconnect the 3-pin connector from the ballasts to the door harness.
4. Remove fluorescent bulbs from the brackets. Pull off the four snap-in light sockets from the light panel.
15
P1219
FIG. 4 BALLAST TERMINALS
49179 110613
SERVICE (CONT.)
Cabinet Fan (all Models)
FIG. 5 CABINET FAN
JDF-2S shown
P1684.40
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the four screws attaching the fan and cover assembly.
3. Gently pull the cover forward and disconnect the 2-pin connector from the main wiring harness.
4. Remove the fan from the cover assembly and discard the old fan.
5. Install the new fan to the cover assembly using screws previously removed.
6. Reconnect the fan to the 2-pin connector on the main wiring harness.
7. Install the fan and cover assembly to the cabinet using screws previously removed.
8. Reconnect power to the dispenser.
Location: The cabinet fan is located inside the dispenser cabinet
mounted in the center behind the fan guard cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the four screws attaching the fan and cover assembly.
3. Gently pull the cover forward and disconnect the 2-pin connector from the main wiring harness.
4. Check for continuity between the two wires on the fan.
If continuity is present as described, the fan is operat­ing properly. If continuity is not present as described, replace the fan.
RED
2
1
BLK
P1219
FIG. 6 CABINET FAN TERMINALS
16
49179 110613
SERVICE (CONT.)
LG Compressor (JDF-2S,4S,4D)
JDF-4S shown
P1684.40
FIG. 7 COMPRESSOR
Location: The compressor is located at the top of the dispenser
frame.
Test Procedures: Compressor Relay: Refer to FIG. 8
1. Disconnect the dispenser from the power source.
2. Remove compressor terminal cover retainer (1).
3. Connect a voltmeter across the white wire and the blue/black wire. Connect the dispenser to the power source.
The indication must be: (a) 120 volts ac for two wire 120 volt models or (b) 230 volts ac for two wire 230 volt models.
5. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to the fol­lowing test procedures. If voltage is not present as described, refer to the Con- tactor and check the contactor.
6. Disconnect the white wire from the compressor relay.
7. Remove relay from the compressor.
8. Check for continuity across the terminal and the pin socket on the rear of the relay.
If continuity is present as described, the compressor start relay is operating properly. If continuity is not present as described, replace relay.
1 2 3
GRN Wire
FIG. 8 COMPRESSOR THERMAL
OVERLOAD PROTECTOR LOCATION
1. Compressor Terminal Cover
2. Compressor Relay
3. Thermal Overload Protector
P4298.20
Compressor:
1. Remove relay and yhermal overload protector.
2. Check for continuity across the bottom pin on the compressor and the left top pin on the compressor.
If continuity is present as described, the electrical part of the compressor is operating properly. If continuity is not present as described, replace the compressor.
Thermal Overload Protector:
1. Check for continuity across the terminals on the thermal overload protector (3).
If continuity is present as described, the thermal over­load protector is operating properly. If continuity is not present as described, replace the thermal overload protector.
17
49179 110613
SERVICE (CONT.)
Compressor (Cont.)
Removal and Replacement: Compressor Relay: Refer to FIG. 8
1. Remove the terminal cover (1)
2. Disconnect the white wire from the compressor relay.
3. Pull relay (2) off of the compressor pins and discard.
4. Push new relay onto the compressor pins.
5. Refer to Fig. 9 and reconnect the wires.
6. Reinstall terminal cover (1).
WHI Wire
Compressor Thermal Overload Protector: Refer to
FIG. 8
1. Remove terminal cover (1).
2. Disconnect the BLU/BLK wire of the harness from the thermal overload protector.
3. Remove relay (2).
4. Remove overload protector (3) and discard overload protector.
5. Install new overload protector (3) on to the com­pressor.
6. Install relay (2).
7. Refer to Fig. 10 and reconnect the thermal overload protector wires.
8. Reinstall terminal cover (1).
Compressor Assy: NOTE: Before removal of any refrigeration component the refrigerant in the system must be reclaimed by a licensed refrigeration repair person. NOTE: When replacing the compressor it is recom­mended that the dryer also be replaced.
FIG. 9 RELAY TERMINALS
Plugs into Relay
BLU/BLK Wire
FIG. 10 THERMAL OVERLOAD PROTECTOR
TERMINALS
6. Install new compressor over the four studs in the dispenser chassis with the fill valve to the right side of the dispenser.
7. Secure compressor to the dispenser chassis using four .25-20 keps nuts and washers.
8. Reconnect tubes from the condenser and the ac­cumulator to the compressor.
9. Reinstall transformer.
10. Evacuate the system.
11. Recharge 120V and 230V system with:
1. Disconnect the tubes from the condenser and the accumulator.
2. Disconnect the compressor wiring harness from the dispenser main wiring harness.
3. Remove the four .25-20 keps nuts and washers securing the compressor to the chassis. Set nuts and washers aside for reassembly.
4. Disconnect and remove the transformer.
5. From the right side of the dispenser lift the com­pressor assembly over the four studs in the chassis and remove compressor.
JDF-2S - 9 oz. Type R134A refrigerant. Design Pressures: High 255 - Low 36 psi JDF-4S & 4D - 10 oz. Type R134A refrigerant. Design Pressures: High 335 - Low 88 psi
NOTE: The charging of the system must be done by a licensed refrigeration repair person. NOTE: Refer to Wiring Diagrams when reconnecting wires to Compressor, Thermal Overload Protector and Start Relay.
18
49179 110613
SERVICE (CONT.)
GD Compressor (JDF-2S,4S,4D)
JDF-4S shown
P1684.40
FIG. 11 COMPRESSOR
Location: The compressor is located at the top of the dispenser
frame.
1 3
Test Procedures: Compressor Start Relay: Refer to FIG. 12 WARNING: The compressor capacitor must be properly discharged before proceeding. This is most commonly done on low voltage capacitors by shorting across the terminals with a screwdriver.
1. Disconnect the dispenser from the power source.
2. Remove compressor terminal cover retainer (4).
3. Connect a voltmeter across the white wire and the blue/black wire. Connect the dispenser to the power source.
The indication must be: (a) 120 volts ac for two wire 120 volt models or (b) 230 volts ac for two wire 230 volt models.
5. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to the fol­lowing test procedures. If voltage is not present as described, refer to the Con- tactor and check the contactor.
6. Disconnect the two black wires from the compres­sor start relay.
7. Remove relay from the compressor.
8. Check for continuity across the upper left terminal and the right pin socket on the rear of the relay.
If continuity is present as described, the compressor start relay is operating properly. If continuity is not present as described, replace re­lay.
2 4
FIG.12 COMPRESSOR THERMAL
OVERLOAD PROTECTOR LOCATION
1. Compressor Start Relay
2. Wiring Harness Strain Relief
3. Thermal Overload Protector
4. Compressor Terminal Cover
P4040.40
Compressor:
1. With the compressor start relay (1) removed, dis­connect the black wire from the compressor.
2. Check for continuity across the terminal on the compressor and the left pin on the compressor.
If continuity is present as described, the electrical part of the compressor is operating properly. If continuity is not present as described, replace the compressor.
Thermal Overload Protector:
1. Check for continuity across the terminals on the thermal overload protector (3).
If continuity is present as described, the thermal over­load protector is operating properly. If continuity is not present as described, replace the thermal overload protector.
19
49179 110613
SERVICE (CONT.)
Compressor (Cont.)
Removal and Replacement: Compressor Start Relay: Refer to FIG. 12
1. Remove the terminal cover (4)
2. Disconnect the wires from the compressor start relay.
3. Pull relay (1) off of the compressor pins and dis­card.
4. Push new relay onto the compressor pins.
5. Refer to Fig. 26 and reconnect the wires.
6. Reinstall terminal cover (4).
Compressor Thermal Overload Protector: Refer to
FIG. 12
1. Remove terminal cover (4).
2. Disconnect the BLU/BLK wire of the harness from the thermal overload protector.
3. Disconnect the BLK wire from the Compressor’s upper terminal.
4. Remove overload protector (3) and start relay as an assembly.
5. Remove overload protector (3) and discard overload protector.
6. Install new overload protector (3) on to the relay (1).
7. Install relay (1) and overload protector (2) on the compressor terminal bracket.
8. Refer to Fig. 27 and reconnect the thermal overload protector wires.
9. Reinstall terminal cover (4).
Compressor Assy: NOTE: Before removal of any refrigeration component the refrigerant in the system must be reclaimed by a licensed refrigeration repair person. NOTE: When replacing the compressor it is recom­mended that the dryer also be replaced.
1. Disconnect the tubes from the condenser and the accumulator.
2. Disconnect the compressor wiring harness from the dispenser main wiring harness.
3. Remove the four .25-20 keps nuts and washers securing the compressor to the chassis. Set nuts and washers aside for reassembly.
4. Disconnect and remove the transformer.
BLU/BLK
GRN
WHI
FIG. 13 RELAY TERMINALS
Plugs into Relay
FIG. 14 THERMAL OVERLOAD PROTECTOR
TERMINALS
5. From the right side of the dispenser lift the com­pressor assembly over the four studs in the chassis and remove compressor.
6. Install new compressor over the four studs in the dispenser chassis with the fill valve to the right side of the dispenser.
7. Secure compressor to the dispenser chassis using four .25-20 keps nuts and washers.
8. Reconnect tubes from the condenser and the ac­cumulator to the compressor.
9. Reinstall transformer.
10. Evacuate the system.
11. Recharge 120V and 230V system with:
JDF-2S - 9 oz. Type R134A refrigerant. Design Pressures: High 255 - Low 36 psi JDF-4S & 4D - 10 oz. Type R134A refrigerant. Design Pressures: High 335 - Low 88 psi
NOTE: The charging of the system must be done by a licensed refrigeration repair person. NOTE: Refer to Wiring Diagrams when reconnecting wires to Compressor, Thermal Overload Protector and Start Relay.
20
49179 110613
SERVICE (CONT.)
Compressor (JDF-4SB)
P1684.40
FIG. 15 COMPRESSOR
Location: The compressor is located at the top of the dispenser
frame.
230V shown
1 3 2 4
Test Procedures: Compressor Start Relay: Refer to FIG. 16 WARNING: The compressor capacitor must be properly discharged before proceeding. This is most commonly done on low voltage capacitors by shorting across the terminals with a screwdriver.
1. Disconnect the dispenser from the power source.
2. Remove compressor terminal cover retainer (4).
3. Connect a voltmeter across the white wire and the
blue/black wire. Connect the dispenser to the power
source. The indication must be: (a) 120 volts ac for two wire 120 volt models or (b) 230 volts ac for two wire 230 volt models.
5. Disconnect the dispenser from the power source. If voltage is present as described, proceed to the fol­lowing test procedures. If voltage is not present as described, refer to the Con- tactor and check the contactor.
6. Disconnect the two black wires from the compres-
sor start relay.
7. Remove relay from the compressor.
8. Check for continuity across the upper left terminal
and the right pin socket on the rear of the relay. If continuity is present as described, the compressor start relay is operating properly. If continuity is not present as described, replace re­lay.
5 6
FIG. 16 COMPRESSOR THERMAL
OVERLOAD PROTECTOR LOCATION
1. Compressor Start Relay
2. Wiring Harness Strain Relief
3. Thermal Overload Protector
4. Compressor Terminal Cover
5. Cable 230V only
6. Capcitor 230V only
7. Cover, Capacitor 230V only
7
P4068
Compressor:
1. With the compressor start relay (1) removed, dis-
connect the black wire from the compressor.
2. Check for continuity across the terminal on the
compressor and the left pin on the compressor. If continuity is present as described, the electrical part of the compressor is operating properly. If continuity is not present as described, replace the compressor.
Thermal Overload Protector:
1. Check for continuity across the terminals on the
thermal overload protector (3). If continuity is present as described, the thermal over­load protector is operating properly. If continuity is not present as described, replace the thermal overload protector.
21
49179 110613
SERVICE (CONT.)
Compressor (Cont.)
Removal and Replacement: Compressor Start Relay: Refer to FIG. 16
1. Remove the terminal cover (4)
2. Disconnect the wires from the compressor start relay.
3. Pull relay (1) off of the compressor pins and dis­card.
4. Push new relay onto the compressor pins.
5. Refer to Fig. 16 and reconnect the wires.
6. Reinstall terminal cover (4).
Compressor Thermal Overload Protector: Refer to
FIG. 16
1. Remove terminal cover (4).
2. Disconnect the WHI/ORN wire of the harness from the thermal overload protector.
3. Disconnect the BLK wire from the Compressor’s upper terminal.
4. Remove overload protector (3) and start relay as an assembly.
5. Remove overload protector (3) and discard overload protector.
6. Install new overload protector (3) on to the relay (1).
7. Install relay (1) and overload protector (2) on the compressor terminal bracket.
8. Refer to Fig. 17 and reconnect the thermal overload protector wires.
9. Reinstall terminal cover (4).
Compressor Assy: NOTE: Before removal of any refrigeration component the refrigerant in the system must be reclaimed by a licensed refrigeration repair person. NOTE: When replacing the compressor it is recom­mended that the dryer also be replaced.
1. Disconnect the tubes from the condenser and the accumulator.
2. Disconnect the compressor wiring harness from the dispenser main wiring harness.
3. Remove the four .25-20 keps nuts and washers securing the compressor to the chassis. Set nuts and washers aside for reassembly.
BLU/BLK
GRN
WHI
BLU from Capacitor
BRN from Capacitor
FIG. 17 RELAY TERMINALS
Plugs into Relay
FIG. 18 THERMAL OVERLOAD PROTECTOR
TERMINALS
4. Disconnect and remove the transformer.
5. From the right side of the dispenser lift the com­pressor assembly over the four studs in the chassis and remove compressor.
6. Install new compressor over the four studs in the dispenser chassis with the fill valve to the right side of the dispenser.
7. Secure compressor to the dispenser chassis using four .25-20 keps nuts and washers.
8. Reconnect tubes from the condenser and the ac­cumulator to the compressor.
9. Reinstall transformer.
10. Evacuate the system.
11. Recharge 120V and 230V system with:
JDF-4SB - 10 oz. Type R134A refrigerant. Design Pressures: High 335 - Low 88 psi
NOTE: The charging of the system must be done by a licensed refrigeration repair person. NOTE: Refer to Wiring Diagrams when reconnecting wires to Compressor, Thermal Overload Protector and Start Relay.
22
49179 110613
SERVICE (CONT.)
Compressor Switch (all Models)
JDF-4S shown
FIG. 19 COMPRESSOR SWITCH
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the cover or splash panel to gain access
to the switch.
3. Gently disconnect the wiring harness from the
switch.
4. Remove the switch from the mounting bracket and
discard.
5. Install the new into the mounting bracket.
6. Reconnect the wiring harness to the new switch.
7. Install covers or panels previously removed.
8. Reconnect power to the dispenser.
P1684.40
Location: On models JDF-2S and 4S, early models had the switch
located on the back of the dispenser next to the water inlet. On later models JDF-2S, 4S, 4D and 4SB, the switch is located on the front left of the dispenser behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the two wires from the switch terminals.
3. Check for continuity across the switch terminals with the switch in the “ON” position. Continuity must not be present when the switch is in the “OFF” position.
If continuity is present as described, reconnect the wires to the switch terminals. If continuity is not present as described, replace the switch.
RED/BLK
BLK
P1219
FIG. 20 COMPRESSOR SWITCH TERMINALS
23
49179 110613
SERVICE (CONT.)
Condenser Fan (all Models)
JDF-4S shown
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the four screws attaching the fan and cover assembly to the refrigeration cabinet.
3. Gently pull the cover assembly forward and discon­nect the 2-pin connector from the fan to the main harness.
4. Remove the fan from the cover assembly and dis­card.
5. Install the new fan onto the cover assembly.
6. Reconnect the wiring harness to the new fan.
7. Install fan and cover assembly using four screws previously removed.
8. Reconnect power to the dispenser.
P1684.40
FIG. 21 CONDENSER FAN
Location: The condenser fan is located inside the main frame
below the compressor assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect the 2-pin from the fan to the main wiring harness.
3. Check for continuity across the fan terminals.
If continuity is present as described, reconnect the wires to the fan terminals. If continuity is not present as described, replace the fan.
BLU/BLK
WHI
FIG. 22 CONDENSER FAN TERMINALS
P1219
24
49179 110613
SERVICE (CONT.)
Control Board, Main (all Models)
JDF-4S shown
P3250.25
FIG. 23 CONTROL BOARD
Location: The Main Control Board is located on the electrical component enclosure behind the splash panel.
Removal and Replacement:
1. Remove the four #6-32 screws securing the control board to the component bracket.
2. Disconnect all the plugs on the main wiring harness from the connectors on the control board.
3. Remove the spacers from the control board and discard.
4. Install the spacers on to the new control board
5. Reconnect all plugs on the main harness to the connectors on the control board.
6. Install new control board on the component bracket using four #6-32 screws.
NOTE: Verify all ground wires are connected to the grounding stud and secured with nuts.
Test Procedure: Power Supply Circuitry:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage across pins 1 & 3 of the J6 connector on the wir­ing harness. Connect the dispenser to the power source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to step 4. If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
4. Disconnect the dispenser from the power source.
5. With a voltmeter, back probe check the voltage across pins 1 & 3 of the J12 connector on the wiring harness. Connect the dispenser to the power source. The indication must be 24 volts ac.
6. Disconnect the dispenser from the power source.
JDF-4S
If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
25
JDF-2S
FIG. 24 CONTROL BOARD CONNECTORS
49179 110613
SERVICE (CONT.)
Portion Control Board (JDF-2S,4S)
P4034.25
FIG. 25 PORTION CONTROL BOARD
Location: The Portion Control Board is located inside the door cover mounted on the bracket.
Removal and Replacement:
1. Remove the five screws securing the door cover to the door frame.
2. Carefully pull the cover forward and disconnect all switch harnesses from the connectors on the control board.
3. Remove the four #6-20 screws securing the control board to the light panel.
4. Remove the spacers from the control board and discard the old board.
5. Install the spacers on to the new control board.
6. Install new control board on the light panel using four #6-20 screws.
7. Position the door cover to the door frame and reconnect all switch harnesses to the connectors on the control board.
8. Secure the door cover to the frame with the five screws previously removed.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage across pins 1 & 5 of the J6 connector on the wir­ing harness. Connect the dispenser to the power source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
J-1 Cold Water Switch J-2 Left Left Dispense Switch J-3 Left Middle Dispense Switch J-4 Right Middle Dispense Switch J-5 Right Right Dispense Switch J-6 Main Harness J-7 N/A J-8 N/A J-9 N/A
J-8
J-6
J-5
J-1
J-4
J-3
J-2
J-7
J-9
FIG. 26 CONTROL BOARD CONNECTORS
26
49179 110613
SERVICE (CONT.)
Push Button Control Board (JDF-4D)
FIG. 27 PUSH BUTTON CONTROL BOARD
Removal and Replacement:
1. Remove the five screws securing the door cover to the door frame.
2. Carefully pull the cover forward and disconnect all switch harnesses from the connectors on the control board.
3. Remove the four #6-20 screws securing the control board to the light panel.
4. Remove the spacers from the control board and discard the old board.
5. Install the spacers on to the new control board.
6. Install new control board on the light panel using four #6-20 screws.
R
POWE
ING
L O O
C
7. Position the door cover to the door frame and reconnect all switch harnesses to the connectors on the control board.
P4081.25
8. Secure the door cover to the frame with the five screws previously removed.
Location: The Push Button Control Board is located inside the door cover mounted on the bracket.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage across pins 1 & 5 of the J6 connector on the wir­ing harness. Connect the dispenser to the power source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
J-1 N/A J-6 Main Harness J-7 N/A J-9 Rinse Switch J-10 Dispense Nozzles (Disable) J-11 Dispense Switches
J-7
J-9
J-11
J-10
J-6
27
FIG. 28 CONTROL BOARD CONNECTORS
49179 110613
SERVICE (CONT.)
Portion Control Board (JDF-4D)
R
POWE
ING L O
O C
P4081.25
FIG. 29 PORTION CONTROL BOARD
Location: The Portion Control Board is located inside the door cover mounted on the bracket.
Removal and Replacement:
1. Remove the five screws securing the door cover to the door frame.
2. Carefully pull the cover forward and disconnect all switch harnesses from the connectors on the control board.
3. Remove the four #6-20 screws securing the control board to the light panel.
4. Remove the spacers from the control board and discard the old board.
5. Install the spacers on to the new control board.
6. Install new control board on the light panel using four #6-20 screws.
7. Position the door cover to the door frame and reconnect all switch harnesses to the connectors on the control board.
8. Secure the door cover to the frame with the five screws previously removed.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check the voltage across pins 1 & 5 of the J6 connector on the wir­ing harness. Connect the dispenser to the power source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
J-1 Cold Water Switch J-2 Left Left Dispense Switch J-3 Left Middle Dispense Switch J-4 Right Middle Dispense Switch J-5 Right Right Dispense Switch J-6 Main Harness J-7 N/A J-8 N/A J-9 N/A
J-7
J-8
J-6
J-5
J-1
J-4
J-3
J-2
J-9
FIG. 30 CONTROL BOARD CONNECTORS
28
49179 110613
SERVICE (CONT.)
Circulation Pump (all Models)
FIG. 31 CIRCULATION PUMP
Removal and Replacement:
1. Remove dispense platform(s) for ease of taking out recirculating pump.
2. Remove left and right side panels.
3. Remove silicone condensation hose out of bath tank along side recirculating pump.
4. Disconnect pump motor and condenser fan wires (1/4” spade terminals).
5. Remove 2 screws left and right side of the condenser mounting bracket. Remove condenser fan assembly out the right side of the machine.
6. Release recirculating pump holding bracket right side (2 nuts).
7. Lift up on recirculating pump and maneuver out the right side of the machine
Location: The Circulation Pump is located on top of the water bath tank cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter .
If voltage is present as described, proceed to step 4. If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
RED/BLK to Compressor Switch
WHI to Transformer
P3250.25
FIG. 32 CIRCULATION PUMP
29
49179 110613
SERVICE (CONT.)
Dispense Platform Switch (all Models)
JDF-2S shown
FIG. 33 DISPENSE PLATFORM SWITCH
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Loosen the two #8-32 screws securing the com­ponent mounting bracket to the dispenser base.
3. Disconnect the two black wires from the switch.
4. Press the locking tabs of the old switch and remove from the component mounting bracket.
5. Press the new switch into the component mounting bracket.
6. Connect the two black wires to the switch terminals as shown below.
7. Position the component mounting bracket in the dis­penser base and secure with two #8-32 screws.
8. Return power to the dispenser.
BLK to J5-3
Location: The Dispense Platform Switch is located below the dispenser in the front center and is mounted on the component mounting bracket.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, back probe check across the two black wires on the switch.
3. Return power to the dispenser. The indication must be 24 volts ac.
4. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to step 5. If voltage is not present as described, refer to the Wiring Diagrams and check back to the control board, J5.
5. With an ohmmeter, chech for continuity between the terminals shown in Fig. 34.
Continuity must be present when the switch is in the ON position. If continuity is not present, replace the switch.
BLK to J5-4
P1640
FIG. 34 SWITCH TERMINALS
30
49179 110613
SERVICE (CONT.)
Dispense Pump (all Models except JDF-4D)
FIG. 35 DISPENSE PUMP
5. Install the new pump tube around the rotor and position into the rear housing with the clamp rest­ing on the top edge.
6. Install the front housing to be flush with the rear housing.
7. Position the pump assembly back on the platform and secure with four #8-32 x 2.45 screws previously removed.
8. Repeat for remaining pumps.
Location: The Dispense Pumps are located on the platform assembly.
Removal, Inspection, and Replacement:
1. Loosen the four #8-32 x 2.45 screws securing the pump assembly to the platform.
2. Pry the two halves of the pump housing apart to reveal the pump tube and the rotor.
3. Inspect the pump tubing for signs of wear and replace every six months or as needed.
4. Inspect the pump rotor for signs of wear and replace if necessary.
P1640
FIG. 36 DISPENSE PUMP COMPONENTS
31
49179 110613
SERVICE (CONT.)
Dispense Motor (all Models)
FIG. 37 DISPENSE MOTOR
Removal and Replacement:
1. Disconnect the two wires from the dispense mo­tor.
2. Loosen the four #8-32 screws securing the motor to the platform assembly and remove the motor.
3. Inspect the gasket and rubber bushings for signs of wear and replace if necessary.
4. Position the new motor into place with the gasket and bushings onto the platform. Secure with four #8-32 screws previously removed.
5. Reconnect the two wires to the motor as shown in Fig. 38.
Location: The Dispense Motors are located on the rear of the platform assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, check the voltage across the two wire terminals of the motor assembly. Connect the dispenser to the power source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is present as described, replace the motor. If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
FIG. 38 DISPENSE MOTOR CONNECTORS
32
49179 110613
SERVICE (CONT.)
Dispense Valve (all Models)
FIG. 39 DISPENSE VALVE
Removal and Replacement:
1. Disconnect the two wires from the dispense valve.
2. Remove the #6-32 screw and plate securing the water manifold tube to the valve.
3. Loosen the two #6-32 screws securing the valve to the platform assembly and remove the valve.
4. Install the new valve onto the platform and secure with two #6-32 screws previously removed.
5. Inspect the o-ring on the manifold tube connector for signs of wear and replace if necessary.
6. Connect the water manifold tube to the valve and secure in place with the plate and #6-32 screw previously removed.
7. Reconnect the two wires to the valve as shown in Fig. 40.
Location: The Dispense Valves are located at the front of the platform assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, check the voltage across the two wire terminals of the valve solenoid. Connect the dispenser to the power source. The indication must be 24 volts ac.
3. Disconnect the dispenser from the power source.
If voltage is present as described, replace the valve. If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness back to the transformer (See TRANSFORMER).
Dispense Station
#1 WHI/VIO
Dispense Station
#2 WHI/ORN
Dispense Station
#3 WHI/VIO
Dispense Station
#4 WHI/ORN
YEL to Control Board
P3503
FIG. 40 DISPENSE VALVE CONNECTORS
33
49179 110613
SERVICE (CONT.)
Dispense Switches (JDF-2S, JDF-4S)
FIG. 41 DISPENSE SWITCHES
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser door cover to the door and move the door cover to gain access to the switches.
3. Disconnect the wires on the dispense switch to be removed from the door wiring harness.
4. Compress the clips inside the door on the dispense switch and gently push the switch through the opening.
5. Push new switch into the opening and spread the clips to hold the switch in the door.
6. Reconnect the wires to the dispense switch from door wiring harness.
7. Reinstall the door cover and secure with the five screws previously removed.
8. Refer to Fig. 42 when reinstalling wires.
Location: The dispense switches are located on the lower outside of the dispenser door.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser door cover to the door and move the door cover to gain access to the switches.
3. With a voltmeter, check the voltage across the two wires for each dispense switch. Connect the dis­penser to the power source. The indication must be +5 volts dc.
If voltage is present as described, proceed to #4. If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness.
4. Check for continuity across the terminals (top right to top left) of the dispense switch with the switch in the “ON” position. Continuity must not be present when the switch is in the “OFF” (released) posi­tion.
BLK
RED
BLK
GRN
Station #2
BLK
ORN
Station #1
BLK
YEL
Station #3
FIG. 42 DISPENSE SWITCH TERMINALS
Station #4
P1449
If continuity is present as described, reconnect the door wiring harness, the switch is operating properly. If continuity is not present as described, replace the switch.
34
49179 110613
SERVICE (CONT.)
Cold Water Dispense Switch (JDF-4S only)
FIG. 43 COLD WATER DISPENSE SWITCH
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser door cover to the door and move the door cover to gain access to the switches.
3. Disconnect the wires on the dispense switch from the door wiring harness.
4. Compress the clips inside the door on the dispense switch and gently push the switch through the opening.
5. Push new switch into the opening and spread the clips to hold the switch in the door.
6. Reconnect the wires to the dispense switch from door wiring harness.
7. Reinstall the door cover and secure with the five screws previously removed.
8. Refer to Fig. 44 when reinstalling wires.
Location: The cold water dispense switch is located on the lower outside of the dispenser door.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the five screws attaching the dispenser door cover to the door and move the door cover to gain access to the switch.
3. With a voltmeter, check the voltage across the two wires for the dispense switch. Connect the dispenser to the power source. The indication must be +5 volts dc.
If voltage is present as described, proceed to #4. If voltage is not present as described, refer to the Wiring Diagrams and check the dispenser wiring harness.
4. Check for continuity across the terminals (top right to top left) of the dispense switch with the switch in the “ON” position. Continuity must not be present when the switch is in the “OFF” (released) posi­tion.
BLK
BLU
P1449
FIG. 44 COLD WATER SWITCH TERMINALS
If continuity is present as described, reconnect the door wiring harness, the switch is operating properly. If continuity is not present as described, replace the switch.
35
49179 110613
SERVICE (CONT.)
Dispense Membrane Switch (all Models)
COLD WATER
FIG.45 MEMBRANE SWITCHES
Location: The dispense buttons are located on the lower
outside of the dispenser door and actuate switches on the dispense switch board located on the inside of the door.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Open the dispenser door.
3. Remove the four #8-32 screws securing the lower door panel and remove the panel.
4. Disconnect the six pin harness from the switch board.
5. Carefully peel the membrane switch from the front of the switch bezel.
6. Remove any excess adhesive from the bezel sur­face.
7. Remove the backing from the new membrane switch.
8. Feed the membrane switch harness through the openning and apply the new membrane switch to the switch bezel.
9. Connect the switch harness to the control board.
Test Procedures: NOTE: Before continuing, check that the ribbon cable is properly connected to the control board and not a pin off in either direction.
1. Disconnect the dispenser from the power source.
2. Remove the rear panel and disconnect ribbon cable.
3. Check for continuity of the switches using pin #1as common.
#1 Common #2 ON/STOP #3 Large #4 Medium #5 Small
If continuity is not present when the appropriate switch is pressed, the Membrane Switch must be replaced. If continuity is present, chech the short harness going to J6 on the Control Board.
1
PORTION CONTROL
FIG. 46 MEMBRANE SWITCH
36
49179 110613
SERVICE (CONT.)
Cold Water Dispense Membrane Switch (all Models)
COLD WATER
FIG.47 MEMBRANE SWITCHES
Location: The dispense buttons are located on the lower
outside of the dispenser door and actuate switches on the dispense switch board located on the inside of the door.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Open the dispenser door.
3. Remove the four #8-32 screws securing the lower door panel and remove the panel.
4. Disconnect the three pin harness from the switch board.
5. Carefully peel the membrane switch from the front of the switch bezel.
6. Remove any excess adhesive from the bezel sur­face.
7. Remove the backing from the new membrane switch.
8. Feed the membrane switch harness through the openning and apply the new membrane switch to the switch bezel.
9. Connect the switch harness to the control board.
Test Procedures: NOTE: Before continuing, check that the ribbon cable is properly connected to the control board and not a pin off in either direction.
1. Disconnect the dispenser from the power source.
2. Remove the rear panel and disconnect ribbon cable.
3. Check for continuity of the switches using pin #1as common.
#1 Common #2 Cold Water
If continuity is not present when the appropriate switch is pressed, the Membrane Switch must be replaced. If continuity is present, chech the short harness going to J6 on the Control Board.
1
COLD WATER
COLD WATER DISPENSE
FIG. 48 MEMBRANE SWITCH
37
49179 110613
SERVICE (CONT.)
EMI Filter (all Models)
FIG. 49 EMI FILTER
JDF-4S shown
Removal and Replacement:
1. Disconnect the wires from the EMI Filter.
2. Remove the two #8-32 screws and nuts securing the EMI Filter.
3. Remove and discard EMI Filter.
4. Install new EMI Filter using two #8-32 screws and nuts to secure EMI Filter to its former location.
5. Refer to Fig. 50 when reconnecting the wires.
Location: The EMI Filter is located on the electrical component mounting bracket on the lower front of the dispenser behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect the two black wires and two white wires on the EMI Filter from the power cord and the main wiring harness.
3. Check for resistance between the two black leads on the EMI Filter.
If resistance is present as described the EMI Filter is operating properly. If resistance is not present as described, replace the EMI Filter.
118.0 kΩ - 118.5 kΩ Across either pair
FIG. 50 EMI FILTER CONNECTORS
38
49179 110613
SERVICE (CONT.)
Lamps, Holders and Ballast(s) (Early Models)
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the five #10-32 screws securing the door cover to the door and move the cover aside to gain access to the light panel.
3. Rotate the lamp to remove from the lamp hold­ers.
4. Pry the lamp holder from light panel.
5. Cut the two wires from the ballast as close the lamp holder as possible and remove the lamp holder.
6. Strip the ends of the wires from the ballast and install the into the new lamp holder.
7. Snap the new lamp holder into the holes on the light panel.
8. Replace the lamps and install the door cover using the five screws previously removed.
FIG. 51 LAMPS & HOLDERS
Location: The lamps and lamp holders are located on the door light panel behind the door cover.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the five #10-32 screws securing the door cover to the door and move the cover aside to gain access to the light panel.
3. Rotate the lamp to remove from the lamp hold­ers.
4. Check for continuity across terminals on each end of the lamp.
If continuity is present as described, continue to step 5. If continuity is not present as described replace the lamp.
5. Check for 24VDC supplied to ballast (dual ballast black to red, single ballast white to red).
FIG. 52 LAMP HOLDERS
If voltage is present as described, replace ballast. If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness back to the transfomer/rectifier.
39
49179 110613
SERVICE (CONT.)
LED Lamps (JDF-2S, JDF-4S)
LED regulator board
FIG. 53 LED DOOR LIGHTS
Removal and Replacement:
1. Disconnect power from the dispenser.
2. Remove the five #6-32 screws securing the door cover to the door.
3. Carefully lower the door cover and disconnect the lamp terminals from the LED regulator board.
4. Remove and discard the faulty LED board.
5. Install a new LED regulator board exposing the adhesive backing.
6. Refer to Fig. 54 and reconnect wires to the LED regulator board.
7. Replace the door cover and secure with the five #6-32 screws.
8. Return power to the dispenser.
Location:
The LED door lights are located inside the dispenser
door.
Test Procedures: No illumination at all: First verify that the dispense
lockout switch has not been turned off!
1. Disconnect power from the dispenser.
2. Check the voltage across the black and red leads ofJ2 or J3 at the LED regulator board with a voltmeter. Reconnect power to the dispenser. The indication must be 24 volts dc.
3. Disconnect power from the dispenser.
If voltage is present as described, the LED regulator board is working correctly. If voltage is not present as described, go to step 4.
4. Check for supply voltage (unregulated +30VDC) across brown wire and white wire at J1 of the regulator board. (FIG 54).
J3
J2
J1
White to brown
unregulated +30VDC
FIG. 54 LED DOOR LIGHT WIRING
If voltge is present as described, replace LED regulator board. If voltage is not present as described, check the wiring back to the main CBA.
40
49179 110613
SERVICE (CONT.)
Rectifier (JDF-2S, JDF-4S)
Removal and Replacement:
1. Disconnect the wires from the rectifier.
2. Remove the #10-32 screw securing the rectifier.
3. Remove the rectifier and discard.
4. Secure new rectifier with #10-32 screw.
5. Refer to Fig. 56 and reconnect the wires.
BLU from Door Harness (+)
WHI/GRN to Transformer (~ AC)
WHI/BLK to Transformer (~ AC)
WHI from Door Harness (-)
FIG. 55 RECTIFIER
Location: The rectifier is located on the electrical component mounting bracket on the lower front of the dispenser behind the splash panel.
Test Procedures:
1. Disconnect the dispenser from the power
source.
2. Remove the blue wire and the white wire from the
rectifier.
3. Check the voltage across the (+) and (-) terminals
on the rectifier with a voltmeter. Connect the dis­penser to the power source. The indication must be approximately 24 volts dc.
4. Disconnect the dispenser from the power
source.
If voltage is present as described, the rectifier is op­erating properly. If voltage is not present as described, refer to the dispenser wiring diagram and check the wiring back to the transformer.
FIG. 56 RECTIFIER TERMINALS
41
49179 110613
SERVICE (CONT.)
Relay (all Models)
4. Disconnect the blue/black wire and the red/black wires from relay terminals #4 and #6.
5. Connect the dispenser to the power source.
6. Turn on power and check for continuity across terminals on relay.
If continuity is present as described, disconnect the dispenser from power source and reconnect wires to terminals #4 and #6, the relay is working. If continuity is not present as described, do the same continuity test across terminals #2 and #8. If continu­ity is present between terminals #2 and #8, reconnect wires to terminals #4 and #6 instead of #2 and #8. If continuity is not present as described, replace the relay.
FIG. 57 RELAY
Location:
The relay (or contactor) is located inside the dis­penser chassis on the lower outside of the component bracket.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. With a voltmeter, check the voltage across the white
wire and the white/black wire. Connect the dispenser
to the power source. The indication must be: a) 120 volts ac for 120 volt models. b) 230 volts ac for 230 volt models.
3. Disconnect the dispenser from the power source.
If voltage is present as described, proceed to #4. If voltage is not present as described, refer to the Wir­ing Diagram and check the dispenser wiring harness. If harness has continuity, replace Control Board.
Removal and Replacement:
1. Disconnect the wires from the relay.
2. Remove the two #8-32 locking screws securing the relay and mounting bracket to the chassis. Remove and discard relay.
3. Install the new relay to the mounting bracket and then on the chassis using two #8-32 locking screws.
4. Refer to Fig. 58 to reconnect the wires.
Terminal #0 WHI from Main Harness
Terminal #2
Terminal #4
Terminal #1 BLK from Main Harness
Terminal #8 BLK from Main Harness
Terminal #6 WHI/ORN from Main Harness
FIG. 58 RELAY TERMINALS
42
49179 110613
SERVICE (CONT.)
Resistor (all 230V Models)
FIG. 59 RESISTOR
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Disconnect the resistor from the relay and discard.
3. Install new resistor to the relay as shown below.
4. Return power to the dispenser.
Location: The resistor is located on the relay at the electrical component mounting bracket on the lower front of the dispenser behind the splash panel.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. Remove the resistor from the relay.
3. Check the resistance across the terminals of the resistor with a ohmmeter. The indication must be approximately 36k ± 5%.
4. Disconnect the dispenser from the power source.
If resistance is present as described, the resistor is operating properly. If resistance is not present as described, replace the resistor.
P3864
FIG. 60 RESISTOR TERMINALS
43
49179 110613
SERVICE (CONT.)
Solenoid - Cold Water (JDF-4S only)
FIG. 61 COLD WATER DISPENSE SOLENOID Location: The Cold Water dispense solenoid is located at the inside rear of the chassis frame.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. Disconnect the two wires from the solenoid valve.
Press the Cold Water dispense switch on front of the door.
3. With a voltmeter, check the voltage across the two
wires. Connect the dispenser to the power source. The indication must be:
a) 120 volts ac for two wire 120 volt models, three
wire 120/208 volt, and 120/240 volt models. b) 240 volts ac for two wire 240 volt models. c) 230 volts ac for two wire 230 volt models.
4. Disconnect the dispenser from the power source.
6. Check the solenoid valve for coil action. Connect the dispenser to the power source. Press the Cold Water dispense switch and listen carefully in the vicinity of the solenoid valve for a “clicking” sound as the coil magnet attracts.
7. Disconnect the dispenser from the power source.
If the sound is heard as described and water will not pass through the solenoid valve, there may be a block­age in the tank water outlet before the solenoid valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles. If the sound is not heard as described, replace the solenoid valve.
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Turn off the water supply to the dispenser.
3. Remove the two wires from the solenoid valve.
4. Disconnect the water line from the solenoid valve.
5. Remove the #10-32 screws securing the solenoid valve to the chassis frame. Remove solenoid valve.
6. Using the #10-32 screws install new solenoid valve to the chassis frame.
7. Reconnect the water lines to solenoid valve.
8. Refer to schematic wiring diagrams when recon­necting the wires.
WHI/VIO to Control Board
If voltage is present as described, proceed to #5 If voltage is not present as described, refer to Wiring Diagrams and check dispenser wiring harness.
5. Check for continuity across the solenoid valve coil terminals.
If continuity is present as described, reconnect the two wires to the solenoid. If continuity is not present as described, replace the solenoid valve.
WHI to Control Board
44
FIG. 62 COLD WATER SOLENOID
TERMINALS
49179 110613
SERVICE (CONT.)
Solenoid - Inlet (all Models)
P1445.40
FIG. 63 INLET SOLENOID VALVE
Location: The inlet solenoid is located inside on the rear of
the dispenser base.
If the sound is heard as described and water will not pass through the solenoid valve, there may be a block­age in the water line before the solenoid valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles. If the sound is not heard as described, replace the solenoid valve.
Removal and Replacement:
1. Remove the two wires from the solenoid valve.
2. Turn off the water supply to the dispenser.
3. Disconnect the water lines to and from the solenoid valve.
4. Remove the two #8-32 screws securing the sole­noid to the dispenser base. Remove solenoid.
5. Install new solenoid valve on the dispenser base and secure with the two #8-32 screws.
6. Securely fasten the water lines to and from the solenoid valve.
7. Refer to Schematic Wiring Diagrams when recon­necting the wires.
Test Procedures:
1. Disconnect the dispenser from the power source.
2. Disconnect the two wires from the solenoid valve.
3. Check for continuity across the solenoid valve coil terminals.
If continuity is present as described, reconnect the two wires to the solenoid. If continuity is not present as described, replace the solenoid valve.
4. Check the solenoid valve for coil action. Connect the dispenser to the power source. Listen carefully in the vicinity of the solenoid valve for a “clicking” sound as the coil magnet attracts.
5. Disconnect the dispenser from the power source.
BRN to Control Board
WHI to Control Board
120V 1.2 kΩ
230V 3.84 kΩ
FIG. 64 INLET SOLENOID VALVE TERMINALS
P1217
45
49179 110613
SERVICE (CONT.)
Temperature Probe (all Models)
Removal and Replacement:
1. Disconnect the dispenser from the power source.
2. Remove the top rear cover.
3. Disconnect the two pin connector from the dis­penser main wiring harness.
4. Remove the temperature probe by firmly pulling­up on the tube at the tank lid. This will disengage the grommet from the tank lid.
5. Slide a new grommet on to the new temperature probe.
6. Insert the temperature probe through the hole in the tank lid and press the grommet firmly and evenly so that the groove in the grommet fits into the tank lid.
7. Reconnect the two pin connector to the dispenser main wiring harness.
FIG. 65 TEMPERATURE PROBE
Location: The temperature probe is located on the top of the tank assembly.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Remove the top rear cover.
3. With a voltmeter, back probe the connector from the temperature probe.
4. Connect the dispenser to the power source.
5. See the chart for voltage readings.
6. For continuity check, disconnect the dispenser from the power source.
7. Disconnect the two pin connector from the dis­penser main wiring harness.
8. With an ohmmeter, check for continuity across the pins for the black and white wires.
9. See the chart for resistance/voltage readings. Al­ternate check: Leave two pin connector plugged in, place dc voltmeter across two pin connector in parallel, check voltage with dispenser running.
10. Verify wiring to probe.
11. If readings are not present as described, replace the temperature probe.
NOTE: Some meters have difficulty measuring a sen­sor either rapidly rising or falling in temperature.
BLKor ORN pin 1
WHI pin 2
FIG. 66 TEMPERATURE PROBE
TEMP RESISTANCE VOLTAGE
SHORTED 0 Ω 0VDC
32° F 31.2k - 34k Ω 3.0VDC
0.0° C
77° F 9.8k - 10.2k Ω 1.5VDC
25.0° C
OPEN INFINITE 5.0VDC
NOTE: ALL FIGURES LISTED ABOVE ARE APPROXIMATE.
46
49179 012214
SERVICE (CONT.)
Temperature Sensor (all Models)
FIG. 67 TEMPERATURE SENSOR
Location:
The Temperature Sensor is located inside the cabinet
between the fan and the water coil.
Test Procedures:
1. Remove the left side housing panel.
2. Connect a voltmeter across the two leads of the
temperature sensor (leave plug connected); The indication must be: a) Approx. 1.4 vdc @ 71° F b) Approx. 2.6 vdc @ 32° F
Removal and Replacement:
1. Remove the left side housing panel.
2. Disconnect the plug on the temperature sensor leads from the connector on the dispenser main harness.
3. Open the cabinet door and remove the product containers.
4. Remove the cabinet fan and fan guard assembly.
5. Clip off the connector and pull the temperature sensor from the top left rear of the cabinet and discard.
6. Push new temperature sensor wires into the grom­met at the top left rear of the cabinet and secure to sensor mounting clip.
7. Refer to Fig. 68 and connect the wires to the new plug.
8. Connect the sensor plug to the connector from the main harness.
9. Reinstall the cabinet fan and guard assembly.
10. Reinstall the left side housing panel.
1. BLK to GRY J7-1 (Control Board) Positive
2. BLK to WHI/BLK J7-2 (Control Board) Negative
If voltage reading is 0v, the Control Board is not sup­plying the necessary 5v and should be replaced. If the reading stays at 5vdc, replace sensor.
Alternate Test:
2. Disconnect the plug on sensor leads and check resistance as indicated in chart.
If resistance reading is not within the range listed in chart, replace sensor.
2 1
FIG. 68 TEMPERATURE SENSOR
TEMP RESISTANCE VOLTAGE
SHORTED 0 Ω 0VDC
32° F 1.5k Ω 2.5VDC 0° C
77° F 350 Ω 1.1VDC
25.0° C
OPEN INFINITE 5.0VDC
NOTE: ALL FIGURES LISTED ABOVE ARE APPROXIMATE.
47
49179 020514
SERVICE (CONT.)
Transformer (all Models)
C
A
+
C
A
P3864
FIG. 69 TRANSFORMER
Location: The transformer is located on the electrical com­ponent mounting bracket on the lower front of the dispenser behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Check the voltage across black wire and the white wire from the main harness. Connect the dispenser to power source. The indication must be:
a) 120 volts ac for two wire 120 volt models, three
wire 120/208 volt and three wire 120/240 volt models.
b) 240 volts ac for two wire 240 volt models. c) 230 volts ac for two wire 230 volt models.
4. Disconnect the dispenser from the power source.
Removal and Replacement:
1. Loosen the two #8-32 screws securing the com­ponent bracket to the dispenser housing base.
2. Pull component bracket out the front of the dispenser far enough so the transformer can be disconnected from the main wiring harness.
3 Remove the two #6-32 keps nuts securing the
transformer to the component bracket.
5. Remove and discard the transformer.
6. Install new transformer on the component bracket and secure with two #6-32 keps nuts.
7. Refer to Fig. 70 and connect the transformer to the main wiring harness.
8. Place the component bracket into position and tighten the two #8-32 screws.
WHI from
WHI/BLU to Control Board J6-1,J12-1
Power Cord
BLK from
Power Cord
If voltage is present as described, proceed to #5. If voltage is not present as described, refer to the Wiring Diagrams and check the main wiring harness.
5. Check the voltage between J6-1 and J6-3 at the control board. Connect the dispenser to the power source. The indication must be 24 volts ac.
If voltage is present as described the transformer is operating properly. If voltage is not present as described, replace the transformer.
48
BLU to Control
Board J6-3,J12-3
P1647
FIG. 70 TRANSFORMER TERMINALS
49179 110613
SERVICE (CONT.)
Transformer - Lited Doors (JDF-2S, JDF-4S)
C
A
+
C
A
P3864
FIG. 71 TRANSFORMER
Location: The transformer is located on the electrical com­ponent mounting bracket on the lower front of the dispenser behind the splash panel.
Test Procedure:
1. Disconnect the dispenser from the power source.
2. Disconnect the four pin plug from the main harness
from the four pin connector on the transformer.
3 Check the voltage across black wire pin 1 and the
white wire pin 2 on the plug from the main har­ness. Connect the dispenser to power source. The indication must be:
a) 120 volts ac for two wire 120 volt models, three
wire 120/208 volt and three wire 120/240 volt
models. b) 240 volts ac for two wire 240 volt models. c) 230 volts ac for two wire 230 volt models.
4. Disconnect the dispenser from the power source.
Removal and Replacement:
1. Loosen the two #8-32 screws securing the com­ponent bracket to the dispenser housing base.
2. Pull component bracket out the front of the dispenser far enough so the transformer connector can be disconnected from the main wiring harness.
3 Disconnect the transformer four pin connector from
the four pin plug on the main wiring harness.
4. Remove the two #6-32 keps nuts securing the transformer to the component bracket.
5. Remove and discard the transformer.
6. Install new transformer on the component bracket and secure with two #6-32 keps nuts.
7. Connect the four pin connector on the transformer to four pin plug on the main wiring harness.
8. Place the component bracket into position and tighten the two #8-32 screws.
WHI/GRN - T8
WHI/BLK - T12
If voltage is present as described reconnect the plug and the connector and proceed to #5. If voltage is not present as described, refer to the Wiring Diagrams and check the main wiring harness.
5. Check the voltage between J3-5 and J3-6 on the six pin connector at the control board. Connect the dispenser to the power source. The indication must be 24 volts ac.
If voltage is present as described the transformer is operating properly. If voltage is not present as described, replace the transformer.
49
WHI - 120V T2, 240V T6
BLK - TI
P1647
FIG. 72 TRANSFORMER TERMINALS
49179 110613
1. Compressor Relay Q25
Triac Map
2. Station 2 Water Q27
3. Station 1 Water Q28
4. Station 1 Concentrate Q23
5. Station 2 Concentrate Q18
6. Station 3 Concentrate Q17
7. Station 4 Concentrate Q13
8. Station 3 Water Q7
9. Cold Water Valve Q11
10. Inlet Water Valve Q10
11. Station 4 Water Q8
2
3
1
4
6
5
10
9
8
7
11
50
49179 012214
WHI/GRN
BRN/WHI
A B
WHI
BLK
A B
MODELS
220-230V
120V
MODELS
BLU
NL1GND
BRN
EMI
A B
FILTER
GRN/YEL
N
L1
A B
GRN
TRANSFORMER
BLK
WHI
I
E
L
N
L
OAD
TRANSFORMER
BLU
WHI/BLU
SCHEMATIC WIRING DIAGRAM JDF-2S
Models with Dual Dispense Option
ELECTRICAL SCHEMATIC DIAGRAM for JDF-2S
(Models with LED Lited Doors)
+
BLK
_
RED
+
BLK
RED
_
+
Models with Lited Doors
RIGHT
SWITCH
DISPENSE
BLK
t
BLK
WHI
BLK
REDRED
ORNORN
WHI/ORN
YEL YEL
SOL SOL
WHI/VIO
P C
J6-1
WHI/BLU
12
BOARD
t
J6-3
BLU
CABINET
THERMISTOR
WATER BATH
THERMISTOR
J12-1
WHI/BLU
Models with Mechanical Switches
J12-3
BLU
Models with Membrane Switches
BLK
WHI
I
E
L
N
L
OAD
BLU
WHI/BLU
WHI/BLK
RUN
MOTOR
COMPRESSOR
START
COMPRESSOR ASSY
LIMIT
THERM.
BLU/BLK
WHI
K1
WHI
N
2
56
PTC
3
GRN/YEL-16
1
FAN
RED
BLK
1
SOL
VALVE
WATER INLET
WHI WHI
MOTOR
BLK
RED/BLK
REFRIGERATION
SWITCH
PUMP
RECIR.
WHI RED/BLK
BRN WHI
RED
J3-1
BRN WHI/BLK BLK WHI
WHI/VIO
GRN
1
WHI/VIO
WHI/RED
J3-2 J1-5
J1-1
RED
BLK or ORN
WHI
WHI/BLK
GRY
J7-1
J7-2
J9-1
J9-2
CONTROL
J2-1
J2-6
VIO
YEL
ORN
WHI/VIO
WHI/ORN
VIOVIO
WHI/ORNWHI/ORN
YELYEL
CONDENSOR FAN
RED/BLKBLU/BLK
ORN
RIGHT
DISPENSE
REDRED
PUMPPUMP
RIGHT
DISPENSE
K1
VIO
LEFT
DISPENSE
LEFT
DISPENSE
BLU/BLK
1
ASSY
4
_
BLK
RED
RED
BLK
J11-1
BLK
BLU
RED
J6-1
AUXILLARY
BLK
RED
J3-1
Board
Regulator
J2-1
BLK
RED
LEFT
SWITCH
DISPENSE
1
GRN or YEL
RED
BLK
BLK
J5-1
J8-2
J8-1
J11-5
YEL
ORN
J5-5
J6-5
J5-1
J1-3
J1-1
J4-5
J4-1
CONTROL BOARD
J3-5
J3-1
J2-5
J2-1
BRN
J1-1
WHI
Door
Ground
GRNGRN
WHIWHI
BRNBRN
Ground
SWITCH
PROGRAM
BLK
Chassis
Ground
Chassis
BLK
SWITCH
LOCKOUT
DISPENSE
YEL
YEL
GRN
BLK
BLK
J5-4
WHI
BLK
BRN BRN
SWITCH
LOCKOUT
DISPENSE
BLK
YEL
44745.0000A 03/11© 2011 BUNN-O-MATIC CORPORATION
or
DISPENSE
DISPENSE
STATION
STATION
#2
#1
PUSH BUTTON OPTION
STATIC
SHIELD
#2
STATION
DISPENSE
DISPENSE
STATIC
SHIELD
#1
STATION
DISPENSE
DISPENSE
STATIC
SHIELD
SMALL
MEDIUM
LARGE
STOP/PLUS
STATIC
SHIELD
SMALL
MEDIUM
LARGE
STOP/PLUS
120 VOLTS AC
2 WIRE
220-230 VOLTS AC
SINGLE PHASE
51
49179 110613
ELECTRICAL SCHEMATIC DIAGRAM for JDF-2S
(Models with Flourescent Lited Doors)
AB
AB
AB
AB
WHI
BLK
WHI/GRN
BRN/WHI
BLU
NL1GND
BRN
EMI
230V
MODELS
120V
MODELS
FILTER
GRN/YEL
N
L1
GRN
TRANSFORMER
BLK
WHI
I
L
E
N
L
OAD
TRANSFORMER
BLU
WHI/BLU
SCHEMATIC WIRING DIAGRAM JDF-2S
Models with Dual Dispense Option
BLK
I
L
N
L
OAD
BLU
WHI
E
WHI/BLU
COMPRESSOR
COMPRESSOR ASSY
BLU/BLK
WHI
WHI WHI RED
BRN WHI
BALLAST
BLK
WHI
WHI WHI
12 12
13
BRN
RED
Ground
Ground
BALLAST
BLK
BALLAST
BLK
BLK
SWITCH
LOCKOUT
DISPENSE
#2
#1
120 VOLTS ACor230 VOLTS AC
2 WIRE
STATIC
SHIELD
STATION
DISPENSE
DISPENSE
STATIC
SHIELD
STATION
DISPENSE
DISPENSE
WHI GRN
DOOR
(Dual Ballast)
SWITCH
LOCKOUT
DISPENSE
WHI/BLK
14
WHI/GRN
­µ
˜
+
RECTIFIER
BLK
WHI
TRANSFORMER
Ground
WHI/BLK
LINE
LOAD
WHI/GRN
13
BLU or BRN
HARNESS
WHI GRNGRN GRN
DOOR
(Single Ballast)
DOOR
BLK
WHI
WHI
BLU or BRN
Chassis
REDBLK
LEFT
RIGHT
SWITCH
J11-1
BLK
RED
BLK
RED
J6-1
AUXILLARY
DISPENSE
1
GRN or YEL
RED
J5-1
J11-5
YEL
BLU
ORN
BLU
YEL
ORN
J6-5
CONTROL BOARD
SWITCH
BLK
BLK
J5-4
J5-5
J5-1
J1-3
J1-1
J4-5
J4-1
J3-5
J3-1
J2-5
J2-1
DISPENSE
BLK
t
BLK
WHI
J2-6
RIGHT
LEFT
J9-2
REDRED
DISPENSE
DISPENSE
CABINET
THERMISTOR
WHI
t
BLK
WATER BATH
THERMISTOR
Models with Mechanical Switches
L
BOA
O
R
D
P C
J6-3
J12-3
J6-1
J12-1
BLU
BLU
WHI/BLU
WHI/BLU
ORNORN
12
WHI/ORN
YEL YEL
SOL SOL
WHI/VIO
Models with Membrane Switches
1
FAN
RED
BLK
1
SOL
VALVE
WATER INLET
BRNWHI
BRN WHI/BLK BLK WHI
WHI/BLK
WHI
RUN
MOTOR
START
LIMIT
THERM.
BLK
K1
SWITCH
REFRIGERATION
RED/BLK
PUMP
WHI/VIO
RECIR.
GRN
1
WHIRED/BLK
WHI WHI
MOTOR
CONDENSOR FAN
BLU/BLK
WHI
N
2
1
56
RED/BLKBLU/BLK
PTC
ASSY
3
4
GRN/YEL-16
WHI/VIO
ORN
PUMPPUMP
RIGHT
DISPENSE
REDRED
K1
VIO
LEFT
DISPENSE
BLK
RED
WHI/RED
WHI/BLK
GRY
J3-1
J3-2
J7-1
J7-2
J9-1
J1-5
C
O
NTR
J1-1
J2-1
VIO
YEL
RED
ORN
WHI/VIO
WHI/ORN
VIOVIO
WHI/ORNWHI/ORN
YELYEL
Ground
Chassis
WHI WHI
BLU BLU
BLK BLK
RED WHI
Chassis
GRNBLK
Chassis
STATIC
SHIELD
SMALL
#2
MEDIUM
STATION
DISPENSE
LARGE
STOP/PLUS
STATIC
SHIELD
SMALL
#1
MEDIUM
STATION
DISPENSE
LARGE
STOP/PLUS
PUSH BUTTON OPTION
WHI
WHI
WHI WHI
38951.0001D 10/09 © 2006 BUNN-O-MATIC CORPORATION
SINGLE PHASE
52
49179 110613
BLU/BLK
LIMIT
THERM.
GRN/YEL-16
STATION 1 DISPENSE
STATION 1 DISPENSE
WHI/VIO
SOL SOL
STATION 3 DISPENSE
STATION 3 DISPENSE
WHI/VIO
SOL SOL
Models with Membrane Switches
J3-1
J2-1
J2-5
STATIC SHIELD
LARGE
SMALL
MEDIUM
STOP/PLUS
DISPENSE STATION
#1
PUSH BUTTON OPTION
STATIC SHIELD
DISPENSE
DISPENSE STATION
#1
120 VOLTS AC
or
220-230 VOLTS AC
2 WIRE
SINGLE PHASE
ELECTRICAL SCHEMATIC DIAGRAM for JDF-4S
SCHEMATIC WIRING DIAGRAM JDF-4S
COMPRESSOR ASSY
COMPRESSOR
MOTOR
RUN
START
2
3
56
N
PTC
4
1
ASSY
RED/BLKBLU/BLK
K1
STATION 2 DISPENSE
REDRED
VIO
PUMPPUMP
STATION 2 DISPENSE
YEL YEL
STATION 4 DISPENSE
REDRED
VIO
PUMPPUMP
STATION 4 DISPENSE
YEL YEL
AUXILLARY
CONTROL BOARD
J4-1
J3-5
STATIC SHIELD
LARGE
LARGE
SMALL
MEDIUM
MEDIUM
STOP/PLUS
STOP/PLUS
DISPENSE
DISPENSE
STATION
STATION
#3
#2
STATIC SHIELD
DISPENSE
DISPENSE
DISPENSE
DISPENSE
STATION
STATION
#3
#2
44746.0000A 03/11 © 2011 BUNN-O-MATIC CORPORATION
BLU/BLK
ORN
WHI/ORN
ORN
WHI/ORN
SMALL
J4-5
STATIC SHIELD
STATIC SHIELD
MOTOR
CONDENSOR FAN
J1-1
J1-3
STATIC SHIELD
DISPENSE
COLD WATER
SWITCH
STATIC SHIELD
DISPENSE
COLD WATER
SWITCH
WHI
WHI RED/BLK
WHI/VIO
WHI/VIO
J5-1
LARGE
MEDIUM
STOP/PLUS
DISPENSE
STATION
#4
DISPENSE
DISPENSE
STATION
#4
12
12
J6-1
J6-5
(Models with LED Lited Doors)
120V
220-230V
MODELS
MODELS
N
L1
GRN
TRANSFORMER
BLU
L
L
O
I
A
N
WHI/BLU
D
E
TRANSFORMER
BLU
L
L
O
I
A
N
WHI/BLU
D
E
COLD WATER
BRN
BLK
WHI/BLK
CONTROL
P C BOARD
J8-2
J8-1
VALVE
WHI/VIO WHI
SOL
WATER INLET
VALVE
BRN WHI
SOL
RED
J3-1
WHI/RED
J1-5
J3-2
GRY
J7-1
WHI/BLK
J7-2
BLK or ORN
J9-1
WHI
J9-2
YEL
J15-1
ORN BLU
J15-4
GRN or GRY
J5-1
RED BLK
J5-4
WHI/BLK
WHI
K1
REFRIGERATION
SWITCH
RED/BLK BLK
RECIR. PUMP
GRN
1
WHI/VIO
VIOVIO WHI/ORNWHI/ORN YELYEL
REDRED ORNORN
1
TAN
WHI/ORN
WHI/VIO
WHI/GRN
PNKVIO BLUWHI/ORN GRYYEL
WHI/GRNRED GRNORN
WHI/BLU
WHI/BLU
BLK RED BLU YEL ORN
WHI
WHI/VIO
J1-1
RED
J2-1
ORN
VIO
YEL
J2-6
J13-1
GRN
PNK GRY BLU TAN
J13-6
J6-1
BLU
J6-3
J12-1
BLU
J12-3
BLK
J11-1
RED BLU YEL
ORN
J11-5
A B
BLK
A B
WHI
BLK
BLK
WHI
1
RED BLK
1
WHI
BLK
t
WATER BATH THERMISTOR
Models with Mechanical Switches
BLK
BLK
t
J5-5
BLK
BRN
DISPENSE LOCKOUT
SWITCH
YEL
BLK
BRN
DISPENSE
YEL
LOCKOUT
SWITCH
STATIC SHIELD
SMALL
STATIC SHIELD
YEL
WHI
FAN
BLK
CABINET
THERMISTOR
8
1
BLK
BLK
Chassis Ground
GRN/YEL
PROGRAM
FILTER
A B
A B
BLK
SWITCH
BRN
EMI
NL1GND
BLU
WHI
COLD WATER
DISPENSE
SWITCH
STATION 4 DISPENSE
SWITCH
STATION 3 DISPENSE
SWITCH
STATION 2 DISPENSE
SWITCH
STATION 1 DISPENSE
SWITCH
Chassis Ground
BLKBLU
ORNBLK
YELBLK
REDBLK
GRNBLK
Models with Lited Doors
WHIWHI BRNBRN GRNGRN
Door
Ground
RED
_
BLK
+
RED
_
+
Regulator
Board
RED
J2-1
BLK
BLK
_
+
RED BLK
_
+
RED
J3-1
BLK
J1-1
BRN
WHI
53
49179 110613
ELECTRICAL SCHEMATIC DIAGRAM for JDF-4S
(Models with Flourescent Lited Doors)
AB
AB
WHI
BLK
AB
WHI
BLK
AB
BLK
BLK
WHI
I
I
L
L
E
N
L
L
OAD
OAD
TRANSFORMER
TRANSFORMER
BLU
BLU
WHI/BLU
BLU
NL1GND
BRN
EMI
230V
MODELS
120V
MODELS
FILTER
GRN/YEL
N
L1
GRN
SCHEMATIC WIRING DIAGRAM JDF-4S
WHI
E
N
WHI/BLU
COMPRESSOR ASSY
MOTOR
COMPRESSOR
BLU/BLK
WHI
WHI WHI RED
BRN WHI
BALLAST
BLK
WHI
WHI WHI
13
SWITCH
LOCKOUT
DISPENSE
BLK
WHI
14
WHI/BLK
WHI/GRN
­µ
˜
+
RECTIFIER
TRANSFORMER
Ground
WHI/BLK
LINE
LOAD
WHI/GRN
13
VIO or BRN
HARNESS
WHI GRNGRNGRN
DOOR
BLK
WHI
WHI
VIO or BRN
Chassis
BLKBLU
SWITCH
DISPENSE
COLD WATER
FAN
RED
BLK
1
SOL
VALVE
COLD WATER
WHI/VIO WHI
WHI/BLK
VALVE
WATER INLET
SOL
RED
WHI/RED
BRNWHI
J3-1
J3-2 J1-5
BRN
WHI/BLK BLK WHI
J1-1
WHI/VIO
K1
WHI
SWITCH
REFRIGERATION
RED/BLKBLK
PUMP
WHI/VIO
RECIR.
GRN
1
WHIRED/BLK
WHI
MOTOR
CONDENSOR FAN
BLU/BLK
RUN
N
2
1
56
RED/BLKBLU/BLK
PTC
ASSY
4
GRN/YEL-16
K1
START
3
LIMIT
THERM.
WHI/VIO
ORN
PUMPPUMP
DISPENSE
STATION 2
REDRED
VIO
DISPENSE
STATION 1
CABINET
BLK
THERMISTOR
t
BLK
1
WHI
t
BLK
WATER BATH
THERMISTOR
NTR
12
Models with Mechanical Switches
L
BOA
O
P C
1
R
D
J13-1
PNK
GRN
WHI/GRN
TAN
BLK
WHI
WHI/BLK
GRY
J7-1
J7-2
J9-1
J9-2
C
O
J2-1
J2-6
VIO
YEL
RED
ORN
WHI/VIO
WHI/ORN
VIOVIO
WHI/ORNWHI/ORN
YELYEL
REDRED
ORNORN
WHI/VIO
ORN
WHI/ORN
DISPENSE
STATION 2
DISPENSE
STATION 1
PUMPPUMP
DISPENSE
STATION 4
REDRED
VIO
YELYEL
SOL SOL
DISPENSE
STATION 3
WHI/VIO
12 12
BRN
RED WHI GRN
DOOR
(Dual Ballast)
Ground
Chassis
BALLAST
BLK
WHIWHI
BLU BLU
BLK BLK
RED WHI
DOOR
(Single Ballast)
ORNBLK
SWITCH
DISPENSE
STATION 4
SWITCH
DISPENSE
STATION 3
8
YEL
ORN
BLU
J15-4
J15-1
J6-1
J13-6
TAN
BLU
GRY
PNKVIO
BLUWHI/ORN
GRYYEL
BLU
WHI/BLU
WHI/GRNRED
GRNORN
12
WHI/ORN
DISPENSE
STATION 4
YELYEL
SOL SOL
DISPENSE
STATION 3
WHI/VIO
BALLAST
Ground
Chassis
REDBLK
YELBLK
SWITCH
DISPENSE
STATION 2
GRNBLK
SWITCH
DISPENSE
STATION 1
1
BLK
GRN or GRY
RED
BLK
J5-4
J5-1
J6-3
J12-3
J12-1
J11-1
J11-5
YEL
BLK
BLU
BLU
RED
BLK
RED
BLU
J6-1
AUXILLARY
ORN
YEL
ORN
J5-5
J6-5
J5-1
J1-3
J1-1
J4-5
J4-1
CONTROL BOARD
J3-5
STATIC
SHIELD
STATIC
SHIELD
STATIC
SHIELD
STATIC
SHIELD
WHI/BLU
J3-1
STATIC
SHIELD
J2-5
Models with Membrane Switches
J2-1
WHI
WHI
WHIWHI
BLK
BLK
SWITCH
LOCKOUT
DISPENSE
Ground
Chassis
SMALL
#4
MEDIUM
STATION
DISPENSE
LARGE
STOP/PLUS
COLD
WATER
SWITCH
DISPENSE
SMALL
#3
MEDIUM
STATION
DISPENSE
LARGE
STOP/PLUS
SMALL
#2
MEDIUM
STATION
DISPENSE
LARGE
STOP/PLUS
SMALL
#1
MEDIUM
STATION
DISPENSE
LARGE
STOP/PLUS
PUSH BUTTON OPTION
120 VOLTS ACor230 VOLTS AC
STATIC
SHIELD
DISPENSE
STATIC
SHIELD
DISPENSE
STATIC
SHIELD
DISPENSE
STATIC
SHIELD
DISPENSE
STATIC
SHIELD
DISPENSE
39921.0001D 10/09 © 2007 BUNN-O-MATIC CORPORATION
2 WIRE
SINGLE PHASE
STATION
DISPENSE
COLD
WATER
SWITCH
STATION
DISPENSE
STATION
DISPENSE
STATION
DISPENSE
#4
#3
#2
#1
54
49179 110613
ELECTRICAL SCHEMATIC DIAGRAM for JDF-4D
WHI/GRN
WHI/ORN
WHI/VIO
BLU TAN
BLU/BLK
THERM.
GRN/YEL-16
STATION 1
PUMP
DISPENSE
STATION 2
PUMP
DISPENSE
STATION 3
PUMP
DISPENSE
STATION 4
PUMP
DISPENSE
STATION 1
SOL
DISPENSE
STATION 2
SOL
DISPENSE
STATION 3
SOL
DISPENSE
STATION 4
SOL
DISPENSE
Models with Membrane Switches
J10-1
J10-7
(Press & Release Models)
SCHEMATIC WIRING DIAGRAM JDF-4D
COMPRESSOR ASSY
COMPRESSOR
MOTOR
LIMIT
RUN
START
2
3
56
N
PTC
4
1
ASSY
RED/BLKBLU/BLK
K1
AUXILLARY
CONTROL BOARD
BLU/BLK
WHI
CONDENSOR FAN
MOTOR
WHI/GRN
WHI/ORN
WHI
WHI RED/BLK
1
VIO
ORN
RED PNK
6
1
YEL TAN
6
RECIR. PUMP
GRN
VIO ORN
RED PNK ORNORN WHI/GRN
WHI/VIOWHI/VIO WHI/ORN YEL TAN BLUBLU GRYGRY
J6-1
J6-5
J8-1
WHI
RED/BLK
BLK RED BLU YEL ORN
K1
REFRIGERATION
SWITCH
WHI/BLU
BLU
WHI/BLU
BLU
BLK
RED
BLU YEL
ORN
WHI/BLK
BLK
J2-1
J2-6
J13-1
J13-6
J6-1
J6-3
J12-1
J12-3
J11-1
J11-5
WHI
WHI/VIO
J1-1
WHI/BLU
WHI/BLU
BLK
C O N T R O L
P C B
O A R D
TRANSFORMER
BLU
TRANSFORMER
BLU
BRN
WHI/BLK
J1-5
GRN
BLK
L
L
O
I
A
N
WHI
D
E
L
L
BLK
O
I
A
N
D
E
WHI
COLD WATER
VALVE
WHI/VIO WHI
SOL
WATER INLET
VALVE
BRNWHI
SOL
RED
J3-1
WHI/RED
J3-2
GRY
J7-1
WHI/BLK
J7-2
BLK
J9-1
WHI
J9-2
WATER BATH
THERMISTOR
WHI-22
J8-1
BLK-22
J15-1
J15-4
J5-1
BLK BLK
J5-4
BLK
t
1
WHI
1 CLOCK
120V
MODELS
L1
AB
AB
BLK
BLK
BLK
THERMISTOR
t
N
WHI
CABINET
230V
MODELS
NL1GND
BLU
BRN
GRN/YEL
EMI
FILTER
AB
AB
BLK
WHI
1
RED
FAN
BLK
1
RED
FAN
BLK
122
DISPENSE
WHI/VIO
DISPENSE
NOZZLE
#1
DISPENSE
SWITCH
#1
WHI/ORN
SWITCH
#2
DISPENSE
NOZZLE
DISPENSE
DISPENSE
SWITCH
SWITCH
#3
DISPENSE
#2
NOZZLE
TAN
J8-6
J9-1
J9-4
STATIC
POWER
COOLING
SHIELD
LED
LED
#4
DISPENSE
NOZZLE
WHI/GRN
#4
BLU
#3
RINSE
SWITCH
120 VOLTS AC
or
230 VOLTS AC
2 WIRE
SINGLE PHASE
41649.0000B 03/09 © 2009 BUNN-O-MATIC CORPORATION
55
DISPENSE
LOCKOUT
SWITCH
BLK
BLK
49179 110613
120V
220-230V
WHI/GRN
WHI/ORN
WHI/VIO
BLU TAN
WHI/VIO
ELECTRICAL SCHEMATIC DIAGRAM for JDF-4D
(Portion Control Models)
SCHEMATIC WIRING DIAGRAM JDF-4D
BLU
WHI/BLU
BLU
WHI/BLU
WHI/BLK
BLK
WHI
BLK
WHI/BLK
WHI/VIO
J1-1
J2-1
J2-6
CONTROL
P C BOARD
J13-1
J13-6
J6-1
J6-3
J12-1
J12-3
J11-1
J11-5
41649.0001A 02/13 © 2013 BUNN-O-MATIC CORPORATION
BLU/BLK
THERM.
GRN/YEL-16
STATION 1
PUMP
DISPENSE
STATION 2
PUMP
DISPENSE
STATION 3
PUMP
DISPENSE
STATION 4
PUMP
DISPENSE
STATION 1
SOL
DISPENSE
STATION 2
SOL
DISPENSE
STATION 3
SOL
DISPENSE
STATION 4
SOL
DISPENSE
Models with Membrane Switches
J10-1
POWER LED
J10-7
COOLING LED
LARGE
DISPENSE
STATION
DISPENSE
NOZZLE
J3-1
J2-5
STATIC SHIELD
LARGE
SMALL
MEDIUM
STOP/PLUS
#1
#1
J2-1
STOP/PLUS
WHI/ORN
COMPRESSOR ASSY
COMPRESSOR
MOTOR
LIMIT
RUN
START
2
3
56
N
PTC
4
1
ASSY
RED/BLKBLU/BLK
K1
J4-1
J3-5
STATIC SHIELD
SMALL
MEDIUM
STOP/PLUS
DISPENSE STATION
#2
DISPENSE NOZZLE
#2
TAN
WHI
CONDENSOR FAN
BLU/BLK
J8-1
J8-6
AUXILLARY
CONTROL BOARD
J4-5
STATIC SHIELD
LARGE
SMALL
MEDIUM
DISPENSE
STATION
#3
DISPENSE
NOZZLE
#3
MOTOR
J1-1
DISPENSE
COLD WATER SWITCH
WHI
WHI/GRN
WHI/ORN
J1-3
STATIC SHIELD
WHI/GRN
VIO ORN RED PNK
YEL TAN
BLU
WHI RED/BLK
RECIR.
PUMP
GRN
1
VIO ORN RED PNK ORNORN WHI/GRN
6
1
WHI/VIOWHI/VIO WHI/ORN YEL TAN BLUBLU GRYG RY
6
J6-1
J6-5
J9-1
J9-4
J5-1
J5-5
STATIC SHIELD
LARGE
SMALL
MEDIUM
STOP/PLUS
DISPENSE
STATION
#4
DISPENSE
NOZZLE
#4
BLK RED BLU YEL ORN
120 VOLTS AC
220-230 VOLTS AC
SINGLE PHASE
WHI
RED/BLK
RINSE
SWITCH
2 WIRE
WHI/BLU
WHI/BLU
K1
REFRIGERATION
SWITCH
BLU
BLU
BLK RED BLU
YEL ORN
or
TRANSFORMER
L
L
O
I
A
N
D
E
TRANSFORMER
L
L
O
I
A
N
D
E
COLD WATER
VALVE
WHI/VIO WHI
WATER INLET
VALVE
BRN WHI
BRN
RED
J3-1
WHI/RED
J1-5
J3-2
GRY
J7-1
WHI/BLK
J7-2
BLK
J9-1
WHI
J9-2
WHI-22
J8-1
BLK-22
J15-1
J15-4
J5-1
BLK BLK
J5-4
DISPENSE
LOCKOUT
SWITCH
GRN
BLK
WHI
BLK
WHI
SOL
SOL
WATER BATH THERMISTOR
MODELS
L1
A B
A B
BLK
MODELS
N
GRN/YEL
FILTER
NL1GND
BLU
BRN
EMI
A B
A B
BLK
WHI
WHI
1
RED
FAN
BLK
1
RED
FAN
BLK
1
BLK
BLK
WHI
BLK
CABINET
THERMISTOR
t
t
1
CLOCK
BLK
BLK
56
49179 110613
120V
230V
ELECTRICAL SCHEMATIC DIAGRAM
for JDF-4S-SB
BLU/BLK
GRN/YEL-16
STATION 1
DISPENSE
STATION 1
DISPENSE
WHI/VIO
SOL SOL
STATION 3
DISPENSE
STATION 3
DISPENSE
WHI/VIO
SOL SOL
120 VOLTS AC
or
230 VOLTS AC
2 WIRE
SINGLE PHASE
SCHEMATIC WIRING DIAGRAM JDF-4S-SB
COMPRESSOR ASSY
COMPRESSOR
MOTOR
LIMIT
THERM.
RUN
START
2
3
56
N
PTC
4
1
ASSY
RED/BLKBLU/BLK
K1
STATION 2 DISPENSE
REDRED
VIO
STATION 2 DISPENSE
YEL YEL
STATION 4 DISPENSE
VIO
REDRED
STATION 4 DISPENSE
YEL YEL
44746.0001A 06/11 © 2011 BUNN-O-MATIC CORPORATION
CONDENSOR FAN
MOTOR
WHI
BLU/BLK
WHI RED/BLK
ORN
PUMPPUMP
WHI/VIO
1
WHI/ORN
12
ORN
PUMPPUMP
WHI/VIO
1
WHI/ORN
12
RECIR.
PUMP
GRN
WHI/VIO
VIOVIO WHI/ORNWHI/ORN YELYEL
REDRED ORNORN
TAN
PNKVIO BLUWHI/ORN GRYYEL
WHI/GRNRED GRNORN
WHI
K1
RED/BLK BLK
REFRIGERATION
SWITCH
RED
J2-1
ORN
VIO YEL
WHI/ORN
WHI/VIO
J2-6
WHI/GRN
J13-1
GRN
PNK GRY BLU TAN
J13-6
WHI/BLU
J6-1
BLU
J6-3
WHI/BLU
J12-1
BLU
J12-3
J11-1
J11-5
WHI/BLK
WHI/VIO
WHI
J1-1
WHI/BLU
WHI/BLU
BLK
CONTROL
P C BOARD
BLU
BLU
WHI/BLK
BRN
J1-5
TRANSFORMER
L
L
O
I
A
N
WHI
D
E
TRANSFORMER
L
L
O
I
A
N
D
E
WHI
COLD WATER
VALVE
WHI/VIO WHI
SOL
WATER INLET
VALVE
BRN WHI
SOL
RED
J3-1
WHI/RED
J3-2
GRY
J7-1
WHI/BLK
J7-2
BLK or ORN
J9-1
WHI
J9-2
YEL
J15-1
ORN BLU
J15-4
GRN
J5-1
RED BLK BLK
J5-4
DISPENSE LOCKOUT
SWITCH
BLK
BLK
BLK
t
WATER BATH
THERMISTOR
BLK
GRN
MAIN POWER
BLK
WHI
ON/OFF SWITCH
MODELS
BLK
WHI
L1
A B
A B
BLK
MODELS
N
GRN/YEL
FILTER
NL1GND
BLU
BRN
EMI
A B
A B
BLK
WHI
WHI
1
RED
FAN
BLK
1
BLK
BLK
WHI
CABINET
THERMISTOR
t
6
BLK
ORN
BLK BLK BLK BLK BLK
8
ORN
YEL RED GRN BLK BLK
1
BLK BLK BLK BLK BLK
BLK
BLK
BLK
YEL BLK
BLK
RED
BLK
BLK
GRN
BLK
STATIC SHIELD
DISPENSE
STATION
#4
DISPENSE
1
6
STATIC SHIELD
DISPENSE
STATION
#3
DISPENSE
1
6
STATIC SHIELD
DISPENSE
STATION
#2
DISPENSE
1
6
STATIC SHIELD
DISPENSE
STATION
#1
DISPENSE
1
57
49179 110613
Loading...