Bunn JDF-4 User Manual

BUNN
Refrigeration Compressor and Condensor Fan Motor only
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JDF-4
INSTALLATION & OPERATING MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
33854.0000B 08/02 ©2001 Bunn-O-Matic Corporation
www.bunnomatic.com
CONTENTS
Introduction & Warranty .................................................................................... 2
User Notices ...................................................................................................... 3
Initial Set-Up & Electrical Requirements ............................................................ 4
Plumbing Requirements .................................................................................... 5
Operating Controls............................................................................................. 6
Initial Fill ............................................................................................................ 8
Dispenser Use ................................................................................................. 10
Cleaning........................................................................................................... 11
Adjustments & Optional Settings ..................................................................... 13
Function Lists .................................................................................................. 18
Coolant Diagram .............................................................................................. 19
Schematic Wiring Diagram .............................................................................. 20
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are
not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/ or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
2
33854 052102
USER NOTICES
Carefully read and follow all notices on the equipment and in this manual. They were written for your protec-
tion. All notices are to be kept in good condition. Replace any unreadable or damaged labels.
! WARNING
DO NOT OVERLOAD CIRCUIT. ALWAYS ELECTRICALLY GROUND THE CHASSIS OR ADAPTOR PLUG. DO NOT DEFORM PLUG OR CORD. FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES. KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE OPERATING MANUAL
BEFORE USING THIS PRODUCT
00986.0002E 5/98 ©1994 Bunn-O-Matic Corporation
00986.0002
CHARGE
Type R134A, Amount 10 oz
Design Pressures: High 335 Low 88
33461.0000
MAXIMUM RINSE WATER TEMPERATURE: 170˚F (76.6˚C)
Use Bunn-O-Matic tubing, part number 32759.10XX (See Illustrated Parts Catalog for complete part number) for hot water connection.
RINSE WATER CONNECTION
Cold Water Connection
Install Water Strainer Here
MAIN WATER CONNECTION
Hot Water Connection (See Caution)
Install Water Strainer Here
Cold Water Connection
RINSE WATER CONNECTION
MAIN WATER CONNECTION
3/8" x 3/8" x 3/8" Barb Tee B.O.M. PN 32750.0000 (may be installed internal or external to the dispenser)
27442.0000
Hot Water Rinse Connection
NOTES:
Use Bunn-O-Matic tubing, part number 32759.10XX for all connections. (See Illustrated Parts Catalog for complete part number)
Clamp all hose connections with Bunn-O-Matic part number 21275.0003 (hose clamp)
34054.0000A 10/01 ©2001 BUNN-O-MATIC CORPORATION
Alternate Connection
(When Hot Water source is not available)
34054.0000
3
33854 092101
INITIAL SET-UP
CAUTION: The dispenser is very heavy! Use care when lifting or moving it. Use at least two people to lift or move
the dispenser. Place the dispenser on a sturdy counter or shelf able to support at least 230 lbs. (104.3 kg). The JDF-4 is designed for indoor use only.
Set the dispenser on the counter where it will be used. The JDF-4 requires a minimum of 4 inches (102 mm) of air clearance at the rear and 8 inches (203 mm) of air clearance above the dispenser. Minimal clearance is required between the dispenser sides and the wall or another appliance. For optimum performance,
do not let warm
air from surrounding machines blow on the JDF-4. Leave some space so the dispenser can be moved for cleaning.
ELECTRICAL REQUIREMENTS
CAUTION: The dispenser must be disconnected from the power source until specified in
Electrical Hook-Up
. The dispenser has an attached cord set and requires a 2-wire, grounded, individual branch circuit rated 120 volts ac, 15 amp, single phase, 60Hz. The mating connector must be a NEMA5-15R. (Refer to the dataplate for exact electrical requirements.)
ELECTRICAL HOOK-UP CAUTION: Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. Connect the dispenser to the power source.
4. If plumbing is to be hooked up later, be sure the dispenser is disconnected from the power source. If plumbing
has been hooked up, the dispenser is ready for
Initial Fill
.
4
33854 092101
PLUMBING REQUIREMENTS
This dispenser must be connected to a COLD WATER system with operating pressure between 20 and 100 psi
(138 and 690 kPa). This water source must be capable of producing a minimum flow rate of 3 fluid ounces (88.7 milliliters) per second. A shut off valve should be installed in the line before the dispenser. Install a regulator in the line when pressure is greater than 100 psi (690 kPa) to reduce it to 50 psi (345 kPa). The main water inlet is a 3/8” (9.52 mm) barb connection.
Additionally, the dispenser’s rinse connection may be connected to a HOT WATER system.
Caution: MAXIMUM RINSE WATER TEMPERATURE: 170 degrees F (76.6 degrees C)
Use BUNN-O-MATIC tubing, part number 32759.10_ _ (see Illustrated Parts Catalog for complete part number)
for hot water connection.
The rinse water operating pressure must be between 20 and 100 psi (138 and 690 kPa). A shut off valve should be installed in the line before the dispenser. Install a regulator in the line when pressure is greater than 100 psi (690 kPa) to reduce it to 50 psi (345 kPa). The rinse water inlet is a 3/8” (9.52 mm) barb connection.
NOTE- At least 18 inches (457 mm) of an FDA approved flexible beverage tubing, such as reinforced braided polyethylene or silicone, before the dispenser will facilitate movement to clean the countertop. It can be pur-
chased direct from BUNN-O-MATIC (part number 32759.10_ _ [see Illustrated Parts Catalog for complete part number.]) BUNN-O-MATIC does not recommend the use of saddle valves to install the dispenser. The size and shape of the hole(s) made in the supply line(s) by saddle valves may restrict water flow.
Note- A water strainer (Bunn-O-Matic part number 23720.1000) should be installed in line, prior to the
flexible water line. This strainer is supplied loose with the dispenser. (See Fig. 1 for proper locations)
This equipment must be installed to comply with the Basic Plumbing Code of the Building Officials and
Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and
Drug Administration (FDA). PLUMBING HOOKUP
CAUTION: The dispenser must be disconnected
from the power source throughout the plumbing hookup.
RINSE WATER
All plumbing connections are located behind the dispenser’s splash panel. Water lines may enter the dispenser through the access holes in either the bottom panel or the rear panel of the dispenser. To access plumbing connections: remove the drip tray assembly; remove the two screws se­curing the splash panel to the dispenser; lower the splash panel from the front of the dispenser.
Hot Water Connection (See Caution)
Install Water Strainer Here
RINSE WATER CONNECTION
MAIN WATER CONNECTION
Cold Water Connection
Hot Water Rinse Connection
CONNECTION
MAIN WATER CONNECTION
Cold Water Connection
Install Water Strainer Here
Alternate Connection
(When Hot Water source is not available)
Refer to FIG 1 for proper water hookup.
FIG 1 Plumbing Connections
3/8" x 3/8" x 3/8" Barb Tee B.O.M. PN 32750.0000 (may be installed internal or external to the dispenser)
P2476
5
33854 092101
OPERATING CONTROLS
FIG 2 Refrigeration Switch
B
A
Refrigeration Switch
The refrigeration switch is located on the top of the dispenser near the left rear corner. This switch controls power to the compressor and the condenser fan motor.
P2262.60
Sanitize Switch
The sanitize switch is located behind the drip tray in the lower left corner of the chassis. The drip tray can be removed to provide easy access to the switch. The sanitize switch is used to enter and exit the sanitize mode and to initiate the sanitize automatic cycle. Refer to Weekly Sanitiz­ing in the Cleaning section for detailed instructions on the use of this switch.
C
FIG 3 Sanitize Switch & Water Valves
A. Sanitize Switch B. Water Bath Valve C. Main Water Valve
Water Bath and Main Water Valves
These valves are manually operated and are located above the drip tray, behind the splash panel. The drip tray and splash panel must be removed to gain access to the valves.
P2479
The left (small) one is the water bath valve and the right (large) one is the main water valve. Refer to the Initial Fill section for detailed instructions on the use of these valves.
6
33854 092101
OPERATING CONTROLS (cont.)
FIG 4 Press and Hold Models A. Product Dispense Switch
Pressing and holding switch will initiate product flow from the respective nozzle; releasing the switch will stop
the flow. B. Chilled Water Dispense Switch
Pressing and holding switch will initiate chilled water flow from the nozzle; releasing the switch will stop the
flow. C. Hidden Switch
These switches are used to access, change and exit the dispenser program mode.
FIG 5 Portion Control Models B. Chilled Water Dispense Switch
Pressing and holding switch will initiate chilled water flow from the nozzle; releasing the switch will stop the
flow. C. Hidden Switch
These switches are used to access, change and exit the dispenser program mode. D. Product Dispense Switch
Momentarily pressing and releasing one of the switches will initiate a timed dispense. Each station has three
different timed dispenses which are preset at the factory. Refer to DISPENSER USE section for preset volumes
and adjustment procedures. E. Plus/Stop Switch
This switch can be used to “top-off” a beverage. Pressing and holding switch will initiate product flow from
the respective nozzle; releasing the switch will stop the flow. Momentarily pressing this switch during a timed
dispense will stop the flow.
7
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