Bunn CDBCF, CD, CDBCP, CDF User Manual

BUNN
®
INTRODUCTION
This equipment will automatically brew a half-gallon batch of coffee into an awaiting decanter at the press of a button. A hot water faucet is included for allied beverage use. Most functions of the brewer are digitally controlled. It is only for indoor use on a sturdy counter or shelf.
CONTENTS
User Notices ...................................................................................................... 3
CDBC Adjustments & Optional Settings............................................................. 8
Troubleshooting ................................................................................................. 9
Service............................................................................................................. 20
Wiring Diagrams.............................................................................................. 32
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make modifications to this warranty or to
make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
Page 2
29079 042803
USER NOTICES
Carefully read and follow all notices in this manual and on the equipment. All labels on the equipment should
be kept in good condition. Replace any unreadable or damaged labels.
# 00986.0000
# 00656.0000
# 00658.0000
! WARNING
DO NOT OVERLOAD CIRCUIT. ALWAYS ELECTRICALLY GROUND THE CHASSIS OR ADAPTOR PLUG. DO NOT DEFORM PLUG OR CORD. FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES. KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE
OPERATING MANUAL BEFORE
USING THIS PRODUCT
00986.0000E 5/98 ©1994 Bunn-O-Matic Corporation
!
WARNING
DISCARD DECANTER IF:
° CRACKED ° SCRATCHED ° BOILED DRY ° HEATED WHEN EMPTY
FUNNEL CONTENTS
ARE HOT
° USED ON HIGH FLAME OR EXPOSED ELECTRIC ELEMENTS
# 12364.0000
# 10044.0000
READ THE ENTIRE OPERATING MANUAL
BEFORE USING THIS PRODUCT
FAILURE TO COMPLY RISKS INJURY
PN: 00658.0000F 6/98 © 1985 BUNN-O-MATIC CORPORATION
Page 3
29079 041599
ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in
Model 15 has an attached cordset and requires 2-wire grounded service rated 120 volts ac, 15 amp, single
phase, 60 Hz.
Initial Set-Up.
WHITE
NEUTRAL L1 BLACK
120V.A.C.
Model 20 requires 2-wire, grounded service rated 120 volts ac, 20 amp, single phase, 60 Hz. Proceed as follows:
Model 35 requires 3-wire, grounded service rated 120/208 or 120/240 volts ac, 20 amp, single phase, 60 Hz. Proceed as follows:
L2 RED
WHITE
NEUTRAL
L1 BLACK
120V.A.C.
208 or 240V.A.C.
120V.A.C.
Electrical Hook-Up CAUTION – Improper electrical installation will damage electronic components.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. Remove the front panel beneath the sprayhead.
4. Feed the cord through the strain relief and connect it to the terminal block.
5. Connect the brewer to the power source and verify the voltage at the terminal block before proceeding. Replace the front panel.
6. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing has been hooked up, the brewer is ready for Initial Set-Up.
PLUMBING REQUIREMENTS
These brewers must be connected to a cold water system with operating pressure between 20 and 90 psi from a 1⁄2" or larger supply line. A shut-off valve should be installed in the line before the brewer. Install a regulator in the line when pressure is greater than 90 psi to reduce it to 50 psi. The water inlet fitting is 1⁄4" flare. Bunn-O-Matic does not recommend the use of a reverse-osmosis or deionized water supply to this equipment.
NOTE - Bunn-O-Matic recommends 1⁄4" copper tubing for installations of less than 25 feet and 3⁄8" for more than 25 feet from the 1⁄2" water supply line. A tight coil of copper tubing in the water line will facilitate moving the brewer to clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.
This equipment must be installed to comply with the Basic Plumbing Code of the
Building Officials and Code Administrators International, Inc. (BOCA)
and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Plumbing Hook-Up
1. Flush the water line.
2. Securely attach it to the flare fitting at the rear of the brewer.
3. Turn on the water supply.
Page 4
29079 011700
OPERATING CONTROLS
Model CEZ
ON/OFF BREW FRONT-SIDE-REAR
ON/OFF SWITCH
Placing the "ON/OFF" switch in the "ON" upper position supplies power to the brew station warmer, enables the brew circuit, and energizes the tank refill circuit. Placing the switch in the "OFF" lower position stops tank refilling and brewing and deenergizes the brew station warmer. Stopping a brew cycle after it has been started will not stop the flow of water into the decanter until the funnel is empty.
NOTE – Hot water will be available at the faucet in a limited amount when the switch is in the "OFF" position because the tank will not refill.
Page 5
OPERATING CONTROLS (cont.)
ADDITIONAL WARMER SWITCHES (CDBC only)
Pressing any additional warmer switch so that the indicator is glowing, supplies power to the associated warmer.
READY INDICATOR
This indicator glows when the preset temperature has been achieved. The word "NOT" above "READY" will glow in all other instances.
TEMPERATURE INDICATORS (Feature disabled from the factory – refer to page 8.)
The indicator glows to communicate the brew water temperature. Two indicators will glow when the temperature is between them.
INITIAL SET-UP
1. Insert an empty funnel into the funnel rails.
2. Place an empty decanter under the funnel.
3. Connect the brewer to the power source.
4. Model CDBC – Press the "ON/OFF" switch (indicator glowing).
Model CEZ – Place the "ON/OFF" switch in the "ON" upper position.
5. Water will flow into the tank and stop when the tank is filled to its capacity.
6. Wait approximately twenty minutes for the water in the tank to heat to the proper temperature.
7. Place a small vessel beneath the faucet and open the faucet handle. Release it when you hear the tank refilling.
If brewer is not equipped with a faucet, place a empty decanter beneath the funnel and initiate a brew cycle.
8. Model CDBC – Place an empty decanter/server beneath the funnel and press the "ON/OFF" switch (indicator
glowing) then momentarily press and release the "BREW" switch. Model CEZ – Place an empty decanter beneath the funnel and place the "ON/OFF" switch in the "ON" upper position then momentarily press and release the "BREW" switch.
9. Allow the cycle to finish and measure the amount of water in the decanter/server. It should be 64 ounces ±
2. Refer to the adjustments section of this manual should the volume need to be increased or decreased.
The brewer is now ready for use in accordance with the coffee brewing instructions below.
COFFEE BREWING
1. Insert a BUNN® filter into the funnel.
2. Pour fresh coffee grounds into the filter and level the bed of grounds by gently shaking.
3. Slide the funnel into the funnel rails.
4. Place an empty decanter/server beneath the funnel.
5. Model CDBC – Press the "ON/OFF" switch (indicator glowing) then momentarily press and release the "BREW"
switch. Model CEZ – Place the "ON/OFF" switch in the "ON" upper position then momentarily press and release the "BREW" switch.
6. When brewing is completed, simply discard the grounds and filter.
Page 6
29079 042803
POUR-OVER FEATURE
If the brewer is equipped with a pour-over feature, follow the instructions below.
1. Remove the thumbscrew and pour-in lid from the top cover of the brewer and set aside.
2. Insert a BUNN® filter into the funnel.
3. Pour fresh coffee grounds into the filter and level the bed of grounds by gently shaking.
4. Slide the funnel into the funnel rails.
5. Place an empty decanter beneath the funnel.
6. Measure 64 ounces of cold water in a container and slowly pour the water into the pour-in opening.
7. Press the ON/OFF button to activate the lower warmer (Indicator lamp on). NOTE: Do not press the Brew Button. It is not necessary when using the pour-over feature.
8. When brewing is completed, simply discard the grounds and filter.
CLEANING
1. The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all surfaces on Bunn-O-Matic equipment.
2. Check and clean the sprayhead. The sprayhead holes must always remain open.
Page 7
29079 042803
CEZ ADJUSTMENTS & OPTIONAL SETTINGS
Page 8
CDBC ADJUSTMENTS & OPTIONAL SETTINGS
HIDDEN
SWITCH
P1866
Setting Brew Temperature
The brewer is factory set to brew at 200°F (93˚C). To change this setting, press and hold the "HIDDEN" switch
beneath the "®". The word "TEMP" above the "ON/OFF" switch will glow to correspond with the temporary function change of this switch. Repeatedly press and release the "ON/OFF" switch until one of the bank of temperature indicators shows the approximate desired temperature. When two indicators are glowing, the temperature is approximately the number between them.
Displaying Brew Temperature
The brewer is factory set with the temperature display disabled. To change this setting, press and hold the "ON/ OFF" switch and the "HIDDEN" switch beneath the "®" for five seconds, the entire bank of temperature indicators will glow. Release both switches. Pressing and releasing the "ON/OFF" switch will toggle between turning the entire bank of temperature indicators on-or-off, signifying the "ON" or "OFF" condition of this display. Wait for a few seconds, the brewer will maintain this last setting.
Setting Brew Lockout
The brewer is factory set with the brew lockout disabled. Brew lockout prevents starting a brew cycle if the ready indicator is not glowing. When an attempt at brewing cannot be allowed, the word "NOT" and "LOCKOUT" flash for three seconds to indicate the reason the brew can't begin. To change the condition of the brew lockout, press and hold the "HIDDEN" switch beneath the "®" and momentarily press the "BREW" switch.
Adjusting Automatic Warmer Shut-Off
The brewer is factory set with this feature disabled. The automatic warmer shut-off deenergizes all warmers after a predetermined time period after the most recent brew cycle. To change the setting, press and hold the "BREW" switch and the "HIDDEN" switch beneath the "®" for five seconds, the entire bank of temperature indicators will flash on-and-off. Release both switches. Pressing and releasing the "BREW" switch will select the number of temperature indicators from none to five. When no indicators are glowing, this feature is disabled and all warmers will be controlled only by their respective switches. When one to five indicators are glowing, it indicates the approximate number of hours of delay before all warmers will be automatically deenergized after the most recent brew cycle.
IMPORTANT: The tank must be full and fill solenoid shut off prior to making these adjust­ments. Adjusting Brew Volumes
CDBC & CEZ models are factory set to deliver 64 ounces ± 2 for each brew cycle.
Page 9
29079 042803
ADJUSTMENTS & OPTIONAL SETTINGS (cont.)
BREW VOLUME SET-UP: Use the following steps when the setting is unknown or a different circuit board is being
installed.
1. Place an empty funnel in the funnel rails and an empty decanter/server or graduated vessel beneath the funnel.
2. Place the "ON/OFF" switch in the "ON", upper position.
3. Press and hold the brew start button until you hear the brew solenoid click on-and-off three times (approximately 5 seconds). Release the button.
4. Allow the cycle to continue until the desired amount of water is dispensed and then turn "OFF" the brewer.
The brewer is now set to dispense this amount of water for each subsequent brew cycle.
To increase the amount of water for each brew cycle place an empty funnel in the funnel rails and an empty
decanter/server or graduated vessel beneath the funnel. Press the "ON/OFF" switch. Press and hold the "BREW" switch until you hear the solenoid click on-and-off three times (approximately 5 seconds), then release the "BREW" switch. Momentarily press and release the "BREW" switch once for each ounce (approximate) of water to be added to the prior setting and allow the brew cycle to finish.
To decrease the amount of water for each brew cycle place an empty funnel in the funnel rails and an empty
decanter/server or graduated vessel beneath the funnel. Press the "ON/OFF" switch. Momentarily press and release the "BREW" switch once for each ounce (approximate) of water to be removed from the existing setting. Press and hold the "BREW" switch until you hear the solenoid click on-and-off three times (approximately 5 seconds), then release the "BREW" switch and allow the cycle to finish.
Page 10
29079 020103
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.
Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.
All electronic components have 120 volt ac and low voltage dc potential on their terminals. Shorting of
terminals or the application of external voltages may result in board failure.
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an
intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a
terminal or crimp.
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are
energized for more than ten minutes without a supply of water.
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help
to avoid twists and kinks in the tubing.
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.
This brewer is heated at all times. Keep away from combustibles.
WARNING –•Exercise extreme caution when servicing electrical equipment.
• Unplug the brewer when servicing, except when electrical tests are specified.
• Follow recommended service procedures.
• Replace all protective shields or safety notices.
Before troubleshooting this brewer, check for the following:
A. Control Boards (CDBC)
1. Make sure ribbon cable is properly attached to the control board (ALL PINS INSERTED INTO PLUG).
2. Make sure there is a nylon insulating washer under each screw head that holds the control board to the plastic front end cap. This is important for proper operation.
B. Control Boards (CEZ)
Locate J6 connector on control board. If jumper is across pins 1 & 2, board is set up to operate tea brewer or a brewer that DOES NOT use a water level probe. If jumper is across pins 2 & 3, board is set up to operate a coffee brewer or a brewer that uses a water level probe. Look at the bottom side of the control board. Pin 1 of connector J6 is marked by a square solder pad on the foil side of the board and pins 2,3 & 4 are marked by a round solder pad.
C. Control Boards (CDBC & CEZ)
Make sure before servicing brewer that voltage is present at control board.
On CDBC models, press any warmer switch or observe if any indicator lights are glowing on the control panel. If so, proceed with testing. If not, check for voltage across pins 1 & 2 of the ten pin J1 connector (black and white wires). If voltage is present, replace the control board. If voltage is not present, check wiring and voltage across terminal block (black and white). Correct the problem and retest before proceeding with testing.
On CEZ models, check for voltage across pins 1 & 7 of the eight pin J1 connector (black and white wires). If voltage is present, proceed with testing. If voltage is not present, check wiring and voltage across terminal block (black and white). Correct the problem and retest before proceeding with testing.
Page 11
29079 042803
TROUBLESHOOTING (cont.)
REFILL CIRCUIT
PROBABLE CAUSE REMEDYPROBLEM
Will not fill or refill
1. Power off to brewer (all models)
2. Water shut off (all models)
3. Display flashing (CDBC) or ready light flashing (CEZ)
4. ON/OFF Switch (all models)
5. Lime build up on Probe (all models)
6. Refill Valve or Control Board (all models)
Press warmer switches on control panel to determine if power is ON.
Make sure water is ON.
Brewer has shut down due to malfunction (See Diagnostic Chart in manual, Page 19, or under top lid of brewer).
Make sure ON/OFF Switch is "ON" and indicator is lit.
Remove the Probe and check for lime deposit on tip. Clean and reinstall.
Disconnect the brewer from the power source and remove wires from refill valve coil. Check for continuity across the terminals of the solenoid coil. If continuity is not present, replace the refill valve (See page 30). If continuity is present, the coil may be stuck closed. Shut water off to brewer. Set the ON/OFF switch to the "OFF" position. Open the faucet and drain water down in the tank until flow stops or slows to a trickle. Attach a voltmeter to the terminals of the refill solenoid. Connect the brewer to the power source. Press the switch "ON". Within five seconds, voltage should be present at the solenoid terminals. If voltage is not present, refer to the wiring diagrams and check the wiring harness.
Page 12
29079 042803
TROUBLESHOOTING (cont.)
REFILL CIRCUIT (cont.)
Fill or refill does not shut "OFF" (ON/OFF Switch "ON")
PROBABLE CAUSE
1. Lime build up on probe (all models)
2a. Water Level Probe Sensing System (CDBC)
2b. Water Level Probe Sensing System (CEZ)
REMEDYPROBLEM
Remove Probe and check for lime deposits on tip. Clean and reinstall.
A) Disconnect the brewer from the power source. Disconnect the J3 connector from the control board. Check for continuity from the nut on top of the level probe to pin 1 of the plug, continuity should be present. Pull the temperature probe up about an inch from the grommet. Check for continuity from the outside surface of the temperature probe and pin 4 of the plug, continuity should be present. Connect the J3 plug to the control board and proceed to step 3.
B) Disconnect the brewer from the power source. Disconnect the J5 connector from the control board. Check for continuity from the nut on top of the level probe to pin 5 of the plug, continuity should be present. Pull the temperature probe up about an inch from the grommet. Check for continuity from the outside surface of the temperature probe and pin 2 of the plug, continuity should be present. Connect the J5 plug to the control board and proceed to step 3.
Fill or refill does not shut "OFF" (ON/OFF Switch "OFF")
3. Refill valve or control board (all models)
1. Refill valve or control board (all models)
Page 13
Press ON/OFF switch to "ON" (In­dicator lamp should be lit). If wa­ter continuously flows out of air vent tube, disconnect the brewer from the power source. If water flow stops, replace the control board. If water flow does not stop, repair or replace the refill sole­noid. (See page 30)
If water continuously flows out of air vent tube, disconnect the brewer from the power source. If water flow does not stop, repair or replace the refill solenoid. If the valve closes when power is re­moved, replace the control board. (See pages 21 & 22)
29079 042803
TROUBLESHOOTING (cont.)
HEATING CIRCUIT PROBLEM PROBABLE CAUSE
REMEDY
Water does not heat to proper temperature
IMPORTANT: Make sure no tem­perature tests are taken before the ready light is "ON". Tank tempera­ture must be stabilized before read­ings are taken.
1. Display flashing (CDBC) or ready light flashing (CEZ)
2. Water not touching tempera­ture probe
3a. Dry Plug In Probe Sensing System (CDBC)
Brewer has shut down due to malfunction (See Diagnostic Chart in manual, Page 19, or under top lid).
Remove probe and grommet. Look into hole on tank lid. Water must be within one inch from top of tank.
A) Disconnect the brewer from the power source. Disconnect the J3 connector from the control board. Check for continuity from the tank mounting screw where the green wire mounts, to pin 2 of the plug, continuity should be present. Pull the temperature probe up about an inch from the grommet. Check for continuity from the outside surface of the temperature probe and pin 4 of the plug, continuity should be present. Connect the J3 plug to the control board and pro­ceed to step 4a.
3b. Dry Plug In Probe Sensing System (CEZ)
Page 14
B) Disconnect the brewer from the power source. Disconnect the J5 connector from the control board. Check for continuity from the tank mounting screw where the green wire mounts, to pin 5 of the plug, continuity should be present. Pull the temperature probe up about an inch from the grommet. Check for continuity from the outside surface of the temperature probe and pin 2 of the plug, continuity should be present. Connect the J5 plug to the control board and pro­ceed to step 4b.
29079 042803
TROUBLESHOOTING (cont.) HEATING CIRCUIT (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Water does not heat to proper temperature (cont.)
IMPORTANT: Make sure no tem­perature tests are taken before the ready light is "ON". Tank tempera­ture must be stabilized before read­ings are taken.
4a. Temperature Probe (CDBC)
4b. Temperature Probe (CEZ)
A) Remove the probe from the grommet and submerge in a water
bath of approximately 70°F(21°C).
Connect an ohmmeter to pins 3 and 4 of the J3 connector. At
60°F(16°C) the reading should be
15.3k ± 2k OHMS, at 70°F(21°C) the reading should be 11.8k ± 2k OHMS, and at 80°F(27°C) the read­ing should be 9.3k ± 2k OHMS. If
the probe is within these param­eters, reconnect the J3 plug to the control board.
B) Remove the probe from the grommet and submerge in a water
bath of approximately 70°F(21°C).
Connect an ohmmeter to pins 2 and 3 of the J5 connector. At
60°F(16°C) the reading should be
15.3k ± 2k OHMS, at 70°F(21°C) the reading should be 11.8k ± 2k OHMS, and at 80°F(27°C) the read­ing should be 9.3k ± 2k OHMS. If
the probe is within these param­eters, reconnect the J5 plug to the control board.
Spitting or excessive steaming
5. Limit Thermostat (all models)
6. Tank Heater (all models)
1. Lime build up on temperature probe, tank or tank heater
Page 15
Disconnect the brewer from the power source. Check for continu­ity across the limit thermostat ter­minals. Continuity should be present. If not replace the limit thermostat.(See page 27)
Disconnect the brewer from the power source. Check for continu­ity between the white terminal of the terminal block (or Red termi­nal on 208/240 volt models) and the black wire on the relay on the control board. There should be a low OHM reading. If no continuity is present, check for a wiring prob­lem, then replace the tank heater if no wiring problem is found. (See page 28)
Inspect probe and tank assembly for excessive lime deposits. Delime as required.
29079 042803
TROUBLESHOOTING (cont.)
HEATING CIRCUIT (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Spitting or excessive steaming (cont.)
2a. Temperature Probe (CDBC)
2b. Temperature Probe (CEZ)
A) Remove the probe from the grommet and submerge in a water
bath of approximately 70°F(21°C).
Connect an ohmmeter to pins 3 and 4 of the J3 connector. At
60°F(16°C) the reading should be
15.3k ± 2k OHMS, at 70°F(21°Cº the reading should be 11.8k ± 2k OHMS, and at 80°F(27°C) the read­ing should be 9.3k ± 2k OHMS. If
the probe is within these param­eters, reconnect the J3 plug to the control board.
B) Remove the probe from the grommet and submerge in a water
bath of approximately 70°F(21°C).
Connect an ohmmeter to pins 2 and 3 of the J5 connector. At
60°F(16°C) the reading should be
15.3k ± 2k OHMS, at 70°F(21°C) the reading should be 11.8k ± 2k OHMS, and at 80°F(27°C) the read­ing should be 9.3k ± 2k OHMS. If
the probe is within these param­eters, reconnect the J5 plug to the control board.
Brewer is making unusual noises
3. Control Board (all models)
1. Plumbing lines
2. Water supply
3. Lime build up
Page 16
Set the temperature to 200°F (93°C). Let tank temperature sta-
bilize. If temperature in tank is above temperature setting by more
than 7°F(-14°C), replace the con-
trol board.(See pages 21 & 22)
Plumbing lines should not rest on the counter top.
The brewer must be connected to a cold water supply.
Remove the tank lid and clean inside of tank with a deliming agent, if necessary.
29079 042803
TROUBLESHOOTING (cont.)
BREWING CIRCUIT
PROBLEM PROBABLE CAUSE REMEDY
Brew cycle will not start 1. Display flashing (CDBC) or ready
light flashing (CEZ)
2. No water
3. No power or incorrect voltage to the brewer
4. ON/OFF switch not in the "ON" position
5. Low water temperature (Brew lockout is enabled)
6. Water not touching refill probe inside tank
Brewer has shut down due to malfunction (See Diagnostic Chart in manual, Page 19, or under top lid of brewer).
Water lines and valves to the brewer must be open.
Check for voltage across the black and white terminals at the termi­nal block.
The indicator lamp must be lit
Allow brewer to heat until ready lamp is lit, or disable the brew lockout feature. (See page 7 or 8)
Press ON/OFF switch (indicator must be lit). Brewer will refill until water touches probe inside tank. Water must be in contact with refill probe before brew cycle will start.
7. Switch panel (CDBC)
Page 17
Disconnect the brewer from the power source. Disconnect the rib­bon connector from the control board. Check for continuity be­tween pins 1 & 2 (An arrow on the connector indicates pin 1). No continuity should be present. Press the BREW switch. Continuity should be present for as long as the switch is held "ON". If no con­tinuity is present, replace the switch membrane decal.(See page
23)
29079 042803
TROUBLESHOOTING (cont.)
BREWING CIRCUIT (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Brew cycle will not start (cont.)
Consistently low beverage level in the dispenser or beverage over­flows dispenser
8. Control board or dispense valve (all models)
1. Brew volume (all models)
If the start switch (CEZ) or switch panel (CDBC) is operating prop­erly, proceed as follows. Attach a voltmeter to the terminals of the dispense solenoid. Connect the brewer to the power source. Turn on the brewer and press the BREW switch. Voltage should be present at the solenoid terminals. If volt­age is not present, refer to the wiring diagrams and check the wiring harness. If voltage is present, check for continuity across the terminals of the sole­noid coil. If continuity is not present, replace the solenoid (See page 26). If continuity is present, the valve may be stuck closed.
Set up brewer according to in­structions in section
Adjustments
Brew Volumes. (See pages 7 or 8)
Using a stop watch or second hand, time the length of the brew cycle. Record this time inside the top lid. If service is ever needed again, use the time as reference to determine if time has changed.
-
2. Lime build up
3. Dispense Valve
Page 18
Inspect the dispense valve and spray head for excessive lime de­posits. Delime as required.
Remove dispense valve and clear any obstructions. Rebuild or re­place valve if necessary. (See page
26)
29079 020103
TROUBLESHOOTING (cont.)
BREWING CIRCUIT (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Dripping from spray head
Weak beverage
1. Lime build up
2. Dispense valve
1. Sprayhead
2. Water temperature
Inspect the tank assembly for ex­cessive lime deposits. Delime as required.
Remove the dispense valve and clear any obstructions. Rebuild or replace the valve if necessary.(See page 26)
A six-hole stainless steel spray­head must be used for proper extraction.
Place an empty brew funnel on an empty decanter beneath the sprayhead. Initiate brew cycle and check the water temperature im­mediately below the sprayhead with a thermometer. The reading
must not be less than 195°F(91°C).
Adjust the temperature setting to increase the water temperature. Refer to
Initial Set-up
instructions.
3. Filter type
4. Coffee grind
5. Funnel loading
BUNN® paper filters must be used for proper extraction.
A fine drip or grind must be used for proper extraction.
The BUNN® paper filter must be centered in the funnel and the bed of grounds leveled by shaking gently.
Page 19
29079 030101
TROUBLESHOOTING (cont.)
BREWING CIRCUIT (cont.)
PROBLEM PROBABLE CAUSE REMEDY
Dry coffee grounds remain in the funnel
Low beverage serving tempera­ture
1. Sprayhead
2. Funnel loading
1. Warmer
Make sure sprayhead is present and holes are clear and unob­structed. There should be six sepa­rate streams of water coming out of the sprayhead.
The BUNN® paper filter must be centered in the funnel and the bed of grounds leveled by shaking gen­tly.
Disconnect the brewer from the power source. Remove the warmer plate and turn upside down to ex­pose the warmer terminals. Re­move the two wires. Check for continuity across the two warmer terminals. If continuity is not present, replace the warmer ele­ment (See page 31). If continuity is present, reconnect the wires to the warmer element. Check for voltage at the warmer terminals. Turn the warmer switch "ON". The indicator light will come on. Volt­age should be present at the ter­minals. If not, disconnect power supply and check wiring and switch.
Page 20
29079 041599
DIAGNOSTICS
Intermittent flashing of the READY indicator (Model CEZ) or the bank of temperature indicators (Model CDBC) indicates that a fault exists. Count the number of flashes between pauses and use this chart as a guide to investigating the fault.
FLASHES CAUSE THINGS TO CHECK
1 Dry Plug - In Fault - Water Pressure (Is water shut "OFF")
Sheath of temperature probe dry for 10 minutes after power-up Temperature probe wiring
Fill valve wiring, function, & strainer Green wire between tank and circuit board
2 Low Tank Level Fault - Water pressure (Is water shut "OFF")
Level probe dry for 7 minutes after fill valve is energized Shorting pin on J6 connector of control board not
on correct set of pins (CEZ only) See page 7. Level probe wiring Temperature probe wiring Fill valve wiring, function, & strainer
3 Low Water Temperature Fault - Tank heater wiring & function
Sensor in tank is calling for heat for 30 minutes or more Temperature probe wiring
4 Tank Sensor Disagreement - Temperature probe wiring
Level probe detects water, but dry plug-in probe dry Level probe wiring
Green wire between tank and circuit board
5 Temp Sensor Out-of-Range - High Sensor not connected to circuit board
6 Temp Sensor Out-of-Range - Low Sensor wires shorted together or to chassis
Page 21
29079 042803
R E T
N
N A
O
C
I
E
T
D
D
U
R A
A
C
C
IS
D
:
!
IF
C
T O
H
E
R
A
S E C
A
F
R
U
S
D
N
A
S R E
M
R
A
W
:
N TIO U
A
Page 22
SERVICE (cont.)
CONTROL BOARD - Model CDBC
T
O
H
E
R
A
S
E
C
A
F
R
U
S
D
N
A
S
R
E
M
R
A
W
:
N O I
T
U
A
C
P1846
Location:
The Control Board is located inside the top cover
behind the front end cap.
Test Procedures:
The test procedures for the control board will vary depending upon the problems experienced by the brewer. Refer to the Troubleshooting guide beginning on page 9. The troubleshooting guide is divided into three sections, Refill Circuit, Heating Circuit, and Brew­ing Circuit.
Page 23
SERVICE (cont.)
CONTROL BOARD - Model CEZ
A
C
T O
H
E
R
A
S
E
C
A
F
R
U
S
D
N
A
S
R
E M R
A
W
:
N
IO
T
U
WARMERS AND SURFACES ARE HOT
:
N
IO
T
U
A
C
P1847
Location:
The Control Board is located inside the trunk
behind the front access panel.
Test Procedures:
The test procedures for the control board will vary depending upon the problems experienced by the brewer. Refer to the Troubleshooting guide beginning on page 9. The troubleshooting guide is divided into three sections, Refill Circuit, Heating Circuit, and Brew­ing Circuit.
Page 24
SERVICE (cont.)
SWITCH PANEL - Model CDBC
FIG. 4 SWITCH PANEL - CDBC
Location:
The Switch Panel is located in the front of the
hood.
P1848
Removal and Replacement:
1. Disconnect the 11-pin connector to the switch panel from the control board.
2. Remove the four #6 screws, nylon washers and the two #4-40 screws securing the control board to the end cap assembly and set aside.
3. Gently pry the switch panel from the end cap assembly.
4 Remove any adhesive that remains on the end cap.
5. Remove the adhesive backing from the new switch panel. Insert the ribbon connector through the slot in the end cap and apply the switch panel to the end cap.
6. Install the control board to the back side of the end cap using the four #6 screws, nylon washers and the two #4-40 screws to the end cap assembly. NOTE: The four nylon washers must be installed under the heads of the four #6 screws to prevent a possible shorting of the control board circuits.
7. Reconnect the 11-pin connector from the switch panel to the control board making sure every pin on the control board is inserted into the ribbon cable plug.
Test Procedures:
The test procedures for the switch panel and the control board will vary depending upon the problems experienced by the brewer. Refer to the Troubleshoot­ing guide beginning on page 9. The troubleshooting guide is divided into three sections, Refill Circuit, Heating Circuit, and Brewing Circuit.
Page 25
29079 042803
SERVICE (cont.)
ON/OFF SWITCHES - Model CEZ
R A
E
R
-
E D I
S
-
T
N
O
R
F
T
E HO
T
R
A
T
S AR
S
CE
R
E
W
O L /
N
ND SURFA
O
RMERS A
A
W
:
N
O
I
T
U
A
C
FIG. 5 ON/OFF SWITCHES
Location:
The ON/OFF switches are located on the front of
the hood.
P1849
6. Check for continuity across the center and lower terminal with the switch in the "ON" position. Continuity must not be present when the switch is in the "OFF" position.
If continuity is present as described, reconnect the black wire to the center terminal and the remaining wire to the lower terminal. If continuity is not present as described, replace the switch.
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Remove hose connected to faucet. Remove nut securing faucet to brewer and remove faucet as­sembly.
3. Remove four nuts securing front end cap to brewer and remove end cap.
4. Remove switch and replace with new switch.
5. Install front end cap and faucet assembly.
6. Refer to FIG. 6 when reconnecting the wires.
Test Procedure:
1. Disconnect the brewer from the power source.
2. Viewing the switch from the back remove the white wire from the upper terminal and the black wire from the center terminal.
3. With a voltmeter, check the voltage across the white wire and the black wire. Connect the brewer to the power source. The indication must be 120 volts ac for two wire 120 volt models and three wire 120/240 volt models.
4. Disconnect the brewer from the power source.
If voltage is present as described, reconnect the white wire and proceed to #5. If voltage is not present as described, refer to the
Wiring Diagrams
and check the brewer wiring har-
ness.
5. With the black wire removed, remove the wire from the lower terminal.
P1850
Page 26
FIG. 6 ON/OFF SWITCH WIRING
29079 071599
Page 27
SERVICE (cont.)
DISPENSE VALVE
WARMERS AND SURFACES ARE HOT
:
N
IO
T
U
A
C
P1852
Location:
The dispense valve is located inside the top cover
behind the front end cap.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Check the water level in the tank to confirm that it is within 1/2" from the top of the tank.
3. Connect the brewer to the power source. If the brewer has been set for brewer temperature lock­out, this feature must be disabled. See Page 8 for procedure.
4. Check the dispense valve for coil action. Place the ON/OFF switch in the "ON" position, press and release the BREW switch. Listen carefully in the vicinity of the dispense valve for a "clicking" sound as the coil magnet attracts and repels the plunger.
5. Disconnect the brewer from the power source.
If the sound is heard as described, there may be a blockage in the dispense valve or the water line to the sprayhead. Remove the dispense valve and inspect for wear, and remove waterborne particles. If the sound is not heard as described, proceed to #6.
WHI/GRN from Control Board
WHI from Terminal Block
P1853
Page 28
FIG. 10 DISPENSE VALVE WIRING
Page 29
SERVICE (cont.)
TANK HEATER
P1855
FIG. 13 TANK HEATER
Location:
The tank heater is located inside the tank and
secured to the tank bottom.
Test Procedures:
1. Disconnect the brewer from the power supply.
2. With a voltmeter, check the voltage across the white or red wire from the terminal block and the black wire from the control board. Connect the brewer to the power source. The indication must be 120 volts ac for two wire 120 volt models or 240 volts ac for three wire 120/240 volt models.
3. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #4 If voltage is not present as described, refer to the
Wiring Diagrams
and check wiring harness.
4. Disconnect the black wire and the white wire or red wire from the tank heater terminals.
5. Check for continuity across the tank heater termi­nals.
If continuity is present as described, reconnect the wires, the tank heater is operating properly. If continuity is not present as described, replace the tank heater.
NOTE- If the tank heater remains unable to heat, remove and inspect heater for cracks in the sheath.
Removal and Replacement:
1. Remove the top cover or top warmer housing and front access panel as previously described.
2. Disconnect the vent hose from the top of the tank by pulling the elbow fitting from the grommet in the top of the tank lid.
3. Drain water from the tank.
4. Disconnect the water supply tube to the dispense valve from the side of the tank.
5. Disconnect the water supply tube to the solenoid valve from the bottom of the tank.
6. On brewers with faucet, disconnect the outlet water line to the faucet from the side of the tank.
7. Disconnect the temperature probe from the top of the tank by pulling the probe from the grommet in the top of the tank lid.
8. Disconnect the pink wire from the level probe.
9. Disconnect the green wire from the top of the tank.
10. Disconnect the limit thermostat from the side of the tank.
11. Disconnect the two white wires from the tank warmer blanket.
12. Disconnect the black wire and the white or red wire from the tank heater terminals.
13. Remove the four #8-32 nuts securing the tank to the mounting brackets and remove the tank as­sembly.
14. Remove the eight #8-32 nuts securing the tank lid to the tank.
15. Remove the two hex nuts securing the tank heater to the bottom of the tank. Remove tank heater with gaskets and discard.
16. Install new tank heater with gaskets to the bottom of the tank and secure with two hex nuts.
17. Install tank assembly onto mounting brackets and secure in place with four #8-32 nuts.
Page 30
29079 030101
SERVICE (cont.)
TANK HEATER (Cont.)
18. Install tank lid and secure in place with eight #8-32 nuts.
19. Connect the two white wires of the tank warmer blanket.
20. Connect the limit thermostat to the front of the tank assembly.
21. Connect the green wire to the tank mounting bracket using #8-32 nut.
22. Connect the pink wire to the level probe.
23. Insert the temperature probe through the grom­met in the tank lid.
24. Install the elbow fitting of the vent hose into the grommet in the tank lid.
25. On brewers with faucet, connect the outlet water line of the faucet to the side of the tank and secure with clamp.
26. Connect the water supply tube from the solenoid to the bottom of the tank and secure with clamp.
27. Connect the water supply tube from the dispense valve to the side of the tank and secure with clamp.
28. Refer to FIG. 14 when reconnecting the tank heater wires.
29. Install access panels and covers and refer to
Set-up
for refill and operation.
Initial
BLK to Control Board
WHI or RED to Terminal Block
P1856
FIG. 14 TANK HEATER WIRING
Page 31
29079 041599
SERVICE (cont.)
REFILL VALVE
P1857
If continuity is not present as described, replace the refill valve.
6. Check the refill valve for coil action. Connect the brewer to the power source. With "ON/OFF" switch in the "ON' upper position press start switch and listen carefully in the vicinity of the refill valve for a" clicking" sound as the coil magnet attracts.
7. Disconnect the brewer from the power source.
If the sound is heard as described and water will not pass through the refill valve, there may be a blockage in the water line before the refill valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles. If the sound is not heard as described, replace the refill valve.
Location:
The refill valve is located inside the trunk on the
lower center part of the component bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the white and white/blue wires from the refill valve. Set the "ON/OFF" switch in the "ON" upper position.
3. With a voltmeter, check the voltage across the coil wires. Connect the brewer to the power source. The indication must be 120 volts ac for two wire 120 volt models and three wire 120/240 volt models.
4. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #5. If voltage is not present as described, refer to
Diagrams
and check brewer wiring harness.
Wiring
Removal and Replacement:
1. Remove both wires from the refill valve.
2. Turn off the water supply to the brewer.
3. Disconnect the water lines to and from the refill valve.
4. Remove the two 1/4"-20 screws securing the refill valve mounting bracket to the component bracket. Remove bracket and valve as an assembly.
5. Using two 1/4"-20 screws install the new refill valve and bracket to the component bracket.
6. Securely fasten the water lines to and from the valve.
7. Refer to FIG. 16 when reconnecting the wires.
5. Check for continuity across the refill valve coil terminals.
If continuity is present as described, reconnect the white and white/blue wires from the circuit board.
P1858
FIG. 16 REFILL VALVE WIRING
Page 32
SERVICE (cont.)
WARMER ELEMENT(S)
N
O
I
T
U
A
C
DISCARD DECANTER
!
IF:
P1859
FIG. 15 WARMER ELEMENTS
Location:
The warmer element(s) is located under the warmer
plate.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Use the white wire from the terminal block and the
other bottom wire on the "ON/OFF" switch.
3. With a voltmeter, check voltage across the two
wires with the "ON/OFF" switch in the "ON" posi­tion. Connect the brewer to the power source.The indication must be 120 volts ac for two wire 120 volt models and three wire 120/240 volt models.
4. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #5. If voltage is not present as described, refer to
Diagrams
and check brewer wiring harness.
Wiring
5. Check the continuity across the two terminals on the warmer element.
If continuity is present as described, reconnect the two wires to the warmer element. If continuity is not present as described, replace the warmer element.
Removal and Replacement:
1. Remove the three #4-40 screws securing the warmer assembly to the brewer.
2. Lift the warmer assembly from the brewer.
3. Disconnect the two wires from the warmer ele­ment terminals.
4. Remove the two #8-32 nuts securing the warmer element to the warmer plate.
5. Securely install new warmer element.
6. Reconnect the two wires to warmer element termi­nals.
7. Securely install warmer assembly on the brewer.
8. Refer to the
Wiring Diagrams
when reconnecting
the wires.
Page 33
29079 041599
SCHEMATIC WIRING DIAGRAM CDBC - 15, 20 & 35
N
L1
LIMIT
THERMOSTAT
WHI
J1-1
C
J1-2
O N T R
J1-1
O L
P
J1-5
C
B O A
J1-10
R D
BLU-14
WHI/RED
BLU-14
"KEEP WARM" HEATER
BRN/BLK
VIO
WHI/RED
DISPENSE
P2
BRN/BLK
P3
P2
GRN
TANK HEATER
BREW STATION WARMER
(CONTROLLED BY ON/OFF SW)
SOL
FRONT WARMER
REAR WARMER
VIO
FRONT WARMER
WHI-14 (MODELS 15 & 20)
RED-14 (MODEL 35)
WHI
REFILL
SOL
P1
WHI
P1, P2, &
P3 ARE
PINS OF A
POLARIZED
THREE-PIN
CONNECTOR.
P1
WHI
WHI
WHI
WHI
WHI
WHI
WHI
L2
P3
29077.0000C 04/03 ©1998 BUNN-O-MATIC CORPORATION
REAR WARMER
Page 34
L1
BLK-14
SCHEMATIC WIRING DIAGRAM CEZ
GRN
LIMIT
THERMOSTAT
BLU-14
BLK-14
TANK HEATER
WHI-14 (MODELS 15 & 20)
RED-14 (MODEL 35)
N
L2
C O N T R O L
P
C
B O A R D
BLK
PNK
TRM-1 TRM-2
J1-1
J1-8 J5-1
J5-6
J7-1
J7-2
COM N.O.
WHI
COUNTER (OPTIONAL) BLK BLK
BLU-14
BLK-14
WHI
WHI/BLU
WHI/GRN
BLK
WHI/RED
WHI/YEL BLK
WHI
GRN
PNK WHI/ORA
GRY
t°
"KEEP WARM" HEATER
REFILL
WHI/BLU
DISPENSE
WHI/GRN
B L K
P R O B E
BLK
B L K
BRN/BLK
VIO
WHI/RED
SOL
WHI/YEL
P2
P3
WHI/RED
SOL
START SWITCH
BRN/BLK
VIO
WHI/ORA
FRONT WARMER
W
REAR WARMER
BREW STATION WARMER
WHI
H
I
WHI
WHI
WHI
WHI
WHI
P1
WHI
WHI
WHI
WHI
P1, P2, & P3 ARE PINS OF A
POLARIZED THREE-PIN
CONNECTOR.
120V AC 2 WIRE 120/208V AC 3 WIRE 120/240V AC 3 WIRE
SINGLE PHASE
29076.0000D 4/99 ©1998 BUNN-O-MATIC CORPORATION
Page 35
29079 030101
SCHEMATIC WIRING DIAGRAM CDBCP/CDBCPF - 15, 20 & 35
N
L1
O N
R O
O
R D
C
T
L
P
C
B
A
BLK
TRM-1 TRM-2
J1-1
J1-5
J1-10
J2-1
BLK-14
COM N.O.
WHI
RED BLK
BLU-14
BLK-14
WHI
BLK
BRN/BLK
WHI/BLU
WHI/RED YEL
WHI/VIO
VIO
WHI/GRN
BREW SW
ON/OFF SW
LIMIT
THERMOSTAT
CONTROL PANEL ASSY
LT FRNT SW
TOP FRNT SW
W/Flashing Lamp (Freshness)
BLU-14
"KEEP WARM" HEATER
LT REAR SW
TOP REAR SW
BLK-14
WHI/GRN
BRN/BLK
P2
P3
VIO
P2
YEL YEL
TANK HEATER
BREW STATION WARMER
WHI/RED
DISPENSE
BRN/BLK
(SEE TABLE BELOW FOR USAGE)
VIO
(CONTROLLED BY ON/OFF SW)
SOL
WARMER ASSY "A"
FRONT WARMER
REAR WARMER
WARMER ASSY "B"
FRONT WARMER
GRN
WHI-14 (MODELS 15 & 20)
RED-14 (MODEL 35)
WHI
REFILL
WHI/BLU
WHI
W
H
I
WHI
SOL
P1
P1, P2, &
P3 ARE
PINS OF A
POLARIZED
THREE-PIN
CONNECTOR.
P1
WHI
WHI
WHI
WHI
WHI
WHI
L2
J2-6
J2-11
J3-1
J3-4
J5-1
HIDDEN SW
STATIC
SHIELD
PNK GRN WHI
RT REAR SW
(NOTE – ALL WARMERS ARE NOT
AVAILABLE ON ALL MODELS!)
BLK
BLK
120V AC 2 WIRE 120/208V AC 3 WIRE 120/240V AC 3 WIRE
SINGLE PHASE
RT FRNT SW
t°
(SEE TABLE BELOW FOR USAGE)
P3
WHI/VIO
LEVEL PROBE
29077.0002B 04/03 ©2002 BUNN-O-MATIC CORPORATION
WHI/VIO
(ALL CONFIGURATIONS INCLUDE BREW STATION WARMER)
WITH TOP WARMERS WITH LEFT WARMERS WITH RIGHT WARMERS WITH LEFT & RIGHT WARMERS WITH LEFT & TOP WARMERS WITH RIGHT & TOP WARMERS
REAR WARMER
WARMER WIRING REFERENCE
W
H
I
LEFT
"B"
– "B" "B"
TOP
"A"
– –
– "A" "A"
RIGHT
– "A" "A"
– "B"
Page 36
29079 042803
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