Bunn CDBCD-DV Parts Manual

ILLUSTRATED PARTS CATALOG
Designs, materials, weights, specifi cations, and dimensions for equipment or replacement parts
are subject to change without notice.
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
39485.0000E 03/10 ©2006 Bunn-O-Matic Corporation
Including DV, MV, Pourover,
APS/TC/TS, Twins & Single CD
Supercedes Illustrated Parts Catalogs:
29080.0000; 29080.0001; 29254.0000;
29320.0000; 29900.0000; 36672.0001; 35279.0000
DISCONTINUED VERSION
Parts listed in this catalog
may no longer be available.
2
39485 031610
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specifi ed below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes fi rst. These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Offi ce Box 3227, Springfi eld, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN
are not authorized to make modifi cations to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon. If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specifi ed above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profi ts, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages. AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, PowerLogic, Quality Beverage Equipment Worldwide, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh, 392, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profi t Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Digital Brewer Control, Nothing Brews Like a BUNN, Pouring Profi ts, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Seed to Cup Cafe, Signature Series, Tea At Its Best, Phase Brew, The Horizontal Red Line, Titan, trifecta, Ultra, Velocity Brew are either trademarks or registered trademarks of Bunn-O-Matic Corporation.
3
TOP COVERS .............................................................................................................................................. 4
HOOD ASSEMBLIES .....................................................................................................................................6
TRUNKS ........................................................................................................................................................8
BASES .........................................................................................................................................................12
TANK AND COMPONENTS ........................................................................................................................ 16
DISPENSE VALVE, SPRAYHEAD, & FAUCET ............................................................................................. 20
FILL SOLENOID VALVE AND DRAIN .......................................................................................................... 24
WARMER ASSEMBLIES ..............................................................................................................................26
ELECTRICAL AND OPERATING CONTROLS .............................................................................................. 28
FUNNELS .................................................................................................................................................. 34
NUMERICAL INDEX .................................................................................................................................. 36
TABLE OF CONTENTS
Explanation of codes: 15 - All components in machine are rated for 120 Volts ac, (15 Amps) 20 - All components in machine are rated for 120 Volts ac, (20 Amps) 35 (120/240V) - Tank heater rated for 240 volts ac, all other components rated for 120 volts ac (20 Amps) DV - Dual Voltage. 2 tank heaters with toggle switch MV - Multi Voltage. 2 tank heaters with terminal block. (Replaced by DV) A - All components in machine are rated for 240 volts ac. B - All components are rated for either 100 volts ac, or 200 volts ac. CE - All components are rated for 230 volts ac for use in Europe. CDBC Series - Digital brewer with membrane switches (touch pad) CEZ Series - (Obsoleted) Digital brewer with lighted switches (looks like the CWTF Series!) TWIN - 2 brewers in 1 chassis. APS - Airpot Server (No warmers) TC - Thermal Carafe (No warmers) TS - Thermal Server (No warmers)
Fraction Decimal Fraction Decimal
1/16 0.063 9/16 0.563
1/8 0.125 5/8 0.625
3/16 0.188 11/16 0.688
1/4 0.250 3/4 0.750
5/16 0.313 13/16 0.813
3/8 0.375 7/8 0.875
7/16 0.438 15/16 0.938
1/2 0.500 1 1.000
4
CDBC-CEZ
Series
TOP COVER ASSEMBLIES
CDBCP
5
5
11 12
13 14
CDBCP
CDBC & CEZ
CDBC/CEZ
&
Single CD
4/2 TWIN
0/6 & APS TWIN
2/2 TWIN
Early Style
CDBC
15
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
1
2
19
3
4
6
7
8
9
10
15
16
17
8
14
11
18
8
25
24
8
20
21
22
39485 021109
P3769.4
23
19
19
ITEM PART NO. QTY. QTY. DESCRIPTION TWIN SINGLE
5
TOP COVER ASSEMBLIES
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
1 02722.0000 - 1 Lid, Pour-in SST
01319.0000 - 1 SST thumbscrew # 8-32 x .75"
00912.0000 - 1 Fastener, “J” Type # 8-32
2 25312.0001* - 1 Cover Assembly SST CDBCP (Obsolete Order Item 4)
3 38498.1000 - 1 Flip Lid Assembly w/Clip
4 38496.1002 - 1 Cover Assembly SST CDBCP (Includes Items 3, 5, 15 & 19)
5 01592.0001 1 1 Bushing, Snap 1.188" Dia.
6 24254.0001 1 - Housing, Warmer 4/2 Models (Includes item 7)
7 12364.0000 1 - Decal, Caution-Warmers are Hot
8 25151.0000 - 1 Shield, Level Probe Insulator 5" x 7.313" (Not Used in CDBCP)
25151.0001 2 - Shield, Level Probe Insulator 4" x 4"
9 23260.1005 1 - Cover, Top SST 4/2 Models (Includes Items 8 & 15)
10 01303.0000 2 1 Screw, SST Panhead #4-40 x .5"
01303.0002 2 1 Screw, BLK Panhead #4-40 x .5"
11 41760.0000 2 1 Clip, Cable - SST
01326.0007 2 1 Screw, TRH SLTD 10-32x.75LG
00971.0000 4 2 Nut, Keps #10-32 Zinc Pl
12 01592.0000 2 1 Bushing, Snap 1" Dia. (2 Used on 4/2 Models)
13 01347.0000 10 - Screw, Truss Head #6-32 x .375" (6 Used on 2/2 Rear Warmer Models)
14 29206.0000 1 1 Decal, Diagnostic
15 37881.0000 1 1 Decal, No User Serviceable Parts
37881.0002 - 1 Decal, No User Serviceable Parts (CDBCP Only)
16 23260.1004 1 - Cover, Top SST 0/6 Models & APS (Includes Items 8 & 15)
23260.1008 1 - Cover, Top BLK 0/6 Models & APS (Includes Items 8 & 15)
17 34070.1001 - 1 Cover, Top SST CDBC, CEZ, & APS (Includes Items 8 & 15)
25309.1004 - 1 Cover, Top BLK CDBC, CEZ, & APS (Includes Items 8 & 15)
18 34069.1000 - 1 Cover Assembly, SST CDBC & CEZ 2 Warmer (Includes Items 5, 15 & 19)
25312.1004 - 1 Cover Assembly BLK CDBC & CEZ 2 Warmer (Includes Items 5, 15 & 19)
19 02765.0000 - 1 Decal, Caution-Warmers and Surfaces are Hot
20 38504.1004 - 1 Cover, Top SST CDBCP (Includes Items 3 & 15)
21 24254.0002 1 - Housing, Warmer 2/2 Models (Includes item 7)
22 25864.1001 1 - Cover, Top SST 2/2 Models (Includes Items 8 & 15)
23 29684.0000 - 1 Decal, Terminal Block Wiring (MV Only)
24 25312.1007 - 1 Cover Assembly, SST 1 Front Upper Warmer (Includes Items 15 & 19)
25 02732.0000 - 1 Panel
01315.0000 - 2 Screw, Truss Head #8-32 x .375"
39485 031710
6
CDBC-CEZ
Series
HOOD ASSEMBLIES
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
5
1
4
2
3
CDBCP
CDBC & Single CD CDBC TWIN
39485 102907
P3770.4
6
ITEM PART NO. QTY. QTY. DESCRIPTION TWIN SINGLE
7
HOOD ASSEMBLIES
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
1 34063.0003 - 1 Housing, Hood SST (All CDBC Series Except Pour in)
34063.0002 - 1 Housing, Hood SST CDBC w/Wide Funnel (7.625")
02308.0000 - 6 Screw #8-32 x .375" (Hood to Trunk)
2 36757.1000 - 1 Housing, Hood SST CDBCP (Includes item 5)
36757.1001 - 1 Housing, Hood SST CDBCP w/Flashing Light (Includes item 5)
02308.0000 - 6 Screw #8-32 x .375" (Hood to Trunk)
3 32143.0000 - 1 Decal, “Fresh Coffee”
4 37182.0000 - 1 Shield, Circuit Board (Pour in only)
5 29314.0005 1 - Housing, Hood SST All CDBC TWINS
29314.0004* 1 - Housing, Hood BLK All CDBC TWINS
02308.0000 8 - Screw #8-32 x .375" (Hood to Trunk)
6 39639.1000 - 1 Kit, Wide Funnel Adaptor (Single CD Only)
39485 031208
8
CDBC-CEZ
Series
5
8
15
6
7
1 4 9
All models with receptacle and/or
fuse (MV) are now obsolete
1 4 9
14
10
11
3
1
2
TWIN-APS
APS/TS
Standard & TC
12
9
13
P3771.4
16
10
11
17
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
TRUNKS
39485 052107
ITEM PART NO. QTY. QTY. DESCRIPTION TWIN SINGLE
9
All front panels include decals
00658.0000 & 37881.0000
For newer models with toggle switch, refer to fi rst style (no switch) trunks. All trunks include decals 6 & 7.
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
1 34061.1032 - 1 Trunk, SST, 11.6˝ Standard
34061.1031 - 1 Trunk, BLK, 11.6˝ Standard
34061.0018 - 1 Trunk, BLK, 11.6˝ Standard (w/ON/OFF Switch)
34061.1001 - 1 Trunk, SST, 12.3˝ TC
34061.1010 - 1 Trunk, SST, 15.69˝ Single CD (No Switch)
41402.1108 - 1 Trunk, SST, 15.69˝ Single CD (w/ON/OFF Toggle Switch)
34208.1014 - 1 Trunk, SST, 18.1˝ APS
23320.1002 - 1 Trunk, BLK, 18.1˝ APS
32325.0000 1 - Trunk, SST, TWIN APS
32325.0001 1 - Trunk, BLK, TWIN APS
29581.0000 1 - Trunk, SST, All Other TWINS w/1 Power Cord (w/o ON/OFF Switch)
23294.1009 1 - Trunk, SST, All Other TWINS w/1 Power Cord (w/ON/OFF Switch)
29581.0001* 1 - Trunk, SST, All Other TWINS w/2 Power Cord (OBSOLETE)
02308.0000 9 9 Screw #8-32 x .375˝
00970.0000 8 - Nut, Keps #8-32 (TWIN - APS Only)
00988.0000 7 6 Fastener, “U” Type #6-32
2 22748.0000 - 1 Extension, SST, 6.5˝
22748.0001 - 1 Extension, SST, 10.5˝
22748.0002 - 1 Extension, BLK, 10.5˝
3 34115.0000 - 1 Channel, Cordset (Early Models 2.25" Tall)
37930.0000 - 1 Channel, Cordset (Later Models 1.25" Tall)
00970.0000 - 2 Nut, Keps #8-32
4 26287.0000 1 - Bracket, Component Mounting (APS Only)
22733.0000 - 1 Bracket, Component Mounting (APS Only)
02308.0000 2 4 Screw #8-32 x .375˝
5 27929.0000 - 2 Bracket, (APS Only)
02308.0000 - 4 Screw #8-32 x .375˝
6 00656.0000 1 1 Decal, Compliance To Plumbing Code
7 00986.0000 1 1 Decal, Warning-Electrical
8 00669.0003 - 2 Plug
9 11408.1002 - 1 Panel, SST, 11.6˝ Standard
11408.1005 - 1 Panel, BLK, 11.6˝ Standard
11408.1006 - 1 Panel, SST, 12.3˝ TC
22730.1006 - 1 Panel, SST, 15.6˝ Single CD
22730.1002 - 1 Panel, SST, 18.1˝ APS
22730.1005 - 1 Panel, BLK, 18.1˝ APS
22730.1003 - 1 Panel, SST, 22.1˝ TS
22730.1009 - 1 Panel, BLK, 22.1˝ TS
01382.0000 - 6 Screw, SST #6-32 x .375˝
01382.0002 - 6 Screw, BLK #6-32 x .375˝
26283.1000 1 - Panel, SST, TWIN APS
26283.1001 1 - Panel, BLK, TWIN APS
23267.1000 1 - Panel, SST, All Other TWINS
23267.1001 1 - Panel, BLK, All Other TWINS
01315.0000 5 - Screw, SST #8-32 x .375˝ (7 Used on APS)
01315.0005 5 - Screw, BLK #8-32 x .375˝ (7 Used on APS)
10 00658.0000 1 1 Decal, Warning-Decanter/Funnel
TRUNKS
Continued on next page
39485 052709
10
CDBC-CEZ
Series
39485 052107
5
8
15
6
7
1 4 9
1 4 9
14
10
11
3
1
2
TWIN-APS
APS/TS
Standard & TC
12
9
13
P3771.4
16
10
11
17
All models with receptacle and/or
fuse (MV) are now obsolete
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
TRUNKS
ITEM PART NO. QTY. QTY. DESCRIPTION TWIN SINGLE
11
39485 031208
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
11 37881.0000 1 1 Decal, No User Serviceable Parts
12 29076.0000 - 1 Schematic, CEZ-APS -15, 20, 35, 120/208-240V
29077.0000 - 1 Schematic, CDBC(P)-15, 20, 35, 120/208-240V
29077.0001 - 1 Schematic, CDBCFPDB35, 200V
29077.0002 - 1 Schematic, CDBCP(F) 120/208-240V (w/Freshness Light)
29077.0003 - 1 Schematic, Single CD
29077.0004 - 1 Schematic, CDBCFPDB, 100V
29257.0000 - 1 Schematic, CDBC-APS 15, 20, 35, 120/208-240V (w/Outlet)
29257.0001 - 1 Schematic, CDBC-APS/TC/TS 15, 20, 35, 120/208-240V
29323.0001 1 - Schematic, CEZ-TWIN 0/6
29323.0003 1 - Schematic, CEZ-TWIN 2/2 & 4/2
29323.0005 1 - Schematic, CDBC-TWIN 0/6
29323.0006 1 - Schematic, CDBC-TWIN 2/2
29323.0007 1 - Schematic, CDBC-TWIN 4/2
29685.0000 - 1 Schematic, CDBC MV
29685.0001 - 1 Schematic, CDBC-APS MV
29685.0002 - 1 Schematic, CDBC-DV (1425W & 1800W)
29685.0003 - 1 Schematic, CDBC-APS/TC DV (1425W & 1800W)
29685.0004 - 1 Schematic, CDBC-DV (1425W & 2268W)
29685.0005 - 1 Schematic, CDBC-APS/TC DV (1425W & 2268W)
32161.0000 1 - Schematic, CDBC-TWIN APS
13 29167.0000 1 1 Decal, Brew Temp/Lockout (CEZ Only)
14 29710.0000 - 1 Decal, Optional Field Wiring (3 Warmer) (MV Only)
29710.0004 - 1 Decal, Optional Field Wiring (APS/TC - DV Only)
29710.0007 - 1 Decal, Optional Field Wiring (3 Warmer) (DV Only)
15 02822.0000 - 1 Decal, 200 Watts Maximum
16 12183.0002 1 - Decal, 20 amp Electrical Circuit (Brewers with two Power Cords)
17 12104.0000 1 - Decal, Warning-Power Supply (Brewers with two Power Cords)
TRUNKS
12
CDBC-CEZ
Series
TWIN-APS
APS/TS
TWIN-2/2 & 4/2
TWIN-0/6
CDBCCEZ
3 4
1
2
5
12
14
5
10
13
11
6
15
12
7
8
9
5
17
3
16
6
15
20
21
22
23
19 18 17 11
25
11
5
24
6
15
10
6
6
3 Lower Warmers
39485 102907
P3772.25
12
26
8
23
10
27
1 Lower Warmer
Single CD
* Indicates the part number listed is for reference only. See DESCRIPTION for possible service replacement.
BASES
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