Buick Century 1994 2.2L Workshop Manual

Page 1
buick :: Buick Century L4-2.2L VIN 4 (1994)
Page 2
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Relay > Component Information > Locations > Component Locations
Behind Center Of I/P
Page 3
Page 4
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Antenna Relay > Component Information > Locations > Component Locations > Page 8
Behind RH Side Of I/P
Page 5
Page 6
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Keyless Entry Module > Component Information > Locations
LH Side Of Luggage Compartment
Page 7
Page 8
Keyless Entry Module: Diagrams
Remote Keyless Entry (RKE) Module
Remote Keyless Entry (RKE) Module
Page 9
Page 10
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > Customer Interest for Relay Module: > 09-06-03-004D
Relay Module: Customer InterestElectrical - MIL ON/DTC's Set By Various Control Modules TECHNICAL
09-06-03-004DBulletin No.:
December 08, 2010Date:
Subject:
Intermittent No Crank/No Start, No Module Communication, MIL, Warning Lights, Vehicle Messages or DTCs Set by Various ControlModules - Diagnosing and Repairing Fretting Corrosion (Disconnect Affected Connector and Apply Dielectric Lubricant)
Models:
2011 and Prior GM Passenger Cars and Trucks
Attention:
This repair can be applied to ANY electrical connection including, but not limited to: lighting, body electrical, in-line connections, powertrain controlsensors, etc. DO NOT over apply lubricant to the point where it prevents the full engagement of sealed connectors. A light coating on the terminalsurfaces is sufficient to correct the condition.
Supercede:This bulletin is being revised to update the Attention statement and add the 2011 model year. Please discard Corporate Bulletin Number 09-06-03-004C(Section 06 - Engine/Propulsion System).
Condition
Some customers may comment on any of the following conditions:
- An intermittent no crank/no start
- Intermittent malfunction indicator lamp (MIL) illumination
- Intermittent service lamp illumination
- Intermittent service message(s) being displayed
The technician may determine that he is unable to duplicate the intermittent condition.
Cause
- Vibration
- Thermal cycling
- Poor connection/terminal retention
- Micro motion
- A connector, component or wiring harness not properly secured resulting in movement On low current signal circuits this condition may cause high resistance, resulting in intermittent connections. On high current power circuits this condition may cause permanent increases in the resistance and may cause a device to become inoperative.
Representative List of Control Modules and Components
Page 11
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > Customer
Interest for Relay Module: > 09-06-03-004D > Page 18
Century L4-2.2L VIN 4 (1994)
This condition may be caused by a buildup of nonconductive insulating oxidized debris known as fretting corrosion, occurring between two electricalcontact surfaces of the connection or connector. This may be caused by any of the following conditions:
The following is only a representative list of control modules and components that may be affected by this connection or connector condition and include every possible module or component for every vehicle. DOESNOT
- Blower Control Module
- Body Control Module (BCM)
- Communication Interface Module (CIM)
- Cooling Fan Control Module
- Electronic Brake Control Module (EBCM)
- Electronic Brake and Traction Control Module (EBTCM)
- Electronic Suspension Control (ESC) Module
- Engine Control Module (ECM)
- Heating, Ventilation and Air Conditioning (HVAC) Control Module
Page 12
- HVAC Actuator
- Inflatable Restraint Sensing and Diagnostic Module (SDM)
- Any AIR BAG module
- Seatbelt Lap Anchor Pretensioner
- Seatbelt Retractor Pretensioner
- An SIR system connection or connector condition resulting in the following DTCs being set: B0015, B0016, B0019, B0020, B0022, or B0023
- Powertrain Control Module (PCM)
- Remote Control Door Lock Receiver (RCDLR)
- Transmission Control Module (TCM)
Correction
replace the control module, wiring or component for the following conditions: ImportantDO NOT
-
be duplicated. The condition is intermittent and cannot
-
be duplicated. The condition is present and by disconnecting and reconnecting the connector the condition can no longer
Use the following procedure to correct the conditions listed above.
1. Install a scan tool and perform the Diagnostic System Check - Vehicle. Retrieve and record any existing history or current DTCs from all of the
control modules (refer to SI). If any DTC(s) are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle to identify the connector(s) of the control module/component
which may be causing the condition (refer to SI).
If DTCs are not set, refer to Symptoms - Vehicle to identify the connector(s) of the control module/component which may be causing the
condition (refer to SI).
2. When identified, use the appropriate DTC Diagnostics, Symptoms, Schematics, Component Connector End Views and Component Locator
documents to locate and disconnect the affected harness connector(s) which are causing the condition.
ImportantDO NOT
apply an excessive amount of dielectric lubricant to the connectors as shown, as hydrolock may result when attempting to mate theconnectors. Use ONLY a clean nylon brush that is dedicated to the repair of the conditions in this bulletin.
3. With a one-inch nylon bristle brush, apply dielectric lubricant to both the module/component side and the harness side of the affected connector(s).
4. Reconnect the affected connector(s) and wipe away any excess lubricant that may be present. 5. Attempt to duplicate the condition by using the following information:
Page 13
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > Customer
Interest for Relay Module: > 09-06-03-004D > Page 19
Century L4-2.2L VIN 4 (1994)
Note
Fretting corrosion looks like little dark smudges on electrical terminals and appear where the actual electrical contact is being made. In less severecases it may be unable to be seen or identified without the use of a magnifying glass.
- DTC Diagnostic Procedure
- Circuit/System Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Diagnostic Aids
- Circuit/System Verification
If the condition cannot be duplicated, the repair is complete. If the condition can be duplicated, then follow the appropriate DTC, Symptom or Circuit/System Testing procedure (refer to SI).
Repair Order Documentation
Page 14
be documented on the repair order. Failure to do so may result in a chargeback.ImportantThe following information MUST
- Customer vehicle condition.
- Was a Service Lamp or Service Message illuminated? If yes, specify which Service Lamp or Service Message.
- Was a DTC(s) set? If yes, specify which DTC(s) were set.
- After following the procedure contained within this bulletin, could the condition be duplicated?
If the condition duplicated, then document the affected module/component connector name and number on the repair order. was not
-
was
If the condition duplicated after the procedure contained within this bulletin was followed, and additional diagnosis led to the replacement ofa module or component, the SI Document ID Number be written on the repair order. MUST
Parts Information
Alternate Distributor For All of North America Note
NyoGel(R) 760G Lubricant* is equivalent to GMSPO P/N 12377900, and P/N 10953529 (Canada), specified for use to correct the condition in thisbulletin.
*We believe this source and their products to be reliable. There may be additional manufacturers of such products/materials. General Motors does notendorse, indicate any preference for, or assume any responsibility for the products or material from this firm or for any such items that may be availablefrom other sources.
Warranty Information (excluding Saab Models)
For vehicles repaired under warranty, use the appropriate/closest labor operation depending upon the module/component connection that the dielectriclubricant was applied to:
Page 15
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > Customer
Interest for Relay Module: > 09-06-03-004D > Page 20
Century L4-2.2L VIN 4 (1994)
Warranty Information (Saab Models)
Page 16
For vehicles repaired under warranty, use the appropriate/closest labor operation depending upon the module/component connection that the dielectriclubricant was applied to refer to the table above.
Disclaimer
Page 17
Page 18
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Relay Module: > 09-06-03-
004D
Relay Module: All Technical Service BulletinsElectrical - MIL ON/DTC's Set By Various Control Modules TECHNICAL
09-06-03-004DBulletin No.:
December 08, 2010Date:
Subject:
Intermittent No Crank/No Start, No Module Communication, MIL, Warning Lights, Vehicle Messages or DTCs Set by Various ControlModules - Diagnosing and Repairing Fretting Corrosion (Disconnect Affected Connector and Apply Dielectric Lubricant)
Models:
2011 and Prior GM Passenger Cars and Trucks
Attention:
This repair can be applied to ANY electrical connection including, but not limited to: lighting, body electrical, in-line connections, powertrain controlsensors, etc. DO NOT over apply lubricant to the point where it prevents the full engagement of sealed connectors. A light coating on the terminalsurfaces is sufficient to correct the condition.
Supercede:This bulletin is being revised to update the Attention statement and add the 2011 model year. Please discard Corporate Bulletin Number 09-06-03-004C(Section 06 - Engine/Propulsion System).
Condition
Some customers may comment on any of the following conditions:
- An intermittent no crank/no start
- Intermittent malfunction indicator lamp (MIL) illumination
- Intermittent service lamp illumination
- Intermittent service message(s) being displayed The technician may determine that he is unable to duplicate the intermittent condition.
Cause
- Vibration
- Thermal cycling
- Poor connection/terminal retention
- Micro motion
- A connector, component or wiring harness not properly secured resulting in movement On low current signal circuits this condition may cause high resistance, resulting in intermittent connections. On high current power circuits this condition may cause permanent increases in the resistance and may cause a device to become inoperative.
Representative List of Control Modules and Components
Page 19
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > All Technical
Service Bulletins for Relay Module: > 09-06-03-004D > Page 23
Century L4-2.2L VIN 4 (1994)
This condition may be caused by a buildup of nonconductive insulating oxidized debris known as fretting corrosion, occurring between two electricalcontact surfaces of the connection or connector. This may be caused by any of the following conditions:
The following is only a representative list of control modules and components that may be affected by this connection or connector condition and include every possible module or component for every vehicle. DOESNOT
- Blower Control Module
- Body Control Module (BCM)
- Communication Interface Module (CIM)
- Cooling Fan Control Module
- Electronic Brake Control Module (EBCM)
- Electronic Brake and Traction Control Module (EBTCM)
- Electronic Suspension Control (ESC) Module
- Engine Control Module (ECM)
- Heating, Ventilation and Air Conditioning (HVAC) Control Module
Page 20
- HVAC Actuator
- Inflatable Restraint Sensing and Diagnostic Module (SDM)
- Any AIR BAG module
- Seatbelt Lap Anchor Pretensioner
- Seatbelt Retractor Pretensioner
- An SIR system connection or connector condition resulting in the following DTCs being set: B0015, B0016, B0019, B0020, B0022, or B0023
- Powertrain Control Module (PCM)
- Remote Control Door Lock Receiver (RCDLR)
- Transmission Control Module (TCM)
Correction
replace the control module, wiring or component for the following conditions: ImportantDO NOT
-
be duplicated. The condition is intermittent and cannot
-
be duplicated. The condition is present and by disconnecting and reconnecting the connector the condition can no longer
Use the following procedure to correct the conditions listed above.
1. Install a scan tool and perform the Diagnostic System Check - Vehicle. Retrieve and record any existing history or current DTCs from all of the
control modules (refer to SI). If any DTC(s) are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle to identify the connector(s) of the control module/component
which may be causing the condition (refer to SI).
If DTCs are not set, refer to Symptoms - Vehicle to identify the connector(s) of the control module/component which may be causing the
condition (refer to SI).
2. When identified, use the appropriate DTC Diagnostics, Symptoms, Schematics, Component Connector End Views and Component Locator
documents to locate and disconnect the affected harness connector(s) which are causing the condition.
ImportantDO NOT
apply an excessive amount of dielectric lubricant to the connectors as shown, as hydrolock may result when attempting to mate theconnectors. Use ONLY a clean nylon brush that is dedicated to the repair of the conditions in this bulletin.
3. With a one-inch nylon bristle brush, apply dielectric lubricant to both the module/component side and the harness side of the affected connector(s).
4. Reconnect the affected connector(s) and wipe away any excess lubricant that may be present. 5. Attempt to duplicate the condition by using the following information:
Page 21
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > All Technical
Service Bulletins for Relay Module: > 09-06-03-004D > Page 24
Century L4-2.2L VIN 4 (1994)
Note
Fretting corrosion looks like little dark smudges on electrical terminals and appear where the actual electrical contact is being made. In less severecases it may be unable to be seen or identified without the use of a magnifying glass.
- DTC Diagnostic Procedure
- Circuit/System Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Diagnostic Aids
- Circuit/System Verification
If the condition cannot be duplicated, the repair is complete. If the condition can be duplicated, then follow the appropriate DTC, Symptom or Circuit/System Testing procedure (refer to SI).
Repair Order Documentation
Page 22
be documented on the repair order. Failure to do so may result in a chargeback.ImportantThe following information MUST
- Customer vehicle condition.
- Was a Service Lamp or Service Message illuminated? If yes, specify which Service Lamp or Service Message.
- Was a DTC(s) set? If yes, specify which DTC(s) were set.
- After following the procedure contained within this bulletin, could the condition be duplicated?
If the condition duplicated, then document the affected module/component connector name and number on the repair order. was not
-
was
If the condition duplicated after the procedure contained within this bulletin was followed, and additional diagnosis led to the replacement ofa module or component, the SI Document ID Number be written on the repair order. MUST
Parts Information
Alternate Distributor For All of North America Note
NyoGel(R) 760G Lubricant* is equivalent to GMSPO P/N 12377900, and P/N 10953529 (Canada), specified for use to correct the condition in thisbulletin.
*We believe this source and their products to be reliable. There may be additional manufacturers of such products/materials. General Motors does notendorse, indicate any preference for, or assume any responsibility for the products or material from this firm or for any such items that may be availablefrom other sources.
Warranty Information (excluding Saab Models)
For vehicles repaired under warranty, use the appropriate/closest labor operation depending upon the module/component connection that the dielectriclubricant was applied to:
Page 23
> Relays and Modules > Relays and Modules - Accessories and Optional Equipment > Relay Module > Component Information > Technical Service Bulletins > All Technical
Service Bulletins for Relay Module: > 09-06-03-004D > Page 25
Century L4-2.2L VIN 4 (1994)
Warranty Information (Saab Models)
Page 24
For vehicles repaired under warranty, use the appropriate/closest labor operation depending upon the module/component connection that the dielectriclubricant was applied to refer to the table above.
Disclaimer
Page 25
Page 26
> Relays and Modules > Relays and Modules - Body and Frame > Door Module > Component Information > Technical Service Bulletins > Auto Unlock Module - Location
Door Module: Technical Service BulletinsAuto Unlock Module - Location
File In Section: 8 - Chassis/Body Electrical Bulletin No.: 43-81-30 Date: November, 1994
Subject:Section 8A - Auto Unlock Module Location
Models:1994 Buick Century1994 Oldsmobile Cutlass Ciera
Page 27
This bulletin contains revisions to Section 8A-11, 8A-14, 8A-131 and 8A-201. Auto unlock module is located on the LH side of I/P (Instrument Panel) left of the steering column.
Page 28
> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Locations
LH Side Of Luggage Compartment
Page 29
Page 30
> Relays and Modules > Relays and Modules - Body and Frame > Keyless Entry Module > Component Information > Locations > Page 34
Keyless Entry Module: Diagrams
Remote Keyless Entry (RKE) Module
Remote Keyless Entry (RKE) Module
Page 31
Page 32
> Relays and Modules > Relays and Modules - Body and Frame > Auto Door Unlock Module <--> [Power Door Lock Control Module] > Component Information > Locations
Auto Door Unlock Module: Locations
NOTE: The OEM service manual does not provide a location image for this module.
Auto Door Unlock Module is located at the RH side of I/P heater duct.
Page 33
Page 34
> Relays and Modules > Relays and Modules - Body and Frame > Auto Door Unlock Module <--> [Power Door Lock Control Module] > Component Information > Locations > Page 38
Autodoor Unlock Module
Page 35
Page 36
> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Component Locations
Power Door Lock Relay: Component Locations
RH Shroud And Door
The Door Lock Relay Assembly is located on the RH shroud.
Page 37
Page 38
> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Component Locations > Page 43
RH Shroud And Door
Page 39
Page 40
> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Relay > Component Information > Locations > Page 44
Door Lock Relay Assembly
Page 41
Page 42
> Relays and Modules > Relays and Modules - Body and Frame > Trunk / Liftgate Relay > Component Information > Locations
Behind Center Of I/P
Page 43
Page 44
> Relays and Modules > Relays and Modules - Body and Frame > Trunk / Liftgate Relay > Component Information > Locations > Page 48
Release Relay
Page 45
Page 46
> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Locations
RH Rear Of Engine Compartment
Page 47
Page 48
> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Locations > Page 53
Electronic Brake Control Relay
Page 49
Page 50
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Brake Fluid Solenoid Valve Relay > Component Information > Locations > LH Front
Brake Fluid Solenoid Valve Relay: LocationsLH Front
LH Rear Of Engine Compartment
Left Front ABS Solenoid is located at the LH side of shock tower, on ABS Master Cylinder
Page 51
Page 52
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Brake Fluid Solenoid Valve Relay > Component Information > Locations > LH Front > Page 58
LH Rear Of Engine Compartment
Page 53
Page 54
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Technical Service Bulletins > Customer Interest for Electronic Brake Control Module:
> 73-50-26
Electronic Brake Control Module: Customer InterestBrakes - ABS Light ON, DTC 46 & 86 (C1246 & C1286)
File In Section: 5 - Brakes Bulletin No.: 73-50-26 Date: August, 1997
Subject: ABS Light On - DTC's 46 and 86 Set(Perform Diagnostic Procedure, Replace Center ABS Motor Pinion)
Models: 1991-97 Buick Skylark1992-97 Buick Regal1994-97 Buick Century1992-96 Chevrolet Beretta, Corsica, Lumina APV1992-97 Chevrolet Cavalier, Lumina,1993-97 Chevrolet Camaro1995-97 Chevrolet Monte Carlo1997
Chevrolet Malibu, Venture
1993-97 Geo Prizm1995-97 Geo Metro1996-97 Geo Tracker1991
Oldsmobile Calais
1992-96 Oldsmobile Cutlass Ciera1992-97 Oldsmobile Achieva, Cutlass Supreme, Silhouette1997
Oldsmobile Cutlass
1998 Oldsmobile Intrigue
1991-97 Pontiac Grand Am1992-94 Pontiac Sunbird1992-97 Pontiac Grand Prix, Trans Sport1993-97 Pontiac Firebird, Trans Am1995-97 Pontiac Sunfire Condition
Some owners may comment that the ABS light is on with Diagnostic Trouble Codes (DTC's) 46 and 86 set (rear ABS channel will not move) as currentor history. (DTC's 46 and 86 will be displayed as C1246 and C1286 on 1997 and 1998 model year vehicles). Cause
A condition exists where the ABS motor pack gear (pinion) will bind on the motor armature shaft causing the motor not to move when commanded bythe EBCM. This condition is aggravated by light corrosion between the pinion and shaft. Therefore, it may occur more frequently when the weather ishot and humid.
Important:
Other EBCM and ABS motor pack concerns can also cause this condition, but they are not as common as the above cause.
Correction
Page 55
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Technical Service Bulletins >
Customer Interest for Electronic Brake Control Module: > 73-50-26 > Page 64
Century L4-2.2L VIN 4 (1994)
Page 56
Page 57
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Technical Service Bulletins >
Customer Interest for Electronic Brake Control Module: > 73-50-26 > Page 65
Century L4-2.2L VIN 4 (1994)
Page 58
Follow the included procedure (Attachments 1 and 2) for diagnosis. This condition may correct itself before the owner is able to bring the vehicle in forservice. Therefore, if DTC 46 is set in history, and is not currently setting, the included procedure will instruct you to replace the center ABS motorpinion. The new pinion has a Teflon insert which reduces friction between the pinion and motor armature shaft. Pinion Replacement
If the included procedure instructs you to replace the center ABS motor pinion, use P/N 18029776. Please note that the new pinion is a directreplacement part which requires no modifications to the motor shaft. Follow the pinion replacement procedure included with the new pinion. Completemotor pack replacement is not required. Parts Information
Parts are currently available from GMSPO. Warranty Information For vehicles repaired under warranty, use: Labor Operation Labor Time
H2506 Use published labor
operation time.
Page 59
Page 60
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Technical Service Bulletins > All Technical Service Bulletins for Electronic Brake
Control Module: > 73-50-26
Electronic Brake Control Module: All Technical Service BulletinsBrakes - ABS Light ON, DTC 46 & 86 (C1246 & C1286)
File In Section: 5 - Brakes Bulletin No.: 73-50-26 Date: August, 1997
Subject: ABS Light On - DTC's 46 and 86 Set(Perform Diagnostic Procedure, Replace Center ABS Motor Pinion)
Models: 1991-97 Buick Skylark1992-97 Buick Regal1994-97 Buick Century1992-96 Chevrolet Beretta, Corsica, Lumina APV1992-97 Chevrolet Cavalier, Lumina,1993-97 Chevrolet Camaro1995-97 Chevrolet Monte Carlo1997
Chevrolet Malibu, Venture
1993-97 Geo Prizm1995-97 Geo Metro1996-97 Geo Tracker1991
Oldsmobile Calais
1992-96 Oldsmobile Cutlass Ciera1992-97 Oldsmobile Achieva, Cutlass Supreme, Silhouette1997
Oldsmobile Cutlass
1998 Oldsmobile Intrigue
1991-97 Pontiac Grand Am1992-94 Pontiac Sunbird1992-97 Pontiac Grand Prix, Trans Sport1993-97 Pontiac Firebird, Trans Am1995-97 Pontiac Sunfire Condition
Some owners may comment that the ABS light is on with Diagnostic Trouble Codes (DTC's) 46 and 86 set (rear ABS channel will not move) as currentor history. (DTC's 46 and 86 will be displayed as C1246 and C1286 on 1997 and 1998 model year vehicles). Cause
A condition exists where the ABS motor pack gear (pinion) will bind on the motor armature shaft causing the motor not to move when commanded bythe EBCM. This condition is aggravated by light corrosion between the pinion and shaft. Therefore, it may occur more frequently when the weather ishot and humid.
Important:
Other EBCM and ABS motor pack concerns can also cause this condition, but they are not as common as the above cause.
Correction
Page 61
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Electronic Brake Control Module: > 73-50-26 > Page 68
Century L4-2.2L VIN 4 (1994)
Page 62
Page 63
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Technical Service Bulletins > All
Technical Service Bulletins for Electronic Brake Control Module: > 73-50-26 > Page 69
Century L4-2.2L VIN 4 (1994)
Page 64
Follow the included procedure (Attachments 1 and 2) for diagnosis. This condition may correct itself before the owner is able to bring the vehicle in forservice. Therefore, if DTC 46 is set in history, and is not currently setting, the included procedure will instruct you to replace the center ABS motorpinion. The new pinion has a Teflon insert which reduces friction between the pinion and motor armature shaft. Pinion Replacement
If the included procedure instructs you to replace the center ABS motor pinion, use P/N 18029776. Please note that the new pinion is a directreplacement part which requires no modifications to the motor shaft. Follow the pinion replacement procedure included with the new pinion. Completemotor pack replacement is not required. Parts Information
Parts are currently available from GMSPO. Warranty Information For vehicles repaired under warranty, use: Labor Operation Labor Time
H2506 Use published labor
operation time.
Page 65
Page 66
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Locations > Antilock Brake Module
Electronic Brake Control Module: LocationsAntilock Brake Module
Fig. 1 TYPICAL ABS Components
Refer to for system component locations.Fig. 1
Page 67
Page 68
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Locations > Antilock Brake Module > Page 72
Behind RH Side Of I/P
Page 69
Page 70
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Diagrams > EBCM 2 Pin Connector
Electronic Brake Control Module: DiagramsEBCM 2 Pin Connector
Fig. 31 EBCM 2-pin Connector Face View.
When performing diagnostic procedures refer to for EBCM connector terminal identification.Fig. 31
Page 71
Page 72
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Diagrams > EBCM 2 Pin Connector > Page 75
Electronic Brake Control Module (EBCM)
Page 73
Page 74
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Diagrams > EBCM 2 Pin Connector > Page 76
Electronic Brake Control Module: DiagramsPinout Description
Electronic Brake Control Module (EBCM) (Part 1 Of 2)
Electronic Brake Control Module (EBCM) (Part 2 Of 2)
Page 75
Page 76
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Diagrams > Page 77
Electronic Brake Control Module: Description and Operation DESCRIPTION
The ABS system is controlled by a microprocessor based Electronic Brake Control Module (EBCM). Inputs to the system include four wheelspeed sensors, brakes, ignition switch and unswitched battery voltage. Outputs include three bi-directional motor controls, three lamp controls, twosolenoid controls and the system enable relay. A serial data line, located in terminal 9 of the Data Link Connector (DLC), is provided for servicediagnostic tools and assembly plant testing.
The EBCM monitors the speed of each wheel. If any wheel begins to approach lock-up and the brake switch is on, the EBCM controls the motorsand solenoids to reduce brake pressure to the wheel approaching lock-up. Once the wheel regains traction, brake pressure is increased until wheelbegins to approach lock-up. This cycle repeats until either vehicle comes to a stop, the brake is released or no wheels approach lock-up.Additionally, the EBCM monitors itself, each input and each output for proper operation. If any system fault is detected, the EBCM will store aDTC in nonvolatile memory.
On a EBTCM, the ABS portion of the module operates the same as a EBCM. A EBTCM is used if the vehicle is equipped with either theEnhanced Traction System (ETS) or Traction Control System (TCS). The ETS or TCS portion of the EBTCM monitors wheel spin slip throughthe drive wheels speed sensors. If the wheels begin to slip, the EBTCM determines the desired wheel torque needed to minimize wheel slip. Thisinformation is sent to the PCM through the Serial data link. On models equipped w/ETS, the PCM controls engine torque by ignition retard andtransmission shifts. On models equipped w/TCS, the PCM controls engine torque by ignition retard, transmission shifts and applies brakes severaltimes until the vehicle regains traction. Once the vehicle regains traction, brake pressure is decreased and engine torque reduction is no longerrequested. This cycle repeats until traction control is no longer necessary.
Page 77
Page 78
> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Diagrams > Page 78
Electronic Brake Control Module: Service and Repair
Fig. 800 EBCM Assembly Removal.
Fig.800
1. Disconnect EBCM electrical connectors, .2. Remove ECU to dash panel attaching screws, then the ECU from dash panel.3. Reverse procedure to install, noting the following:
a. Ensure plastic grommets, if equipped, are located properly.b. Bleed brake system as described under . See: Brakes and Traction Control/Brake BleedingBrake System Bleed
Page 79
Page 80
> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Locations
RH Front Of Engine Compartment
Page 81
Page 82
> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 83
A/C Compressor Control Relay, Primary Coolant Fan Relay, Pusher Coolant Fan Relay
Page 83
Page 84
> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 84
Radiator Cooling Fan Motor Relay: Description and Operation
Cooling Fan Circuit
Page 85
> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Locations > Page 85
Century L4-2.2L VIN 4 (1994)
Quad-Driver Module (QDM 2) Circuit
PURPOSE:
The electric Cooling Fans are used for engine and A/C condenser cooling and are controlled by the PCM.
The PCM provides the ground for the coils within the cooling fan relays. As the ground is completed, the magnetic field generated closes theswitch in the relay allowing current flow to the cooling fan motors.
OPERATION:
Page 86
will be turned "ON" by any of the following criteria:Primary Fan -
^ Engine coolant temperature (ECT) sensor signal indicating a temperature greater than 106C (226F) ^ A/C is requested at any vehicle speed ^ A/C pressure sensor switch is "open", pressure greater than 200 psi. ^ When PCM is in backup mode
will be turned "ON" with any of the following criteria:Auxiliary Fan -
^ Engine coolant temperature (ECT) sensor signal indicating a temperature greater than 123C (253F) and A/C "OFF". ^ A/C is requested and vehicle speed less than 40 mph ^ A/C pressure sensor switch is "open", pressure greater than 200 psi
Page 87
Page 88
> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations
LH Side Of Engine Compartment
Page 89
Page 90
> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Page 90
Cruise Control Module: Diagrams
Cruise Control Module
Cruise Control Module
Page 91
Page 92
> Relays and Modules > Relays and Modules - Cruise Control > Cruise Control Module > Component Information > Locations > Page 91
Cruise Control Module: Description and Operation OPERATION
The module will interpret the position of the servo, the position of the control switches and the output of the speed sensor. In response to these inputs,the module electrically signals the opening or closing of the vent and vacuum solenoid valves in the servo.
The module is mounted on the dash support bracket at the right side of the steering column, but is integral with the ECM on some models with certainengines.
Page 93
Page 94
> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Locations
RH Front Of Engine Compartment
Page 95
Page 96
> Relays and Modules > Relays and Modules - HVAC > Blower Motor Relay > Component Information > Locations > Page 96
Blower Motor High Speed And Fuel Pump Relay
Page 97
Page 98
> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Locations
Compressor Clutch Relay: Locations
Right Front Of Engine Compartment
The A/C relay is mounted to the multi use relay bracket, located in the front right of engine compartment.
Page 99
Page 100
> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Locations > Page 100
A/C Compressor Control Relay, Primary Coolant Fan Relay, Pusher Coolant Fan Relay
Loading...