Bryant s 123A User Manual

123A, 124A Legacyt Line Air Conditioners with Puronr Refrigerant 1--1/2 To 5 Nominal Tons (Sizes 018 to 060)
Installation Instructions
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory--authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety--alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
!
WARNING
5. When passing refrigerant tubes through the wall, seal open­ing with RTV or other pliable silicon--based caulk. (See Fig.
1.)
6. Avoid direct tubing contact with water pipes, duct work, floor joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing.(See Fig. 1.)
8. Ensure that tubing insulation is pliable and completely sur­rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4 mm) wide and conform to shape of tubing insulation. (See Fig. 1.)
10. Isolate hanger straps from insulation by using metal sleeves bent to conform to shape of insulation.
Avoid contact between tubing and structureNOTE:
OUTDOOR WALL
CAULK
INSULATION
THROUGH THE WALL
HANGER STRAP
(AROUND VAPOR
TUBE ONLY)
INDOOR WALL
LIQUID TUBE
VAPOR TUBE
JOIST
INSULATION
VAPOR TUBE
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
INSTALLATION INSTRUCTIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un­necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi­bration.
1” (25.4 mm) MIN.
SUSPENSION
Fig. 1 -- Piping Installation
The outdoor unit contains system refrigerant charge for operation with ARI rated indoor unit when connected by 15 ft. (4.57 m) of field--supplied or factory accessory tubing. For proper unit operation, check refrigerant charge using charging information located on control box cover and/or in the Check Charge section of this instruction.
IMPORTANT: Maximum liquid--line size is 3/8-- in. OD for all residential applications including long line.
IMPORTANT: Always install the factory--supplied liquid--line filter drier. If replacing the filter drier, refer to Product Data Digest for appropriate part number. Obtain replacement filter driers from your distributor or branch.
LIQUID TUBE
A94026
INSTALLATION
Check Equipment and Job Site
UNPACK UNIT
Move to final location. Remove carton taking care not to damage unit.
Inspect Equipment
File claim with shipping company prior to installation if shipment is damaged or incomplete. Locate unit rating plate on unit corner panel. It contains information needed to properly install unit. Check rating plate to be sure unit matches job specifications.
Install on a Solid, Level Mounting Pad
If conditions or local codes require the unit be attached to pad, tie down bolts should be used and fastened through knockouts provided in unit base pan. Refer to unit mounting pattern in Fig. 2 to determine base pan size and knockout hole location.
For hurricane tie downs, contact local distributor for details and PE (Professional Engineer) certification, if required by local authorities.
On rooftop applications, mount on level platform or frame. Place unit above a load--bearing wall and isolate unit and tubing set from structure. Arrange supporting members to adequately support unit
123A / 124A
and minimize transmission of vibration to building. Consult local codes governing rooftop applications.
Roof mounted units exposed to winds may require wind baffles. Consult the Application Guideline and Service Manual -­Residential Split System Air Conditioners and Heat Pumps for wind baffle construction.
NOTE: Unit must be level to within ±2_ (±3/8 in./ft.) per compressor manufacturer specifications.
Clearance Requirements
When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping, and service. Allow 24 in. (609.6 mm) clearance to service end of unit and 48 in. (1219.2 mm) (above unit. For proper airflow, a 6--in. (152.4 mm) clearance on 1 side of unit and 12--in. (304.8 mm) on all remaining sides must be maintained. Maintain a distance of 24 in. (609.6 mm) between units. Position so water, snow, or ice from roof or eaves cannot fall directly on unit.
On rooftop applications, locate unit at least 6 in. (152.4 mm) above roof surface.
Operating Ambient
The minimum outdoor operating ambient in cooling mode without accessory is 55 _F (12.78 _C), and the maximum outdoor operating ambient in cooling mode is 125_F (51.67 _C).
Make Piping Connections
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PERSONAL INJURY AND ENVIRONMENTAL HAZARD
Failure to follow this warning could result in personal injury or death.
Relieve pressure and recover all refrigerant before system repair or final unit disposal. Use all service ports and open all flow--control devices, including solenoid valves.
Federal regulations require that you do not vent refrigerant to the atmosphere. Recover during system repair or final unit disposal.
WARNING
!
UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
If ANY refrigerant tubing is buried, provide a 6--in. vertical rise at service valve. Refrigerant tubing lengths up to 36-- in. may be buried without further special consideration. Do not bury lines more than 36--in. (914.4 mm).
UNIT BASE PAN
Dimension
26 X 26 9–1/8 (231.8) 4–7/16 (112.7) 21–1/4 (539.8)
31–1/2 X 31–1/2 9–1/8 (231.8) 6–9/16 (166.7) 24–11/16 ( 627.1)
35 X 35 9–1/8 (231.8) 6–9/16 (166.7) 28–7/16 (722.3)
Fig. 2 -- Tiedown Knockout Locations
Outdoor units may be connected to indoor section using accessory tubing package or field--supplied refrigerant grade tubing of correct size and condition. Rated tubing diameters shown in Table 1 are recommended up to 80 ft. (24.38 m). See Product Data for acceptable alternate vapor diameters and associated capacity losses. For tubing requirements beyond 80 ft. (24.38 m), substantial capacity and performance losses can occur. Following the recommendations in the Longline Guideline will reduce these losses. Refer to Table 1 for field tubing diameters. Refer to Table 2 for accessory requirements.
There are no buried--line applications greater than 36--in. (914.4 mm) allowed.
If refrigerant tubes or indoor coil are exposed to atmosphere, they must be evacuated to 500 microns to eliminate contamination and moisture in the system.
CAUTION
3/8---in. (9.53 mm) Dia. Tiedown Knock outs in Basepan(2) Places
View From Top
TIEDOWN KNOCKOUT LOCATIONS in. (mm)
A B C
A05177
Outdoor Unit Connected to Factory Approved Indoor Unit
Outdoor unit contains correct system refrigerant charge for operation with factory approved ARI rated indoor unit when connected by 15 ft. (4.57 m) of field--supplied or factory--accessory tubing, and factory supplied filter drier. Check refrigerant charge for maximum efficiency.
Refrigerant Tubing Connection Outdoor
Connect vapor and liquid tubes to fittings on vapor and liquid service valves (see Table 1.) Use refrigerant grade tubing
Sweat Connection
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UNIT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Service valves must be wrapped in a heat--sinking material such as a wet cloth while brazing.
CAUTION
2
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