Bryant PLUS 95s, 355CAV, PLUS 95s 355CAV Product Data

PLUS 95st MODEL 355CAV
DELUXE 4--WAY MULTIPOISE VARIABLE--SPEED
MULTI--STAGE CONDENSING GAS FURNACE
Series 100 Input Rates: 60,000 thru 120,000 Btuh

Product Data

Building on our industry--leading family of condensing furnaces,
the Plus 95st, model 355CAV with the consistent comfort that is
provided by Bryant’s PerfectSenset feature is our greatest
advancement to date.

In fact, temperature and humidity control, operating efficiency,
installation flexibility (and simplicity), and quiet operation are all
evidence of Bryant’s ingenuity.

The PerfectSense feature provides up to 73% more consistent
temperature control than single stage furnaces. This comfort is
achieved through Bryant’s modulating operation, and the many
patented features found in our PerfectSense control. This control
senses the heating needs of the home, and interacts with the
mulit--stage gas valve, a variable--speed inducer motor, and
variable--speed blower motor, allowing the Plus 95s to adjust
combustion air, firing rate, and airflow to maintain peak efficiency
and exceptional comfort throughout the operating cycle.

These important components also contribute to exceptionally quiet
operation as well, especially when the Plus 95s operates in it’s
lowest stage of heating operation. Inducer motor and blower motor
operation and gas consumption all adjust to their lowest and
quietest levels. This quiet operation can be enjoyed the majority of
the year, as the Plus 95s can operate as frequently as 83% of the
time during heating operation.

The Plus 95s also achieves heating efficiencies of 95 percent
Annual Fuel Utilization Efficiency (AFUE) in the upflow
configuration. The Plus 95s provides the ultimate in electrical
efficiency as well, due to the tried and true patented Everlastict
secondary heat exchanger, and it’s industry--leading low air--side
pressure drop.

This ultra--highly efficient 4 --way multipoise gas furnace is not
only flexible in terms of how it can be installed, but is as easy to
install as any Bryant condensing furnace equipped with the
Evolutiont solution, as compared to other, more complicated

A05085

modulating furnaces from other manufacturers.
Bryant Evolution System—When this Plus 95s gas furnace is

matched with the Evolution Control and an air conditioner or heat
pump, homeowners will experience the ultimate in PerfectSense
and Perfect Humidity features through unmatched control of
temperature, humidity, indoor air quality, and zoning. The Bryant
Evolution System also allows for worry--free operation through
on--screen, text--based service reminders and equipment
malfunction alerts.

For even greater comfort and convenience, match the Plus 95s
furnace with a two--speed Puron air conditioner or heat pump
(Bryant’s Hybrid Heatt dual fuel system!) This will create a fully
communicating system, requiring only 4 thermostat wires between
system components, and some troubleshooting can even be done
from the outdoor unit without entering the home. Optional remote
access through telephone or Internet is also available when
combined with a remote connectivity kit.

1

FEATURES

PerfectSense/Perfect Humidity Control—This intelligent heating

control constantly monitors operating conditions to adjust for
greater efficiency and comfort. The control operates up to 83% of
the time in low--heat and reserves additional firing rates for times
when the heating demand is higher. The PerfectSense/Perfect
Humidity control has these additional features:

S dedicated terminals for electrical connection of electronic air

cleaner and humidifier

S adjustable blower off time
S LED fault code display to aid in servicing
S selectable airflow to match cooling unit
S setting to increase airflow for bypass-- type humidifier
S Fan On Plust selectable constant fan airflow from any Bryant

thermostat

S a multizone setting for use with zoned air distribution systems
S a special dehumidification function increases cooling comfort by

355CAV

providing greater humidity removal in summer months

S Perfect Humidity controls humidity even when there is no

heating or cooling temperature demand

Three--Pass Primary Heat Exchangers—This design accelerates
heat transfer and extracts heat that conventional heat exchangers
waste up the flue. The primary heat exchanger is made of
aluminized steel for corrosion resistance.

Flow--Through Secondary Heat Exchangers—Each cell is
laminated with our patented Everlastict polypropylene for greater
resistance to corrosion and is epoxy coated externally to prevent
oxidation. This breakthrough in heating technology (Patent No.
4,738,307) helps extend the life of the furnace for years of reliable
performance. The heat exchangers are positioned in the furnace to
extract additional heat from the combustion products regardless of
furnace orientation.

Perfect Lightt Igniter—Bryant’s unique SiN igniter is not only
physically robust but it is also electrically robust. It is capable of
running at line voltage and does not require complex voltage
regulators as do many other brands. This unique feature further
enhances the reliability of Bryant’s Plus 95s gas furnace and
continues Bryant’s tradition of ingenuity in providing a reliable
and durable product.

Media Filter Cabinet—Enhanced indoor air quality in the home
is made easier with our media filter cabinet--a standard accessory
on all Deluxe furnaces. When installed as a part of the system, this
cabinet allows for easy and convenient addition of a Bryant high---­efficiency media air filter.

4--Way Multipoise Design—Allows the model 355CAV to be
installed in upflow, downflow, horizontal left or horizontal right
orientations. Factory configured for upflow applications.

The model Plus 95s is available in 5 heat/airflow combinations.

Direct Venting—This furnace can be installed as a 2--pipe/Direct
vent furnace or can use combustion air from a ventilated attic or
crawlspace.

Multi--stage Gas Valve—The Plus 95s has a multistage gas valve
train, featuring a simple to set up throttling valve, to vary the
amount of gas

Fully--Insulated Casing—Foil--faced insulation in the heat
exchanger section cuts the heat loss; double--density insulation in
the blower section reduces noise levels. The casing also has the
required openings for left-- or right--side connection of gas, electric,
drain, and vent connections.

Variable--Speed Motors—Variable--speed operation is the
building block for PerfectSense and Perfect Humidity. It improves
the comfort levels in the home. Variable--speed motors are also
more economical to operate than standard motors. They have the
ability to adapt to changing conditions and provide consistent,
comfortable, and quiet heating.

Sealed Combustion System—This furnace brings in combustion
air from outside the furnace, which results in especially quiet
operation.

Monoport Inshot Burners

for clean burning. The large monoport on the inshot or
injection--type burners seldom, if ever, needs cleaning.

Quality Registration—The Plus 95s is engineered and
manufactured under an ISO 9001 registered quality system.

—Produce precise air--to--gas mixture

Fan On Plus—Improves comfort all year long by allowing the
homeowner to select the continuous fan speed right at the
thermostat.

SmartEvapt—Allows the system to reduce summertime
humidity levels by nearly 10% over standard systems.

Certifications—The Plus 95s products are CSA (A.G.A. and
C.G.A.) design certified for use with natural and propane gases, as
well as GAMA efficiency rating certified. The furnace is
factory--shipped for use with natural gas. A CSA (A.G.A. and
C.G.A.) certified gas conversion kit is required to convert furnace
for use with propane gas. The Plus 95s meets California Air
Quality Management District emission requirements.

2

FURNACE COMPONENTS

11

16

12

2

17

3

4

1

18

5

6

5

15

14

13

355CAV

7

9

19

8

10

A07609

NOTE:

S The 355CAV Furnace is built for use with natural gas. The furnace can be converted for propane gas with a factory--authorized and listed

accessory conversion kit.

S Control location and actual controls may be different than shown above.

1. Combustion-- air intake connection to ensure contaminant-­free air (right or left side).

2. Burner sight glass for viewing burner flame.

3. Burner assembly (inside). Operates with energy-- saving
inshot burners and Perfect Lightt igniter for safe,
dependable heating.

4. Multi-- stage redundant valve assembly. Safe and efficient.
Features one primary gas control with two internal shutoff
valves and a throttling valve.

5. Vent outlet. Uses PVC pipe to carry flue gas from the
furnace’s combustion system (right or left side).

6. Inducer motor. Pulls hot flue gases through the heat
exchangers, maintaining negative pressure for added safety.

7. Blower access panel safety interlock switch.

8. Air filter and retainer (location in furnace may vary).

9. Condensate drain connection. Collects moisture condensed
from burned gases for disposal into home drain system.
(Location in furnace varies.)

10. Heavy--duty blower. Circulates air across the heat
exchangers to transfer heat into the home.

11. Everlastict secondary condensing heat exchanger (inside).

Wrings out more heat through condensation. Constructed
with polypropylene--laminated steel to ensure durability.

12. Primary serpentine heat exchanger (inside). Stretches fuel
dollars with the S--shaped heat--flow design. Solid
construction of corrosion--resistant aluminized steel means
reliability.

13. Furnace control board.

14. 3--amp fuse provides electrical and component protection.

15. Light emitting diode (LED) on furnace control board.
Status code light is for diagnosing furnace operation and
service requirements.

16. Pressure switches ensure adequate flow of flue gas through
furnace and out vent system.

17. Rollout switch (manual reset) to prevent overtemperature.

18. Junction box for 115--v electrical power supply. (May be
located on right or left side)

19. Transformer (24v) behind furnace control board provides
low--voltage power to furnace control board and thermostat.

3

BRYANT ACCESSORIES

DESCRIPTION PAR T N O.

UNIT SIZE

042060 042080 060080 060100 060120

Vent Termination Kit (Bracket Only for 2 Pipes)

Concentric Termination Kit (Single Exit)

Condensate Freeze Protection Kit KGAHT0101CFP X X X X X

Perfect Air Purifier Model GAPAA X X X X X

Condensate Neutralizer Kit (obtained thru RCD)

Electronic Air Cleaner Model EACB X X X X X

Mechanical Air Cleaner

Humidifier Model HUM X X X X X

Heat Recovery Ventilator Model HRV X X X X X

355CAV

Energy Recovery Ventilator Model ERV X X X X X

UV Lights Model UVL X X X X X

E Z F l e x M e d i a F i l t e r w i t h e n d c a p s --- 1 6 --- i n . ( 9 p a c k ) EXPXXLMC0016 X

E Z F l e x M e d i a F i l t e r w i t h e n d c a p s --- 2 0 --- i n . ( 9 p a c k ) EXPXXLMC0020 X X X

E Z F l e x M e d i a F i l t e r w i t h e n d c a p s --- 2 4 --- i n . ( 6 p a c k ) EXPXXLMC0024 X

R e p l a c e m e n t E Z F l e x F i l t e r --- 1 6 --- i n . ( 1 0 p a c k ) EXPXXFIL0016 X

R e p l a c e m e n t E Z F l e x F i l t e r --- 2 0 --- i n . ( 1 0 p a c k ) EXPXXFIL0020 X X X

R e p l a c e m e n t E Z F l e x F i l t e r --- 2 4 --- i n . ( 1 0 p a c k ) EXPXXFIL0024 X

Unframed Filter 1 ---in. — 16 x 25

Unframed Filter 1 ---in. — 24 x 25

2 --- in. — KGAVT0101BRA
3 --- in. — KGAVT0201BRA

2 --- in. — KGAVT0701CVT
3 --- in. — KGAVT0801CVT

P908--- 0001

Model FILCAB or EZXCAB

KGAWF1301UFR
KGAWF1306UFR (6 pack)

KGAWF1501UFR
KGAWF1506UFR (6 pack)

X X X X X

X X X X X

X X X X X

X X X X X

X S S S

X

4

BRYANT ACCESSORIES (CONTINUED)

UNIT SIZE

DESCRIPTION PAR T N O.

042060 042080 060080 060100 060120

N a t u r a l --- To --- P r o p a n e G a s C o n v e r s i o n K i t ( S i n g l e K i t ) * KGANP4301STM X X X X X

P r o p a n e --- To --- N a t u r a l G a s C o n v e r s i o n K i t ( S i n g l e K i t ) KGAPN3601STM X X X X X

ECM Motor Simulator (simulates the ECM motor to aid
troubleshooting

Door Gasket Kit KGBAC0110DGK X X X X X

Advanced Product Monitor (software and hardware to link PC
laptop to control board)

ECM Control Replacement Module --- 1/2 HP HK44EA122 X X

ECM Control Replacement Module --- 1 HP HK52EA122 X X X

Gas Orifice Kit Size 42 (Qty 50) KGAHA0150N42

Gas Orifice Kit Size 43 (Qty 50) KGAHA0250N43

Gas Orifice Kit Size 44 (Qty 50) KGAHA0350N44

Gas Orifice Kit Size 45 (Qty 50) KGAHA0450N45

Gas Orifice Kit Size 46 (Qty 50) KGAHA0550N46

Gas Orifice Kit Size 47 (Qty 50) KGAHA1550N47

Gas Orifice Kit Size 48 (Qty 50) KGAHA850N48

Gas Orifice Kit Size 54 (Qty 50)

Gas Orifice Kit Size 55 (Qty 50)

Gas Orifice Kit Size 56 (Qty 50)

Gas Orifice Kit Size 1.25mm (Qty 50)

Gas Orifice Kit Size 1.30mm (Qty 50)

* Factory --- authorized and field --- instal led. Gas conversion kits are CSA (AGA/CGA) recognized.
S 16 x 25 filters suitable for side return on all furnace sizes.

KGASD0301FMS X X X X X

KGAFD0301APM X X X X X

See Installation Instructions for model,
altitude, and heat value usages.

KGAHA0850P54

KGAHA0750P55

KGAHA0850P56

KGAHA05750125

KGAHA5750130

355CAV

5

THERMOSTA T AND ZONING CONTROL OPTIONS

NON--- PROGRAMMABLE THERMOSTAT SELECTION

T 6 --- N R H

T 6 --- N A C

* Model HP & 2 Stage thermostat must be field converted to air conditioner operation.

PROGRAMMABLE THERMOSTAT SELECTION

T 6 --- P R H

For use with 2 ---Stage Air Conditioner or Heat Pump --- Perfect
Humidityt Compatible

For use with 1 ---Stage Air Conditioner or Heat Pump --- Perfect
Humidityt Compatible

For use with 2 ---Stage Air Conditioner or Heat Pump --­Perfect HumiditytCompatible, 7 ---Day Programmable

T 6 --- P A C

SYSTXBBUID01 ---B

* Model HP & 2 Stage thermostat must be field converted to air conditioner operation.

{ Hybrid Heat thermostat is used with furnace an d heat pump application.

355CAV

} Thermidistat can be configured for heating, cooling, and Hybrid Heat applications. It must be configu red for each specific application.

For use with 1 ---Stage Air Conditioner or Heat Pump --­Perfect HumiditytCompatible, 7 ---Day Programmable

EvolutiontSystem user interface

ZONING CONTROL SELECTION

ZONEBB3Z(AC/HP)01 Zone Perfectt Tw o --- Z o n e K i t

ZONEBB2KIT01---B Zone Perfect Plust--- B 2 --- Z o n e K i t

ZONEBB4KIT01---B Zone Perfect Plust--- B 4 --- Z o n e K i t

ZONEBB8KIT01---B Zone Perfect Plust--- B 8 --- Z o n e K i t

SYSTXBBUIZ01 --- B EvolutiontSystom Zone User Interface

SYSTXBBRRS01 EvolutiontSystom Remote Room Sensor

SYSTXBBSMS01 EvolutiontSystom Smart Sensor

SYSTXBB4ZC01 EvolutiontSystom 4 ---Zone Damper Control

ISO 9001:2000

ama

MEETS DOE RESIDENTIAL
CONSERVATION SERVICES
PROGRAM STANDARDS.
Before purchasing this
appliance, read important
energy cost and efficiency
information available from your
retailer.

REGISTERED

CERTIFIED

REGISTERED QUALITY SYSTEM

These products are engineered and
manufactured under an ISO 9001 registered
quality system.

6

As an ENERGY STAR
Partner, Bryant Heating &
Cooling Systems Corporation
has determined that this
product meets the ENERGY
STAR guidelines for energy
efficiency.

MODEL PLUG
CONNECTOR

SW1 SETUP
SWITCHES AND
BLOWER OFF-

DELAY

AIR CONDITIONING

(A/C) AIRFLOW

SETUP SWITCHES

24-V THERMOSTAT

TERMINALS

STATUS AND COMM

LED LIGHTS

3-AMP FUSE

TRANSFORMER 24-VAC

CONNECTIONS

115-VAC (L2) NEUTRAL

CONNECTIONS

CONTINUOUS FAN

OR ADVANCED

(CF) AIRFLOW

PRODUCT

SETUP SWITCHES

MONITOR

CONNECTOR

EAC-1 TERMINAL

SOFTWARE

VERSION

(115 -VAC 1.0 AMP MAX.)

EXAMPLE:

V12 HK42FZ022 3407

PART

NUMBER

PL1 – LOW VOLTAGE MAIN

HARNESS CONNECTOR

CONTROL CENTER HEAT EXCHANGERS

CONNECTOR

DATE
CODE

OAT

SW4 SETUP
SWITCHES

115-VAC (L1) LINE

VOLTAGE CONNECTIONS

PL2 – HOT SURFACE
IGNITER & INDUCER
MOTOR CONNECTOR

A07422

HUMIDIFIER

TERMINAL (24-VAC

0.5 AMP MAX.

ACRDJ – AIR
CONDITIONING
RELAY DISABLE

JUMPER

FLASH

UPGRADE

CONNECTOR

(FACTORY

ONLY)

PL3 – ECM BLOWER

HARNESS

CONNECTOR

BOARD SERIAL

NUMBER

A92505

INLET

PRESSURE

TAP

MEDIUM-HEAT

ADJUSTMENT
(UNDER CAP)

ON/OFF
SWITCH

ADJUSTMENT
(UNDER CAP)

LOW-HEAT

GAS VALVE

HIGH-HEAT
ADJUSTMENT
(UNDER CAP)

MANIFOLD

PRESSURE

TAP

BURNER

ENCLOSURE

REFFERENCE

TAP

A07280

USER INTERFACE

______________________________________________________________________________________________________________

355CAV

Concentric Vent Kit

A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.

A93086

Downflow Subbase

A88202

One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Bryant cased coil is used. It is
A.G.A. design certified for use with Bryant 355CAV furnaces
when installed in downflow applications.

7

PHYSICAL DATA

DESCRIPTION

Direct---Drive Motor Hp (ECM) 1/2 1/2 1 1 1
Motor Full Load Amps 7.7 7.7 12.8 12.8 12.8
RPM (Nominal)—Speeds Variable 250 — 1300
Blower Wheel Diameter X Width (in.) 10 X 7 11 X 10 11 X 10 11 X 10 11 X 10
Filter Size (in.) Nominal A (Washable) (1) 16 X 25 X 3/4 (1) 20 X 25 X 3/4 (1) 20 X 25 X 3/4 (1) 20 X 25 X 3/4 (1) 24 X 25 X 3/4
Shipping Weight (lb) 170 182 204 203 234
Limit Control SPST
Heating Blower Control (Off Delay) Selectable 90, 120, 150, or 180 SEC Intervals
Burners (Monoport) 3 4 4 5 6
Gas Connection Size 1 / 2 --- i n . N P T
Gas Valve (Redundant) Manufacturer

Minimum Inlet Pressure (in. wc)
Maximum Inlet Pressure (in. wc)

IIgnition Device H o t S u r f a c e --- S i N

042060 042080 060080 060100 060120

UNIT SIZE

W h i t e --- R o d g e r s

4.5 (Natural Gas)

13.6 (Natural Gas)

PERFORMANCE DATA

355CAV

CERTIFIED TEMP RISE RANGE (° F)

CERTIFIED EXT STATIC PRESSURE (ESP)

AIRFLOW CFM‡

OUTPUT CAPACITY BTUH* (ICS)

AFUE%* Nonweatherized ICS

INPUT BTUH†

* Capacity in accordance with U.S. Government DOE test procedures.
† Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2% for each 1000 ft above sea level.

In Canada, derate the un it 5% for elevations from 2000 to 4500 ft above sea level.

‡ Airflow shown is for bottom only return---air supply with factory ---supplied 3/4 --- in. washable filter(s). For air delivery above 1800 CFM, see Air Delivery

Table f or other options.

* * L o w --- a n d M e d i u m --- h e a t C F M w h e n l o w / m e d i u m h e a t r i s e a d j u s t m e n t s w i t c h ( S W 1 --- 3 ) o n f u r n a c e c o n t r o l is u s e d .

UNIT SIZE 042060 042080 060080 060100 060120

Low 35 --- 65 35 --- 65 35 --- 65 40 --- 70 35 --- 65

Medium 50 --- 80 50 --- 80 50 --- 80 50 --- 80 50 --- 80

High 35 --- 65 40 --- 70 35 --- 65 45 --- 75 45 --- 75

Heating 0.12 0.15 0.15 0.20 0.20

Cooling 0.50 0.50 0.50 0.50 0.50

Low

Medium

High

Heating Low

Heating Medi-

um

Heating High 1070 1220 1470 1510 1900

Cooling (Max) 1400 1375 1975 1950 2060

Upflow 22000 30000 30000 38000 46000

Downflow 23000 30000 30000 38000 46000

Horizontal 21000 30000 30000 38000 45000

Upflow 37000 49000 49000 61000 73000

Downflow 36000 49000 49000 61000 73000

Horizontal 36000 49000 49000 61000 73000

Upflow 56000 74000 74000 94000 112000

Downflow 56000 74000 74000 94000 112000

Horizontal 56000 74000 74000 93000 112000

Upflow 95.0 95.0 95.0 95.0 95.0

Downflow 92.1 92.3 92.3 93.5 93.3

Horizontal 94.0 94.7 94.7 95.0 93.8

Low 24000 32000 32000 40000 48000

Medium 39000 52000 52000 65000 78000

High 60000 80000 80000 100000 120000

410

(470**)

545

(625**)

540

(620**)

695

(800**)

525

(605**)

685

(790**)

660

(760**)

875

(1005**)

890 (1025**)

1095

(1260**)

8

AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)

Unit Size

042060

042080***

060080***

060100***

060120

*Actual external static pressure (ESP) can be determined by using the fan laws (CFM2proportional to ESP); such as, a system with 1750 CFM at 0.5 E S P would
operate at high ---h ea ting airflow of 1470 CFM at 0.35 ESP, medium --- heating airflow of 705 CFM at 0.08 ESP and low - -- heatin g airflow of 525 CFM at 0.05 ESP.

Operating Mode

Low Heat

{{

Medium Heat

{{

High Heat
1 --- 1 / 2 --- To n A / C C o o l i n g

{{

2 --- To n A / C C o o l i n g

{{

2 --- 1 / 2 --- To n A / C C o o l i n g
3 --- To n A / C C o o l i n g
3 --- 1 / 2 --- To n A / C C o o l i n g
Maximum

Low Heat

{{

Medium Heat

{{

High Heat
1 --- 1 / 2 --- To n A / C C o o l i n g

{{

2 --- To n A / C C o o l i n g

{{

2 --- 1 / 2 --- To n A / C C o o l i n g
3 --- To n A / C C o o l i n g
3 --- 1 / 2 --- To n A / C C o o l i n g
Maximum

Low Heat

{{

Medium Heat

{{

High Heat
2 --- To n A / C C o o l i n g

{{

2 --- 1 / 2 --- To n A / C C o o l i n g

{{

3 --- To n A / C C o o l i n g
3 --- 1 / 2 --- To n A / C C o o l i n g
4 --- To n A / C C o o l i n g
5 --- To n A / C C o o l i n g
Maximum

Low Heat

{{

Medium Heat

{{

High Heat
2 --- To n A / C C o o l i n g

{{

2 --- 1 / 2 --- To n A / C C o o l i n g

{{

3 --- To n A / C C o o l i n g
3 --- 1 / 2 --- To n A / C C o o l i n g
4 --- To n A / C C o o l i n g
5 --- To n A / C C o o l i n g
Maximum

Low Heat
Medium Heat
High Heat
2 --- To n A / C C o o l i n g

{{

2 --- 1 / 2 --- To n A / C C o o l i n g

{{

3 --- To n A / C C o o l i n g
3 --- 1 / 2 --- To n A / C C o o l i n g
4 --- To n A / C C o o l i n g
5 --- To n A / C C o o l i n g
6 --- To n A / C C o o l i n g
Maximum

Setting

410{
560{

1070{

525
700

875
1050
1225
1400

540{
710{

1220{

525

700

875
1050
1225
1400

525{
705{

1470{

700

875
1050
1225
1400
1750
2000

660{
890{

1510{

700

875
1050
1225
1400
1750
2000

890{

1130{
1900{

700

875
1050
1225
1400
1750
2100
2100

{All heating CFM’s are when low/medium heat rise adjustment switch (SW1---3) and comfort/efficiency adjustment switch (SW1---4) are OFF.
}Ductwork must be sized for high ---heating CFM within the operational range of ESP.
{{ Operation within the blank areas of the chart is not recommended because high ---heat operation will be above 1.0 ESP.

***All airflows on 21” casing size furnaces are 5% less on side return only installations.

CFM Airflow

External Static External Static Pressure (ESP)
Pressure
Range*

0---0.50
0---0.50
0 --- 1 . 0
0---0.50}
0---0.50}
0 --- 1 . 0 }
0 --- 1 . 0
0 --- 1 . 0
0 --- 1 . 0

0---0.50
0---0.50
0 --- 1 . 0
0---0.50}
0---0.50}
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0 }

0---0.50
0---0.50
0 --- 1 . 0
0---0.50}
0---0.50}
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0
0 --- 1 . 0

0---0.50
0---0.50
0 --- 1 . 0
0---0.50}
0---0.50}
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0
0 --- 1 . 0

0 --- 1 . 0
0 --- 1 . 0
0 --- 1 . 0
0---0.50}
0---0.50}
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0 }
0 --- 1 . 0
0 --- 1 . 0

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

410 410 410 410 405
545 560 560 560 560

1065 1070 1070 1070 1070 1070 1070 1065 1045 1015

525 525 525 525 525
700 700 700 700 700

875 875 875 875 875 875 875 875 860 840
1050 1050 1050 1050 1050 1050 1050 1050 1050 1045
1225 1225 1225 1225 1225 1225 1225 1225 1225 1205
1400 1400 1400 1400 1400 1400 1400 1400 1380 1325

540 540 535 525 510

695 695 685 685 685
1220 1220 1220 1220 1220 1220 1220 1220 1195 1150

515 495 490 475 465

685 680 670 665 665

830 840 850 860 860 855 840 830 825 820
1050 1050 1050 1050 1050 1045 1040 1025 1015 1000
1225 1225 1225 1225 1225 1225 1225 1225 1185 1140
1400 1400 1400 1400 1375 1325 1280 1235 1190 1145

525 490 475 455 430

685 655 660 660 660
1470 1470 1470 1470 1470 1470 1455 1450 1435 1420

670 640 635 630 630

870 875 865 865 865
1050 1045 1040 1045 1045 1050 1050 1050 1045 1040
1225 1225 1225 1225 1225 1225 1225 1225 1225 1225
1330 1345 1360 1375 1380 1380 1380 1370 1365 1355
1750 1750 1750 1750 1750 1750 1745 1725 1700 1685
2000 2000 2000 2000 1975 1955 1920 1870 1820 1770

660 660 655 655 655

875 890 890 890 890
1510 1510 1510 1510 1510 1500 1490 1480 1470 1455

700 690 690 690 690

835 845 855 860 865
1050 1050 1050 1050 1050 1050 1050 1050 1050 1050
1170 1190 1205 1220 1225 1225 1225 1225 1225 1225
1400 1400 1400 1400 1400 1400 1400 1400 1400 1375
1735 1740 1735 1735 1725 1720 1710 1695 1680 1660
1995 1985 1980 1965 1950 1935 1910 1885 1860 1815

890 890 890 880 885 890 885 885 875 860
1095 1110 1120 1130 1125 1130 1130 1115 1110 1105
1900 1900 1900 1900 1900 1885 1875 1860 1840 1815

700 700 700 700 695

870 875 875 865 870
1025 1035 1045 1050 1050 1050 1050 1050 1040 1025
1210 1210 1210 1225 1225 1225 1225 1225 1225 1225
1385 1400 1400 1400 1400 1400 1400 1395 1375 1370
1745 1730 1735 1735 1740 1735 1730 1725 1710 1685
2100 2100 2080 2065 2060 2045 2030 2000 1960 1895
2100 2100 2080 2065 2060 2045 2030 2000 1960 1895

355CAV

9

COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION (SIZES 040
THROUGH 120 ONLY)

FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC 90° ELBOW

COMBUSTION-AIR DISC
(FACTORY-SUPPLIED IN
LOOSE PARTS BAG)

355CAV

Length of Straight Pipe Portion of Combustion Air Inlet Pipe Assembly --- In. (mm)

CASING WIDTH A

17 1/2 (444.5) 8 1/2+/ --- 1/2 (215.9 +/--- 12.7)

21 (533.4) 10 1/2 +/--- 1/2 (266.7 +/ --- 12.7)

24 1/2 (622.3) 12 +/--- 1/2 (304.8 +/ --- 12.7)

FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE

A

A96211

CONCENTRIC VENT (DIRECT VENT / 2--PIPE ONLY) (ALL MODEL SIZES)

B IN. DIA PVC
VENT/EXHAUST

C IN. DIA

13/

16

1

/2

1

B IN. DIA PVC
INTAKE/COMBUSTION AIR

D

A

DIMENSIONS (IN / MM)

KITPARTNO. A* B C D{ E F

KGAVT0701CVT 33--- 3/8 / 847.7 2 / 50.8 3--- 1/2 / 88.9 16--- 5/8 / 422.3 6--- 1/4 / 158.8 5 ---3/4 / 146.1
KGAVT0801CVT 38--- 7/8 / 987.4 3 / 78.2 4--- 1/2 / 114.3 21--- 1/8 / 536.6 7--- 3/8 / 189.3 6 ---1/2 / 165.1

* Dimension A will change proportionally as dimension D is lengthened or shortened.
{ D imension D may be lengthened to 60 in. (1524 mm) maximum. Dimension D may also be shortened by cutting the pipes provided in the kit to 12 in. (304.8

mm) minimum.

F

E

A97110

10

CONDENSATE TRAP

BLOWER SHELF

CONDENSATE
TRAP (INSIDE)

ALTERNATE DRAIN
TUBE LOCATION

CONDENSATE TRAP

DRAIN TUBE LOCATION

UPFLOW APPLICATIONS

FURNACE
DOOR

FIELD

DRAIN

CONN

EXTERNAL UPFLOW APPLICATIONS

SLOT FOR SCREW

HORIZONTAL

APPLICATION

(OPTIONAL)

1

1

2

3

4

WIRE TIE
GUIDES
(WHEN USED)

CONDENSATE
TRAP

FURNACE

SIDE

7

4

8

FURNACE
DOOR

4

FURNACE
SIDE

3

5

4

3

5

4

1

26

1

26

4

1

1

2

FIELD

DRAIN

CONN

4

3

4

SIDE VIEW FRONT VIEW END VIEW FRONT VIEW

DOWNFLOW AND ALTERNATE

1

8

7

3

1

4

7

8

1

2

4

1/4

OD
COLLECTOR BOX TO
TRAP RELIEF PORT

1

/2 OD
INDUCER HOUSING
DRAIN CONNECTION

5

/8 OD
COLLECTOR BOX
DRAIN CONNECTION

SCREW HOLE FOR
UPFLOW OR DOWN­FLOW APPLICATIONS
(OPTIONAL)

1

/2-IN. PVC OR CPVC

HORIZONTAL

APPLICATIONS

4

355CAV

FRONT VIEW SIDE VIEW

A08566

11

"

8

⁄

"

16

"

16

⁄

13

⁄

5

"

8

⁄

5

7

39

1"

"

"

16

⁄

16

⁄

7

11

"

16

⁄

5

19"

"

22

4

⁄

1

"

16

⁄

26

15

"

2

⁄

26

1

OUTLET

2-IN. COMBUSTION-

AIR CONN

-IN. DIA

2

⁄

1

GAS CONN

-IN. DIA

8

⁄

POWER CONN

7

-IN. DIA

2

⁄

1

THERMOSTAT ENTRY

2-IN. VENT CONN

"

16

⁄

11

22

SIDE INLET

1

" TYP

4

⁄

22

"

16

⁄

3

24

BOTTOM INLET

28

"

16

⁄

9

TYP

"

4

⁄

1

18

"

2

⁄

1

30

(UPFLOW)

CONDENSATE

DRAIN LOCATION

INLET

"

16

/

11

E

"

16

/

11

-in. rectangle.

-in. rectangle.

2

4

/

/

1

1

x 19

x 23

2

2

/

/

x 12-in. rectangle.

1

1

2

/

1

DIMENSIONS (IN / MM)

literature for specific use of single side inlets. The use of both side inlets, a

combination of 1 side and the bottom, or the bottom only will ensure adequate

see flex duct manufacturer’s recommendations for equivalent diameters.

a. For 800 CFM–16-in. round or 14

2. Minimum return-air opening at furnace:

b. For 1200 CFM–20-in. round or 14

c. For 1600 CFM–22-in. round or 14

return air openings for airflow requirements above 1800 CFM at 0.5” W.C. ESP.

d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data

"

-IN. DIA GAS CONN

16

2

ALTERNATE

/

⁄

1

13

A

D

"

16

/

13

OUTLET

"

4

⁄

1

TYP

33

"

8

⁄

5

TYP

32

"

16

⁄

13

"

30

16

⁄

11

TYP

29

"

8

⁄

5

27

"

16

⁄

9

TYP

"

27

2

⁄

1

24

"

16

⁄

5

AIRFLOW

17

-IN. DIA

8

⁄

7

POWER CONN

-IN. DIA

8

⁄

7

ACCESSORY

"

16

⁄

"

15

4

⁄

1

26

26

"

2

⁄

1

24

"

16

⁄

5

22

2-IN. COMBUSTION-

AIR CONN

-IN. DIA

2

⁄

1

GAS CONN

2-IN. VENT CONN

ENTRY

"

16

⁄

11

22

-IN. DIA THERMOSTAT

2

⁄

1

POWER ENTRY

CONDENSATE

DRAIN TRAP

LOCATION

(ALT ERNATE

UPFLOW)

SIDE INLET

"

2

⁄

1

TYP

14

"

16

⁄

7

TYP

9

CONDENSATE

1

"

4

⁄

1

1

DRAIN LOCATION

(UPFLOW)

" TYP

" TYP

16

4

⁄

⁄

15

23

SIDE INLET

26

1"

NOTES: 1. Minimum return-air openings at furnace, based on metal duct. If flex duct is used,

UNIT SIZE A D E

042060 17---1/2 / 444.5 15--- 7/8 / 403.3 16 / 406.4

042080 21 / 533.4 19---3/8 / 492.2 19- --1/2 / 495.3

060080 21 / 533.4 19---3/8 / 492.2 19- --1/2 / 495.3

060100 21 / 533.4 19---3/8 / 492.2 19- --1/2 / 495.3

060120 24---1/2 / 622.3 22--- 7/8 / 581.0 23 / 584.2

12

* These dimensions reflect the wider casing for the 95.0% AFUE furnace.

12

DOWNFLOW SUBBASE

A

11/

″ TYP

4

PLENUM
OPENING

LOCATING

TAB

LOCATING

TAB

B

4

3

D

2

1

FACTORY-SUPPLIED

FIELD-INSTALLED

INSULATION

Assembled

C

A97427

Disassembled

DIMENSIONS (IN. / MM)

FURNACE

CASING

WIDTH

FURNACE IN DOWNFLOW

APPLICATION

Furnace with or without

17--- 1/2 / 444.5

Cased Coil Assembly or Coil

Box

Furnace with or without

21 / 533.4

Cased Coil Assembly or Coil

Box

Furnace with or without

24--- 1/2 / 622.3

Cased Coil Assembly or Coil

Box

*The plenum should be constructed 1/4---in. smaller in width and depth than the plenum dimensions shown above.

PLENUM OPENING* FLOOR OPENING

A B C D

15--- 1/8 /

384.2

18--- 5/8 /

396.4

2 2 --- ‘ / 8 /

562.0

19 / 482.6

19 / 482.6

19 / 482.6

16--- 3/4 /

425.5

20--- 1/4 /

514.4

23--- 3/4 /

603.3

MEDIA FILTER CABINET

5

/

23

8

"

23

3

/

8

"

Opening with Flanges Bent

20--- 3/8 /

517.5

20--- 3/8 /

517.5

20--- 3/8 /

517.5

5

/

25

8

3

/

8

24

1

/

23

8

Opening

1

2

3

4

A88207

HOLE NO.

355CAV

FOR WIDTH

ADJUSTMENT

3

2

1

"

"

"

Furnace Side

3

/

23

4

Centerline Screw Slots

"

MEDIA FILTER CABINET A B SHIPPED WITH SIZES

16 / 406.4 17 / 432.8 16 / 406.4 042060

20 / 508.0 21 / 533.4 20 / 508 042080, 060080, 060100
24 / 609.6 25 / 635.0 24 / 609.6 060100

A

3

/

5

4

"

DIMENSIONS (IN. / MM)

13

gninepO B

Duct Side

A07803

ELECTRICAL DATA

UNIT SIZE 042060 042080 060080 060100 060120

U N I T V O LT S --- H E R T Z --- P H A S E 1 1 5 --- 6 0 --- 1
OPERATING VOLTAGE RANGE (Min --- Max)* 104 --- 127
MAXIMUM UNIT AMPS 8.96 8.96 14.06 14.06 14.06
MINIMUM WIRE SIZE 14 14 12 12 12
MAXIMUM WIRE LENGTH (Ft)‡ 30 30 31 31 31
MAXIMUM FUSE OR CKT BKR (Amps)** 15 15 20 20 20
TRANSFORMER (24v) 40va
EXTERNAL CONTROL POWER AVAILABLE Heating 18va

Cooling 34va

*Permissible limits of the voltage range at which the unit will operate satisfactorily.

‡Length shown is as measured one way along wire path between unit and service panel for maximum 2% voltage drop.

**Time---delay type is recommended.

TYPICAL WIRING SCHEMATIC

355CAV

FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING

BLK

WHT

GND

115-VOLT FIELD-

SUPPLIED

FUSED

DISCONNECT

BLK

WHT

JUNCTION
BOX

FIVE

WIRE

THREE-WIRE

HEATING-

ONLY

CONTROL

BOX

FURNACE

W2

COM

W/W1

Y/Y2

R

G

24-VOLT

TERMINAL

BLOCK

NOTE 2

WCY RG

NOTE 1

NOTES: 1.

Connect Y/Y2-terminal as shown for proper operation.

2.

Some thermostats require a "C" terminal connection as shown.

3.

If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.

1-STAGE
THERMOSTAT
TERMINALS

CONDENSING

UNIT

FIELD-SUPPLIED

FUSED DISCONNECT

GND

208/230- OR
460-VOLT
THREE
PHASE

208/230­VOLT
SINGLE
PHASE

A95236

14

MAXIMUM ALLOWABLE PIPE LENGTH (FT / M)

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

*See notes on next page.

ALTITUDE

0 to 2000

ALTITUDE

2001 to

3000

ALTITUDE

3001 to

4000

ALTITUDE

4001 to
5000‡

ALTITUDE

5001 to
6000‡

D i r e c t V e n t ( 2 --- P i p e O n l y )

Termination

Typ e

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Typ e

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Typ e

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Typ e

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Typ e

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Pipe Dia

(IN.)*

2 --- 1 / 2 o n e

3onedisk 35 / 10.7 30 / 9.1 15 / 4.8 NA NA NA

3onedisk† 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

Pipe Dia

(IN.)*

3onedisk 31 / 9.4 26 / 7.9 12 / 3.7 NA NA NA

3onedisk† 63 / 19.2 62 / 18.9 62 / 18.9 61 / 18.6 61 / 18.6 61 / 18.6

Pipe Dia

(IN.)*

3onedisk 29 / 8.8 24 / 7.3 10 / 3.0 NA NA NA

3onedisk† 59 / 18.0 59 / 18.0 58 / 17.8 57 / 17.4 57 / 17.4 56 / 17.0

Pipe Dia

(IN.)*

3onedisk† 56 / 17.1 55 / 16.8 54 / 16.5 53 / 6.2 52 / 15.8 52 / 15.8

Pipe Dia

(IN.)*

3onedisk† 53 / 16.2 52 / 15.8 50 / 15.2 49 / 14.9 48 / 14.6 47 / 14.3

NUMBER OF 90_ ELBOWS

1 2 3 4 5 6

1 --- 1 / 2 50 / 15.2 45 / 13.7 40 / 12.9 35 / 10.7 30 / 9.1 25 / 7.6

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

1 --- 1 / 2 30 / 9.14 25 / 7.6 20 / 6.1 15 / 4.6 10 / 3.0 5/1.5

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3
2 45 / 13.7 40 / 12.9 35 / 10.7 30 / 9.1 25 / 7.6 20 / 6.1

2 --- 1 / 2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

disk

10 / 3.0 NA NA NA NA NA

NUMBER OF 90_ ELBOWS

1 2 3 4 5 6

1 --- 1 / 2 45 / 13.7 40 / 12.9 35 / 10.7 30 / 9.14 25 / 7.6 20 / 6.1

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

1 --- 1 / 2 26 / 7.9 21 / 6.4 16 / 4.9 11 / 3.4 6/1.8 NA

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3
2 40 / 12.2 35 / 10.7 30 / 9.1 25 / 7.6 20 / 6.1 15 / 4.6

2 --- 1 / 2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

NUMBER OF 90_ ELBOWS

1 2 3 4 5 6

1 --- 1 / 2

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

1 --- 1 / 2 25 / 7.6 20 / 6.1 15 / 4.6 10 / 3.0 5/1.5 NA

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3
2 38 / 11.6 33 / 10.1 28 / 8.5 23 / 7.0 18 / 5.5 13 / 4.0

2 --- 1 / 2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

42 / 12.8 37 / 11.2 32 / 9.8 27 / 8.2 22 / 6.7

17 / 5.2

NUMBER OF 90_ ELBOWS

1 2 3 4 5 6

1 --- 1 / 2 40 / 12.2 35 / 10.7 30 / 9.1 25 / 7.6 20 / 6.1 15 / 9.6

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

1 --- 1 / 2 23 / 7.0 18 / 5.5 13 / 4.0 8/2.4 NA NA

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 68 / 20.7
2 36 / 11.0 31 / 9.4 26 / 7.9 21 / 6.4 16 / 4.8 11 / 3.4

2 --- 1 / 2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

NUMBER OF 90_ ELBOWS

1 2 3 4 5 6

1 --- 1 / 2 37 / 11.3 32 / 9.8 27 / 8.2 22 / 6.7 17 / 5.2 12 / 3.7

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

1 --- 1 / 2 22 / 6.7 17 / 5.2 12 / 3.7 7/2.1 NA NA

2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 68 / 20.7 63 / 19.2
2 33 / 10 28 / 8.5 23 / 7.0 18 / 5.5 13 / 4.0 8/2.4

2 --- 1 / 2 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3

355CAV

15

MAXIMUM ALLOWABLE PIPE LENGTH (FT / M) (CONTINUED)

WINTER

DESIGN

MAXIMUM

PIPEDI

ALTITUDE

6001 to 7000‡

ALTITUDE

7001 to 8000‡

355CAV

ALTITUDE

8001 to 9000‡

ALTITUDE

9001 to
10000‡

* Disk usage - --Unless otherwise stated, use perforated disk assembly (factory---supplied in loose parts bag).

{ Wide radius elbow.
} Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.

NA---Not Allowed; pressur e switch will not make.

NOTES:

1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.

2. Size both the combustion ---air and vent pipe independently, determine the smallest diameter allowed by the table for each pipe, then use the larger diameter f or both pipes.

3. Assume two 45_ elbows equal one 90_ elbow. Long radius elbows are desirable and may be required in some cases.

4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.

5. The minimum pipe length is 5 ft for all applications.

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

UNIT SIZE

(BTUH)

60,000

80,000

100,000

120,000

Direct Vent (2 --Pipe Only)

Termination

Type

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Type

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Type

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Termination

Type

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 2 --- I n .
Concentric

2 P i p e o r 3 --- I n .
Concentric

Pipe Dia

3onedisk† 49 / 14.9 48 / 14.6 47 / 14.3 45 / 13.7 44 / 13.4 43 / 13.1

Pipe Dia

3onedisk† 46 / 14.0 44 / 13.4 43 / 13.1 41 / 12.5 40 / 12.2 38 / 11.6

Pipe Dia

3onedisk† 43 / 13.1 41 / 12.5 39 /11.9 37 / 11.3 35 / 10.7 34 / 10.4

Pipe Dia

3onedisk† 39 / 11.9 37 / 11.3 35 / 10.7 33 / 10.1 31 / 9.5 29 / 8.8

(IN.)*

1 --- 1 / 2 35 / 10.7 30 / 9.1 25 / 7.6 20 / 6.1 15 / 4.6 10 / 3.0

2 70 / 21.3 70 / 21.3 68 / 20.7 67 / 20.4 66 / 20.11 64 / 19.5

1 --- 1 / 2 20 / 6.1 15 / 4.6 10 / 3.0 5/1.5 NA NA

2 70 / 21.3 70 / 21.3 68 / 20.7 67 / 20.4 62 / 18.9 57 / 17.4
2 31 / 9.4 26 / 7.9 21 / 6.4 16 / 4.9 11 / 3.4 6/1.8

2 --- 1 / 2 70 / 21.3 70 / 21.3 68 / 20.7 67 / 20.4 66 / 20.1 64 / 19.5

(IN.)*

1 --- 1 / 2 32 / 9.8 27 / 8.2 22 / 6.7 17 / 5.2 12 / 3.7 7/2.1

2 66 /20.1 65 / 19.8 63 / 19.2 62 / 18.9 60 / 18.3 59 / 18.0

1 --- 1 / 2 18 / 5.5 13 / 4.0 8/2.4 NA NA NA

2 66 / 20.1 65 / 19.8 63 / 19.2 62 / 18.9 57 / 17.4 52 / 15.8
2 29 / 8.8 24 / 7.3 19 / 5.8 14 / 4.3 9/2.7 NA

2 --- 1 / 2 66 / 20.1 65 / 19.8 63 / 19.2 62 / 18.9 60 / 18.3 59 / 18

(IN.)*

1 --- 1 / 2 30 / 9.1 25 / 7.6 20 / 6.1 15 / 4.6 10 / 3.0 5/1.5

2 62 / 18.9 60 / 17.8 58 / 17.7 56 / 17.1 55 / 16.8 53 / 16.2

1 --- 1 / 2 17 / 5.2 12 / 3.1 7/2.1 NA NA NA

2 62 / 18.9 60 / 18.3 58 / 17.7 56 / 17.1 51 / 15.5 46 / 14.0
2 27 / 8.2 22 / 6.7 17 / 5.2 12 / 3.7 7/2.1 NA

2 --- 1 / 2 62 / 18.9 60 / 18.3 58 / 17.7 56 / 17.1 55 / 16.8 53 / 16.2

(IN.)*

1 --- 1 / 2 27 / 8.2 22 / 6.7 17 / 5.2 12 / 3.7 7/2.1 NA

2 57 / 17.4 55 / 16.8 53 / 16.2 51 / 15.5 49 / 14.9 47 / 14.3

1 --- 1 / 2 15 / 4.6 10 / 3.0 5/1.5 NA NA NA

2 57 / 17.4 55 / 16.8 53 / 16.2 51 / 15.5 46 / 14.0 41 / 12.5
2 24 / 7.3 19 / 5.8 14 / 4.3 9/2.7 NA NA

2 --- 1 / 2 57 / 17.4 55 / 16.8 53 / 16.2 51 / 15.5 49 / 14.9 47 / 14.3

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

NUMBER OF 90_ ELBOWS

NUMBER OF 90_ ELBOWS

NUMBER OF 90_ ELBOWS

NUMBER OF 90_ ELBOWS

MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT / M) WITH INSULATION IN
WINTER DESIGN TEMPERATURE AMBIENT*

UNIT SIZE

042060

042080
060080

060100

060120

* Pipe length ( f t/m) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable
pipe length as specified in T able.

†Insulation thickness based on R value of 3.5 per in.

WINTER DESIGN MAXIMUM PIPE DI-

TEMPERATURE

20_F / --- 6 . 7 _C 2 30 / 9.1 55 / 16.8 61 / 18.6 70 / 21.3 70 / 21.3
0_F / --- 1 7 . 8 _C 2 16 / 4.9 33 / 10.1 38 / 11.6 46 / 14.0 53 / 16.2

--- 2 0 _F / --- 2 8 . 9 _C 2 9/2.7 23 / 7.0 26 / 7.9 33 / 10.1 38 / 11.6
20_F / --- 6 . 7 _C 2 37 / 11.2 65 / 19.8 70 / 21.4 70 / 21.3 70 / 21.3
0_F / --- 1 7 . 8 _C 2 20 / 6.1 39 / 11.9 45 / 13.7 55 / 16.8 63 / 19.2

--- 2 0 _F / --- 2 8 . 9 _C 2 11 / 3.4 27 / 8.3 31 / 9.4 39 / 11.9 45 / 13.7
20_F / --- 6 . 7 _C 2 --- 1 / 2 41 / 12.5 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3
0_F / --- 1 7 . 8 _C 2 --- 1 / 2 21 / 6.4 42 / 12.8 48 / 14.6 59 / 18.0 68 / 20.7

--- 2 0 _F / --- 2 8 . 9 _C 2 --- 1 / 2 11 / 3.4 28 / 8.5 33 / 10.1 41 / 12.5 49 / 14.9
20_F / --- 6 . 7 _C 3 49 / 14.9 70 / 21.3 70 / 21.3 70 / 21.3 70 / 21.3
0_F / --- 1 7 . 8 _C 3 26 / 7.9 51 / 15.5 58 / 17.7 70 / 21.3 70 /21.3

--- 2 0 _F / --- 2 8 . 9 _C 3 15 / 4.6 35 / 10.7 40 / 12.2 50 / 15.2 59 / 18.0

AMETER (IN.)

0 3/8 1/2 3/4 1

INSULATION THICKNESS†

16

CLEARANCE TO COMBUSTIBLES

355CAV

335122-201 REV. B LIT TOP

A08435

17

TYPICAL INSTALLATIONS

COMBUSTION AIR PIPE

OUTDOOR UNIT

A/C COIL

VENT PIPE

HUMIDIFIER

355CAV

GAS-FIRED
WATER HEATER

A06511

AIRFLOW

ELECTRONIC

AIR CLEANER

ELECTRONIC
AIR CLEANER

Upflow Application

FRONT OF
FURNACE

HUMIDIFIER

A/C COIL

VENT

COMBUSTION
AIR (DIRECT VENT/
2 PIPE APPLICATION

OUTDOOR
UNIT

AIRFLOW

FRONT OF
FURNACE

A07799

Downflow Application

18

TYPICAL INSTALLATIONS (CONTINUED)

A

A

ELECTRONIC

IR CLEANER

FRONT OF FURNACE

AIRFLOW

VENT PIPE

FURNACE

CONDENSATE

DRAIN

REFRIGERATION

AIR CONDITIONING

PIPING

Attic --- Horizontal Application

COMBUSTION–AIR PIPE
DIRECT VENT/2-PIPE APPLICATION)

OPTIONAL VENTILATED COMBUSTION
AIR APPLICATION

355CAV

COIL

A07800

OPTIONAL VENTILATED

COMBUSTION AIR INTAKE

COMBUSTION– AIR PIPE
(DIRECT VENT/2-PIPE
APPLICATION)

VENT
PIPE

REFRIGERATION

IR CONDITIONING

PIPING

COIL

AIRFLOW

FURNACE CONDENSATE

DRAIN

FRONT OF

FURNACE

Crawlspace --- Horizontal Application

ELECTRONIC
AIR CLEANER

A07801

19

GUIDE SPECIFICATIONS

General

System Description

Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory-­authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.

Quality Assurance

Unit will be designed, tested and constructed to the current ANSI Z

21.47/CSA 2.3 design standard for gas--fired central furnaces.

Unit will be third party certified by CSA to the current ANSI Z

21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarR and Blue FlameR labels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.

Unit will be certified for capacity and efficiency and listed in the
latest GAMA Consumer’s Directory of Certified Efficiency
Ratings.

355CAV

Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.

Delivery, Storage, and Handling

Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.

Warranty (for inclusion by specifying engineer)

U.S. and Canada only. Warranty certificate available upon request.

Equipment

Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and

dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have infinitely variable speed from 250--1300 RPM operating
only when 24--VAC motor inputs are provided. Blower motor shall
be direct drive and soft mounted to the blower scroll to reduce
vibration transmission.

Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.

(X) ________ in. An accessory highly efficient Media Filter is
available as an option. _____________ Media Filter.

Casing

Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.

Plus 95s

Multi--Stage/Variable Speed Gas Furnace

ECM Inducer

ECM Inducer motor shall be variable speed design, soft mounted
to assembly to reduce vibration transmission.

Primary Heat Exchangers

Primary heat exchangers shall be 3--Pass 20 gauge corrosion-­resistant aluminized steel of fold--and--crimp sectional design and
applied operating under negative pressure.

Secondary Heat
Secondary heat exchangers shall be of a flow--through design

having a patented interior laminate coating of polypropylene for
greater corrosion resistance with fold--and--crimp design and
applied operating under negative pressure.

Controls
Controls shall include a micro--processor--based integrated

electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including separate blower speeds for
low heat, medium heat, high heat, low cooling, high cooling and
continuous fan. Continuous fan speed may be adjusted from the
thermostat. Cooling airflow will be selectable between 350 or 400
CFM per ton of air conditioning. Features will also include
temporary reduced airflow in the cooling mode for improved
dehumidification when an Infinity Control or Thermidistat is
selected as the thermostat.

Motor

Exchangers

Operating Characteristics

Heating capacity shall be _________________ Btuh input;
______________ Btuh output capacity.

Fuel Gas Efficiency shall be 92.1 to 95% AFUE.
Air delivery shall be ________________ cfm minimum at 0.50 in.

wc. external static pressure.

Dimensions shall be: depth_________in.; width __________in.;
height___________in. (casing only). Height shall be
_________in. with A/C coil and _________________in. overall
with plenum.

Electrical Requirements

Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).
Minimum wire size shall be ________AWG; maximum fuse size
of HACR--type designated circuit breaker shall be _________
amps.

Special Features

Refer to section of the product data identifying accessories and
descriptions for specific features and available enhancements.

E2009 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 09/09

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notic e and without inc ur ring obligations.

20

Catalog No. PDS355CAV.060.03

Replaces: PDS355CAV.060.02