Gas and Oil-Fired Water and
Gas Fired Steam Boilers
MODEL BW1, BW2
Series B
BS
BW
MODEL BW3
Series B
MODEL BW4B, BW5B
Series B
MODEL BS1, BS2
Series B
MODEL BW9
Series A
Form No. PDS BS1A.75.3
—
B — Boiler
Type of System
W — Water
S i— Steam
MODEL NUMBER NOMENCLATURE
BW9AAN000075AAAA
B W 9 A A N 000 075 A A AA
Variations
AA — Standard
Series
A i— Original
Combustion/Ignition
1 — Natural Draft/Standing Pilot
2 — Natural Draft/Electronic
3 — Induced Draft/Electronic
4 — Oil Burner/Without Tankless Coil
5 — Oil Burner/With Tankless Coil
9 — 90% Direct Vent/Sealed
Combustion
Model Code
Electrical
A 110 to 125 60 Hz
Fuel
H — Heating Oil
N — Natural Gas
P — Propane
Heating Size
Btu Input (x 1000)
Cooling
Labeling
A — Common Unit
G — Canada Only (oil)
BOILER ACCESSORIES
BW1/BW2
DESCRIPTION PART NO.
Filtrol Package (Up to 75,000 Btuh Input) KBAFP0101DNK
Filtrol Package (Up to 150,000 Btuh Input) KBAFP0201DNK
Filtrol Package (Over 150,000 Btuh Input) KBAFP0301DNK
High Limit Control KBAHL0101DNK
Combustible Floor Base (2 thru 6 section models) KBASB0301DNK
Combustible Floor Base (7 thru 9 section models) KBASB0401DNK
Zoning Valve 3/4 in. KBAZV0101DNK
Zoning Valve 1 in. KBAZV0201DNK
Gas Conversion Kit Natural to Propane (After 1799V) KBANP0201DNK
Gas Conversion Kit Propane to Natural KBAPN0201DNK
NOTE: There was never a Natural to Propane conversion kit for BW/BS boiler prior to 1799V.
BW3
DESCRIPTION PART NO.
Filtrol Package (Up to 75,000 Btuh Input) KBAFP0101DNK
Filtrol Package (Up to 150,000 Btuh Input) KBAFP0201DNK
Filtrol Package (Over 150,000 Btuh Input) KBAFP0301DNK
High Limit Control KBAHL0101DNK
Combustible Floor Base (2 thru 6 section models) KBASB0301DNK
Combustible Floor Base (6 thru 7 section models) KBASB0401DNK
Zoning Valve 3/4 in. KBAZV0101DNK
Zoning Valve 1 in. KBAZV0201DNK
Gas Conversion Kit Natural to Propane (After 1799V) KBANP0201DNK
Gas Conversion Kit Propane to Natural KBAPN0201DNK
NOTE: There was never a Natural to Propane conversion kit for BW/BS boiler prior to 1799V.
BS1/BS2
DESCRIPTION PART NO.
Combustible Floor Base (2 thru 6 section models) KBASB0301DNK
See notes on page 3.
—2—
BOILER ACCESSORIES (CONT.)
Combustible Floor Base (6 thru 7 section models) KBASB0401DNK
Gas Conversion Kit Natural to Propane (3 section, BS1/2-075) KBANP0301DNK
Gas Conversion Kit Natural to Propane (4 section, BS1/2-112) KBANP0401DNK
Gas Conversion Kit Natural to Propane (5 section, BS1/2-150) KBANP0501DNK
Gas Conversion Kit Natural to Propane (6 section, BS1/2-187) KBANP0601DNK
Gas Conversion Kit Natural to Propane (7 section, BS1/2-225) KBANP0701DNK
Gas Conversion Kit Natural to Propane (8 section, BS1/2-262) KBANP0801DNK
Gas Conversion Kit Natural to Propane (9 section, BS1/2-299) KBANP0901DNK
NOTE: There was never a Natural to Propane conversion kit for BW/BS boilers prior to 1799V.
BW4/BW5
DESCRIPTION PART NO.
Filtrol Package (Includes Air Purge Extrol Tank and Fill Valve) KBAFP0201DNK
KBAFP0301DNK
Zone Valve - 3/4 in. KBAZV0101DNK
Zone Valve - 1 in. KBAZV0201DNK
High-Limit Control - Manual Reset* KBAHL0101DNK
Tankless Water Heater Kit KBATH0101IDNK
Combustible Floor Base KBASB0301DNK
Low Fire Rate Kit - 3 Section BW4/BW5 KBALF0101DNK
Low Fire Rate Kit - 4 Section BW4/BW5 KBALF0201DNK
BW9
DESCRIPTION PART NO.
Concentric Vent Termination Kit (Single Pipe) - 2 in. KGAVT0501CVT
Concentric Vent Termination Kit (Single Pipe) - 3 in. KGAVT0601CVT
Filtrol Package (Up to 75,000 Btuh Input) KBAFP0101DNK
Filtrol Package (Up to 150,000 Btuh Input) KBAFP0201DNK
Zoning Valve 3/4 in. KBAZV0101DNK
Zoning Valve 1 in. KBAZV0201DNK
Gas Conversion Kit Natural to Propane (BW9-050) KBANP1101DNK
Gas Conversion Kit Natural to Propane (BW9-075) KBANP1201DNK
Gas Conversion Kit Natural to Propane (BW9-100) KBANP1301DNK
Gas Conversion Kit Propane to Natural (BW9-050) KBAPN1101DNK
Gas Conversion Kit Propane to Natural (BW9-075) KBAPN1201DNK
Gas Conversion Kit Propane to Natural (BW9-100) KBAPN1301DNK
* 2–6 Section Models on BS1, BS2, BW1, and BW2; 2–5 Section Models on BW3.
† 7–9 Section Models on BS1, BS2, BW1, and BW2; 6–7 Section Models on BW3.
Note: Accessory High Limit Control is a strap-on aquastat used as an auxiliary limit or reverse acting circulator control.
—3—
CIRCULATOR CURVE
WATER FLOW M3/H
12
10
1
8
23 45
3
6
4
TOTAL HEAD FEET
2
40
8 12162024
WATER FLOW GPM
2
1
TOTAL HEAD METERS
WATER BOILER CIRCULATOR CURVE
ELECTRICAL DATA
ALL MODELS
Voltage—Hertz—Phase 115 — 60 — 1
Minimum Branch Circuit Wire Size (AWG) 14
Maximum Fuse Size (Amps) 15
Control Circuit Power Available 40va–@ 24v
STANDARD BOILER WARRANTIES (Yrs)
MODEL BW1 BW2 BW3 BW4 BW5 BW9 BS1 BS2
Circulator Pump 3 3 3 3 3 3 — —
Vent Damper 5 5 — — — — 5 5
Heat Exchanger Section Assembly (Non-prorated) 20 20 20 20 20 15 12 12
Oil Burner — — — 3 3 — — —
®
ama
ASME
—4—
CERTIFIED
®
MODELS BW9
The BW9 is a gas fired direct vent condensing hot water
boiler with cast aluminum heat exchanger sections. A
revolutionary cast aluminum heat exchanger means better
heat transfer and thermal storage than similarly sized cast
iron boiler, which results in higher efficiency. The heating
system water absorbs large amounts of heat from the cast
aluminum heat exchanger, cooling the flue gases and
causing condensation. Sealed combustion, premix gas
burner, and low flame temperature means drastically
reduced CO and NOx emissions, which contribute to a
cleaner and healthier environment.
The BW9, unlike normal residential atmospheric and induced draft
boilers, takes its combustion air directly from the outdoors (sealed
combustion) and does not compete with building occupants for
fresh air. Sealed combustion (also known as “direct vent”) is the
safest and best way to obtain plenty of clean combustion air. The
induced draft fan draws in the outside combustion air, then takes the
cooler flue gases from the heat exchanger and provides a positive
removal of the flue gases from the building through inexpensive and
readily available PVC and CPVC pipes.
FEATURES
RANGE OF CAPACITIES —Three sizes ranging from 50,000
through 100,000 Btuh input.
COMPLETELY PACKAGED —Each boiler is completely
assembled, including all controls (except room thermostat). All
necessary wiring is factory installed. The boiler is ready for gas
piping, room thermostat, and electrical power connections as
shipped. Circulator is shipped pre-wired with 6 ft bx conduit for
easy installation for supply side pumping.
VENTING —This boiler is direct vented with PVC and CPVC pipe.
See the Installation Instructions for common venting requirements.
ALUMINUM SECTIONS —These sections speed heat transfer to
the boiler water. With faster thermal response, greater comfort and
economy are achieved.
PRE-MIX BURNER —Provides quiet operation and improved
combustion efficiency.
CONTROLS —Integrated Boiler Control provides safe,
dependable operation of burners. Factory-installed safety
components provide maximum safety against overheating,
pressure buildup, and low-water operation.
SECTIONS TESTED —Each section is hydrostatically tested to
50 psig. Individual sections are tested to 125 psig at factory.
Assembled sections are tested to 75 psig at the factory. The
maximum allowable pressure is 50 psig for hot water boilers.
PROPANE CONVERTIBLE —With factory approved conversion
kit accessory.
WARRANTY —The aluminum sections are covered by a limited
15-year warranty on the entire assembly. Circulator pump is
covered by a limited 3-year warranty. All other parts are covered
by a 1-year limited warranty.
SPECIFICATIONS
UNIT SIZE 050 075 100
Sections 1
GAS CONTROLS
Gas Valve Honeywell
Inlet Size In. 1/2
Ignition Hot Surface Ignition
Burner—Stainless/Titanium Alloy 1
Burner Orifice No. 0.0615
CONTROLS
Limit Control Range °F 100-200
Pressure Relief Valve Setting Psig 30
Integrated Boiler Control UTEC factory installed
CIRCULATOR
Taco Model 007
Full Load Amps 2.0 AMPS/330 WATTS
Flange Size FPT In. 1-1/4
#48 #44
—5—
ALTERNATE SUPPLY
& RETURN OPENINGS
(1-1/4" NPT (31.75mm)
CONNECTIONS
PROVIDED INSIDE
BOILER CABINET)
*
*
ALTERNATE OPENING
FOR GAS SUPPLY
BOILER WATER TEMPERATURE
& PRESSURE GAUGE
FRONT PANEL DOOR PULL
DIMENSIONS
MODEL BW9
5" (127mm)
VENT CONNECTION
(2" CPVC) (50.8mm)
ACCESS PANEL
GAS SUPPLY
OPENING
(1/2" NPT) (12.7mm)
COMBUSTION AIR
INTAKE FITTING
(2" PVC) (50.8mm)
JUNCTION BOX FOR 120 V POWER,
120 V CIRCULATOR BEADS, AND
24 V THERMOSTAT LEADS
STANDARD BOILER WATER
SUPPLY & RETURN OPENINGS
(1-1/4" NPT (31.75mm) CONNECTIONS
PROVIDED INSIDE BOILER CABINET)
LEVELING FEET
VENT CONNECTION
(2" CPVC) (50.8mm)
ALTERNATE GAS
SUPPLY OPENING
ALTERNATE OPENING FOR
VENT TEE
A99156
DRAIN
CONDENSATE
DRAIN FITTING
(1/2" PVC) (12.7mm)
OPENING FOR RELIEF VALVE
DISCHARGE PIPE
OPENING FOR AIR
VENT AND EXPANSION
TANK CONNECTION
ALTERNATE BOILER WATER SUPPLY AND
RETURN (31.75mm)
(1-1/4" NPT
BOILER CABINET)
PROVIDED INSIDE
CONNECTIONS
CLEARANCES
UNIT COMBUSTIBLE (in.) ACCESSIBILITY/CLEANING (in.) SERVICING (in.)
TOP 1 8 8
LEFT SIDE 1 24 24
RIGHT SIDE 8 ——
BASE 1 ——
FRONT 0 24 24
BACK 1 ——
INTAKE/VENT PIPING 0 ——
NEAR BOILER HOT WATER PIPING 1 ——
Service clearance requirement 24-in.
RATINGS AND CAPACITIES *
BOILER
UNIT
GAS
TYPE
MAX INPUT
(BTUH)
HEATING
CAPACITY (BTUH) AFUE %
NET RATING
Btuh†
WATER
CAPACITY
(GALLONS)
APPROX
SHIP.
WT (Lb)
BW9AAN050 Natural 50,000 45,000 90 39,000 2.6 220
BW9AAN075 Natural 75,000 68,000 90 59,000 2.6 220
BW9AAN100 Natural 100,000 90,000 90 78,000 2.6 220
Gas input ratings are for elevations up to 2000 ft. In the USA, for elevations above 2000 ft., reduce input per the charts supplied in the high altitude derate kits.
In Canada, boilers may be used at high altitude by using a certified field conversion kit.
—6—
*
MODELS BS1 and BS2
Models BS1 and BS2 Gas-Fired Steam Boilers provide fast
heat quietly and economically to assure the finest in hydronic
heating.
These boilers provide quality design in a small, compact unit
easily installed in a basement, garage, or utility room. They
can be installed on a combustible floor when an optional
combustible floor base is used.
The model BS1 and BS2 design is CSA and A.G.A. certified
for use with natural and is convertible to propane gas with
accessory kit.
FEATURES
RANGE OF CAPACITIES —Sizes 75,000 through 299,000 Btuh
input are available.
COMPLETELY PACKAGED —Each boiler is completely assem-
bled, including all controls (except room thermostat). All necessary
wiring is factory installed. The boiler is ready for gas, water, room
thermostat, and electrical connections as shipped.
THERMAL-PIN, CAST-IRON SECTIONS —These sections speed
heat transfer from the flue gases to the boiler water, with faster thermostat response, providing greater comfort and economy. Maximum heat is produced at a lower level on the thermal-pin sections,
leading to peak efficiency.
TITANIUM COMPOSITE BURNERS —Provide quiet operation,
corrosion resistance and improved combustion efficiency. Propane
convertible – with accessory kit.
CONTROLS —An automatic gas valve and continuous pilot or
intermittent pilot provide quiet, dependable operation of the
burners. Factory-installed safety components assure protection
against overheating, pressure buildup, and low-water operation.
INSULATED CASING —The casing is fully insulated with fiberglass for maximum operating efficiency and economy.
AUTOMATIC VENT DAMPER —The Model BS1 and BS2 is
designed with automatic vent damper to recover chimney loss
during off cycle.
SECTIONS TESTED —Each section is hydrostatically tested to
50 psig. Individual sections are tested to 125 psig at factory.
Assembled sections are tested to 75 psig at the factory.
Maximum allowable working pressure is 50 psig. The
maximum allowable pressure is 15 psig for steam boilers.
INTERGRAL DRAFT —These boilers incorporate an integral draft
system to simplify installation. No external draft diverter is needed.
WARRANTY —The cast-iron sections are covered by a nonprorated 12-year warranty on the entire assembly. Vent damper
covered by 5-year warranty. All other parts are covered by a 1-year
limited warranty.
SPECIFICATIONS
UNIT SIZE
GENERAL DATA
Sections—Fine Grain Cast Iron No. 3456789
Burners—Stainless/Titanium Alloy No. 2345678
Burners—Orifice Drill Size Natural 34 34 34 34 34 34 34
GAS CONTROLS — STANDING PILOT (BS1)
Gas Valve Honeywell
Inlet Size
Pilot Assembly Honeywell
GAS CONTROLS — INTERMITTENT PILOT (BS2)
Gas Valve Honeywell
Inlet Size
Pilot Assembly Honeywell
Spark Generator Honeywell/UTEC
CONTROLS
Low-Water Cutoff McDonnell Miller
Pressuretrol Psig 0—15
Pressure Relief Valve Setting 15 Psig
Pressure Retard Gage Range Psig 0–30
Drain Cock In. 3/4
Vent Damper *
Factory authorized and listed, field installed.
In.
In.
Capacity 400 lb/hr
In. 5 6 7
075 112 150 187 225 262 299
1/2 FPT 3/4 FPT
1/2 FPT 3/4 FPT
—7—
RELIEF
VALVE
29″
12
7
*
*
DIMENSIONS
MODELS BS1 and BS2
VENT
DAMPER
1
2
⁄2″ N.P.T.
1
⁄4″
LEFT SIDE RIGHT SIDEFRONT
PRESSURE
GAGE
3
⁄8″
1
26
⁄2″
3
4
⁄4″
TRANSFORMER
1
2
⁄2″
GLASS
PRESSURE
LIMIT CONTROL
LOW WATER
CUT-OFF
LOW WATER
CUT-OFF PROBE
S86
1
2
⁄2″
GAGE
WATER
LINE
24″36
GAS
VALVE
A
GAS LINE
DIMENSIONS (In
UNIT SIZE A VENT DIAMETER
075 11-1/4 5
112 14-1/2 6
150 17-3/4 6
187 21 7
225 24-1/4 7
262 27-1/2
299 30-3/4 7
.)
RIGHT SIDE 6
LEFT SIDE 6
TOP 6
BACK 6
FRONT 6
Service clearance requirement 24 in.
CLEARANCES (In.
)
*
*
*
*
*
RATINGS AND CAPACITIES *
UNIT
BS1AAN075 Natural 3 75,000 62,000 47,000 196 81.1 256
BS1AAN112 Natural 4 112,500 91,000 68,000 283 78.8 404
BS1AAN150 Natural 5 150,000 122,000 92,000 383 79.2 483
BS1AAN187 Natural 6 187,500 153,000 115,000 479 79.6 564
BS1AAN225 Natural 7 225,000 183,000 137,000 571 80.1 649
BS1AAN262 Natural 8 262,500 214,000 161,000 671 80.5 719
BS1AAN299 Natural 9 299,000 245,000 184,000 767 80.9 800
BS2AAN075 Natural 3 75,000 62,000 47,000 196 82.7 256
BS2AAN112 Natural 4 112,500 91,000 68,000 283 80.4 404
BS2AAN150 Natural 5 150,000 122,000 92,000 383 80.6 483
BS2AAN187 Natural 6 187,500 153,000 115,000 479 80.9 564
BS2AAN225 Natural 7 225,000 183,000 137,000 575 81.1 649
BS2AAN262 Natural 8 262,500 214,000 161,000 671 81.3 719
BS2AAN299 Natural 9 299,000 245,000 184,000 767 81.6 800
Ratings are for altitudes to 2000 ft. Ratings for units for altitudes over 2000 ft are 4% less for each 1000 ft above sea level. Ratings in sq ft are computed at
240 Btuh/sq ft for steam boilers.
GAS
TYPE
NUMBER
OF
SECTIONS
MAX
INPUT
(BTUH)
HEATING
CAPACITY
(BTUH)
NET RATING
AFUE %
(WITH DAMPER)
APPROX
SHIP.
WT (Lb)Btuh Sq Ft
—8—
.
*
MODELS BW1 and BW2
°
°
Models BW1 and BW2 Gas-Fired Hot Water Boilers provide
fast heat quietly and economically to assure the finest in
hydronic heating.
These boilers provide quality design in a small, compact unit
easily installed in a basement, garage, or utility room. They
can be installed on a combustible floor when an optional
combustible floor base is used.
The models BW1 and BW2 design is CSA and A.G.A.
certified for use with natural and is convertible to propane gas
with accessory kit.
FEATURES
RANGE OF CAPACITIES —Sizes 37,500 through 280,000 Btuh are
available.
COMPLETELY PACKAGED —Each boiler is completely assembled,
including all controls (except room thermostat). All necessary wiring is
factory installed. The boiler is ready for gas, water, room thermostat,
and electrical connections as shipped.
THERMAL-PIN, CAST-IRON SECTIONS —These sections speed
heat transfer from the flue gases to the boiler water with faster
thermostat response, providing greater comfort and economy.
Maximum heat is produced at a lower level on the thermal-pin sections,
leading to peak efficiency.
INTEGRAL DRAFT —These boilers incorporate an integral draft system to simplify installation. No external draft diverter is needed.
TITANIUM COMPOSITE BURNERS —Provide quiet operation,
corrosion resistance and improved combustion efficiency. Propane
convertible – with accessory kit.
CONTROLS —An automatic gas valve and continuous pilot or intermittent pilot provide quiet, dependable operation of the burners.
Factory-installed safety components assure protection against
overheating, pressure buildup, and low-water operation.
INSULATED CASING —The casing is fully insulated with fiberglass for
maximum operating efficiency and economy.
AUTOMATIC VENT DAMPER —
The Model BS1 and BS2 is
designed with automatic vent damper to recover chimney loss
during off cycle
SECTIONS TESTED —
Each section is hydrostatically tested to
50 psig. Individual sections are tested to 125 psig at factory.
Assembled sections are tested to 75 psig at the factory. The
maximum allowable pressure is 50 psig for hot water boilers.
WARRANTY —The cast-iron sections are covered by a non-prorated
20-year warranty on the entire assembly. Vent damper covered by 5year warranty. Circulator pump covered by 3-year warranty. All other
parts are covered by a 1-year limited warranty.
SPECIFICATIONS
UNIT SIZE
GENERAL DATA
Sections—Fine Grain Cast Iron No. 23456789
Burners—Stainless/Titanium Alloy No. 12345678
Burners—Orifice Drill Size Natural 34 34 34 34 34 34 34 34
GAS CONTROLS — STANDING PILOT (BW1)
Gas Valve Honeywell
Inlet Size
Pilot Assembly Honeywell
GAS CONTROLS — INTERMITTENT PILOT (BW2)
Gas Valve Honeywell
Inlet Size
Pilot Assembly Honeywell
Spark Generator Honeywell/UTEC
CONTROLS
Limit Control Range
Pressure/Temperature Gage Psig 10–70
Pressure Relief Valve Setting Psig 30
Circulator Relay—Aquastat Honeywell (Factory Installed)
Vent Damper *
CIRCULATOR
Taco Model 007
Full Load Amps 0.70
Flange Size FPT In. 1-1/4
Factory authorized and listed, field installed.
† A 4-in. vent damper is supplied. A 4-in. to 3-in. reducer is also furnished.
In.
In.
037 070 105 140 175 210 245 280
1/2 FPT 3/4 FPT
1/2 FPT 3/4 FPT
F 140–240
F60–320
In. 4† 56 7
—9—
DIMENSIONS
BW1 and BW2 MODELS
7
.)
*
*
ASME
RELIEF
VENT
DAMPER
TEMPERATURE/
PRESSURE GAGE
VA LVE
1 1⁄4″ NPT
SPILL
SWITCH
1
23
⁄4″
1
12
⁄4″
DRAIN VALVE
ROLLOUT
SWITCH
LEFT SIDE RIGHT SIDEFRONT
DIMENSIONS (In
UNIT SIZE A VENT CONNECTION
037 8 3
070 11-1/4 5
105 14-1/2 6
140 17-3/4 6
175 21
210 24-1/4 7
245 27-1/2 7
280 30-3/4 7
1
1
⁄4″ SUPPLY
A
8″
26
1
⁄2″
3
4
⁄4″
AQUASTAT
1 1⁄4″
RETURN
3
31
⁄8″
3
5
⁄8″
GAS
VA LVE
INT. PILOT
CONTROL
CLEARANCES (In.
RIGHT SIDE
LEFT SIDE
TOP 6
BACK 6
FRONT 6
Service clearance requirement 24 in.
)
6 (2-5 Section)
24 (6-9 Section)
6 (2-5 Section)
24 (6-9 Section)
*
*
*
RATINGS AND CAPACITIES *
BW1, BW2
AAN037 Natural 2 37,500 30,000 26,000 80.0 81.4 227
AAN070 Natural 3 70,000 57,000 50,000 80.4 81.6 285
AAN105 Natural 4 105,000 85,000 74,000 80.4 81.5 350
AAN140 Natural 5 140,000 113,000 98,000 80.3 81.3 421
AAN175 Natural 6 175,000 142,000 124,000 80.2 81.1 488
AAN210 Natural 7 210,000 170,000 148,000 80.1 81.0 564
AAN245 Natural 8 245,000 198,000 172,000 80.0 81.6 626
AAN280 Natural 9 280,000 226,000 197,000 80.0 80.7 689
Ratings are for altitudes to 2000 ft. Unit ratings for altitudes over 2000 ft are 4% less for each 1000 ft above sea level.
GAS
TYPE
NUMBER
OF
SECTIONS
MAX
INPUT
(BTUH)
HEATING
CAPACITY
(BTUH)
NET
RATING
(BTUH)
AFUE %
APPROX
WT (Lb)BW1 BW2
SHIP.
—10—
MODEL BW3
°
°
Model BW3 Gas-Fired Induced-Combustion Water Boilers
are the answer to energy-efficient residential hydronic
heating. They provide fast, almost instant, heat quietly and
economically.
These boilers provide quality design in a small, compact unit
easily installed in a basement, garage, or utility room. They
can be installed on a combustible floor when an optional
combustible floor kit is used.
The design of model BW3N is CSA and A.G.A. certified for
use with natural gas and is convertible to propane gas with
accessory kit.
FEATURES
RANGE OF CAPACITIES —Six sizes ranging from 42,500 through
225,000 Btuh input.
COMPLETELY PACKAGED —Each boiler is completely assembled,
including all controls (except room thermostat). All necessary wiring is
factory installed. The boiler is ready for gas, water, room thermostat,
and electrical power connections as shipped.
VENTING —This boiler can be vented into any approved chimney or
Type B-1 vent. Common-venting with an existing water heater is
acceptable in vertical vent systems. See the Installation Instructions
for common venting requirements. The induced-combustion design
also eliminates the need for a vent damper.
THERMAL-PIN CAST-IRON SECTIONS —These sections speed
heat transfer from the flue gases to the boiler water, with faster thermostat response, providing greater comfort and economy.
TITANIUM COMPOSITE BURNERS —Provide quiet operation,
corrosion resistance, and improved combustion efficiency. Propane
convertible with accessory kit.
CONTROLS —An automatic gas valve and intermittent pilot provide
quiet, dependable operation of the burners. Factory-installed safety
components provide maximum safety against overheating, pressure
buildup, and low-water operation.
INSULATED CASING —Fully insulated with fiberglass for maximum
operating efficiency and economy.
SECTIONS TESTED —
Each section is hydrostatically tested to
50 psig. Individual sections are tested to 125 psig at factory.
Assembled sections are tested to 75 psig at the factory. The
maximum allowable pressure is 50 psig for hot water boilers.
UNIT CONVERTIBLE —The Boiler is listed for power venting with field
controls power venting kit.
WARRANTY —The cast-iron sections are covered by a non-prorated
20-year warranty on the entire assembly. Circulator pump covered by
3-year warranty. All other parts are covered by a 1-year limited
warranty.
SPECIFICATIONS
UNIT SIZE 042
Sections—Fine Grain Cast-Iron
GAS CONTROLS — INTERMITTENT PILOT
Gas Valve Honeywell
Inlet Size
Pilot Assembly Honeywell
Spark Generator Honeywell
Burners—Stainless/Titanium Alloy No. 123456
Burner Orifice—Drill Size Natural 32 34 34 34 34 34
CONTROLS
Limit Control Range
Pressure/Temperature Gage Psig 0–60
Pressure Relief Valve Setting Psig 30
Circulator Relay—Aquastat
CIRCULATOR
Taco Model 007
Full Load Amps 0.70
Flange Size FPT In. 1-1/4
No.234567
In.
F 180–240
F60–260
075 112 150 187 225
1/2 FPT
Honeywell (Factory Installed)
—11—
RELIEF
VALV E
TEMP
PRESSURE
GAGE
DIMENSIONS
BW3 MODELS
1
1
A
⁄4″ SUPPLY
COMBINATION
LIMIT & RELAY
CONTROL
1
1
⁄4″ RETURN
1
23
⁄4″
VENT
CONNECTOR
BLOWER
.)
*
*
*
29″
5
5
⁄8″ 5 5⁄8″
BURNER
LEFT SIDE RIGHT SIDEFRONT
DIMENSIONS (In
UNIT SIZE A VENT CONNECTION
042 11 4 *
075 14-1/4 4 *
112 17-1/2 4 *
150 20-3/4 4 *
187 24 4 *
225 27-1/4 4 *
With factory-supplied adapter installed.
1
25
⁄4″
23″
PRESSURE
SWITCH
3
1
⁄4″
7″
GAS
VA LVE
CLEARANCES (In.
RIGHT SIDE 6
LEFT SIDE 6
TOP 6
BACK 6
FRONT 6
Service clearance requirement 24 in.
CIRCULATOR
INT. PILOT
CONTROL
)
*
*
RATINGS AND CAPACITIES *
RATINGS
HEATING
UNIT
BW3AAN042 Natural 42,500 36,000 84.4 31,000 1.75 211
BW3AAN075 Natural 75,000 63,000 83.4 55,000 3.00 263
BW3AAN112 Natural 112,500 94,000 83.0 82,000 4.25 320
BW3AAN150 Natural 150,000 125,000 82.7 109,000 5.50 369
BW3AAN187 Natural 187,500 155,000 82.3 135,000 6.75 418
Gas input ratings are for elevations up to 2000 ft. For elevations above 2000 ft, reduce input 4% for each 1000 ft above sea level.
† Selection factors providing for piping loss and starting load are those recommended by the Institute of Boiler and Radiator Manufacturers. Net water boiler
ratings are based on an allowance of 1.15.
‡ In accordance with U.S. Government test procedures.
GAS
TYPE
MAX INPUT
(BTUH)
CAPACITY‡
AFUE %
NET RATING
BOILER
WATER
CAPACITY
(GALLONS)
APPROX
SHIP.
WT (Lb)Btuh Btuh†
—12—
MODELS BW4 and BW5
°
The modern design and attractive appearance of the models
BW4 and BW5 Oil-Fired Water Boilers make them ideal for
installation in any area. The boilers are shipped fully
assembled and wired, including all controls (except barometric
draft regulator). The compact 22-gage steel cabinet has a
baked-on enamel paint finish for durability. A 1-in. layer of
thermal insulation is applied inside the jacket for protection
and thermal efficiency. The flame retention head burner
provides efficient fuel usage. A wet base cast iron block with thermal
pins surrounds the combustion area for better heat transfer from flue
gases to water.
FEATURES
BAROMETRIC DRAFT CONTROL —The factory supplied
barometric draft control can easily be installed in the vent pipe for
optimum draft and combustion efficiency.
CONTROLS —Factory-wired controls on units with tankless hot
water coil include a triple aquastat relay with high/low limit
protection and circulator control.
COMBINATION TRANSFORMER AQUASTAT —A 24-v
transformer is combined with the aquastat assembly. The
transformer will supply power efficient to power a 3-zone system
on BW5 models. Factory installed combination pressure/
temperature gage and a pressure relief valve.
COIL OPTIONS —Units are available with or without tankless
heater coil. The coil provides a supply of hot water for normal
domestic purposes or an accessory tankless heater coil can be
added later.
FACTORY INSTALLED FEATURES —A factory-installed drain is
provided should the boiler ever need to be drained. Oil primary
control prevents boiler in operation in the event of flame loss.
SECTIONS TESTED —Each section is hydrostatically tested to 50
psig. Individual sections are tested to 125 psig at factory.
Assembled sections are tested to 75 psig at the factory. The
maximum allowable pressure is 50 psig for hot water boilers.
EASE OF INSTALLATION —Circulator is shipped pre-wired
with 6 ft bx conduit for easy installation for supply side pumping.
WARRANTY —The cast-iron sections are covered by a nonprorated 20-year warranty on the entire assembly. Oil burner and
circulator pump covered by 3-year warranty. All other parts are
covered by a 1-year limited warranty.
SOLENOID OIL VALVE —This provides cleaner burning and
quieter operation. Valve is included on all burner types.
SWING BURNER DOOR —This unique design offers uninhibited
access for set-ups, service, and maintaining the burner. Routine
cleaning is also much easier.
SPECIFICATIONS
UNIT SIZE 120 181 239
GENERAL DATA
Sections — Fine Grain Cast Iron No. 3 4 5
Water Capacity Gal 9.6 11.6 13.7
Combustion Chamber Target Wall Ceramic Fiber
Draft Regulator Furnished
OIL BURNER
Type Manufacturer/Model Beckett/Model AFG Flame Retention Head Burner
Oil Pump Single Stage
Fuel Type No. 1 or 2 Fuel Oil
Rated Load Amps 3 Amps
CONTROLS
Combination Control Without Heater High Limit, Circulator Relay, & Cad. Cell Relay
With Heater High & Low Limit, Circulator Relay, & Cad. Cell Relay
Pressure/Temperature Gage Psig 0–60
F60–260
ASME Pressure Relief Valve Psig 30
CIRCULATOR
Taco Model 007
Full Load Amps 0.70
Flange Size FPT In. 1-1/4
—13—
DIMENSIONS
MODELS BW4 and BW5
1
1
⁄8″
⁄4″ SUPPLY
CONTROL
1
1
⁄4″
RETURN
9″
C B
TANKLESS
HEATER
1
⁄2″ N.P.T.
A
GAGE
36″
5
19
FRONT SIDE REAR
3
⁄4″ ASME
RELIEF
VALVE
DIMENSIONS (In.)
UNIT SIZE A B C
140 17-3/4 6 9-3/4
210 21 6 11-3/8
280 24-1/4 6 13
RIGHT SIDE 16*
LEFT SIDE 16*
TOP 16*
BACK 16*
FRONT 16†
FLUE 18*
* Clearance 18 in. for BW5.
† Service clearance requirement 24 in.
CLEARANCES (In.)
RATINGS AND PERFORMANCE
**HEATING CA-
*MBH
PACITY
*MBH
BOILER MODEL NO. NO. SEC.
WITH TANKLESS
COIL
BW5BAH091 BW4BAH091 3 91 80 70 0.65 86.3 8-in. x 8-in. x 15 ft 14-1/2 6 8
BW5BAH105 BW4BAH105 3 105 92 80 0.75 85.2 8-in. x 8-in. x 15 ft 14-1/2 6 8
BW5BAH140 BW4BAH140 3 140 119 103 1 83.4 8-in. x 8-in. x 15 ft 14-1/2 6 8
BW5BAH126 BW4BAH126 4 126 111 97 0.9 86.0 8-in. x 8-in. x 15 ft 17-3/4 6 9-5/8
BW5BAH175 BW4BAH175 4 175 150 130 1.25 83.9 8-in. x 8-in. x 15 ft 17-3/4 6 9-5/8
BW5BAH210 BW4BAH210 4 210 178 155 1.5 82.4 8-in. x 8-in. x 15 ft 17-3/4 6 9-5/8
BW5BAH168 BW4BAH168 5 168 147 128 1.2 86.5 8-in. x 8-in. x 15 ft 21 6 11-1/2
BW5BAH245 BW4BAH245 5 245 209 182 1.75 83.6 8-in. x 8-in. x 15 ft 21 6 11-1/2
BW5BAH280 BW4BAH280 5 280 236 205 2 82.0 8-in. x 8-in. x 20 ft 21 6 11-1/2
* MBH = 1,000 BTU per hour / BTU = British Thermal Unit.
** Heating Capacity is based on a 13 percent C02 with a –0.02 in. wc and a #1 smoke or less. Testing was done in accordance with the D.O.E. (Department of
Energy) test procedure.
+GPH = Gallons per hour oil at 140,000 BTU per gallon.
++A.F.U.E. = Annual Fuel Utilization Efficiency based upon D.O.E. test procedure.
As an Energy Star Partner, the manufacturer has determined that this product meets Energy Star guidelines for Energy Efficiency.
WITHOUT TANKLESS
COIL ABC
INPUT
NET
I=B=R
RATING
*MBH
FIRING
RATE
+GPH A.F.U.E. ++
MINIMUM CHIMNEY
SIZE/ HEIGHT DIMENSIONS - IN.
—14—
—15—
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Cancels: PDS BSIA.75.2
© 2001 Bryant Heating & Cooling Systems, 7310 W. Morris St., Indpls., IN 46231 PRINTED IN U.S.A Catalog No. 12BS-1A1 3-01
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