SERVICE .....................................20-24
TROUBLESHOOTING ............................25
START-UP CHECKLIST ..........................CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.Allother
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit,
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.
WARNING:
nance operations on unit, turn off main power switch
to unit. Electrical shock could cause personal injury.
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the units will automatically lock the compressor out of operation. Manual reset will be required to restart the compressor.
Before performing service or mainte-
INSTALLATION
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble and install accessory roof curb or horizontal adapter
roof curb in accordance with instructions shipped with the
curb or horizontal adapter. Accessory roof curb and horizontal adapter roof curb and information required to field fabricate a roof curb or horizontal adapter roof curb are shown in
Fig. 1 and 2. Install insulation, cant strips, roofing, and counter
flashing as shown. Ductwork can be secured to roof curb before unit is set in place.
IMPORTANT: The gasketing of the unit to the roof curb or
adapter roof curb is critical for a leak-proof seal. Install gasket supplied with the roof curb or adapter roof curb as shown
in Fig. 1. Improperly applied gasket can result in air leaks
and poor unit performance.
Curb or adapter roof curb should be level. This is necessary
to permit unit drain to function properly. Unit leveling tolerance is 6
cessory Roof Curb or Horizontal Adapter Roof Curb Installation Instructions for additional information as required.
B. Alternate Unit Support
When the curb or adapter cannot be used, support unit with
sleepers using unit curb or adapter support area. If sleepers
cannot be used, support long sides of unit with a minimum of
3 equally spaced 4-in. x 4-in. pads on each side.
II. STEP 2 — RIG AND PLACE UNIT
Inspect unit for transportation damage. File any claim with
transportation agency. Keep unit upright, and do not drop.
Use spreader bars over unit to prevent sling or cable damage. Rollers may be used to move unit across a roof. Level by
using unit frame as a reference; leveling tolerance is
1
6
tional information. Unit weight is shown in Table 1.
Four lifting holes are provided in ends of unit base rails as
shown in Fig. 3. Refer to rigging instructions on unit.
A. Positioning
Provide clearance around and above unit for airflow, safety,
and service access (Fig. 4 and 5).
Do not install unit in an indoor location. Do not locate air inlets near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, guard against water from higher
level runoff and overhangs.
B. Roof Mount
Check building codes for weight distribution requirements.
1
⁄16in. per linear ft in any direction. Refer to Ac-
⁄16in. per linear ft in any direction. See Fig. 3 for addi-
PKG.
NO. REF.
308450-201
308450-202
308450-203
CURB
HEIGHT
18-29
(305)
28-09
(610)
28-09
(610)
DESCRIPTION
Standard Curb
149 High
Standard Curb
for Units
Requiring High
Installation
Side Supply
and Return Kit
for High Installation
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels:
3. Dimensions in ( ) are in millimeters.
4.Direction of airflow.
5. Roof curb: 16 ga. (VA03-56) stl.
NOTE: To prevent the hazard of stagnant water build-up in the drain pan of the
indoor section, unit can only be pitched as shown.
1
⁄29 thick neoprene coated 2 lb density.
UNIT LEVELING TOLERANCES*
Dimensions (degrees and inches)
—2—
Fig. 1 — Roof Curb Details
UNIT
AB
DEG.IN.DEG.IN.
559F.28.45.28.43
*From edge of unit to horizontal.
NOTE: For preassembled horizontal adapter roof curb part no.
389210-201, the accessory kit includes a factory-designed, highstatic, regain transition duct. For horizontal curb part no. 308450203, a field-supplied transition duct is required.
Fig. 2 — Horizontal Adapter Roof Curb and Roof Curb
2. Refer to Fig. 5 and 6 for unit operating weights.
3. Remove boards at ends of unit and runners prior to rigging.
4. Rig by inserting hooks into unit base rails as shown. Use corner
post from packaging to protect coil from damage. Use bumper
boards for spreader bars.
5. Weights do not include optional economizer. See Fig. 5 and 6 for
economizer weight.
6. Weights given are for aluminum evaporator and condenser coil
plate fins. For copper condenser coil add 150 lb (68 kg). For copper condenser and evaporator coils add 280 lb (127 kg).
DIMENSIONS
AB
1
⁄221214- 01219
1
⁄221213-101168
1
⁄221213- 71092
1
⁄221213- 51041
CAUTION: All panels must be in place when rigging.
LbKgLbKgLb Kg Lb Kg Lb Kg Lb Kg ft-in. mm ft-in. mm ft-in. mm
ECONOMIZER
WEIGHT
CORNERACORNERBCORNERCCORNER
NOTES:
1. Refer to print for roof curb accessory dimensions.
2. Dimensions in ( ) are in millimeters.
3.Center of Gravity.
DIM ADIM BDIM C
D
4.Direction of airflow.
5. Ductwork to be attached to accessory roof curb only.
6. Minimum clearance:
• Rear: 78-09 (2134) for coil removal. This dimension can be reduced to 48-09 (1219)
if conditions permit coil removal from the top.
• Left side: 48-09 (1219) for proper condenser coil airflow.
• Front: 48-09 (1219) for control box access.
• Right side: 48-09 (1219) for proper operation of damper and power exhaust if so
equipped.
• Top: 68-09 (1829) to assure proper condenser fan operation.
• Local codes or jurisdiction may prevail.
7. With the exception of clearance for the condenser coil and the damper/power exhaust as stated in Note #6, a removable fence or barricade requires no
clearance.
8. Dimensions are from outside of corner post. Allow 08cover drip edge.
WEIGHT
Lb KgLbKgLb Kg Lb Kg Lb Kg Lb Kg ft-in. mm ft-in. mm ft-in. mm
WEIGHT
CORNERACORNERBCORNERCCORNER
NOTES:
1. Refer to print for roof curb accessory dimensions.
2. Dimensions in ( ) are in millimeters.
3.Center of Gravity.
D
DIM ADIM BDIM C
4.Direction of airflow.
5. Ductwork to be attached to accessory roof curb only.
6. Minimum clearance:
• Rear: 78-09 (2134) for coil removal. This dimension can be reduced to 48-09 (1219)
if conditions permit coil removal from the top.
• Left side: 48-09 (1219) for proper condenser coil airflow.
• Front: 48-09 (1219) for control box access.
• Right side: 48-09 (1219) for proper operation of damper and power exhaust if so
equipped.
• Top: 68-09 (1829) to assure proper condenser fan operation.
• Local codes or jurisdiction may prevail.
7. With the exception of clearance for the condenser coil and the damper/power exhaust as stated in Note #6, a removable fence or barricade requires no
POWER EXHAUST/
BAROMETRIC RELIEF
(ACCESSORY ONLY)
clearance.
8. Dimensions are from outside of corner post. Allow 08cover drip edge.
5
⁄169 (8) on each side for top
Fig. 5 — Base Unit Dimensions, 559F240 and 300
Table 1 — Physical Data
UNIT 559F180216240300
NOMINAL CAPACITY (tons)15182025
OPERATING WEIGHT1550165017001850
COMPRESSORScroll, Copeland
Quantity ... Model (Ckt 1 , Ckt 2)
Number of Refrigerant Circuits22 22
Rows...Fins/in.2...173...153...154...15
Total Face Area (sq ft)21.721.721.721.7
CONDENSER FANPropeller Type
Nominal Cfm10,50010,50014,20014,200
Quantity...Diameter (in.)3...223...222...302...30
Motor Hp...Rpm
Watts Input (Total)1100110034003400
1
⁄2...1050
EVAPORATOR COILCross-Hatched
Rows...Fins/in.2...173...153...154...15
Total Face Area (sq ft)17.517.517.517.5
EVAPORATOR FANCentrifugal Type
Quantity...Size (in.)2...10 x 102...12 x 122...12 x 122...12 x 12
Type DriveBeltBeltBeltBelt
Nominal Cfm60007200800010,000
Motor Hp3.757.510
Motor Nominal Rpm1725174517451740
Maximum Continuous Bhp
Motor Frame Size56H184T213T215T
Nominal Rpm High/Low—— ——
Fan Rpm RangeLow-Medium Static891-1179910-10951002-12251066-1283
Motor Bearing TypeBallBallBallBall
Maximum Allowable Rpm1550155015501550
Motor Pulley Pitch DiameterLow-Medium Static3.1/4.14.9/5.95.4/6.64.9/5.9
*Circuit 1 uses the lower portion of the condenser coil and lower portion of the evaporator coils; and
Circuit 2 uses the upper portion of both coils.
†The 559F300 unit requires 2-in. industrial-grade filters capable of handling face velocities up to 625 ft/min
(such as American Air Filter no. 5700 or equivalent).
NOTE: The 559F units have a low-pressure switch (standard) located on the suction side.
1...ZR108KC,
1...ZR94KC
3
Aluminum Pre-Coated, or Copper Plate Fins
⁄8-in. Copper Tubes, Aluminum Lanced,
1
⁄2...10501...10751...1075
3
⁄8-in. Copper Tubes, Aluminum Lanced or
Copper Plate Fins, Face Split
11⁄
8
17⁄
16
17⁄
16
1...ZR125KC,
1...ZR108KC
8.7 [208/230 v]
9.5 [460 v]
13⁄
8
17⁄
16
17⁄
16
10.2 [208/230 v]
1...20 x 20 x 1
4...16 x 20 x 2
1...ZR16M3,
1...ZR125KC
11.8 [460 v]
13⁄
8
17⁄
16
17⁄
16
—6—
III. STEP 3 — FIELD FABRICATE DUCTWORK
Secure all ducts to building structure. Use flexible duct connectors between unit and ducts as required. Insulate and weatherproof all external ductwork, joints, and roof openings with
counter flashing and mastic in accordance with applicable codes.
Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier.
The 559F units with electric heat require a 1-in. clearance
for the first 24 in. of ductwork.
Outlet grilles must not lie directly below unit discharge.
NOTE: A 90-degree elbow must be provided in the ductwork
to comply with UL (Underwriters’ Laboratories) codes for use
with electric heat.
WARNING:
For vertical supply and return units, tools
or parts could drop into ductwork and cause an injury.
Install a 90 degree turn in the return ductwork between the unit and the conditioned space. If a 90 degree elbow cannot be installed, then a grille of sufficient
strength and density should be installed to prevent objects from falling into the conditioned space. Due to electric heater, supply duct will require 90 degree elbow.
IV. STEP 4 — MAKE UNIT DUCT CONNECTIONS
Unit is shipped for thru-the-bottom duct connections. Ductwork openings are shown in Fig. 6. Field-fabricated concentric ductwork may be connected as shown in Fig. 7 and 8.
Attach all ductwork to roof curb and roof curb basepans. Refer to installation instructions shipped with accessory roof curb
for more information.
V. STEP 5 — TRAP CONDENSATE DRAIN
See Fig. 4, 5, and 9 for drain location. Plug is provided in
drain hole and must be removed when unit is operating. One
3
⁄4-in. half coupling is provided inside unit evaporator section
for condensate drain connection. An 8
3
nipple and a 2-in. x
3
standard
⁄4-in. diameter elbows to provide a straight path
⁄4-in. diameter pipe nipple are coupled to
1
⁄2in. x3⁄4-in. diameter
down through holes in unit base rails (see Fig. 10). A trap at
least 4-in. deep must be used.
NOTE: Do not drill in this area, as damage to basepan may result in
water leak.
Fig. 6 — Air Distribution — Thru-the-Bottom
(559F216-300 Shown)
NOTE: Do not drill in this area, as damage to basepan may result in
water leak.
Fig. 7 — Concentric Duct Air Distribution
(559F216-300 Shown)
Shaded area indicates block-off panels.
NOTE: Dimension A, A8 and B, B8 are obtained from field-supplied ceil-
ing diffuser.
Fig. 8 — Concentric Duct Details
3/4" FPT DRAIN
CONNECTION
1-3/8"
DRAIN HOLES
Fig. 9 — Condensate Drain Details
(559F180,216 Shown)
—7—
Fig. 10 — Condensate Drain Piping Details
VI. STEP 5 — MAKE ELECTRICAL CONNECTIONS
A. Field Power Supply
Unit is factory wired for voltage shown on nameplate.
When installing units, provide a disconnect, per NEC (Na-
tional Electrical Code) requirements, of adequate size
(Table 2).
All field wiring must comply with NEC and local
requirements.
Route power lines through control box access panel or unit
basepan (Fig. 4 and 5) to connections as shown on unit wiring diagram and Fig. 11.
Operating voltage to compressor must be within voltage range
indicated on unit nameplate. On 3-phase units, voltages between phases must be balanced within 2% and the current
must be balanced within 10%.
CAUTION:
The correct power phasing is critical in
the operation of the scroll compressors.An incorrect phasing will cause the compressor to rotate in the wrong direction. This may lead to premature compressor failure.
This amount of phase imbalance is satisfactory as it is below
the maximum allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is
more than 2%, contact your local electric utility company
immediately.
Unit failure as a result of operation on improper line voltage
or excessive phase imbalance constitutes abuse and may cause
damage to electrical components.
B. Field Control Wiring
Install a Bryant-approved accessory thermostat assembly according to the installation instructions included with the accessory. Locate thermostat assembly on a solid wall in the
conditioned space to sense average temperature.
Route thermostat cable or equivalent single leads of
no. 18AWG(American Wire Gage) colored wire from subbase
terminals through conduit in unit to low-voltage connections
as shown on unit label wiring diagram and in Fig. 12.
NOTE: For wire runs up to 50 ft, use no. 18 AWG insulated
wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG
insulated wire (35 C minimum). All wire larger than
no. 18 AWG cannot be directly connected to the thermostat
and will require a junction box and splice at the thermostat.
Set heat anticipator settings as indicated in Table 3. Settings
may be changed slightly to provide a greater degree of comfort for a particular installation.
FLA— Full Load Amps
HACR — Heating, Air Conditioning and Refrigeration
IFM— Indoor (Evaporator) Fan Motor
LRA— Locked Rotor Amps
MCA— Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC— National Electrical Code
OFM— Outdoor (Condenser) Fan Motor
RLA— Rated Load Amps
*Heater capacity (kW) is based on heater voltage of 208 v, 240 v,
and 480 v. Heaters are rated at 240 v and 480 v. If power distribution
voltage to unit varies from rated heater voltage, heater kW will vary
accordingly.
†Fuse or HACR circuit breaker.
NOTES:
1. In compliance with NEC requirements for multimotor and combination load
equipment (refer to NECArticles 430 and 440), the overcurrent protective
device for the unit shall be fuse or HACR breaker. The Canadian units
may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage is greater
than 2%.