558J
SINGLE PACKAGE ROOFTOP COOLING UNIT
3 TO 6 NOMINAL TONS
Product Data
This product has been designed and manufac tured t o
meet Energy Star® criteria for energy efficiency.
However, pr oper ref rigerant charge and proper ai r f low
are critical to achieve rated capacity and efficiency.
Installation of this product should follow all
manufacturer’s refrigerant charging and air flow
instructions. F ailu re to c on firm proper charge and
air fl ow may reduce energ y efficienc y and shorten
equipment life.
the environmentally sound refrigerant
Page 2
TABLE OF CONTENTS
PAGE
PAGE
FEATURES AND BENEFITS3....................
MODEL NUMBER NOMENCLATURE4............
FACTORY OPTIONS & ACCESSORIES5...........
ARI CAPACITY RATING8.......................
SOUND PERFORMANCE10......................
PHYSICAL DA TA11.............................
BASE UNIT DIMENSIONS16.....................
APPLICATION DATA18.........................
558J
COOLING TABLES20...........................
STATIC PRESSURE TABLES24...................
F AN PERFORMANCE25.........................
OUTDOOR AIR INT AKE & EXHAUST PERF33.....
ELECTRICAL INFO34...........................
MCA / MOCP36................................
TYPICAL WIRING DIAGRAM45..................
GUIDE SPECIFICATIONS47......................
Your Bryant rooftop unit (RTU) was designed by customers for customers. With “no--strip” screw collars, handled access
panels, and more we’ve made your unit easy to install, easy to maintain, easy to use, and easy to love.
Easy to install:
All 558J units are horizontal. No special adapter curbs are necessary. Convertible airflow design makes i t easy to adjust to
unexpected job--site complications. Lighter units make easy replacement. Bryant 3--6 ton 558J rooftops fit on existing
Bryant curbs. Also, our large control box gives you room to work and room to mount Bryant accessory controls.
Easy to maintain:
Bryant’s easy access handles provide quick and easy access to all normally serviced components. Our “no--strip” screw
system has superior holding power and guides screws into position while preventing the screw from stripping the unit’s
metal. Take accurate pressure readings by reading condenser pressure with panels on. Simply remove the black, composite
plug, route your gauge line(s) through the hole, and connect them to the refrigeration service valve(s). Now, you can take
refrigeration system pressure readings without affecting the condenser airflow.
Easy to use:
Bryant rooftops have high and low pressure switches, a filter drier, and 2” filters standard. Bryant’s terminal board puts all
your connections and troubleshooting points in one place, standard. Most low voltage connections are made to the same
board and make it easy to find what you’re looking for and easy to access it.
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Page 3
FEAT URES AND BENEFITS
S Up to 28% lighter than similar industry units. Lighter rooftops make easier replacement jobs.
S 3--6 ton units fit on existing Bryant small rooftop curb. This saves time and money on replacement jobs.
S Standardized components and layout. Standardized components and controls make service and stocking parts easier.
S Scroll compressors on all units. This makes service, stocking parts, replacement, and trouble--shooting easier.
S Field convertible airflow (3--6 tons). Being able to convert a unit from vertical airflow to horizontal makes it easy to
overcome job site complications.
S Easy--adjust, belt--drive motor available. Bryant provides a factory solution for most points in the fan performance table.
There’s no need for field--supplied drives or motors.
S Provisions for bottom or side condensate drain.
S Capable of thru--the--base or thru--the--curb electrical routing.
S Single--point electrical connection.
S Sloped, composite drain pan. Sloped, composite drain pan sheds water; and won’t rust.
S Standardized controls a nd c ontrol box l ayout. Standardized components and controls make stocking parts a nd service
easier.
S Clean, easy to use control box.
S Color--coded wiring.
S Large, lami nated wiring and power drawings which are affixed to unit make troubleshooting easy.
558J
S Single, ce ntral terminal board for test and wiring connections.
S Fast--access, handled, panels for easy access to the blower and blower motor, control box, and compressors.
S “No--strip” screw system guides screws into the panel and captures them tightly without stripping the screw, the panel, or
the unit.
S Exclusive, newly--design indoor refrigerant header for easier maintenance and replacement.
S Mechanical cooling (115_F--25_F/46_C--4_C) on Direct Digital Controller (DDC) (RTU--MP controller).
S Mechanical cooling (115_F--25_F/46_C--4_C) on Electro--Mechanical (E/M) models, with winter start kit.
S Bryant’s naturally draining heat exchanger, unlike positive pressure heat exchangers, do not need to be periodically,
manually drained. This saves labor and maintenance expense.
S 2” throw away filters on all units.
S Refrigerant filter --drier.
S High and low pressure switches. Added reliability with high pressure switch and low pressure switch.
This product has been design ed and manufac tured t o
meet Energy Star® criteria for energy efficiency.
However, pr oper ref rigerant charge and proper ai r f low
are critical to achieve rated capacity and efficiency.
Installation of this product should follow all
manufacturer’s refrigerant charging and air flow
instructions. F ailu re to c on firm proper charge and
air fl ow may reduce energ y efficienc y and shorten
equipment life.
the environmentally sound refrigerant
3
Page 4
MODEL NUMBER NOMENCLATURE
123456789101112131415161718
558JE 06 A 000 A 1A 0 A A A
________________________________
Unit Type
558J = Std Efficiency RTUDesign Revision
VoltageA = First Revision
E = 4 6 0 --- 3 --- 6 0
J = 208/230 --- 1--- 60Packaging
P = 208/230 --- 3--- 60A=Standard
T = 5 7 5 --- 3 --- 6 0B=LTL
Cooling TonsFactory Installed Options
04 = 3 Ton
558J
05 = 4 Ton
06 = 5 Ton
07 = 6 TonOutdoor Air Options
Refrig. SystemB=Tempeconow/barorelief
A = Standard refrig system coil/Nat gas heatE=Tempeconow/barorelief&CO
1. Use in conjunction with specialized thermostat or controls device.
2. Included with economizer.
3. Sensors for optimizing economizer.
4. See application data for assistance.
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FACTORY OPTIONS AND/OR ACCESSORIES
Economizer (dry--bulb or enthalpy)
Economizers save money. They bring in fresh, outside air
for ventilation; and provide cool, outside air to cool your
building. This is the preferred method of low--ambient
cooling. When coupled to CO
provide even more savings by coupling the ventilation air
to only that amount required.
Economizers are available, installed and tested by the
factory, with eit her enthalpy or dry--bulb temperature
inputs. T here are also models for electromechanical as
well as direct digital controllers. Additional sensors are
available as accessories to optimize the economizers.
sensors, Economizers can
2
CO2Sensor
Improves productivity and saves money by working with
558J
the economizer to intake only the correct amount of
outside air for ventilation. As occupants fill your building,
the CO
CO
When the occupants leave, the CO
the sensor appropriately closes the economizer. This
intelligent control of the ventilation air , called Demand
Control Ventilation (DCV) reduces the overall load on the
rooftop, saving money.
sensor detects their presence through increasing
2
levels, and opens the economizer appropriately.
2
levels decrease, and
2
Smoke Detectors
Trust the experts. Smoke detectors make your application
safer and your job easier. Bryant’s smoke detectors
immediately shut down the rooftop unit when smoke is
detected. They are available, installed by the factory, for
supply air, return air, or both.
Louvered Hail Guards
Sleek, louvered panels protect the condenser coil from
hail damage, foreign objects, and incidental contact.
Convenience Outlet (powered or un--powered)
Lower service bills by including a convenience outlet in
your specification. Bryant will install this service feature
at our factory, powered. Provides a convenient, 15 amp,
115v GFCI receptacle.
Non--fused Disconnect
This OSHA--compliant, factory--installed, safety switch
allows a service technician to locally secure power to the
rooftop.
Barometric Relief
Gravity controlled, barometric relief equalizes building
pressure and ambient air pressures. This can be a cast
effective solution to prevent building pressurization.
Power Exhaust with Barometric Relief.
Superiorinternalbuildingpressurecontrol.This
field--installed accessory may eliminate the need for
costly, external pressure control fans.
RTU--MP, Multi--protocol Controller
Connect the rooftop to an existing BAS without needing
complicated translators or adapter modules using the
RTU--MP controller. This new controller speaks the 4
most common building automation system languages
(Bacnet, Modbus, N2, and Lonworks). Use this controller
when you have an existing BAS.
Time Guard II Control Circuit
This accessory protects your compressor by preventing
short--cycling in the event of some other failure, prevents
the compressor from restarting for 30 seconds after
stopping. Not required with PC, RTU--MP, or authorized
commercial thermostats.
Filter or Fan Status Switches
Use these differential pressure switches to detect a filter
clog or indoor fan motor failure. When used in
conjunction with a compatible unit controller/thermostat,
the switches will activate an alarm to warn the appropriate
personnel.
Motorized 2--Position Damper
Bryant’s new, 2--position, motorized outdoor air damper
admits up to 100% outside air. Using reliable, gear-- driven
technology, the 2--position damper opens to allow
ventilation air and closes when t he rooftop stops, stopping
unwanted infiltration.
Manual OA Damper
Manual outdoor air dampers are an economical way to
bring in ventilation air.
Motormaster Head Pressure Controller
The Motormaster motor controller is a low ambient, head
pressure controller kit that is designed to maintain the
unit’s condenser head pressure during periods of low
ambient cooling operation. This device should be used as
an alternative to economizer free cooling not when
economizer usage is either not appropriate or desired. The
Motormaster will either cycle the outdoor--fan motors or
operate them at reduced speed to maintain the unit
operation, depending on the model.
Winter Start Kit
Bryant’s winter start kit extends the low ambient limit of
your rooftop to 25_F(--9_C). The kit bypasses the low
pressure switch, preventing nui sance tripping of the low
pressure switch. Other low ambient precautions may still
be prudent.
UV--C Lights
Bryant’s commercial rooftop ultra--violet germicidal
lamps are designed to kill odor causing mold and fungus
that may develop in the cool and damp evaporator section
of an HVAC unit. The high output, low tempe rature
germicidal lamps are installed in the evaporator section of
the HVAC unit, and shine dire ctly on the evaporator coil
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and condensate pan. The short wave length ultra--violet
band light inhibits and kills mold, fungus, and microbial
growth.
Alternate Motors and Drives
Some applications need larger horsepower motors, some
need more airflow, and some need both. Regardless of the
case, Bryant has a factory installed combination to meet
your application. A wide selection of motors and pulleys
(drives) are available, factory installed, to handle nearly
any application.
Thru--the--Base Connections
Thru--the--baseconnections, availableas either an
accessory or as a factory option, are necessary to ensure
proper connection and seal when routing wire and piping
through the rooftop’s basepan and curb. These couplings
eliminate roof penetration a nd should be considered for
gas lines, main power lines, as well as control power.
Electric Heaters
Bryant offers a full--line of accessory heaters. The heaters
are very easy to use and install.
ARI--- Air --- Conditioning & Refrigeration Institute
ASHRAE --- American Society of Heating, Refrigerating
and Air Conditioning, Inc.
EER--- Energy Efficiency Ratio
IEER--- Integrated Energy Efficiency Ratio
SEER--- Seasonal Energy Efficiency Ratio
IPLV--- Integrated Part Load Value
558J
NET COOLING
CAPACITY
(KBTU / HR)
TOTAL
POWER (KW)
SEEREERIPLVIEER
NOTES
1. Rated and certified under ARI Standard 210/240---06 or
360/360--- 04, as appropriate.
2. Ratings are based on:
Cooling Standard: 80_F(27_C) db, 67_F(19_C) wb
indoor air temp and 95_F(35_C) db outdoor air temp.IPLV Standard:80_F(27_C) db, 67_F(19_C) wb indoor
air temp and 80_F(27_C) db outdoor air temp.IEER Standard: Procedure described in ARI Standard
340/360.
3. All 558J units comply with ASHRAE 90.1 2001, 2004
Energy Standard for minimum SEER and EER
requirements.
4. Where appropriate, 558J units comply with US Energy
Policy Act (2005). Refer to state and local codes or visit
the following website: http://bcap --- energy. org to
determine if compliance with this standard pertains to
your state, territory, or municipality.
This product has been design ed and manufac tured t o
meet Energy Star® criteria for energy efficiency.
However, pr oper ref rigerant charge and proper ai r f low
are critical to achieve rated capacity and efficiency.
Installation of this product should follow all
manufacturer’s refrigerant charging and air flow
instructions. F ailu re to c on firm proper charge and
air fl ow may reduce energ y efficienc y and shorten
equipment life.
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Page 9
Table 3 – MINIMUM -- MAXIMUM AIRFLOWS ELECTRIC HEAT
1. Outdoor sound data is measure in accordance with ARI
standard 270-- -95.
2. Measurements are expressed in terms of sound power.
Do not compare these values to sound pressure values
because sound pressure accounts for specific environmental factors which do not match individual applications. Sound power values are independent of the environment and therefore more accurate.
3. A ---weighted sound ratings filter out very high and very
low frequencies, to better approximate the response of
“average” human ear. Bryant’s A --- weighted measurements are taken in accordance with 270--- 95.
CO ---Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
CO ---Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
CO ---Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
CO ---Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
1. If one side has at least 36” (914mm) of clearance, the
opposite side can be reduced to 12” (305mm). Make
sure to plan for OA handler, if equipped.
2. Clearance of 0” requires use of an alternate drain connection.
3. Maintain 36” (914mm) between control box and grounded surface or 42” (1067mm) between control box and
ungrounded surfaces (concrete or block wall).
CORNER WEIGHTS (LB)CENTER OF GRAVITY (IN)
ABCDXYHEIGHT
4. Keep combustible material at 36” (914mm) away from
the flue discharge. Accessory flue discharge deflector
may allow smaller clearance.
In mechanical cooling mode, your Bryant rooftop can
safely operate down to an outdoor ambient temperature of
25_F(--4_C), with an accessory winter start kit. It is
possible to provide cooling at lower outdoor ambient
temperatures by using less outside air, economizers,
and/or accessory low ambient kits.
Max operating ambient temp (cooling):
The maximum operating ambient temperature for cooling
mode is 115_F(46_C). While cooling operation above
115_F(46_C) may be possible, it could cause either a
reduction in performance, reliability, or a protective action
by the unit’s internal safety devices.
Min and max airflow (cooling mode):
558J
To maintain safe and reliable operation of your rooftop,
operate within the cooling airflow limits. Operating above
the max may cause blow--off, undesired airflow noise , or
airflow related problems with the rooftop unit. Operating
below the min may cause problems with coil freeze--up.
Airflow:
All units are draw--though in cooling mode.
Outdoor air application strategies:
Economizers reduce operating expenses and compressor
run time by providing a free source of cooling and a
means of ventilation to match application changing needs.
In fact, they should be considered for most applications.
Also, consider the various economizer control methods
and the ir benefits, as well as sensors required to
accomplish your application goals. Please contact your
local Bryant representative for assistance.
Motor limits, break horsepower (BHP):
Due to Bryant’s internal unit design, air path, and
specially designed motors, the full horsepower (maximum
continuous BHP) band, as listed in Table 5, can be used
with the utmost confidence. There is no need for extra
safety factors, as Brya nt’s motors are designed and
rigorously tested to use the entire, listed BHP range
without either nuisance tripping or premature motor
failure.
Sizing a rooftop
Bigger isn’t necessarily better. While an air conditioner
needs to have enough capacity to meet the load, it doesn’t
need excess capacity. In fact, having excess capacity is
often bad.
UsinghigherdesigntemperaturesthanASHRAE
recommends for your location, adding “safety factors” to
the calculated load, and rounding up to the next largest
unit, are all signs of oversizing air conditi oners.
Oversizing can cause short--cycling, and short cycling
leads to poor humidity control, reduced efficiency, higher
utility bills, drastic indoor temperature swings, excessive
noise, and increased wear and tear on the air conditioner.
Rather than oversizing an air conditioner, wise contractors
and engineers “right--size” or even slightly undersize air
conditioners. Correctly sizing an air conditioner controls
humidity better; promotes efficiency; reduces utility bills;
extends equipment life, and maintains even, comfortable
temperatures.
Low ambient applications
When equipped with a Bryant economizer, your rooftop
unit can cool your space by bringing in fresh, cool outside
air. In fact, when so equipped, accessory low--ambient kit
may not be necessary. In low ambient condi tions, unless
the outdoor air is excessively humid or contaminated,
economizer--based “free cooling” is the preferred l ess
costly and energy conscious method.
In low ambient applications where outside air might not
be desired (such as contaminated or excessively humid
outdoor environments), your Bryant rooft op c an operate to
ambient temperatures down to --40_F(--40_C) using the
recommendedaccessory Motormasterlowambient
controller.
Winter start
Bryant’s winter start kit extends the low ambient limit of
your rooftop to 25_F(--4_C). The kit bypasses the low
pressure switch, preventing nui sance tripping of the low
pressure switch. Other low ambient precautions may still
be prudent.
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Page 19
SELECTION PROCEDURE (WITH 558J*07 EXAMPLE)
I.Determine cooling and heating loads.
Given:
Mixed Air Drybulb80_F(27_C)
Mixed Air Wetbulb67_F(19_C)
Ambient Drybulb95_F(35_C)
THC
------ Do n o t op e r a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
N/A--- Not applicable, dry bulb temperature (db) is higher than wet bulb temperature (wb).
SHC--- Sensible heat capacity
THC--- Total heat capacity
------ Do n o t op e r a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
N/A--- Not applicable, dry bulb temperature (db) is higher than wet bulb temperature (wb).
SHC--- Sensible heat capacity
THC--- Total heat capacity
------ Do n o t op e r a t e
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
N/A--- Not applicable, dry bulb temperature (db) is higher than wet bulb temperature (wb).
SHC--- Sensible heat capacity
THC--- Total heat capacity
------ Do n o t op e r a t e i n t hi s r e g i o n
Cfm--- Cubic feet per minute (supply air)
EAT(db)--- Entering air temperature (dry bulb)
EAT(wb)--- Entering air temperature (wet bulb)
N/A--- Not applicable, dry bulb temperature (db) is higher than wet bulb temperature (wb).
SHC--- Sensible heat capacity
THC--- Total heat capacity
CFM60090012001400160018002000220024002600
1ElectricHeaterModule0.030.050.070.090.090.10.110.110.120.13
2 Electric Heater Modules0.140.150.160.160.160.170.170.170.180.18
General fan performance notes:
1. Interpolation is permissible. Do not extrapolate.
2. External static pressure is the static pressure difference between the return duct and the supply duct plus the static
pressure caused by any FIOPs or accessories.
3. Tabular data accounts for pressure loss due to clean filters, unit casing, and wet coils. Factory options and accessories
558J
may add static pressure losses, as shown in Table 12. Selection software is available, through your salesperson, to help
you select the best motor/drive combination for your application.
4. The Fan Performa nce tables offer motor/drive recommendations. In cases when two motor/drive combinations would
work, Bryant recommended the l ower horsepower option.
5. For information on the electrical properties of Bryant’s motors, please see the Electrical information section of this
book.
6. For more information on the performance limits of Bryant’s motors, see the application data section of this book.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
MCAMOCP
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
MCAMOCP
AB = 224 v
BC = 231 v
AC = 226 v
(224 + 231 + 226)
=227
= 1.76%
DISC. SIZE
3
=
4
227
681
3
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Table 33 – MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
AB = 224 v
BC = 231 v
AC = 226 v
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
MCAMOCP
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
MCAMOCP
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
MCAMOCP
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
CO--- Convenient outlet
DISC--- Disconnect
FLA--- Full load amps
IFM--- Indoor fan motor
LRA--- Locked rotor amps
MCA--- Minimum circuit amps
MOCP--- Maximum over current protection
P E--- Po w e r e x h a u s t
UNPWRD CO--- Unpowered convenient outlet
NOTES:
1. In compliance with NEC requirements f or multimotor and combination load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker. Canadian units may be fuse or circuit breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply voltage
is greater than 2%. Use the following formula to determine the
percentage of voltage imbalance.
% Voltage Imbalance = 100 x
max voltage deviation from average voltage
average voltage
NO P.E.w/ P.E. (pwrd fr/unit)
DISC. SIZE
FLALRAFLALRA
Example: Supply voltage is 230-3-60
Average Voltage =
Determine maximum deviation from average voltage.
(AB) 227 – 224 = 3 vMaximum deviation is 4 v.
(BC) 231 – 227 = 4 vDetermine percent of voltage imbalance.
% Voltage Imbalance= 100 x
This amount of phase imbalance is satisfactory as it is below the maximum
allowable 2%.
IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.
43
MCAMOCP
AB = 224 v
BC = 231 v
AC = 226 v
(224 + 231 + 226)
=227
= 1.76%
DISC. SIZE
558J
3
=
4
227
681
3
Page 44
558J
C08054
Fig. 13 -- Typical Power Diagram
LEGEND
C--- C o nt a ct o r, c om p r e ss o r
CAP--- Capacitor
CB--- Circuit breaker
CCH--- Crankcase heater
COMP--- Compressor motor
DDC--- Direct digital control
F U--- Fu s e
GND--- Ground
HPS--- High pressure switch
IAQ-- - Indoor air quality sensors
IFC--- Indoor fan motor
IFM--- Indoor fan motor
LA--- Low ambient lockout
LPS--- Low pressure switch
LSM--- Limit switch (manual reset)
MGV--- Main gas valve
OAT--- Outdoor air temp sensor
OFM--- Outdoor fan motor
OLR--- Overload relay
PL--- Plug assembly
POT--- Potentiometer
PMR--- Phase monitor relay
QT--- Quadruple terminal
R---Relay
RAT--- Return air temp sensor
SAT--- Supply air temp sensor
TDR--- Time delay relay
TRAN--- Transformer
NOTES:
1. If any of the original wire furnished must be replaced, it must be replaced with type 90 C wire or its equivalent.
2. Compressor and fan motors are thermally protected. Three phase motors are protected against primary single phasing
conditions.
3. On 208/230V units, transformer is wired for 230V. If unit is to be run with 208V power supply , disconnect black wire from
230V tap and connect to 200V tap. 230V, 200V taps on transformer do not appear on 575V transformer and 575V tap does
not appear on 208/23/460V transformer.
4. Use copper, copper clad, aluminum or aluminum connectors.
5. Use copper conductor only .
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C08055
558J
Fig. 14 -- Typical Wiring Diagram
1. 620 ohm, 1 watt, 5% resister should be removed only when using differential enthalpy or dry bulb.
2. If a separate field--- supplied 24V transformer is used for the IAQ sensor power supply, it cannot have the secondary of the transformer grounded.
3. For field ---installed remote minimum position POT, remove black wire jumper between P and P1 and set control minimum position POT to the minimum position.
ECONOMIZER NOTES:
Terminal board schematic layout does not match actual terminal board to simplify circuit traces.
Ensure designated jumpers on terminal board are cut when adding smoke detectors, phase loss relay and remote shutdown.
NOTES:
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SEQUENCE OF OPERATION
General
The sequence below describes the sequence of operation
for an electro--mechanical unit wit h and without a factory
installed EconoMi$er IV (called “economizer” in this
sequence). For information regarding a direct digital
controller,seethestart--up,operations,and
troubleshooting manual for the applicable controller.
Electro--mechanical units with no economizer
Cooling —
When the thermostat calls for cooling, terminals G and Y1
are energized. As a result, the indoor--fan contactor (IFC)
and the compressor contactor (C1) are energized, causing
the indoor--an motor (IFM), compressor #1, and outdoor
fan to start. If the unit has 2 stage s of cooling, the
558J
thermostat will additionally energize Y2. The Y2 signal
will energize compressor contactor #2 (C2), causing
compressor #2 to start. Regardless of the number of
stages, the outdoor--an motor runs continuously while unit
is cooling.
Heating
NOTE:The 558J is sold as cooling only. If electric
heaters are required, use only factory--approved e lectric
heaters. They will operate as described below.
Units have either 1 or 2 stages of electric heat. When the
thermostat calls for heating, power is applied to the W1
terminal at the unit. The unit control will energize the
indoor fan contactor and the first stage of electric heat. On
units with two-- stage heating, when additional heating is
required, the second stage of electric heat (if equipped)
will be energized when power is applied at the W2
terminal on the unit.
Electro--mechanical units with an economizer
Cooling —
When free cooling is not available, the compressors will
be controlled by the zone thermostat. When free cooling is
available, the outdoor--air dam per is modulated by the
EconoMi$er IV control to provide a 50_F(10_C) to 55_F
(13_C) mixed--air temperature into the zone. As the mixed
air temperature fluctuates above 55_F(13_C) or below
50_F(10_C) dampers will be modulated (open or close)
to bring the mixed--air temperature back within control. If
mechanical cooling is utilized with free cooling, the
outdoor--air damper will maintain its current position at
the time the compressor is started. If the increase in
cooling capacity causes the mixed--air temperature to drop
below 45_F(7_C), then the outdoor--air damper position
will be decreased to the minimum position. If the
mixed--air temperature continues to fall, the outdoor--air
damper will close. Control returns to normal once t he
mixed--air temperature rises above 48_F(9_C). The
power exhaust fans will be energized and de--energized, if
installed, as the outdoor--air damper opens and closes.
If field--installed accessory CO2 sensors are connected to
the EconoMi$er IV control, ademand controlled
ventilation strategy will begin to operate. As the CO2
level in the zone increases above the CO2 set point, the
minimum position of the damper will be increased
proportionally. As the CO2 level decreases because of the
increase in fresh air, the outdoor--air damper will be
proportionally closed. For E conoMi$er IV operation, there
must be a thermostat call for the fan (G). If the unit is
occupied and the fan is on, the damper will operate at
minimum position. Otherwise, the damper will be closed.
When the EconoMi$er IV control is in the occupied mode
and a call for cooling exists (Y1 on the thermostat), the
control will first check for indoor fan operation. If the fan
is not on, then cooling will not be activated. If the fan is
on, then the control will open the EconoMi$er IV damper
to the minimum position.
On the i nitial power to the EconoMi$er IV control, it will
take the damper up to 2 1/2 minutes before it begins to
position itself. After the initial power--up, further changes
in damper position can take up to 30 seconds to initiate.
Damper movement from full closed to full open (or vice
versa) will take between 1 1/2 and 2 1/2 minutes. If free
cooling can be used as determined from the appropriate
changeover command (switch, dry bulb, entha lpy curve,
differential dry bulb, or differential enthalpy), then the
control will modulate the dampers open to maintain the
mixed--air temperature set point at 50_F(10_C) to 55_F
(13_C). If the re is a further demand for cooling (cooling
second stage -- Y2 is energized), then the control will
bring on compressor stage 1 to maintain the mixed--air
temperature set point. The EconoMi$er IV damper will be
open at maximum position. EconoMi$er IV operation is
limited to a single compressor.
Heating
The sequence of operat ion for the heating is the same as
an electromechanical unit with no economizer. The only
difference is how the economizer acts. The economizer
will stay at the Economizer Minimum Position while the
evaporator fan is operating. The outdoor--air damper is
closed when the indoor fan is not operating.
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GUIDE SPECIFICATIONS -- 558J*04--07
Note about this specification:
Bryant wrote this specification in the 2004 version of t he “Masterform at” as published by the Construction Specification
Institute. Please feel free to copy this specification directly into your building spec.
HVAC Guide Specifications
Size Range:3 to 6 Nominal Tons
the environmentally sound refrigerant
This product has been design ed and manufac tured t o
meet Energy Star® criteria f or energy efficiency.
However, pr oper ref rigerant charge and proper ai r f low
are critical to achieve rated capacity and efficiency.
Installation of this product should follow all
manufacturer’s refrigerant charging and air flow
instructions. F ailu re to c on firm proper charge and
air fl ow may reduce energ y efficienc y and shorten
equipment life.
SectionDescription
23 06 80Schedules for Decentralized HVAC Equipment
1. Schedule is pe r the project specification requirements.
23 07 16HVAC Equipment Insulation
23 07 16.13Decentralized, Rooftop Units:
23 07 16.13.A.Evaporator fan compartment:
1. Interior cabinet surfaces shall be insulated with a minimum 1/2--in. thick, minimum 1 1/2 lb density, flexible
fiberglass insulation bonded with a phenolic binder, neoprene coated on the air side.
2. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation.
23 07 16.13.B.Electric heat compartment:
1. Aluminum foil--faced fiberglass insulation shall be used.
2. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation.
23 09 13Instrumentation and Control De vices for HVAC
23 09 13.23Sensors and Transmitters
23 09 13.23.A,Thermostats
1. Thermostat must
a. energize both “W” and “G” when calling for heat.
b. have capability to energize 2 different stages of cooling, and 2 different stages of heating.
c. must include capability for occupancy scheduling.
23 09 23Direct--digital Control system for HVAC
23 09 23.13Decentralized, Rooftop Units:
23 09 23.13.A.N/A
23 09 23.13.B.Open protocol, direct di gital controller:
1. Shall be ASHRAE 62--2001 compliant.
2. Shall accept 18--30VAC, 50--60Hz, and consumer 15VA or less power.
3. Shall ha ve an operating temperature range from --40_F(--40_C) to 130_F(54_C), 10% -- 90% RH (non--con-
densing).
4. Shall include built--i n protocol for BACNET (MS/TP and PTP modes), Modbus (RTU and ASCII), Johnson
N2 and LonWorks. LonWorks Echelon processor required for all Lon applications shall be contained in separate communication board.
5. Shall allow access of up to 62 network variables (SNVT). Shall be compatible with all open controllers
6. Baud rate Controller shall be selectable using a dipswitch.
47
558J
Page 48
7. Shall have an LED display independently showing the status of serial communication, running, errors, power,
all digital outputs, and all analog inputs.
8. Shall accept the following inputs: Space temperature, Set point adjustment, Outdoor Air temperature, indoor
Air quality, outdoor air quality, compressor lock--out, fire shutdown, enthalpy switch, and fan status/filter
status/ humidity/ remote occupancy.
9. Shall provide the following outputs: Economizer, fan, cooling stage 1, cooling stage 2, heat stage 1, heat stage
2, heat stage 3/ exhaust/ reversing valve.
10. Shall have built--in surge protection circuitry through solid state polyswitches. Polyswitches shall be used on
incoming power and network connections. Polyswitches will return to normal when the “trip” condition
clears.
11. Shall have a battery back-- up capable of a minimum of 10,000 hours of data and time clock retention during
power outages.
12. Shall have built--in support for Bryant service tool.
13. Shall include an EIA--485 protocol communication port, an access port for connection of either a computer or
a Bryant service tool, an EIA-- 485 port for network communication to intelligent space sensors and displays,
and a port to connect an optional LonWorks communications card.
558J
14. Software upgrades will be accomplished by either local or remote download. No software upgrades through
chip replacements are allowed.
23 09 33Electric and Electronic Control System for HVAC
23 09 33.13Decentralized, Rooftop Units:
23 09 33.13.A.General:
1. Shall be complete with self--contained low--voltage control circuit protected by a fuse on the 24--v transformer
side (04--07 units have a resettable circuit breaker).
2. Shall utilize color--coded wiring.
3. Unit shall be include self--contained low--voltage control c ircuit protected by a fuse on the 24-- v transformer
side with a resettable circuit breaker.
4. The heat exchanger shall be controlled by an integrate d gas controlle r (IGC) microprocessor. See heat exchanger section of this specification.
5. Unit shall include a minimum of one 8--pin screw terminal connection board for connection of control wiring.
23 09 33.23.B,Safeties:
1. Compressor over--tempe rature, over current.
2. Low--pressure switch.
a. Units with 2 compressors shall have different sized connectors for the circuit 1 and circuit 2 Low and High
Pressure switches. They shall physically prevent the cross--wiring of the safety switches be tween circuits 1
and 2.
b. Low pressure switc h shall use different color wire than the high pressure switch. The purpose is to assist
the installer and service person to correctly wire and or troubleshoot the rooftop unit.
3. High--pressure switch.
a. Units with 2 compressors shall have different sized connectors for the circuit 1 and circuit 2 Low and High
Pressure switches. They shall physically prevent the cross--wiring of the safety switches be tween circuits 1
and 2.
b. High pressure switch shall use different color wire than the low pressure switch. The purpose is to assist the
installer and service person to correctly wire and or troubleshoot the rooftop unit.
4. Automatic reset, motor thermal overload protector.
5. N/A
23 09 93Sequence of Operations for HVAC Controls
23 09 93.13Decentralized, Rooftop Units:
23 09 93.13INSERT SEQUENCE OF OPERATION
23 40 13Panel Air Filters
23 40 13.13Decentralized, Rooftop Units:
23 40 13.13.A.Standard filter section shall
1. Shall consist of factory--installed, low velocity, throwaway 2--in. thick fiberglass filters of commercially available sizes.
2. Unit shall use only one filter size. Multiple sizes are not acceptable.
3. Filter face velocity shall not exceed 365 fpm at nominal airflows.
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Page 49
4. Filters shall be accessible through an access panel with “no--tool” removal as described in the unit cabinet
section of this specification (23 81 19.13.H).
23 81 19Self--Contained Air Conditioners
23 81 19.13Small--Capacity Self--Contained Air Conditioners (558J*04--07)
23 81 19.13.A.General
1. Outdoor, rooftop m ounted, electrically controlled, heating and cooling unit utilizing a(n) hermetic scroll compressor(s) for cooling duty and gas combustion for heating duty.
2. Factory assembled, single--piece heating and cooling rooftop unit. Contained within the unit enclosure shall
be all factory wiring, piping, controls, and special features required prior to field start--up.
3. Unit shall use environmentally safe , Puron refrigerant.
4. Unit shall be installed in accordance with the manufacturer’s instructions.
5. Unit must be selected and installed in compliance with local, state, and federal codes.
23 81 19.13.B.Quality Assurance
1. Unit meets ASHRAE 90.1--2004 minimum efficiency requirements.
2. 3 phase units are Energy Star qualified.
3. Unit shall be rated in accordance with ARI Standards 210 and 360.
4. Unit shall be designed to conform to ASHRAE 15, 2001.
5. Unit shall be UL --tested and certified in accordance with ANSI Z21.47 Standards and UL--listed and certified
under Canadian standards as a total package for safety requirements.
6. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation.
7. Unit casing shall be capable of withstanding 500--hour salt spray exposure per ASTM B117 (scribed specimen).
8. Unit casing shall be capable of withstanding Federal Test Method Standard No. 141 (Method 6061)
5000--hour salt spray.
9. Unit shall be designed in accordance with ISO 9001:2000, and shall be manufactured in a facility registered
by ISO 9001:2000.
10. Roof curb shall be designed to conform to NRCA Standards.
11. Unit shall be subjected to a completely automated run test on the assembly line. The data for each unit will be
stored at the factory, and must be available upon request.
12. Unit shall be designed in accordance with UL Standard 1995, includi ng tested to withstand rain.
13. Unit shall be constructed to prevent intrusion of snow and tested to prevent snow intrusion into the control
box up to 40 mph.
14. Unit shake tested to assurance level 1, ASTM D4169 to ensure shipping reliability.
23 81 19.13.C.Delivery, Storage, a nd Handling
1. Unit shall be stored and handled per manufacturer’s recommendations.
2. Lifted by crane requires either shipping top panel or spreader bars.
3. Unit shall onl y be stored or positioned in the upright position.
23 81 19.13.D.Project Conditions
1. As specified in the contract.
23 81 19.13.E.Project Conditions
1. As specified in the contract.
23 81 19.13.F.Operating Characteristics
1. Unit shall be capable of starti ng and running at 115_F(46_C) ambient outdoor temperature, meeting maxim-
um load criteria of ARI Standard 210/240 or 360 at ± 10% voltage.
2. Compressor with standard controls shall be capable of operation down to 40_F(4_C), ambient outdoor tem-
peratures. Accessory winter start kit is necessary if mechanically cooling at ambient temperatures below 40_
(4_C).
3. Unit shall di sc harge supply air vertically or horizontally as shown on contrac t drawings.
4. Unit shall be factory configured for vertical supply & return configurati ons.
5. Unit shall be field convertibl e from vertical to horizontal configuration
6. Unit shall be c apable of mixed operation: vertical supply with horizontal return or horizontal supply with
vertical return.
23 81 19.13.G.Electrical Requi rements
1. Main power supply voltage, phase, and frequency must match those required by the manufa cturer.
23 81 19.13.H.Unit Cabinet
49
558J
Page 50
558J
1. Unit cabinet shall be constructed of galvanized steel, and shall be bonderized and coated with a pre--painted
baked enamel finish on all externally exposed surfaces.
3. Evaporator fan compartment interior cabinet insulation shall conform to ARI Standards 210 or 360 minimum
exterior sweat criteria. Interior surfaces shall be insulated with a minimum 1/2--in. thick, 1 lb density, flexible
fiberglass insulation, neoprene c oated on the air side. Aluminum foil--faced fiberglass insulation shall be used
in the gas heat compartment.
4. Base of unit shall have a minimum of four locations for thru--the--base gas and electrical connections (factory
installed or field installed), standard.
5. Base Rail
a. Unit shall have base rails on a minimum of 2 sides.
b. Holes shall be provided in the base rails for rigging shackles to facilitate maneuvering and overhead rig-
ging.
c. Holes shall be provided in the base rail for m oving the rooftop by fork truck.
d. Base rail shall be a minimum of 16 gauge thickness.
6. Condensate pan and connections:
a. Shall be a sloped condensate drain pan made of a non--corrosive material.
b. Shall comply with ASHRAE Standard 62.
c. Shall use a 3/4” --14 NPT drain connection, possible either through the bottom or side of the drain pan.
Connection shall be made per manufacturer’s recommendations.
7. Top panel:
a. Shall be a single piece top panel.
8. N/A
9. Electrical Connections
a. All unit power wiring shall ente r unit cabinet at a single, factory--prepared, knockout location.
b. Thru--the--base capability
i. Standard unit shall have a thru--the--base electrical location(s) using a raised, embossed port ion of the
unit basepan.
ii. Optional, factory--approved, water--tight connection method must be used for thru--the--ba se electrical
connections.
iii. No basepan penetration, other than those authorized by the manufacturer, is permitted.
10. Component access panels (standard)
a. Cabinet panels shall be e asily removable for servicing.
b. Unit shall have one factory installed, tool--less, removable, filter access panel.
c. Panels covering control box, indoor fan, i ndoor fan motor, gas components (where applicable), and com-
pressors shall have a molded composite handles.
d. Handles shall be UV modified, composite. They shall be permanently attached, and recessed into the pan-
el.
e. Screws on the vertical portion of all removable access panel shall engage into heat resistant, molded com-
posite collars.
f. Collars shall be removable and easily replaceable using manufacturer recommended parts.
23 81 19.13.I.N/A
23 81 19.13.J.Coils
1. Standard Aluminum/Copper Coils:
a. Standard evaporator and condenser coils shall have aluminum lanced plate fins mechanically bonded to
seamless internally grooved copper tubes with all joints brazed.
b. Evaporator and condenser coils shall be leak tested to 150 psig, pressure tested to 400 psig, and qualified t o
UL 1995 burst test at 2,200 psi.
2. Optional Pre --coated aluminum--fin coils:
a. Shall have a durable epoxy--phenolic coating to provide protection in mildly corrosive coastal environ-
ments.
b. Coating shall be applied to the aluminum fin stock prior to the fin stamping process to create an inert
barrier between the aluminum fin and copper tube.
c. Epoxy--phenolic barrier shall minimize galvanic action between dissimilar metals.
50
Page 51
3. Optional Copper--fin coils:
a. Shall be constructed of copper fins mechanically bonded to copper tubes and copper tube sheets.
b. Galvanized steel tube sheets shall not be acceptable.
c. A polymer strip shall prevent coil assembly from contacting the sheet metal coil pan to minimize potential
for galvanic corrosion between coil and pan.
4. Optional E--coated aluminum--fin coils shall have a flexible epoxy polymer coating uniformly applied to all
coil surface areas without material bridging between fins.
a. Coating process shall ensure complete coil encapsulation of tubes, fins and headers.
b. Color shall be high gloss black with gloss per ASTM D523--89.
c. Uniform dry fil m thickness from 0.8 to 1.2 mil on all surface areas including fin edges
d. Superior hardness characteristics of 2H pe r ASTM D3363--92A and cross--hatch adhesion of 4B--5B per
ASTM D3359--93.
e. Impact resistance shall be up to 160 in.--lb (ASTM D2794--93).
f. Humidity and water immersion resistance shall be up to minimum 1000 and 250 hours respectively (ASTM
D2247--92 and ASTM D870--92).
g. Corrosion durability shall be confirmed through testing t o be no less than 1000 hours salt spray per ASTM
B117--90.
5. Optional E--coated copper--fin coils
a. Shall have a flexible epoxy polymer coating uniformly applied to all coil surface areas without material
bridging between fins.
b. Galvanized steel tube sheets shall not be acceptable.
c. A polymer strip shall prevent coil assembly from contacting sheet metal coil pan to maintain coating integ-
rity and minimize corrosion potential between coil and pan.
d. Coating process shall ensure complete coil encapsulation of tubes, fins and headers.
e. Color shall be high gloss black with gloss per ASTM D523--89.
f. Uniform dry film thickness from 0.8 to 1.2 mil on all surface areas including fin edges
g. Superior hardness characteristics of 2H pe r ASTM D3363--92A and cross--hatch adhesion of 4B--5B per
ASTM D3359--93.
h. Impact resistance shall be up to 160 in. --lb (ASTM D2794--93).
i. Humidity and water immersion resistance shall be up to minimum 1000 and 250 hours respectively (ASTM
D2247--92 and ASTM D870--92).
j. Corrosion durability shall be confirmed through testing to be no l ess than 1000 hours salt spray per ASTM
B117--90.
23 81 19.13.K.Refrigerant Components
1. Refrigerant circuit shall include the following control, safety, and maintenance features:
a. Fixed orifice metering system shall prevent mal--distribution of two--phase refrigerant by including mul-
tiple fixed orifice devices in each refrigeration circuit. Each orifice is to be optimized to the coil circuit it
serves.
b. Refrigerant filter drier.
c. Service gauge connections on suction and discharge lines.
d. Pressure gauge access through a specially designed access port in the top panel of the unit.
2. There shall be gauge line access port in the skin of the rooftop, covered by a black, removable plug.
a. The plug shall be easy to remove and replace.
b. When the plug is removed, the gauge access port shall enable maintenance personnel to route their pressure
gauge lines.
c. This gauge access port shall facilitate correct and accurate condenser pressure readings by enabling the
reading with the compressor access panel on.
d. The plug shal l be made of a leak proof, UV--resistant, composite m aterial.
3. Compressors
a. Unit shall use one fully hermetic, scroll compressor for each independent refrigeration circuit.
b. Compressor motors shall be cooled by refrigerant gas passing through motor windings.
c. Compressors shall be internally protected from high discharge temperature conditions using a Thermal
Overload Disk (TOD) installed at the muffler plate on 04--06 sizes and at the fixed scroll discharge gas
outlet on 07.
558J
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558J
d. Compressors shall be protected from an over--temperature and over--amperage conditions by an internal,
motor overload device.
e. Compressor shall be factory mounted on rubber grommets.
f. Compressor motors shall have internal line break thermal and current overload protection.
g. Crankcase heaters shall not be required for normal operating range.
23 81 19.13.L.Filter Section
1. Filters access is specified in the unit cabinet section of this specification.
2. Filters shall be held in place by a pivoting filter tray, facilitating easy removal and installation.
4. Filter face velocity shall not exceed 320 fpm at nominal airflows.
5. Filters shall be standard, commercially available sizes.
6. Only one size filter per unit is allowed.
23 81 19.13.M. Evaporator Fan and Motor
1. Evaporator fan motor:
a. Shall have permanently lubricated bearings
b. Shall have inherent automatic--reset thermal overload protection.
c. Shall have a maximum c ontinuous bhp rating for continuous duty operation; no safety factors above that
rating shall be required.
2. Belt--driven Evaporator Fan:
a. Belt drive shall include an adjustable--pitch motor pulley.
b. Shall use sealed, permanently lubricated ball-- bearing type.
c. Blower fan shall be double--inlet type with forward--curved blades.
d. Shall be c onstructed from steel with a corrosion resistant finish and dynamically balanced.
23 81 19.13.N.Condenser Fans and Motors
1. Condenser fan motors:
a. Shall be a totally enclosed motor.
b. Shall use permanently lubricated bearings.
c. Shall have inherent thermal overload protection with an automatic reset feature.
d. Shall use a shaft--down design. Shaft--up designs including those with “rain--slinger devices” shall not be
allowed.
2. Condenser Fans shall:
a. Shall be a direct--driven propeller type fan
b. Shall have aluminum blades ri veted to corrosion--resistant steel spiders and shall be dynamically balanced.
23 81 19.13.O.Special Features
1. Integrated Economizers:
a. Integrated, gear--driven paral lel modulating blade design type capable of simultaneous economizer and
compressor operation.
b. Independent modules for vertical or horizontal return configurations shall be available. Vertical return
modules shall be available as a factory installed option.
c. Damper blades shall be galvanized steel with composite gears. Plastic or composite blades on intake or
return shall not be acceptable.
d. Shall include all hardware and controls to provide free cooling with outdoor air when temperature and/or
humidity are below setpoints.
e. Shall be equipped with gear driven dampers for both the outdoor ventilation air and the return air for
positive air stream control.
f. Shall be equipped with low--leakage dampers, not to exceed 2% leakage at 1 in. wg pressure differential.
g. Shall be capable of introduc ing up to 100% outdoor air.
h. Shall be e quipped with a barometric relief damper capable of relieving up to 100% return air.
i. Shall be designed to close damper(s) during loss--of--power situations with spring return built into motor.
j. Dry bulb outdoor--air temperature sensor shall be provided a s standard. Outdoor air sensor set point shall be
adjustable and shall range from 40 to 100_F/4to38_C. Additional sensor options shall be available as
accessories.
k. The economizer controller shall also provide control of an accessory power exhaust unit. function. Factory
set at 100%, with a range of 0% to 100%.
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l. The economizer shall maintain minimum airflow into the building during occupied period and provide
design ventilation rate for full occupancy. A remote potentiometer may be used to override the damper set
point.
m. Dampers shall be completely closed when the unit is in the unoccupied mode.
n. Economizer controller shall accept a 2--10Vdc CO2 sensor input for IAQ/DCV control. In this mode,
dampers shall modulate the outdoor --air damper t o provide ventilation based on the sensor input.
o. Compressor lockout sensor shall open at 35_F(2_C) and close closes at 50_F(10_C).
p. Actuator shall be direct coupled to economizer gear. No linkage arms or control rods shall be acceptable.
q. Economizer controller shall provide indications when in free cooling mode, in the DCV mode, or the ex-
haust fan contact is closed.
2. Two--Position Damper
a. Damper shall be a Two--Position Damper. Damper travel shall be from the full closed position to the field
adjustable %--ope n setpoint.
b. Damper shall include adjustable damper travel from 25% to 100% (full open).
c. Damper shall include single or dual blade, gear driven dampers and actuator motor.
d. Actuator shall be direct coupled to economizer gear. No linkage arms or control rods shall be acceptable.
e. Damper will admit up to 100% outdoor air for applicable rooftop units.
f. Damper shall close upon indoor (evaporator) fan shutoff and/or loss of power.
g. Design shall incorporate inherent barometric relief capabilities for barometric relief of rooftop unit return
air.
h. The damper actua tor shall plug into the rooftop unit’s wiring harness plug. No hard wiring shall be re-
quired.
i. Outside air hood shall include aluminum water e ntrainment filter
3. Manual damper
a. Manual damper package shall consist of damper, air inlet screen, and rain hood which can be preset to
admit up to 50% outdoor air for year round ventilation.
4. Head Pressure Control Package
a. Controller shall control coil head pressure by condenser--fan speed modulation or condenser--fan cycling
and wind baffles.
b. Shall consist of solid--state control and condenser--coil temperature sensor to maintain condensing temper-
ature between 90_F(32_C) and 110_F(43_C) at outdoor ambient temperatures down to --20_F(--29_C).
5. Condenser Coil Hail Guard Assembly
a. Shall protect against damage from hail.
b. Shall be either hood style or louvered.
6. Unit--Mounted, Non--Fused Disconnect Switch:
a. Switch shall be factory--installed, internally mounted.
b. National Electric Code (NEC) and UL approved non--fused switch shall provide unit power shutoff.
c. Shall be accessible from outside the unit
d. Shall provide local shutdown and loc kout capability.
7. Convenience Outlet:
a. Powered convenience outlet.
b. Outlet shall be powered from main line power t o the rooftop unit.
c. Outlet shall be powered from line side or load side of disconnect by installing contractor, as required by
code. If outlet is powered from load side of disconnect, unit electrical ratings shall be UL certified and
rated for additional outlet amperage.
d. Outlet shall be factory--installed and internally mounted with easily accessible 115--v female receptacle.
e. Outlet shall include 15 amp GFI receptacles with independent fuse protection.
f. Voltage required to operate convenience outlet shall be provided by a factory--installed step--down trans-
former.
g. Outlet shall be accessible from outside the unit.
h. Non--Powered convenience outlet.
i. Outlet shall be powered from a separate 115--120v power source.
j. A transformer shal l not be included.
k. Outlet shall be factory--installed and internally mounted with easily accessible 115--v female receptacle.
l. Outlet shall include 15 amp GFI receptacles with independent fuse protection.
558J
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558J
m. Outlet shall be accessible from outside the unit.
8. Thru--the--Base Connectors:
a. Kits shall provide connectors to permit gas and electrical connections to be brought to the unit through the
unit basepan.
b. Minimum of four connection locations per unit.
9. Fan/Filter Status Switch:
a. Switch shall provide status of indoor evaporator fan (ON/OFF) or filter (CLEAN/DIRTY).
b. Status shall be displayed either over communication bus (when used with direct digital controls) or with an
indicator light at the thermostat.
10. Propeller Power Exhaust:
a. Power exhaust shall be used in conjunction with an integrated economizer.
b. Independent modules for vertical or horizontal return configurations shall be available.
c. Horizontal power exhaust is shall be mounted in ret urn ductwork.
d. Power exhaust shall be controlled by economizer controller operation. Exhaust fans shall be energized
when dampers open past the 0--100% adjustable setpoint on the economizer control.
11. Ultraviolet Germicidal Lamps:
a. Ultraviolet germicidal lamps are designed to eliminate odor causing mold and fungus that may develop in
the wet area of the evaporator section of the unit.
b. Shall be installed in the indoor blower section of the unit and shine on the e vaporator and condensate pan.
c. Shall be specifically designed and optimized for 40_F(4_C) to 45_F(7_C), high-- humidity operation in a
moving air stream inside an HVAC unit.
d. The germicidal lamps shall have an output rating at 45_F(7_C) in 400 fpm airflow of 120 microwatts/cm2
at 1 meter.
12. Roof Curbs (Vertical):
a. Full perimeter roof curb with exhaust capability providing separate airstreams for energy recovery from the
exhaust air without supply air contamination.
b. Formed galvanized steel with wood nailer strip and shall be capable of supporting entire unit weight.
c. Permits installation and securing of ductwork to curb prior to mounting unit on the curb.
13. Head Pressure Control Package:
a. Consists of solid--state control and condenser--coil temperature sensor to maintain condensing temperature
between 90_F and 110_F(32_C and 43_C) at outdoor ambient temperatures down to --20_F(--29_C) by
condenser--fan speed modulation or condenser--fan cycling and wind baffles.
14. Flue Shield:
a. Provides added safety protection from the hot sides of the gas flue hood.
15. Condenser Coil Hail Guard Assembly:
a. Hail guard shall protect against damage from hail and flying debris.
16. Unit--Mounted, Non--Fused Disconnect Switch:
a. Shall be factory--installed, internally mounted, NEC and UL approved non--fused switch shall provide unit
power shutoff.
b. Shall be accessible from outside the unit and shall provide power off lockout capability. (80 amp maxim-
um).
17. Convenience Outlet:
a. Shall be factory--installed and internally mounted with easily accessible 115--v female receptacle.
b. Shall include 15--amp GFI receptacle with independent fuse protection.
c. Voltage required to operate convenience outlet shall be provided by a factory--installed step--down trans-
former.
d. Shall be accessible from outside the unit.
18. High--Static Indoor Fan Motor(s) and Drive(s) (004--12):
a. High--static motor(s) and drive(s) shall be factory--installed to provide additional performance range.
19. Flue Discharge Deflector:
a. Flue discharge deflector directs unit exhaust vertically instead of horizontally.
20. Condenser Coil Grille:
a. The grille protects the condenser coil from damage by large objects without increasing unit clearances.
21. Thru--the--Bottom Utility Connectors:
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a. Kit shall provide connectors to permit gas and electrical connections to be brought to the unit through the
basepan.
22. Fan/Filter Status Switch:
a. Provides status of i ndoor (evaporator) fan (ON/ OFF) or filter (CLEAN/DIRTY). Status shall be displayed
over communication bus when used with direct digital controls or with an indicator light at the thermostat.
23. Outdoor Air Enthalpy Sensor:
a. The outdoor air enthalpy sensor shall be used to provide single enthalpy control. When used in conjunction
with a return air enthalpy sensor, the unit will provide differential enthalpy control. The sensor allows the
unit to determine if outside air is suitable for free cooling.
24. Return Air Enthalpy Sensor:
a. The return air enthalpy sensor shall be used in conjunction with an outdoor air enthalpy sensor to provide
differential ent halpy control.
25. Indoor Air Quality (CO2) Sensor:
a. Shall be able to provide demand ventilation indoor air quality (IAQ) control.
b. The IAQ sensor shall be available in duct mount, wall mount, or wall mount with LED display. The set
point shall have adjustment capability.
26. Hinged Panel Option:
a. Hinged panel option provides hinged access panels for the filter, compressor, evaporator fan, and control
box areas.
b. Filter hinged panels permit tool--less entry for changing filters.
c. Each hinged panel is permanently attached to the rooftop unit.
27. Smoke detectors:
a. Shall be a Four--Wire Controller and Detector.
b. Shall be environmental compensated with differential sensing for reliable, stable, and drift--free sensitivity.
c. Shall use magnet --activated test/reset sensor switches.
d. Shall have tool --less connection terminal access.
e. Shall have a recessed momentary switch for testing and resetting the detector.
f. Controller shall include:
i. One set of normally open alarm initiation contacts for connection to an initiating device circuit on a fire
alarm control panel
ii. Two Form--C auxiliary alarm relays for interface with rooftop unit or other equipment
iii. One Form--C supervision (trouble) relay to control the operation of the Trouble LED on a remote test/re-
set station
iv. Capable of direct connection to two i ndividual detector modules
v. Can be wired to up to 14 other duct smoke detectors for multiple fan shutdown applications
28. Winter start kit
a. Shall contain a bypass device around the low pressure switch.
b. Shall be required when mechani cal cooling below an outdoor ambient of 40_F(4_C).
c. Shall not be required to operate an equipped economizer when below an outdoor ambient of 40_F(4_C).
29. Barometric relief
a. Shall incl ude damper, seals, hard --ware, and hoods to relieve excess building pressure.
b. Damper shall gravity--close upon unit shutdown.
30. Time Guard
a. Shall prevent compressor short cycling by providing a 5--minute delay (±2 minutes) before restarting a
compressor after shutdown for any reason.
b. One device shall be required per compressor.
558J
E2008 B ryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231Printed in U.S.A.Edition Date: 01/08
Manufacturer reserves the right to discontinue, or c hange at any time, specifications or designs without notice and without incurring obligations.
55
Catalog No. PDS558J--- 01
Replaces: NEW
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