As an ENERGY STAR Partner, BDP Company has determined that this product meets the ENERGY STAR guidelines
for energy efficiency.
AIRFLOW
UPFLOW
DOWNFLOW
AIRFLOW
CANADIAN GAS ASSOCIATION
HORIZONTAL
RIGHT
AIRFLOW
APPROVED
R
A93041
—1—
Page 2
⁄2"
1
28
1
⁄16"
15
26
AIRFLOW
⁄4"
26
⁄8"
7
⁄16"
⁄8"
5
OUTLET
2-IN. COMBUSTION-
TYP
5
⁄2-IN. DIA
1
GAS CONN
AIR CONN
⁄8-IN. DIA
7
⁄16"
13
⁄16"
5
19"
22
⁄16"
9
39
POWER CONN
2-IN. VENT CONN
⁄2-IN. DIA
THERMOSTAT ENTRY
1
⁄16"
⁄16"
7
1
⁄4" TYP
22
11
⁄16"
3
24
1"
⁄16"
11
22
SIDE INLET
A93023
BOTTOM INLET
⁄4"
1
18
⁄2"
1
30
(DOWNFLOW &
OR ALTERNATE
TRAP LOCATION
/16"
13
A
D
-IN. DIA GAS CONN
⁄2
1
HORIZONTAL RIGHT)
CONDENSATE DRAIN
OUTLET
CONDENSATE
INLET
HANGING
(UPFLOW)
DRAIN LOCATION
FOR HORIZONTAL
DIMPLE LOCATORS
/16"
11
E
/2-In. rectangle.
/4-In. rectangle.
1
1
/2 x 19
/2 x 23
1
1
/2 x 12-In. rectangle.
1
/16"
13
⁄4"
1
TYP
33
⁄8"
5
TYP
32
⁄16"
13
30
⁄16"
11
TYP
29
⁄8"
5
27
⁄16"
9
TYP
27
⁄2"
1
24
⁄16"
5
/16"
11
DIMENSIONS (IN.)
Fig. 2—Dimensional Drawing
For 800 CFM--16-In. round or 14
For 1200 CFM--20-In. round or 14
For 1600 CFM--22-In. round or 14
For airflow requirements above 1800 CFM, use both side inlets, a
combination of 1 side inlet and the bottom, or the bottom only.
NOTES: Minimum return-air opening at furnace:
1.
2.
3.
4.
17
⁄8-IN. DIA
POWER CONN
7
CONDENSATE
DRAIN TRAP
CONDENSATE DRAIN
TRAP LOCATION
(DOWNFLOW &
HORIZONTAL LEFT)
⁄16"
15
⁄4"
1
26
⁄2"
1
26
⁄16"
24
5
22
⁄2-IN. DIA
1
2-IN. COMBUSTION-
AIR CONN
GAS CONN
2-IN. VENT CONN
⁄8-IN. DIA
ACCESSORY
7
ENTRY
⁄16"
11
22
⁄2-IN. DIA THERMOSTAT
1
LOCATION
POWER ENTRY
⁄16"
7
9
(ALTERNATE
UPFLOW)
SIDE INLET
⁄2"
1
TYP
14
TYP
CONDENSATE
DRAIN LOCATION
(UPFLOW)
⁄4" TYP
⁄16" TYP
1
15
23
SIDE INLET
26
⁄4"
1
1
1"
04206017-1/215-7/816
0420802119-3/819-1/2
042040*24-1/2*22-7/8*23*
UNIT SIZEADE
0601002119-3/819-1/2
→0600802119-3/819-1/2
→06012024-1/222-7/823
* These dimensions reflect the wider casing for the Trophy (96.6 percent AFUE) furnace.
—2—
Page 3
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained
personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating
equipment, observe precautions in literature, on tags, and on labels
attached to or shipped with unit and other safety precautions that
may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1and .2-M91 Natural Gas and Propane Installation Codes (NSCNGPIC). Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and
service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on unit or in instructions and manuals,
be alert to potential for personal injury.
Understand the signal words DANGER, WARNING, and CAUTION. These words are used with safety-alert symbol. DANGER
identifies most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which would result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions
which will result in enhanced installation, reliability, or operation.
→
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
CAUTION: Electrostatic discharge can affect electronic
components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electrostatic potential.
1. Disconnect all power to the furnace. DO NOT TOUCH
THE CONTROL OR ANY WIRE CONNECTED TO THE
CONTROL PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the
.
furnace chassis which is close to the control. Tools held in
a person’s hand during grounding will be satisfactorily
discharged.
3. After touching the chassis you may proceed to service the
control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungrounded objects, etc.).
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before touching control or wires.
This appliance is equipped only for altitudes 0 - 2,000 ft (0-610 m) for use with natural
gas and propane. A conversion kit, supplied by the manufacturer, shall be used to convert to
the alternate fuel or elevation.
This direct-vent, forced-air furnace is for indoor installation in a building constructed
on site or in a manufactured (mobile) home when using factory authorized kit, see
rating plate. For installation in alcove or closet at minimum clearances from combustible
material as shown below.
This appliance requires a special venting system. Refer to the installation instructions for
parts list and method of installation. This furnace is for use with schedule-40 PVC, PVC-DWV,
or ABS-DWV pipe, and must not be vented in common with other gas-fired appliances.
Construction through which vent/air intake pipes may be installed is maximum 24 inches
(600 mm), minimum 3/4 inches (19 mm) thickness (including roofing materials).
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL
TOP
BOTTOM
FRONTBACKSIDES
0
10030
11030
#
For Installation on combustible floors only when installed on special base
#
†
0
*
VENT
Ø
03001
Ø
Ø
INCHES
UPFLOW
DOWNFLOW
HORIZONTAL
No. KGASB0201ALL.
Clearance shown is for air inlet and air outlet end.
*
Horizontal position: Line contact is permissible only between lines formed by intersections
of top and two sides of furnace jacket, and building joists, studs, or framing.
†
120,000 BTU Input Furnaces require 1 inch bottom clearance to combustible materials.
Minimum front clearance for service is 30 inches. (762mm).
Ø
320611-101 REV. G
A93060
→ Fig. 3—Clearances to Combustibles
—3—
Page 4
5. Use this procedure for installed and uninstalled (ungrounded) furnaces.
6. Before removing a new control from its container, discharge your body’s electrostatic charge to ground to protect
the control from damage. If the control is to be installed in
a furnace, follow items 1 through 5 before bringing the
control or yourself into contact with the furnace. Put all
used AND new controls into containers before touching
ungrounded objects.
7. An ESD service kit (available from commercial sources)
may also be used to prevent ESD damage.
INTRODUCTION
The 355MAV Multipoise Condensing Gas-Fired Furnaces are
A.G.A./C.G.A. certified for natural and propane gases and for
installation in alcoves, attics, basements, closets, utility rooms,
crawlspaces, and garages.
These furnaces SHALL NOT be installed directly on carpeting,
tile, or any other combustible material other than wood flooring. In
downflow installations, accessory floor base MUST be used when
installed on combustible materials and wood flooring. The design
of this furnace line is not A.G.A./C.G.A. certified for installation
in mobile homes, recreation vehicles, or outdoors. These furnaces
are suitable for installation in a residence built on site or a
manufactured residence completed at final site.
These furnaces are shipped with the drain and pressure tubes
connected for UPFLOW applications. Minor modifications are
required when used in DOWNFLOW, HORIZONTAL RIGHT, or
HORIZONTAL LEFT (supply-air discharge direction) applications as shown in Fig. 1. See details in Applications section.
These furnaces are shipped with the following materials to assist in
proper furnace installation. These materials are shipped in the main
blower compartment.
Installer Packet includes:
Installation, Start-Up, and Operating Instructions
Service and Maintenance Instructions
User’s Information Manual
Warranty Certificate
Loose Parts Bag includes:Quantity
Pressure tube extension1
Collector box or condensate trap extension tube1
Inducer housing drain tube1
1/2-in. CPVC street elbow2
Drain tube coupling1
Drain tube coupling grommet1
Vent and combustion-air pipe support2
Combustion-air pipe perforated disk assembly1
Before installing the furnace in the United States, refer to the
current edition of the NFGC. For further information, the NFGC is
available from National Fire Protection Association Inc., Batterymarch Park, Quincy, MA 02269; American Gas Association, 1515
Wilson Boulevard, Arlington, VA 22209; or from Literature
Distribution.
Before installing the furnace in Canada, refer to the current edition
of the NSCNGPIC. Contact Standards Department of Canadian
Gas Association, 55 Scarsdale Road, Don Mills, Ontario, Canada
M3B 2R3.
Installations must comply with regulations of serving gas supplier
and local building, heating, plumbing, or other codes in effect in
area in which installation is made. In absence of local codes,
installation must conform with NFGC.
Canadian installations must be made in accordance with NSCNGPIC and all authorities having jurisdiction.
These instructions cover minimum requirements for a safe installation and conform to existing national standards and safety codes.
In some instances, these instructions exceed certain local codes
and ordinances, especially those that may not have kept pace with
changing residential construction practices. We require these
instructions as a minimum for a safe installation.
CAUTION: Application of this furnace should be indoors with special attention given to vent sizing and
material, gas input rate, air temperature rise, unit leveling,
and unit sizing. Improper installation or misapplication of
furnace can require excessive servicing or cause premature component failure.
WARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon
monoxide poisoning, explosion, fire, electrical shock, or
other conditions which may cause personal injury or
property damage. Consult a qualified installer, service
agency, local gas supplier, or your distributor or branch
for information or assistance. The qualified installer or
agency must use only factory-authorized and listed kits or
accessories when modifying this product. Failure to
follow this warning could result in electrical shock, fire,
personal injury, or death.
For accessory installation details, refer to applicable installation
literature.
APPLICATIONS
I. GENERAL
Some assembly and modifications are required for furnaces
installed in any of the 4 applications shown in Fig. 1. All drain and
pressure tubes are connected as shown in Fig. 5. See appropriate
application instructions for these procedures.
II. UPFLOW APPLICATIONS
An upflow furnace application is where furnace blower is located
below combustion and controls section of furnace and conditioned
air is discharged upwards.
A. Condensate Trap Location (Factory-Shipped
Orientation)
The condensate trap is factory installed in the blower shelf and
factory connected for UPFLOW applications. A factory-supplied
tube is used to extend the condensate trap drain connection to the
desired furnace side for field drain attachment. See Condensate
Trap Tubing (Factory-Shipped Orientation) section for drain tube
extension details.
B. Condensate Trap Tubing (Factory-Shipped
Orientation)
NOTE: See Fig. 5 or tube routing label on main furnace door to
These tubes should be factory attached to condensate trap
and pressure switch ready for use in UPFLOW applications.
These tubes can be identified by their connection location
and also by a color label on each tube. These tubes are
identified as follows: collector box drain tube (blue label),
inducer housing drain tube (violet label or molded), relief
port tube (green label), and pressure switch tube (pink
label).
2. Condensate Trap Drain Tube
The condensate trap drain connection must be extended for
field attachment by doing the following:
a. Determine location of field drain connection. (See Fig. 2
or 5.)
NOTE: If internal filter is used, drain tube should be located to
opposite side of casing of return duct attachment to assist in filter
removal.
—4—
Page 5
BLOWER SHELF
CONDENSATE
TRAP (INSIDE)
ALTERNATE DRAIN
TUBE LOCATION
CONDENSATE TRAP
DRAIN TUBE LOCATION
UPFLOW APPLICATIONS
FURNACE
DOOR
FIELD
DRAIN
CONN
EXTERNAL UPFLOW APPLICATIONS
SLOT FOR SCREW
HORIZONTAL
APPLICATION
(OPTIONAL)
1
2
1
3
4
WIRE TIE
GUIDES
(WHEN USED)
CONDENSATE
TRAP
FURNACE
SIDE
7
8
4
1
4
26
1
2
1
FURNACE
DOOR
FIELD
DRAIN
CONN
FURNACE
SIDE
4
3
4
5
1
4
26
4
3
5
3
4
SIDE VIEWFRONT VIEWEND VIEWFRONT VIEW
DOWNFLOW AND ALTERNATE
1
8
7
3
4
1
7
8
1
4
2
1
⁄4 OD
COLLECTOR BOX TO
TRAP RELIEF PORT
1
⁄2 OD
INDUCER HOUSING
DRAIN CONNECTION
5
⁄8 OD
COLLECTOR BOX
DRAIN CONNECTION
SCREW HOLE FOR
UPFLOW OR DOWN-
FLOW APPLICATIONS
(OPTIONAL)
1
⁄2-IN. PVC OR CPVC
HORIZONTAL
APPLICATIONS
4
FRONT VIEWSIDE VIEW
Fig. 4—Condensate Trap
b. Remove and discard casing drain hole plug button from
desired side.
c. Install drain tube coupling grommet (factory-supplied in
loose parts bag) in selected casing hole.
d. Slide drain tube coupling (factory-supplied in loose parts
bag) through grommet so long end of coupling faces
blower.
e. Cement 2 factory-supplied 1/2-in. street CPVC elbows to
rigid drain tube connection on condensate trap. (See Fig.
5.) These elbows must be cemented together and cemented to condensate trap drain connection.
NOTE: Failure to use CPVC elbows may allow drain to kink,
preventing draining.
f. Connect larger diameter drain tube and clamp (factory-
supplied in loose parts bag) to condensate trap and clamp
securely.
g. Route tube to coupling and cut to appropriate length.
h. Attach tube to coupling and clamp securely.
C. Condensate Trap Location (Alternate Upflow
Orientation)
An alternate location for the condensate trap is the left-hand side
of casing. (See Fig. 2 and 6.)
NOTE: If the alternate left-hand side of casing location is used,
the factory-connected drain and relief port tubes must be disconnected and modified for attachment. See Condensate Trap Tubing
(Alternate Upflow Orientation) section for tubing attachment.
A93026
To relocate condensate trap to the left-hand side, perform the
following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
or 6.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
D. Condensate Trap Tubing (Alternate Upflow
Orientation)
NOTE: See Fig. 6 or tube routing label on main furnace door to
NOTE: On 17-1/2-in. wide furnaces ONLY, cut tube between
corrugated sections to prevent kinks.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate trap.
—5—
Page 6
PLUG
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
TUBE (PINK)
PLUG
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
TUBE (GREEN)
INDUCER HOUSING
(MOLDED) DRAIN
TUBE (BEHIND
COLLECTOR BOX
DRAIN TUBE)
COLLECTOR BOX
DRAIN TUBE (BLUE)
COLLECTOR BOX
TUBE (GREEN)
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
COUPLING (LEFT
DRAIN OPTION)
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
FIELD-INSTALLED
FACTORY-SUPPLIED
1
⁄2 -IN. CPVC STREET
ELBOWS (2) FOR
LEFT DRAIN OPTION
FIELD-INSTALLED
FACTORY-SUPPLIED
COUPLING (RIGHT
DRAIN OPTION)
CONDENSATE
TRAP
DRAIN TUBE
Fig. 5—Factory-Shipped Upflow Tube Configuration
(Shown With Blower Access Panel Removed)
A94213
COLLECTOR BOX
DRAIN TUBE (GREEN)
CONDENSATE
TRAP
INDUCER
HOUSING
DRAIN TUBE
(VIOLET)
A94214
Fig. 6—Alternate Upflow Tube Configuration and Trap
Location
b. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to the con-
densate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Connect relief port tube (green label) to condensate trap.
b. Use small diameter tube (factory-supplied in loose parts
bag) to extend this tube if required.
c. Determine appropriate length, cut, and connect tube.
E. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
F. Pressure Switch Tubing
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
G. Upper Collector Box and Inducer Housing (Unused)
Drain Connections
UPPER COLLECTOR BOX DRAIN CONNECTION
Attached to the UPPER collector box drain connection is a
factory-installed corrugated, plugged tube (blue and white striped
label). This tube is plugged to prevent condensate leakage in this
application. Ensure this tube is plugged.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
UPPER INDUCER HOUSING DRAIN CONNECTION
Attached to the UPPER (unused) inducer housing drain connection
is a cap and clamp. This cap is used to prevent condensate leakage
in this application. Ensure this connection is capped.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
H. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommendations and procedures.
III. DOWNFLOW APPLICATIONS
A downflow furnace application is where furnace blower is located
above combustion and controls section of furnace and conditioned
air is discharged downwards.
—6—
Page 7
COLLECTOR BOX
DRAIN TUBE (BLUE)
CAP
PLUG
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
EXTENSION TUBE
CONDENSATE
TRAP
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
TUBE (GREEN)
PLUG
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX
EXTENSION TUBE
INDUCER HOUSING
DRAIN TUBE
(VIOLET)
CONDENSATE
TRAP
COLLECTOR BOX
EXTENSION
DRAIN TUBE
DRAIN TUBE
COUPLING
A94215
Fig. 7—Downflow Tube Configuration
(Left-Hand Trap Installation)
A. Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2, 7, or 8.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2,
7, or 8.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into desired casing hole by inserting
tube connection stubs through casing hole and rotating until
tabs snap into locking position.
B. Condensate Trap Tubing
NOTE: See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector
box drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector
box drain tube (blue label) which was connected to
condensate trap.
c. Connect LOWER collector box drain connection to
condensate trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Connect LOWER collector box drain tube
(blue and white striped label) to condensate
trap. Tube does not need to be cut.
A94216
Fig. 8—Downflow Tube Configuration
(Right-Hand Trap Installation)
(b.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Install drain tube coupling (factory-supplied in
loose parts bag) into collector box drain tube
(blue and white striped label) which was previously plugged.
(b.) Connect larger diameter drain tube (factory-
supplied in loose parts bag) to drain tube
coupling, extending collector box drain tube
for connection to condensate trap.
(c.) Route extended collector box drain tube be-
tween gas valve and inlet housing as shown in
Fig. 8.
(d.) Determine appropriate length and cut.
(e.) Connect to condensate trap.
(f.) Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to condensate trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain tube (violet label and factory-
supplied in loose parts bag) to connect LOWER inducer
housing drain connection to the condensate trap.
e. Connect inducer housing drain connection to condensate
trap.
(1.) Condensate Trap Located on Left Side of Casing
—7—
Page 8
(a.) Determine appropriate length and cut.
(b.) Connect tube to condensate trap.
(c.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
collector box drain tube.
(b.) Determine appropriate length and cut.
(c.) Connect tube to condensate trap.
(d.) Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
C. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D. Pressure Switch Tubing
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
or HORIZONTAL LEFT applications. This tube MUST be disconnected and used for the condensate trap relief port tube. The
other collector box pressure tube (green label) which was factory
connected to the condensate trap relief port connection MUST be
connected to the pressure switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
2. Use small diameter tube (factory-supplied in loose parts
bag) to extend collector box pressure tube (green label)
which was previously connected to condensate trap relief
port connection.
4. Use remaining small diameter tube (factory-supplied in
loose parts bag) to extend collector box pressure tube (pink
label) which was previously connected to pressure switch.
5. Route this extended tube (pink label) to condensate trap
relief port connection.
6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.
E. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommendations and procedures.
IV. HORIZONTAL LEFT (SUPPLY-AIR DISCHARGE)
APPLICATIONS
A horizontal left furnace application is where furnace blower is
located to the right of combustion and controls section of furnace
and conditioned air is discharged to the left.
CAUTION: Local codes may require a drain pan under
entire furnace and condensate trap when a condensing
furnace is used in an attic application or over a finished
ceiling.
PLUG
CAP
AUXILIARY "J" BOX
RELOCATED HERE
CONDENSATE
RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR
TRAP
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR
BOX EXTENSION
DRAIN TUBE
DRAIN TUBE COUPLING
COLLECTOR BOX TUBE (PINK)
040, 060, AND 080 HEATING INPUT FURNACES
COLLECTOR BOX
DRAIN TUBE
(BLUE AND WHITE STRIPED)
Fig. 9—Horizontal Left Tube Configuration
COLLECTOR BOX
TUBE (GREEN)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
DRAIN TUBE (BLUE)
A93353
—8—
Page 9
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
NOTE: The auxiliary junction box (J-box) MUST be relocated to
opposite side of furnace casing. (See Fig. 9.) See Electrical
Connection section for J-box relocation.
A. Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 9.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
or 9.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into casing hole by inserting tube
connection stubs through casing hole and rotating until tabs
snap into locking position.
B. Condensate Trap Tubing
NOTE: See Fig. 9 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Install drain tube coupling (factory-supplied in loose
parts bag) into collector box drain tube (blue label)
which was previously connected to condensate trap.
b. Connect large diameter drain tube and clamp (factory-
supplied in loose parts bag) to drain tube coupling,
extending collector box drain tube.
c. Route extended tube (blue label) to condensate trap and
cut to appropriate length.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate trap.
b. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to the con-
densate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Use small diameter tube (factory-supplied in loose parts
bag) to extend collector box tube (green label) which
was previously connected to the condensate trap.
b. Route extended collector box pressure tube to relief port
connection on the condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
C. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D. Pressure Switch Tubing
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.
NOTE: See Fig. 9 or tube routing label on main furnace door to
check for proper connections.
E. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommendations and procedures.
F. Construct a Working Platform
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 10.)
CAUTION: The condensate trap MUST be installed
below furnace. See Fig. 4 for dimensions. The drain
connection to condensate trap must also be properly
sloped to an open drain.
NOTE: Combustion-air and vent pipes are restricted to a minimum length of 5 ft. (See Table 5.)
NOTE: A 12-in. minimum horizontal pipe section is recommended with short (5 to 8 ft) vent systems. This recommendation
is to reduce excessive condensate droplets from exiting the vent
pipe. (See Fig. 10 or 29.)
V. HORIZONTAL RIGHT (SUPPLY-AIR DISCHARGE)
APPLICATIONS
A horizontal right furnace application is where furnace blower is
located to the left of combustion and controls section of furnace
and conditioned air is discharged to the right.
CAUTION: Local codes may require a drain pan under
entire furnace and condensate trap when a condensing
furnace is used in attic application or over a finished
ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC Installation Codes and/or local codes.
A. Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 11.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
or 11.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into casing hole by inserting tube
connection stubs through casing hole and rotating until tabs
snap into locking position.
B. Condensate Trap Tubing
NOTE: See Fig. 11 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector
box drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector
box drain tube (blue label) which was previously connected to condensate trap.
c. Connect LOWER collector box drain tube (blue and
white striped label) to condensate trap. Tube does not
need to be cut.
—9—
Page 10
MANUAL
SHUTOFF
GAS VALVE
COMBUSTION – AIR
SEDIMENT
TRAP
INTAKE
5 3⁄4″
CONDENSATE
TRAP
VENT
30″ MIN
WORK AREA
DRAIN
A 12-IN. MIN HORIZONTAL PIPE
SECTION IS RECOMMENDED WITH
SHORT (5 TO 8 FT) VENT SYSTEMS
TO REDUCE EXCESSIVE
CONDENSATE DROPLETS FROM
EXITING THE VENT PIPE.
ACCESS OPENING
FOR TRAP
NOTE: LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE
FURNACE AND CONDENSATE TRAP WHEN A CONDENSING
FURNACE IS INSTALLED ABOVE FINISHED CEILINGS.
Fig. 10—Attic Location and Working Platform
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to condensate trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to condensate trap.
e. Determine appropriate length, cut, and connect tube to
condensate trap.
f. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
C. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D. Pressure Switch Tubing
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
or HORIZONTAL LEFT applications. This tube MUST be disconnected and used for the condensate trap relief port tube. The
A93031
other collector box pressure tube (green label) which was factory
connected to the condensate trap relief port connection MUST be
connected to the pressure switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 11 or tube routing label on main furnace door to
check for proper connections.
2. Use small diameter tube (factory-supplied in loose parts
bag) to extend collector box pressure tube (green label)
which was previously connected to condensate trap relief
port connection.
4. Use remaining small diameter tube (factory-supplied in
loose parts bag) to extend collector box pressure tube (pink
label) which was previously connected to pressure switch.
5. Route this extended tube (pink label) to condensate trap
relief port connection.
6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.
E. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommendations and procedures.
F. Construct a Working Platform
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 10.)
—10—
Page 11
CAP
PLUG
COLLECTOR BOX DRAIN TUBE
(BLUE AND WHITE STRIPED)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
EXTENSION TUBE
Fig. 11—Horizontal Right Tube Configuration
COLLECTOR BOX DRAIN TUBE (BLUE)
COLLECTOR BOX TUBE (GREEN)
COLLECTOR BOX TUBE (PINK)
CONDENSATE
TRAP
A93354
CAUTION: The condensate trap MUST be installed
below furnace. See Fig. 4 for dimensions. The drain
connection to condensate trap must also be properly
sloped to an open drain.
NOTE: Combustion-air and vent pipes are restricted to a minimum length of 5 ft. (See Table 5.)
NOTE: A 12-in. minimum horizontal pipe section is recommended with short (5 to 8 ft) vent systems. This recommendation
is to reduce excessive condensate droplets from exiting the vent
pipe. (See Fig. 10 or 29.)
LOCATION
I. GENERAL
When a furnace is installed so that supply ducts carry air to areas
outside the space containing the furnace, return air must also be
handled by ducts sealed to furnace casing. The ducts terminate
outside the space containing the furnace to ensure there will not be
a negative pressure condition within equipment room or space.
Furnace may be located in a confined space without special
provisions for dilution or ventilation air. This furnace must be
installed so electrical components are protected from water.
Locate furnace as close to center of air distribution system as
possible.
Locate furnace so combustion-air pipe lengths are not exceeded.
Refer to Table 5.
LEVEL (0″)
TO
1
⁄2″ MAX
UPFLOW OR DOWNFLOWHORIZONTAL
FRONT
LEVEL (0″)
TO
1
⁄2″ MAX
FRONT
A93025
NOTE: For proper furnace operation, install furnace so that it is
level or pitched forward within 1/2 in. to ensure proper condensate
drainage from secondary heat exchangers.
CAUTION: If these furnaces are used during construction when adhesives, sealers, and/or new carpets are
being installed, make sure all combustion and circulating
air requirements are followed. If operation of furnace is
required during construction, use clean outside air for
combustion and ventilation. Compounds of chlorine and
fluorine, when burned with combustion air, form acids
which will cause corrosion of heat exchangers. Some of
these compounds are found in paneling, dry wall adhesives, paints, thinners, masonry cleaning materials, and
many other solvents commonly used in construction
process.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.
Provide ample space for servicing and cleaning. Always comply
with minimum fire protection clearances shown on unit’s clearance to combustibles label. (See Fig. 3.) Locate furnace where
available electric power and gas supplies meet specifications on
furnace rating plate.
—11—
Page 12
FRONT
°F°F
RETURN
AIR
MAX 85°F MIN 55°F
A93042
NOTE: These furnaces are designed for a minimum continuous
return-air temperature of 60°F or intermittent operation down to 55°F
such as when used with a night setback thermostat. Return-air
temperature must not exceed a maximum of 85°F. Failure to follow
these return-air temperature limits may affect reliability of heat
exchangers, motors, and controls.
FRONT
B
A
C
K
BACK
32°F MINIMUM INSTALLED
AMBIENT OR FREEZE
PROTECTION REQUIRED
A93058
CAUTION: If these furnaces are installed in an unconditioned space where ambient temperatures may be 32°F
or lower, freeze protection measures must be taken.
III. FURNACE LOCATION RELATIVE TO COOLING
EQUIPMENT
The cooling coil must be installed parallel with or on downstream
side of furnace to avoid condensation in heat exchanger. When
installed parallel with a furnace, dampers or other means used to
control flow of air must prevent chilled air from entering furnace.
If dampers are manually operated, they must be equipped with a
means to prevent operation of either unit unless damper is in
full-heat or full-cool position.
IV. HAZARDOUS LOCATIONS
FRONT
A93043
WARNING: Do not install furnace on its back. Safety
control operation will be adversely affected. Never connect return-air ducts to back of furnace. Failure to follow
this warning could result in fire, personal injury, or death.
II. LOW-FIRE ONLY INSTALLATION
This 355MAV furnace can be installed to operate in the low-fire
only heating mode when sized using the low-fire heating capacity.
This is accomplished by placing setup switch SW-2 in the ON
position to provide only low-fire-heat operation. See Fig. 25 and
Table 9. With this setup, high-fire operation will not occur.
When the model no. on the furnace rating plate is followed by an
asterisk (*), the furnace has an alternate low-fire only efficiency
rating as listed in the GAMA and CEC directories. This alternate
rating will be listed as the furnace model number followed by an
(-L) suffix.
CAUTION: The furnace can operate in the high-fire
mode when certain fault conditions occur. The following
precautions should be taken:
1. Size gas piping based on the high-fire input.
2. Check the high-fire input and adjust it per the main
literature instructions.
NEVER assume the high-fire input rate is not important
for low-fire-only installation.
A93044
WARNING: When furnace is installed in a residential
garage, it must be installed so that burners and ignition
sources are located a minimum of 18 in. above floor. The
furnace must be located or protected to avoid physical
damage by vehicles. When furnace is installed in a public
garage, airplane hangar, or other building having a
hazardous atmosphere, unit must be installed in accordance with requirements of National Fire Protection
Association, Inc.
—12—
Page 13
INSTALLATION
FURNACE
PLENUM
I. LEVELING LEGS (IF DESIRED)
When furnace is used in upflow position with side inlet(s), leveling
legs may be desired. (See Fig. 12.) Install field-supplied,
corrosion-resistant 5/16-in. machine bolts and nuts.
5
⁄16″
5
⁄16″
1 3⁄4″
3
⁄4″
1
5
⁄16″
5
⁄16″
1 3⁄4″
1 3⁄4″
A89014
Fig. 12—Leveling Legs
NOTE: The maximum length of bolt should not exceed 1-1/2 in.
1. Position furnace on its back. Locate and drill a 5/16-in.
diameter hole in each bottom corner of furnace. (See Fig.
12.) Holes in bottom closure panel may be used as guide
locations.
2. For each hole, install nut on bolt and then install bolt and
nut in hole. (Install flat washer if desired.)
3. Install another nut on other side of furnace base. (Install flat
washer if desired.)
4. Adjust outside nut to provide desired height, and tighten
inside nut to secure arrangement.
NOTE: Bottom closure must be used when leveling legs are used.
See Bottom Closure Panel section.
A
HOLE IN
FLOOR
B
A73382
OPENING DIMENSIONS (IN.)
FURNACE
CASING WIDTH
17-1/216-7/1619-5/819-7/16
2119-7/819-5/819-7/16
24-1/223-7/1619-5/819-7/16
* These dimensions apply when a model CB or CD Evaporator Coil casing is
to be installed.
A
Heat OnlyHeat/Cool*
B
Fig. 13—Floor Opening in Concrete Slab
LEVEL (0″)
TO
1
⁄2″ MAX
UPFLOW OR DOWNFLOWHORIZONTAL
FRONT
LEVEL (0″)
TO
1
⁄2″ MAX
NOTE: For proper furnace operation, install furnace so that it is
level or pitched forward within 1/2 in. to ensure proper condensate
drainage from secondary heat exchangers.
II. INSTALLATION ON A CONCRETE SLAB
1. Construct hole in floor per dimensions in Fig. 13.
2. Place plenum and furnace as shown in Fig. 14.
III. INSTALLATION ON A COMBUSTIBLE FLOOR
(DOWNFLOW APPLICATIONS)
1. Cut and frame hole in floor per dimensions in Installation
Instructions packaged with downflow subbase kit.
FRONT
A93025
A73383
Fig. 14—Furnace on a Concrete Slab
(Non-Garage Installation)
NOTE: Remove furnace perforated, discharge duct flanges when
they interfere with mating flanges on coil on downflow subbase.
To remove furnace perforated, discharge duct flange, use wide
duct pliers or duct flange tool to bend flange back and forth until
it breaks off. Be careful of sharp edges. (See Fig. 15.)
WARNING: Do not bend duct flanges inward as shown
in Fig. 15. This will affect airflow across heat exchangers
and may cause limited cycling or premature heat exchanger failure. Remove duct flange completely or bend
it inward a minimum of 210° as shown in Fig. 15.
2. When complete, downflow subbase, plenum, and furnace
(or coil casing when used) should be installed as shown in
Fig. 16.
—13—
Page 14
PERFORATED
DISCHARGE DUCT
FLANGE
NO
Factory-supplied washable framed filters are shipped in blower
compartment. Determine location for filter and relocate filter
retaining wire if necessary. See Table 1 to determine correct filter
size for desired filter location. Table 1 indicates filter size,
location, and quantity shipped with this furnace. See Fig. 2 for
location and size of bottom and side return-air openings.
210°
MIN
Fig. 15—Duct Flanges
FURNACE
(OR COIL CASING
WHEN USED)
DOWNFLOW
SUBBASE
SHEET METAL
PLENUM
YES
YES
A93029
TABLE 1—FILTER INFORMATION
FURNACE
CASING
WIDTH (IN.)
17-1/2(1) 16 X 25 X 1† (1) 16 X 25 X 1Cleanable
21(1) 16 X 25 X 1 (1) 20 X 25 X 1†Cleanable
24-1/2(2) 16 X 25 X 1† (1) 24 X 25 X 1Cleanable
* Filters can be field modified by cutting frame as marked and folding to desired
size. Alternate sizes can be ordered from your distributor or dealer.
† Factory-provided with furnace.
FILTER SIZE (IN.)*
Side ReturnBottom Return
FILTER TYPE
FRAMED
CAUTION: Air delivery above 1800 CFM requires that
both sides, a combination of 1 side and bottom, or bottom
only of furnace be used for return air.
NOTE: Side return-air openings can ONLY be used in UPFLOW
configurations. Install filter(s) as shown in Fig. 18.
For bottom return-air applications, filter may need to be cut to fit
some furnace widths. Install filter as shown in Fig. 19.
NOTE: Remove and discard bottom closure panel when bottom
inlet is used.
VI. BOTTOM CLOSURE PANEL
These furnaces are shipped with bottom enclosure panel installed
in bottom return-air opening. This panel MUST be in place when
side return air is used.
To remove bottom closure panel, perform following:
Fig. 16—Furnace, Plenum, and Subbase Installed on a
Combustible Floor
IV. INSTALLATION IN HORIZONTAL APPLICATIONS
These furnaces can be installed horizontally in either horizontal
left or right discharge position. In a crawlspace, furnace can either
be hung from floor joist or installed on suitable blocks or pad.
Furnace can be suspended from each corner by hanger bolts. (See
Fig. 17.) Cut hanger bolts (4 each 3/8-in. all-thread rod) to desired
length. Use 1 X 3/8-in. flat washers, 3/8-in. lockwashers, and
3/8-in. nuts on hanger rods as shown in Fig. 17. Dimples are
provided for hole locations. (See Fig. 2.)
CAUTION: The entire length of furnace MUST be
supported when furnace is used in a horizontal position to
ensure proper draining.
V. FILTER ARRANGEMENT
CAUTION: Never operate unit without a filter or with
blower access panel removed.
A78651
1. Tilt or raise furnace and remove 2 screws holding front
filler panel. (See Fig. 20.)
2. Rotate front filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall front filler panel and screws.
VII. GAS PIPING
Gas piping must be installed in accordance with national and local
codes. Refer to current edition of NFGC. Canadian installations
must be made in accordance with NSCNGPIC and all authorities
having jurisdiction. Gas supply line should be a separate line
running directly from meter to furnace, if possible. Refer to Table
2 for recommended gas pipe sizing. Risers must be used to connect
to furnace and to meter. Support all gas piping with appropriate
straps, hangers, etc. Use a minimum of 1 hanger every 6 ft. Joint
compound (pipe dope) should be applied sparingly and only to
male threads of joints. Pipe dope must be resistant to propane gas.
—14—
Page 15
3
⁄8-IN. ROD
ANGLE
IRON OR
EQUIVALENT
(B)
(A) ROD LOCATION
USING DIMPLE
LOCATORS
(SEE DIMENSIONAL
DWG FOR
LOCATIONS)
(A) PREFERRED ROD LOCATION
(B) ALTERNATE ROD LOCATION
WASHABLE
FILTER
5 3⁄4″
(B)
(A)
DRAIN
(A)
(B)
3
/8-IN. HEX NUT
& WASHER (4)
REQD PER ROD
NOTES:
(A)
(B)
1. A 1 In. clearance minimum between top of
13
ALTERNATE SUPPORT
LOCATION FROM BACK
furnace and combustible material.
2. The entire length of furnace must be
supported when furnace is used in horizontal
position to ensure proper drainage.
Fig. 17—Crawlspace Horizontal Application
TABLE 2—MAXIMUM CAPACITY OF PIPE*
NOMINAL
IRON
PIPE
SIZE
(IN.)
1/20.622175120978273
3/40.824360250200170151
11.049680465375320285
1-1/41.3801400950770660580
FILTER
RETAINER
1-1/21.610210014601180990900
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a
pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). Ref: Table
10-2 NFPA 54-1992.
/16-IN. MAX
INTERNAL
DIAMETER
(IN.)
ALTERNATE SUPPORT
LOCATION 4-IN. MIN
8-IN. MAX
A93304
LENGTH OF PIPE (FT)
1020304050
Fig. 18—Filter Installed for Side Inlet
A93045
CAUTION: Connect gas pipe to furnace using a backup
wrench to avoid damaging gas controls.
WARNING: Gas valve knob MUST be facing forward
or tilted upward. Failure to follow this warning could
result in property damage or death.
—15—
Page 16
WARNING: Never purge a gas line into a combustion
chamber. Never use matches, candles, flame, or other
sources of ignition for purpose of checking leakage. Use
a soap-and-water solution to check for leakage. A failure
to follow this warning could result in fire, explosion,
personal injury, or death.
3″
1
24
/2″
WARNING: Use proper length of pipe to avoid stress on
gas control manifold. Failure to follow this warning could
result in a gas leak resulting in fire, explosion, personal
injury, or death.
Install a sediment trap in riser leading to furnace. Trap can be
installed by connecting a tee to riser leading to furnace so
straight-through section of tee is vertical. Then connect a capped
nipple into lower end of tee. Capped nipple should extend below
level of gas controls. Place a ground joint union between gas
control manifold and manual gas shutoff valve. (See Fig. 21.)
1″
FIELD-SUPPLIED
FILTER FILLER
STRIP FOR
1
⁄2-IN. WIDE
17
CASINGS ONLY.
INSTALL UNDER
FILTER.
WASHABLE
FILTER
FILTER
SUPPORT
FILTER
RETAINER
Fig. 19—Bottom Filter Arrangement
BOTTOM
CLOSURE
PANEL
FRONT FILLER
PANEL
Fig. 20—Removing Bottom Closure Panel
A93321
A93047
GAS
SUPPLY
MANUAL
SHUTOFF
VALVE
SEDIMENT
TRAP
UNION
A93324
Fig. 21—Typical Gas Pipe Arrangement
CAUTION: If a flexible connector is required or al-
lowed by authority having jurisdiction, black iron pipe
shall be installed at gas valve and extend a minimum of
2 in. outside furnace casing.
An accessible manual shutoff valve MUST be installed upstream
of furnace gas controls and within 6 ft of furnace. A 1/8-in. NPT
plugged tapping, accessible for test gage connection, MUST be
installed immediately upstream of gas supply connection to
furnace and downstream of manual shutoff valve.
NOTE: The gas valve inlet press tap connection is suitable to use
as test gage connection providing test pressure DOES NOT exceed
maximum 0.5 psig (14-in. wc) stated on gas valve. (See Fig. 46.)
Piping should be pressure tested in accordance with local and
national plumbing and gas codes before furnace has been attached.
In Canada, refer to current edition of NSCNGPIC. If pressure
exceeds 0.5 psig (14-in. wc), gas supply pipe must be disconnected
from furnace and capped before pressure test. If test pressure is
equal to or less than 0.5 psig (14-in. wc), close manual shutoff
valve located on gas valve before test. It is recommended that
ground joint union be loosened before pressure testing. After all
connections have been made, purge lines and check for leakage.
ELECTRICAL CONNECTIONS
See Fig. 22 for field wiring diagram showing typical field 115-v
and 24-v wiring. Check all factory and field electrical connections
for tightness.
—16—
Page 17
115-VOLT
SINGLE
PHASE
115-VOLT FIELD-
SUPPLIED
FUSED
DISCONNECT
FIVE
WIRE
THREE-WIRE
NOTE 5
WCRGY
THERMOSTAT
TERMINALS
HEATING
ONLY
AUXILIARY
J-BOX
FURNACE
CONTROL
CENTER
W/W1
NOTE
W2
3
R
G
C
Y/Y2
24-VOLT
TERMINAL
BLOCK
NOTE 1
TWO WIRE
NOTES:
1.
Connect Y or Y/Y2 terminal as shown for proper cooling operation.
2.
Proper polarity must be maintained for 115-volt wiring.
3.
Use W2 with 2-stage thermostat when zoning.
4.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
5.
Some thermostats require a "C" terminal connection as shown.
GND
GND
CONDENSING
Fig. 22—Heating and Cooling Application Wiring Diagram
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-, 208/230-, 460-VOLT WIRING
* Permissible limits of voltage range at which unit will operate satisfactorily.
† Unit ampacity = 125 percent of largest operating component’s full load amps plus 100 percent of all other potential operating components’ (EAC, humidifier, etc.) full load
amps.
‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.
** Time-delay fuse is recommended.
apply. For Canadian installations, all electrical connections must
be made in accordance with Canadian Electrical Code CSA C22.1
or subauthorities having jurisdiction.
→
WARNING:
Blower access panel door switch opens 115-v power to
control center. No component operation can occur. Do
MINIMUM
WIRE
SIZE
MAXIMUM WIRE
LENGTH (FT)‡
MAXIMUM FUSE OR
CKT BKR AMPS**
not bypass or close switch with panel removed. Failure to
follow this warning could result in personal injury or
death.
ELECTRIC
DISCONNECT
CAUTION: Furnace control must be grounded for
proper operation or control will lock out. Control is
grounded through green wire routed to gas valve and
SWITCH
COPPER
WIRE ONLY
burner box screw.
ALUMINUM
WIRE
I. 115-V WIRING
Before proceeding with electrical connections, make certain that
voltage, frequency, and phase correspond to that specified on unit
rating plate. Also, check to be sure that service provided by utility
CAUTION: Do not connect aluminum wire between
disconnect switch and furnace. Use only copper wire.
is sufficient to handle load imposed by this equipment. Refer to
rating plate or Table 3 for equipment electrical specifications.
Make all electrical connections in accordance with NEC
ANSI/NFPA 70-1993 and any local codes or ordinances that might
Use a separate, fused branch electrical circuit containing a properly
sized fuse or circuit breaker for this furnace. See Table 3 for wire
A93033
—17—
Page 18
SCHEMATIC DIAGRAM
(NATURAL GAS & PROPANE)
MTR1
6
412
12
10
PL7
EQUIPMENT GROUND
T 1
T 2
L2
L2
NOTE #2
L1
654
PL1
L1
ILK
TO 115 VAC FIELD DISCONNECT
P2
SEC-2
HSI
TRAN
24VAC
115VAC
P1
PL9
2
PL12
1
PL4
2
1
B2
HSIR
EAC
MTR2
8
6
3
14
16
PL13
PCB
NOTE #5
1
2
3
5
4
PL11
D.C.
POWER
SUPPLY
CPU2
SW - 4
EMER. HEAT
IND
NOTE #7
PL11
12345
6
PL10
B17
CPU1
12345
SEC-1
FU1
PL1-11
NOTE #6
PL1-9
EAC-1 EAC-2
ALS
LS
FRS
PL3
PL1-7
NOTE #3HPS
C
C
NO
PL2-4
LPS
PL2-2
C
FSE
NO
PL1-1
PL2-1
GV
M
P
HI
PCB
NOTE #5
PL1-10
PL1-2
SUPPLY
D.C. POWER
EAC
GVR
HUMR
DH
R
HUM
CPU1
G
W2
OM
Y/Y2
C
W/W1
CPU2
GVR
HSIR
HUMR
1. If any of the original equipment wire is replaced use wire rated for 105°C.
2. Use only copper wire between the disconnect switch and the furnace junction box (JB).
3. This wire must be connected to furnace sheet metal for control to prove flame.
4. Symbols are electrical representation only.
5. Solid lines, inside circuit board PCB are printed circuit board traces and are not depicted as shown in the legend.
6. Replace only with a 3 AMP fuse.
7. Inductor used on all 060 or -20 airflow units.
8. Blower-on delay, gas heating 60 seconds low heat, 35 seconds high heat, cooling or heat pump 2 seconds..
9. Blower-off delay, gas heating 90, 135, 180 or 225 seconds, cooling or heat pump 90 seconds.
A95088
322296-101 REV. A
Control will auto-reset after three hours.
10. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition.
size and fuse specifications. A disconnecting means must be
located within sight from and readily accessible to furnace.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, control center fault code indicator light will
flash rapidly and furnace will NOT operate.
WARNING: The cabinet MUST have an uninterrupted
or unbroken ground according to NEC ANSI/NFPA
70-1993 and Canadian Electrical Code CSA C22.1 or
local codes to minimize personal injury if an electrical
fault should occur. This may consist of electrical wire or
conduit approved for electrical ground when installed in
accordance with existing electrical codes. Do not use gas
piping as an electrical ground. Failure to follow this
warning could result in electric shock, fire, or death.
J-BOX RELOCATION
1. Remove 2 screws holding auxiliary J-box. (See Fig. 24.)
2. Rotate J-box 180° and attach box to right side, using holes
provided.
A93051
Fig. 24—Relocating J-Box
CAUTION: If manual disconnect switch is to be
mounted on furnace, select a location where a drill or
fastener will not contact electrical or gas components.
II. 24-V WIRING
Make field 24-v thermostat connections at 24-v terminal block on
control center. Y wire from thermostat MUST be connected to Y
terminal on control center, as shown in Fig. 22, for proper cooling
operation. The 24-v terminal board is marked for easy connection
of field wiring. (See Fig. 23.) The 24-v circuit contains a 3-amp,
automotive-type fuse located on control center. (See Fig. 25.) Any
electrical shorts of 24-v wiring during installation, service, or
maintenance may cause fuse to blow. If fuse replacement is
required, use only a fuse of identical size (3 amp).
NOTE: Use AWG No. 18 color-coded copper thermostat wire for
lengths up to 100 ft. For wire lengths over 100 ft, use AWG No.
16 wire.
III. ACCESSORIES
1. Electronic Air Cleaner (EAC)
The control center EAC terminals are energized with 115v
(1.5-amp maximum) during blower operation.
a. Two extension leads are connected to the control center
EAC terminals to assist field installation of an EAC. (See
Fig. 25.) To use these leads, proceed with the following:
(1.) Strip EAC power lead insulation approximately
1/4-in.
(2.) Insert stripped end into factory-supplied black
lead’s butt connector and crimp to secure.
(3.) Strip EAC neutral lead insulation approximately
1/4-in.
(4.) Insert stripped end into factory-supplied white
leads’s butt connector and crimp to secure.
NOTE: If desired, cut butt connectors off factory leads and strip
insulation approximately 1/4-in and use field supplied wire nuts to
connect.
b. An alternate method to attach EAC lead to control center
is the following procedure:
(1.) Remove 2 screws securing the control box to
furnace blower shelf.
(2.) Remove and discard 2 factory-supplied leads from
control center EAC terminals.
(3.) Strip EAC power leads insulation approximately
1/8-in.
NOTE: The control center EAC terminals are sized for 12 gage
maximum, solid or stranded wire.
(4.) Route EAC leads through right-hand wire grommet.
(5.) Insert EAC stripped leads into control center EAC
terminals by depressing terminal’s arm with a
screwdriver or finger. (See Fig. 26.)
(6.) Reinstall control box to furnace blower shelf using
2 screws removed earlier.
2. Humidifier (HUM)
Screw terminals (HUM and Com) are provided for 24-v
humidifier connection. (See Fig. 23.) HUM terminal is
energized with 24v (0.5-amp maximum) after inducer
motor prepurge period.
NOTE: A field-supplied, 115-v controlled relay connected to
EAC terminals may be added if humidifier operation is desired
during blower operation.
3. Dehumidification (DH)
A 1/4-in. male quick-connect terminal is provided on
control center to attach a normally open (N/O) humidistat
contact when dehumidification is desired. (See Fig. 25.)
Connect humidistat to thermostat R terminal and DH
terminal on control center. A 15 percent reduction of
cooling airflow or constant fan airflow will occur when DH
terminal is energized and a single- or 2-speed "call for
cooling" is received.
DIRECT VENTING
The 355MAV Furnaces require a dedicated (one 355MAV furnace
only) direct vent system. In a direct vent system, all air for
combustion is taken directly from outside atmosphere, and all flue
products are discharged to outside atmosphere.
I. REMOVAL OF EXISTING FURNACES FROM
COMMON VENT SYSTEMS
If furnace being replaced was connected to a common vent system
with other appliances, these steps shall be followed with each
appliance remaining connected to common vent system placed in
operation, while other appliances remaining connected to common
vent system are not in operation:
1. Seal any unused openings in common vent system.
2. Visually inspect vent system for proper size and horizontal
pitch. Determine there is no blockage or restriction, leakage, corrosion, and other deficiencies which could cause an
unsafe condition.
—19—
Page 20
EAC-ELECTRONIC AIR
CLEANER TERMINALS
(115-VAC 1 AMP MAX)
MAIN BLOWER
CONTROL WIRE
CONNECTOR
CONTINUOUS
FAN (CF) SETUP
SWITCHES
TRANSFORMER
24-V CONNECTORS
COMMUNICATION
CONNECTOR
Fig. 25—Control Center
HOT SURFACE
IGNITOR CONNECTOR
HUM
RG
W/W1 Y/Y2
COM
W2
115-V
CONNECTORS
PRESSURE SWITCH
CONNECTOR
HUM-HUMIDIFIER
TERMINAL
(24-VAC 0.5 AMP MAX)
24-V THERMOSTAT
TERMINALS
24V
DEHUMIDIFIER (DH)
CONNECTOR
3-AMP FUSE
STATUS AND DIAGNOSTIC
LED LIGHTS
AIR CONDITIONING
(A/C) SETUP SWITCH
SETUP SWITCHES
(SW) AND BLOWER
OFF DELAY SETUP
SWITCHES
MODEL PLUG
A93062
A93053
Fig. 26—EAC Terminals on Control Center
3. Insofar as is practical, close all building doors and windows
and all doors between space in which appliances remaining
connected to common vent system are located and other
spaces of building. Turn on clothes dryers and any appliance not connected to common vent system. Turn on any
exhaust fans, such as range hoods and bathroom exhausts,
so they operate at maximum speed. Do not operate a
summer exhaust fan. Close fireplace dampers.
4. Follow lighting instructions and place appliance in operation. Adjust thermostat so appliance operates continuously.
5. Test for flue gas spillage at drafthood relief opening after 5
minutes of main burner operation. Use flame of a match or
candle, etc.
6. After it has been determined that each appliance remaining
connected to common vent system properly vents when
tested as above, return doors, windows, exhaust fans,
fireplace dampers, any other gas burning appliances to their
previous condition of use.
7. If improper venting is observed during any of above tests,
common vent system must be corrected. Vent system or
vent connectors may need to be resized. For any other
appliances when resizing vent systems or vent connectors,
system or connector must be sized to approach minimum
size as determined using appropriate table found in Part 11
of NFGC or Section 5 of NSCNGPIC.
II. COMBUSTION-AIR AND VENT PIPING
A. General
Combustion-air and vent pipe fittings must conform to American
National Standards Institute (ANSI) standards and American
Society for Testing and Materials (ASTM) standards D1785
(schedule-40 PVC), D2665 (PVC-DWV), D2241 (SDR-21 and
SDR-26 PVC), D2661 (ABS-DWV), F628 (schedule-40 ABS), or
F891 (PVC-DWV cellular core). Pipe cement and primer must
conform to ASTM standards D2564 (PVC) or D2235 (ABS). See
Table 5 for maximum pipe lengths and Fig. 31, 32, 33, 34, and 35
for exterior piping arrangements.
In Canada construct all combustion-air and vent pipes for this unit
of CSA or ULC certified schedule-40 PVC, PVC-DWV or
ABS-DWV pipe and pipe cement. SDR pipe is NOT approved in
Canada.
NOTE: Furnace combustion-air and vent pipe connections are
sized for 2-in. pipe. Any pipe size change should be made outside
furnace casing in vertical pipe. (See Fig. 27.) This allows proper
drainage of vent condensate.
—20—
Page 21
Combustion-air and vent pipes must terminate together in same
atmosphere pressure zone, either through roof or sidewall (roof
termination preferred), using accessory termination kit. See Table
4 for required clearances.
TABLE 4—COMBUSTION-AIR AND VENT PIPE
TERMINATION CLEARANCES
LOCATION
Above grade level or above
anticipated snow depth
Dryer vent33
From plumbing vent stack33
From any mechanical fresh
air intake
For furnaces with an input
capacity less than 100,000
Btuh–from any nonmechanical air supply (windows or doors which can
be opened) or combustionair opening
For furnaces with an input
capacity greater than
100,000 Btuh–from any
non-mechanical air supply
(windows or doors which
can be opened) or
combustion-air opening
From service regulator
vent, electric and gas
meters, and relief equipment
Above grade when adjacent
to public walkway
* Horizontal distance.
† 18 in. above roof surface in Canada.
‡ 36 in. to electric meter in Canada only.
NOTES:
1. If installing 2 adjacent 355MAV Furnaces, refer to Multiventing and Vent
Terminations section for proper vent configurations.
2. When locating combustion-air and vent terminations, consideration must be
given to prevailing winds, location, and other conditions which may cause
recirculation of the appliance’s own flue products or the flue products of
adjacent vents. Recirculation can cause poor combustion, inlet condensate
problems, and accelerated corrosion of heat exchangers.
CLEARANCE (FT)
U.S.A.Canada
11†
16
11
13
4*6‡
77
Furnace combustion-air and vent pipe connections must be attached as shown in Fig. 28. Combustion-air intake plug fitting and
inducer housing alternate vent cap may need to be relocated in
some applications.
FURNACE
A93083
Fig. 28—Combustion-Air and Vent Pipe Connections
CAUTION: When combustion-air pipe is installed
above a suspended ceiling, pipe must be insulated with
3/8-in. thick Armaflex-type insulation. Combustion-air
pipe should also be insulated when it passes through
warm, humid space.
CAUTION: When vent pipe is exposed to temperatures
below freezing, such as when it passes through an
unheated space or when a chimney is used as a raceway,
pipe must be insulated as shown in Table 6 with
Armaflex-type insulation.
CAUTION: Combustion air must not be taken from
inside structure because that air is frequently contaminated by halogens, which include fluorides, chlorides,
bromides, and iodides. These elements are found in
aerosols, detergents, bleaches, cleaning solvents, salts, air
fresheners, adhesives, paint, and other household products. Locate combustion-air inlet as far as possible from
swimming pool and swimming pool pump house.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.
NOT IN
HORIZONTAL
SECTION
PIPE DIAMETER
TRANSITION IN
VERTICAL SECTION
Fig. 27—Combustion-Air and Vent Pipe Diameter
Transition Location and Elbow Configuration
A93034
WARNING: Solvent cements are combustible. Keep
away from heat, sparks, and open flame. Use only in well
ventilated areas. Avoid breathing in vapor or allowing
contact with skin or eyes. Failure to follow this warning
could result in fire, property damage, personal injury, or
death.
—21—
Page 22
WARNING: All combustion-air and vent pipes must be
airtight and watertight. Pipes must also terminate exactly
as shown in Fig. 31, 32, 33, 34, or 35. Failure to follow
this warning could result in property damage, personal
injury, or death.
NOTE: The minimum combustion-air and vent pipe length (each)
for these furnaces is 5 ft. Short pipe lengths (5-8 ft) may discharge
water droplets. These droplets may be undesirable, and a 12-in.
minimum horizontal pipe section is recommended, as shown in
Fig. 29, to reduce excessive droplets from exiting vent pipe outlet.
B. Combustion-Air and Vent Pipe Diameter
Determine combustion-air and vent pipe diameter.
1. Using Table 5, determine preliminary combustion-air pipe
diameter.
2. Using Table 5, determine preliminary vent pipe diameter.
3. Use largest diameter pipe determined in 1. and 2. above for
both pipes.
NOTE: Do not count elbows or pipe sections in terminations or
within furnace. See shaded areas in Fig. 31, 32, 33, 34, and 35.
EXAMPLE:
An 042080 size furnace located in Indianapolis, elevation 650
ft above sea level, could be installed in an application requiring
3 elbows and 17 ft of vent pipe, along with 5 elbows and 16 ft
of combustion-air pipe. Table 5 indicates this application would
allow a 1-1/2-in. diameter vent pipe, but require a 2-in.
diameter combustion air pipe (1-1/2-in. pipe is good for 20 ft
with 3 elbows, but only 10 ft with 5 elbows). Therefore, 2-in.
diameter pipe must be used for both vent and combustion-air
pipes since larger required diameter must always be used for
both pipes. If same installation were in Albuquerque, elevation
5250 ft above sea level, installation would require 2-in. vent
pipe and combustion-air pipe. At 5001- to 6000-ft elevation,
1-1/2-in. pipe is not allowed with 5 elbows, and 2-in. pipe is
good for 68 ft with 5 elbows.
C. Combustion-Air and Vent Pipe Attachment
NOTE: All pipe joints must be watertight except attachment of
combustion-air pipe to inlet housing connection since it may be
necessary to remove pipe for servicing.
1. Attach combustion-air pipe as follows:
a. Determine location of combustion-air intake pipe con-
nection to combustion-air intake housing as shown in
Fig. 28 for application.
b. Reposition combustion-air intake housing plug fitting in
appropriate unused intake housing connection.
c. Insert perforated disk assembly (factory supplied) in
intake housing where combustion-air intake pipe will be
connected.
VENT PIPE
HORIZONTAL TO ROOFHORIZONTAL TO SIDEWALL
12″ MIN
COMBUSTION-AIR PIPE
12″ MIN
VENT PIPE
COMBUSTION-AIR PIPECOMBUSTION-AIR PIPE
COMBUSTION-AIR PIPE
VENT PIPE
12″ MIN
12″ MIN
VENT PIPE
NOTE: A 12-in. minimum horizontal pipe section is recommended with
short (5 to 8 ft) vent systems. This recommendation is to reduce
excessive condensate droplets from exiting the vent pipe.
VERTICAL TO SIDEWALLVERTICAL TO ROOF
A93591
Fig. 29—Short Vent (5 to 8 Ft) System
—22—
Page 23
ALTITUDEUNIT SIZE
0 to 2000
2001 to 3000
3001 to 4000
4001 to 5000‡
5001 to 6000‡
See notes on following page.
042040
042060
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
TABLE 5—MAXIMUM ALLOWABLE PIPE LENGTH (FT)
TERMINATION
TYPE
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
PIPE
DIAMETER
(IN.)*
1-1/2504540353025
2707070707070
1-1/2504540353025
2707070707070
1-1/230252015105
2707070707070
2454035302520
2-1/2707070707070
2-1/2 one disk10NANANANANA
3 one disk353015NANANA
3† one disk353535303030
3† no disk707070707070
1-1/2454035302520
2707070707070
1-1/2454035302520
2707070707070
1-1/2262116116NA
2707070707070
2403530252015
2-1/2707070707070
3 one disk312612NANANA
3† one disk313030252524
3† no disk636262616161
1-1/2423732272217
2707070707070
1-1/2423732272217
2707070707070
1-1/2252015105NA
2707070707070
2383328231813
2-1/2707070707070
3 one disk292410NANANA
3† one disk292828232221
3† no disk595958575756
1-1/2403530252015
2707070707070
1-1/2403530252015
2707070707070
1-1/22318138NANA
2707070707068
2363126211611
2-1/2707070707070
3† one disk272626212019
3† no disk565554535252
1-1/2373227221712
2707070707070
1-1/2373227221712
2707070707070
1-1/22217127NANA
2707070706863
23328231813 8
2-1/2707070707070
3† one disk262423181716
3† no disk535250494847
123456
NUMBER OF 90° ELBOWS
—23—
Page 24
TABLE 5—MAXIMUM ALLOWABLE PIPE LENGTH (FT) Continued
ALTITUDEUNIT SIZE
042040
042060
6001 to 7000‡
7001 to 8000‡
8001 to 9000‡
9001 to 10000‡
* Disk usage—Unless otherwise stated, use perforated disk assembly (factory-supplied in loose parts bag).
† Wide radius elbow.
‡ Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.
** Tentative data.
NA—Not Allowed; pressure switch will not make.
NOTES:
1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.
2. Size both the combustion-air and vent pipe independently, then use the larger diameter for both pipes.
3. Assume two 45° elbows equal one 90° elbow. Long radius elbows are desirable and may be required in some cases.
4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
5. The minimum pipe length is 5 ft for all applications.
d. Install pipe support (factory-supplied in loose parts bag)
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
042040
042060
042080
→060080
060100
→060120**
TERMINATION
TYPE
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 2-In.
Concentric
2 Pipe or 3-In.
Concentric
into selected furnace casing combustion-air pipe hole.
Pipe support should be positioned to bottom of casing
hole.
e. Insert 2-in. diameter pipe into intake housing.
NOTE: A 2-in. diameter pipe must be used within the furnace
casing. Make all pipe diameter transitions outside furnace casing.
f. Drill a 1/8-in. hole in 2-in. combustion-air pipe using
hole in intake housing as a guide.
g. Install a field-supplied No. 6 or No. 8 sheet metal screw
into combustion-air pipe.
NOTE: DO NOT OVERTIGHTEN SCREW. Breakage to intake
housing or fitting may cause air leakage to occur.
PIPE
DIAMETER
(IN.)*
1-1/2353025201510
270706867 66 64
1-1/2353025201510
270706867 66 64
1-1/22015105NANA
270706867 62 57
231262116 11 6
2-1/2707068676664
3† one disk242221161513
3† no disk494847454443
1-1/232272217127
266656362 60 59
1-1/232272217127
266656362 60 59
1-1/218138NANANA
266656362 57 52
229241914 9 NA
2-1/2666563626059
3† one disk222019141211
3† no disk464443414038
1-1/230252015105
262605856 55 53
1-1/230252015105
262605856 55 53
1-1/217127NANANA
262605856 51 46
227221712 7 NA
2-1/2626058565553
3† one disk20181712108
3† no disk434139373534
1-1/2272217127NA
257555351 49 47
1-1/2272217127NA
257555351 49 47
1-1/215105NANANA
257555351 46 41
2241914 9 NANA
2-1/2575553514947
3† one disk181614975
3† no disk393735333129
1234 5 6
NOTE: Do not attach combustion-air intake pipe permanently to
combustion-air intake housing since it may be necessary to remove
pipe for service of ignitor or flame sensor.
COMBUSTION-AIR INTAKE HOUSING PLUG
FITTING
The combustion-air intake plug fitting must be installed in
unused combustion-air intake housing. This fitting must be
attached by using RTV sealant, or by drilling a 1/8-in. hole
in fitting, using hole in intake housing as a guide. Install a
field-supplied No. 6 or No. 8 sheet metal screw.
NOTE: DO NOT OVERTIGHTEN SCREW. Breakage to intake
housing or fitting may cause air leakage to occur.
NUMBER OF 90° ELBOWS
—24—
Page 25
A plugged drain connection has been provided on this
fitting for use when moisture is found in combustion-air
intake pipe and combustion box.
NOTE: Moisture in combustion-air intake may be result of
improper termination. Ensure combustion-air intake pipe is similar
to that shown in Fig. 31, 32, 33, 34, or 35 so it will not be
susceptible to areas where light snow or other sources of moisture
could be pulled in.
If use of this drain connection is desired, drill out fitting’s
tap plug with a 3/16-in. drill and connect a field-supplied
3/8-in. tube. This tube should be routed to open condensate
drain for furnace and A/C (if used), and should be trapped.
(See Fig. 30.)
COMBUSTION – AIR
3/8" ID TUBE
3/16"
DRILL
4″
TRAP
TO OPEN
MIN
DRAIN
Fig. 30—Intake Housing Plug Fitting Drain
INTAKE HOUSING
BURNER
BOX
COMBUSTION –
AIR PIPE
A93035
2. Attach vent pipe as follows:
a. Determine location of vent pipe connection to inducer
housing as shown in Fig. 28 for application.
b. Reposition neoprene inducer housing outlet cap and
clamp to appropriate unused inducer housing connection. Tighten clamp.
WARNING: Inducer housing outlet cap must be installed and fully seated against inducer housing. Clamp
must be tightened to prevent any condensate leakage.
Failure to follow this warning could result in electrical
shock, fire, personal injury, or death.
c. Install pipe support (factory-supplied in loose parts bag)
into selected furnace casing vent pipe hole. Pipe support
should be positioned to bottom of casing hole.
d. Insert 2-in. diameter pipe into inducer housing through
neoprene coupling and clamp in inducer housing.
Tighten clamp.
WARNING: Vent pipe must be installed and fully
seated against inducer housing. Clamp must be tightened
to prevent any condensate leakage. Failure to follow this
warning could result in electrical shock, fire, personal
injury, or death.
NOTE: A 2-in. diameter pipe must be used within the furnace
casing. Make all pipe diameter transitions outside furnace casing.
3. Working from furnace to outside, cut pipe to required
length(s).
4. Deburr inside and outside of pipe.
5. Chamfer outside edge of pipe for better distribution of
primer and cement.
6. Clean and dry all surfaces to be joined.
7. Check dry fit of pipe and mark insertion depth on pipe.
NOTE: It is recommended that all pipes be cut, prepared, and
preassembled before permanently cementing any joint.
8. After pipes have been cut and preassembled, apply generous layer of cement primer to pipe fitting socket and end of
pipe to insertion mark. Quickly apply approved cement to
end of pipe and fitting socket (over primer). Apply cement
in a light, uniform coat on inside of socket to prevent
buildup of excess cement. Apply second coat.
9. While cement is still wet, twist pipe into socket with 1/4
turn. Be sure pipe is fully inserted into fitting socket.
10. Wipe excess cement from joint. A continuous bead of
cement will be visible around perimeter of a properly made
joint.
11. Handle pipe joints carefully until cement sets.
12. Support combustion-air and vent piping a minimum of
every 5 ft (3 ft for SDR-21 or -26 PVC) using perforated
metal hanging strap.
13. Slope combustion-air and vent pipes toward furnace a
minimum of 1/4 in. per linear ft with no sags between
hangers.
14. Use appropriate methods to seal openings where vent and
combustion-air pipes pass through roof or side wall.
III. CONCENTRIC VENT AND COMBUSTION-AIR
TERMINATION KIT INSTALLATION
NOTE: If these instructions differ from those packaged with
termination kit, follow kit instructions.
Combustion-air and vent pipes must terminate outside structure. A
factory accessory termination kit must be installed in 1 of the
installations shown in Fig. 31, 32, 33, 34, or 35. Four termination
kits are available.
1. The 2-in. termination bracket kit is for 1-in., 1-1/2 in., and
2-in. diameter 2-pipe termination systems.
2. The 3-in. termination bracket kit is for 2-1/2 in. and 3-in.
diameter 2-pipe termination systems.
3. The 2-in. concentric vent/air termination kit is for 1-in.,
1-1/2 in., 2-in., and 2-1/2 in. diameter pipe systems when
single penetration of wall or roof is desired.
4. The 3-in. concentric vent/air termination kit is for 2-1/2 in.
and 3-in. diameter pipe systems when single penetration of
wall or roof is desired.
NOTE: Shaded parts in Fig. 31, 32, 33, 34, and 35 are considered
to be terminations. These components should NOT be counted
when determining pipe diameter. Roof termination is preferred
since it is less susceptible to damage, has reduced chances to intake
contaminants, and has less visible vent vapors. (See Fig. 31 or 32.)
Sidewall termination may require sealing or shielding of building
surfaces with a corrosive resistance material due to corrosive
combustion products of vent system.
A. Extended Exposed Sidewall Pipes
Sidewall combustion-air and vent pipe terminations may be
extended beyond area shown in Fig. 34 or 35 in outside ambient by
insulating pipes as indicated in Table 6.
1. Determine combustion-air and vent pipe diameters, as
stated above, using total pipe length and number of elbows.
2. Using winter design temperature (used in load calculations),
find appropriate temperature for your application and furnace model.
3. Determine required insulation thickness for exposed pipe
lengths.
TABLE 6—MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH (FT) WITH INSULATION IN WINTER DESIGN
TEMPERATURE AMBIENT*
UNIT
SIZE
042040
042060
042080
→060080
060100
→060120
* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as
specified in Table 5.
† Insulation thickness based on R value of 3.5 per in.
NOTE: Pipe length (ft) specified for maximum pipe lengths
located in unconditioned spaces cannot exceed total allowable pipe
length as specified in Table 5.
B. Two-Pipe Termination Kit
WINTER
DESIGN TEMPERA-
TURE (°F)
2022137425057
021022253035
-202514172125
2023055617070
021633384653
-202923263338
2023765707070
022039455563
-2021127313945
202-1/24170707070
02-1/22142485968
-202-1/21128334149
2034970707070
032651587070
-2031535405059
MAXIMUM PIPE
DIAMETER
03/81/23/41
5. Check required dimensions as shown in Fig. 31, 34, or 35.
C. Concentric Vent/Air Termination Kit
1. Determine location for termination.
1. Determine location for termination.
Consideration of the following should be made when
determining an appropriate location for termination kit.
a. Comply with all clearance requirements as stated in
Table 4.
b. Termination kit should be positioned where vent vapors
will not damage plants/shrubs or air conditioning equipment.
c. Termination kit should be positioned so it will not be
affected by wind eddy (such as inside building corners)
or accumulation of airborne leaves or light snow, or
allow recirculation of flue gases.
d. Termination kit should be positioned where it will not be
damaged by or subjected to foreign objects, such as
stones, balls, etc.
e. Termination kit should be positioned where vent vapors
2. Cut one 4-in. diameter hole for 2-in. kit, or one 5-in.
are not objectionable.
2. Cut 2 holes, 1 for each pipe, of appropriate size for pipe size
3. Loosely install elbow in bracket and place assembly on
4. Slide assembled kit with rain shield REMOVED through
combustion-air pipe.
Roof terminations—Loosely install pipe coupling on prop-
erly cut vent pipe. Coupling must be positioned so bracket
NOTE: Do not allow insulation or other materials to accumulate
inside of pipe assembly when installing it through hole.
will mount as shown in Fig. 31.
For applications using combustion-air pipe option, indi-
cated by dashed lines in Fig. 31, install 90° street elbow into
90° elbow, making U-fitting. A 180° U-fitting may be used.
Sidewall terminations—Install bracket as shown in Fig. 34
5. Disassemble loose pipe fittings. Clean and cement using
or 35.
For applications using vent pipe option indicated by dashed
lines in Fig. 34, rotate vent elbow 90° from position shown
in Fig. 34.
4. Disassemble loose pipe fittings. Clean and cement using
same procedures as used for system piping.
6. Check required dimensions as shown in Fig. 32 or 33.
IV. MULTIVENTING AND VENT TERMINATIONS
When 2 or more 355MAV Furnaces are vented near each other,
each furnace must be individually vented. NEVER common vent
or breach vent 355MAV furnaces. When 2 or more 355MAV
INSULATION THICKNESS (IN.)†
Consideration of the following should be made when
determining an appropriate location for termination kit.
a. Comply with all clearance requirements as stated in
Table 4.
b. Termination kit should be positioned where vent vapors
will not damage plants/shrubs or air conditioning equipment.
c. Termination kit should be positioned so it will not be
affected by wind eddy (such as inside building corners)
or accumulation of airborne leaves or light snow, or
allow recirculation of flue gases.
d. Termination kit should be positioned where it will not be
damaged by or subjected to foreign objects, such as
stones, balls, etc.
e. Termination kit should be positioned where vent vapors
are not objectionable.
diameter hole for 3-in. kit.
nents together using instructions in kit.
hole.
Roof terminations—Locate assembly through roof to appropriate height as shown in Fig. 32.
Sidewall terminations—Locate assembly through sidewall
with rain shield positioned no more than 1-in. from wall as
shown in Fig. 33.
same procedures as used for system piping.
—27—
Page 28
A
A85182
Fig. 36—Rooftop Termination (Dimension "A" is Touching or 2-In. Maximum Separation)
VENT
VENT
A
COMBUSTION
AIR
A93056
Fig. 37—Concentric Vent and Combustion-Air Roof
Termination (Dimension "A" is Touching or 2-In. Maximum
Separation)
VENT
1″ MAXIMUM
(TYP)
COMBUSTION AIR
VENT
A
VENT
A93057
Fig. 38—Concentric Vent and Combustion-Air Side
Termination (Dimension "A" is Touching or
2-In. Maximum Separation)
VENT
COMBUSTION AIR
COMBUSTION AIR
A
Fig. 39—Sidewall Termination of 12 in. or Less
(Dimension "A" is Touching or 2-In.
Maximum Separation)
A85184
—28—
COMBUSTION AIR
A
COMBUSTION AIR
Fig. 40—Sidewall Termination of More Than 12 in.
(Dimension "A" is Touching or 2-In.
Maximum Separation)
A85183
Page 29
furnaces are vented near each other, 2 vent terminations may be
installed as shown in Fig. 36, 37, 38, 39, or 40, but next vent
termination must be at least 36 in. away from first 2 terminations.
It is important that vent terminations be made as shown to avoid
recirculation of flue gases. Dimension "A" in Fig. 36, 37, 38, 39,
and 40 represents distance between pipes or rain shields, as
touching or 2-in. maximum separation.
CONDENSATE DRAIN
I. GENERAL
Condensate trap is shipped installed in the blower shelf and factory
connected for UPFLOW applications. Condensate trap must be
RELOCATED for use in DOWNFLOW and HORIZONTAL
applications.
Condensate trap MUST be used for all applications.
An external trap is not required when connecting the field drain to
this condensate trap.
The field drain connection (condensate trap or drain tube coupling)
is sized for 1/2-in. CPVC, 1/2-in. PVC, or 5/8-in. ID tube
connection.
Drain pipe and fittings must conform to ANSI standards and
ASTM D1785 or D2846. CPVC or PVC cement and primer must
conform to ASTM D2564 or F493. In Canada, use CSA or ULC
certified schedule 40 CPVC or PVC drain pipe, fittings, and
cement.
When a condensate pump is required, select a pump which is
approved for condensing furnace applications. To avoid condensate spillage, select a pump with an overflow switch.
II. APPLICATION
Outdoor draining of the furnace is permissible if allowed by local
codes. Caution should be taken when freezing ambient may freeze
drain pipe and prohibit draining.
WARNING: Caution should be taken to prevent draining where slippery conditions may cause personal injuries. Excessive condensate draining may cause saturated
soil conditions which may result in damage to plants.
III. CONDENSATE DRAIN PROTECTION
Freezing condensate left in condensate trap and drain line may
cause cracks, and possible water damage may occur. If freeze
protection is required, use condensate freeze protection accessory
or equivalent 3 to 6 watt per ft at 120v and 40°F self-regulating,
shielded, and waterproof heat tape. See Installation Instructions
supplied with accessory or heat tape manufacturer’s recommendations.
OPEN STAND
PIPE FOR
A/C OR
HUMIDIFIER
DRAIN
TEE
TO OPEN
DRAIN
A94054
Fig. 41—Example of Field Drain Attachment
The furnace, A/C, and humidifier drains may be combined and
drained together. The A/C drain must have an external, fieldsupplied trap prior to the furnace drain connection. All drain
connections (furnace, A/C, or humidifier) must be terminated into
an open or vented drain as close to the respective equipment as
possible to prevent siphoning of the equipment’s drain.
See Fig. 41 for example of possible field drain attachment using
1/2-in. CPVC or PVC tee for vent and A/C or humidifier drain
connection.
32°F MINIMUM INSTALLED
AMBIENT OR FREEZE
PROTECTION REQUIRED
A93058
CAUTION: Unit must not be installed, operated, and
then turned and left off in an unoccupied structure during
cold weather when temperature drops to 32°F or below
unless drain trap and drain line have adequate freeze
protection. See Service and Maintenance Instructions for
winterizing procedure.
1. Fold heat tape in half and wrap on itself 3 times.
2. Locate heat tape between sides of condensate trap back.
(See Fig. 42.)
3. Use wire ties to secure heat tape in place. Wire ties can be
positioned in notches of condensate trap sides. (See Fig.
42.)
4. Wrap field drain pipe with remaining heat tape, approximately 1 wrap per ft.
5. When using field-supplied heat tape, follow heat tape
manufacturer’s instructions for all other installation guidelines.
—29—
Page 30
CONDENSATE TRAP
WIRE TIE(S)
(3 WRAPS MINIMUM)
Using schematic diagram (see Fig. 23), follow sequence of
operation through different modes. This furnace has a new control
system. Read and follow wiring diagram carefully.
→
NOTE: If 115-v power supply to furnace or blower access panel
switch is interrupted during a call for heat, blower operates at
low-heat speed for 60 sec when power is restored before heating
cycle is resumed.
I. SELF-TEST MODE
The control center goes through a brief self test whenever 115-v or
24-v power is interrupted. The self test takes approximately 2 sec
to complete. After power is restored, red (microprocessor) LED
briefly comes on. Then green LED comes on for 1 sec, followed by
1 sec where both yellow and green LEDs are on. During this time,
the microprocessor is checking itself.
II. HEATING MODE
When thermostat calls for heat, R-W/W1 circuit closes.
→
→
NOTE: The heat cycle can start in either high or low heat. If a
high-heat cycle is initiated, the inducer continues increasing its
speed after low-pressure switch closes. When high-pressure switch
closes, inducer motor RPM is noted by microprocessor before the
25 sec prepurge period begins. The RPM is used to evaluate vent
system resistance. This evaluation is then used to determine
required RPM necessary to operate inducer in high-heat mode.
HEAT TAPE
Fig. 42—Condensate Trap Heat Tape
SEQUENCE OF OPERATION
CAUTION: Furnace control must be grounded for
proper operation, or control will lock out. Control is
grounded through green wire routed to gas valve and
burner box screw.
1. Prepurge period—The inducer motor is turned on and
slowly comes up to speed. When low-pressure switch
closes, inducer motor RPM is noted by microprocessor, and
a 25 sec prepurge period begins. The RPM is used to
evaluate vent system resistance. This evaluation is then
used to determine required RPM necessary to operate
inducer in low-heat mode.
2. Humidifier (HUM)—The HUM terminal is energized
whenever the inducer prepurge period is completed.
3. Ignitor warm up—At end of prepurge period, the hot
surface ignitor (HSI) is energized for a 17-sec HSI warm-up
period.
4. Ignition sequence—After HSI ignitor warm-up period is
completed, the gas valve opens, permitting gas flow to
burners where it is ignited. After 5 sec, the HSI is
de-energized and a 2-sec flame-sensing period begins.
A93036
NOTE: The initial heat mode after 115-v or 24-v power interruption will be LOW HEAT. Low heat remains energized for 16
minutes before high heat is initiated, providing thermostat is still
calling for heat.
After the initial cycle, the microprocessor evaluates the length of
low- and high-heat operating times and calculates optimum length
of low and high heat for next heat cycle. This accommodates the
heat load requirement seen as a result of thermostat operating time.
5. Flame sensing—When burner flame is sensed, the control
center holds gas valve open and begins blower on delay
period.
NOTE: Ignition sequence repeats 3 additional times before a
lockout occurs. Lockout automatically resets after 3 hr, or can be
manually reset by turning 115-v or 24-v power off (not at
thermostat) for 3 sec minimum, then turning on again.
→
6. Inducer speed reduction—If cycle starts in low heat,
inducer speed reduces slightly after the flame sense. If cycle
starts in high heat, inducer speed increases 15 sec after
flame sense. The reduction in speed in low heat is to
optimize combustion for maximum efficiency.
7. Blower on delay—The blower starts 60 sec after flame
sense if cycle started in low heat or 35 sec after flame sense
if cycle started in high heat.
NOTE: The blower starts at approximately 400-500 RPM. After
20 sec, the motor is turned off for 1/10 of a sec where a coast down
calibration is done to evaluate resistance of the conditioned air
duct system. The microprocessor then determines blower RPM
required to provide proper airflow for heating mode.
8. Electronic Air Cleaner—The EAC-1 terminal is energized
whenever the blower operates.
9. Blower off delay—When thermostat is satisfied, the
R-W/W1 signal is terminated, de-energizing gas valve
(stopping gas flow to burners) and HUM terminal is
de-energized.
The blower reduces its speed to low-heat RPM. The blower
and EAC remain operating 90, 135, 180, or 225 sec
(depending on blower off time selection). The furnace is
factory set for a 90 sec blower off delay.
10. Post purge—The inducer continues operating for 15 sec
after gas valve is de-energized.
III. HEATING MODE—TWO STAGE
The control center provides 2-stage heating using a single-stage
thermostat. The control center maximizes comfort while optimizing efficiency to meet the demands of the conditioned area when
a thermostat R-W/W1 signal is received.
If thermostat control over furnace staging is desired, a 2-stage
thermostat can be used. When control center receives a thermostat
R-W/W1 and R-W2 signal, high heat is energized and when
R-W/W1 signal is received, low heat is energized. This method
overrides microprocessor control of high or low heat.
NOTE: When using 2-stage thermostat operation with R-W/W1
and R-W2 signals, setup switch SW-2 MUST be in ON position.
The heat cycle operates as stated in Heating Mode section.
To allow for greater comfort, a 2-stage thermostat control is
recommended when zone systems are used.
IV. EMERGENCY HEAT MODE
NOTE: The furnace should not be operated in emergency heat
mode for extended periods of time. Operation is only recommended to provide heat until replacement components can be
obtained or fault resolved.
In this mode, the microprocessor is bypassed and the motors
operate at full speed with high-heat operation. The heat exchangers, motors, and electronics can be overstressed and may reduce
the life of the components if operated for an extended period.
—30—
Page 31
NOTE: No safeties are bypassed when using emergency heat
mode.
Emergency heat mode can be selected using setup switch SW-4.
SW-4 should be used when a fault condition exists or difficult to
resolve problems occur. This allows heating until the fault can be
corrected.
In emergency heat mode, the normal heat mode outlined in
Heating Mode section is not followed. The following sequence
will occur:
When thermostat calls for heat, the R-W/W-1 circuits close.
1. Prepurge period—The inducer motor is turned on IMME-
DIATELY operating at maximum speed, closing low- and
high-pressure switches. Prepurge begins 25 sec after highpressure switch closes.
2. Blower on—The blower motor is turned on IMMEDI-
ATELY and slowly increases to maximum speed as soon as
a call for heat is received. No blower calibration occurs.
3. Electronic Air Cleaner—The EAC-1 terminal does not
operate in emergency heat mode.
→
4. Humidifier—The HUM terminal is energized IMMEDI-
ATELY.
5. Ignitor warm up—The HSI is energized for a 17 sec
warm-up period after prepurge period is completed.
6. Ignition sequence—After HSI warm-up period has com-
pleted, the gas valve is energized, permitting gas flow to
burners where it is ignited. After 5 sec, the HSI is
de-energized and a 2-sec flame-sensing period begins.
NOTE: Emergency heat mode only operates in high heat.
7. Flame sensing—When burner flame is sensed, control
center holds gas valve open. If burner flame is not sensed,
control center de-energizes gas valve and ignition sequence
is repeated.
→
NOTE: Ignition sequence repeats 3 additional times before lockout occurs. Lockout automatically resets after 3 hr, or can be
manually reset by turning 115-v or 24-v power off (not at
thermostat) for 3 sec minimum, then turning on again. Fault codes
will not flash in emergency heat mode.
8. Blower off delay—When thermostat is satisfied, the
R-W/W1 signal is terminated, de-energizing gas valve
(stopping gas flow to burners) and HUM terminal is
de-energized. In addition, blower stops immediately.
9. Post purge—Post purge does NOT occur. The inducer
stops immediately.
V. COOLING MODE
When thermostat calls for cooling, the R-G and R-Y/Y2 circuits
close.
1. Cooling unit—The cooling unit starts when thermostat
R-Y signal is received.
2. Blower on—The control center starts blower immediately
when it receives an R-Y/Y2 and R-G signal. The blower
starts at approximately 400-500 RPM. After 20 sec, the
blower is turned off for 1/10 of a sec where a coast down
calibration is done to evaluate resistance of the conditioned
air duct system. The microprocessor then determines
blower RPM required to provide selected cooling airflow.
NOTE: In cooling mode, the microprocessor adjusts blower RPM
to operate at 400 CFM per ton as selected on the A/C setup
switches. See Air Conditioning Setup Switches section. There is
also a chart on wiring diagram. (See Fig. 23.)
NOTE: If Y/Y2 thermostat lead is not connected to furnace
control center, blower motor operates in continuous fan speed and
indoor coil freeze-up may occur.
3. Electronic Air Cleaner—The EAC-1 terminal is energized
whenever blower operates.
4. Cooling unit—The cooling unit stops when thermostat R-Y
signal is terminated.
5. Blower off delay—When thermostat is satisfied, the
R-Y/Y2 and R-G signals are terminated, and blower remains operating for 90 sec.
→
VI. HEAT PUMP MODE
When furnace is operating in heat pump heating mode, R-Y/Y2
and R-G circuits are closed energizing heat pump, and blower
operates at cooling speed. When heat pump defrost is required,
R-W/W1 circuits close starting gas heat cycle, and blower adjusts
to low-heat speed.
1. Prepurge period—The inducer motor is turned on and
slowly comes up to speed. When low-pressure switch
closes, inducer motor RPM is noted by microprocessor, and
a 25 sec prepurge period begins. The RPM is used to
evaluate vent system resistance. This evaluation is then
used to determine required RPM necessary to operate
inducer in low-heat mode.
NOTE: The heat cycle can start in either high or low heat. If a
high-heat cycle is initiated, inducer continues increasing its speed
after low-pressure switch closes. When high-pressure switch
closes, inducer motor RPM is noted by microprocessor before the
25 sec prepurge period begins. The RPM is used to evaluate vent
system resistance. This evaluation is used to determine required
RPM necessary to operate inducer in high-heat mode.
2. Humidifier—The HUM terminal is energized whenever
inducer prepurge period is completed.
3. Ignitor warm up—After prepurge period, HSI is energized
for 17 sec.
4. Ignition sequence—After HSI warm-up period is completed, the gas valve is energized, permitting gas flow to the
burners where it is ignited. After 5 sec, the HSI is
de-energized and a 2-sec flame-sensing period begins.
5. Flame sensing—When burner flame is sensed, control
center holds gas valve open.
If burner flame is not sensed, control center de-energizes
gas valve and ignition sequence is repeated.
6. Blower off period—Ten sec after gas valve is energized,
the blower stops for 25 sec to allow heat exchangers to
warm up.
7. Blower on delay—After blower off period, blower starts.
NOTE: The blower starts at approximately 400-500 RPM. After
20 sec, the motor is turned off for 1/10 of a sec where a coast down
calibration is done to evaluate resistance of the conditioned air
duct system. The microprocessor then determines blower RPM
required to provide proper airflow for heating mode.
8. Electronic Air Cleaner—The EAC-1 terminal is energized
whenever blower operates.
9. Inducer speed reduction—If cycle starts in low heat,
inducer speed reduces slightly after the flame sense. If cycle
starts in high heat, inducer speed increases 15 sec after
flame sense. The reduction in speed in low heat is to
optimize combustion for maximum efficiency.
10. Call for heat terminated—When the call for heat is
satisfied, the R-W/W1 signal is terminated, de-energizing
gas valve (stopping gas flow to burners) and HUM terminal
is de-energized.
a. R-W/W1 signal terminated with R-Y/Y2 and R-G
still present—The blower changes its speed to cooling
RPM.
—31—
Page 32
b. R-W/W1 with R-Y/Y2 and R-G signals terminated—
The blower continues to operate completing a normal
blower off delay.
11. Post purge—The inducer continues operating for 15 sec
after gas valve is de-energized.
VII. CONTINUOUS FAN MODE
1. Operating with continuous fan only.
a. Call for continuous fan—The thermostat closes R-G
circuit.
b. Blower on—The blower starts immediately.
NOTE: The blower starts at approximately 400-500 RPM. After
20 sec, the motor is turned off for 1/10 of a sec where a coast down
calibration is done to evaluate resistance of the conditioned air
duct system. The microprocessor then determines blower RPM
required to provide proper airflow for heating mode.
NOTE: The continuous fan speed is the same as low-heat speed
unless it is field adjusted to another desired airflow. See Continuous Fan Setup Switches section. There is also a chart on wiring
diagram. (See Fig. 23.)
c. Electronic Air Cleaner—The EAC-1 terminal is ener-
gized whenever blower operates, regardless of operating
mode.
→
2. Operating with continuous fan (R-G) and call for heat
(R-W/W1) is received—Same as heat pump mode except
blower on delay is 10 sec less than the heat mode. After call
for heat (R-W/W1) is terminated, the blower remains
operating at low-heat speed for selected blower off delay
before resuming continuous fan speed.
3. Operating with continuous fan (R-G) and call for cool-ing (R-Y/Y2) is received—See Cooling Mode section.
After call for cooling (R-Y/Y2) is terminated, the blower
remains operating at cooling speed for 90 sec before
resuming continuous fan speed.
VIII. COMPONENT TEST
All components are functionally operated except gas valve with
component test feature.
This feature helps diagnose a system problem in case of a
component failure.
NOTE: Setup switch SW-1 MUST be in OFF position or Fault
Code 22 (setup error) will occur.
NOTE: NO thermostat signal may be present at control center,
and all blower time delay off periods must be completed.
To initiate component test feature, proceed with the following:
1. Leave 115-v power to furnace turned on.
2. Remove main furnace door.
3. Remove blower access panel.
4. Turn setup switch SW-6 to ON position.
5. Manually close blower access panel door switch.
→
→
WARNING: Blower access panel door switch opens
115-v power to control center. No component operation
can occur. Caution must be taken when manually closing
this switch for service purposes. Failure to follow this
warning could result in personal injury or death.
When items 1-5 have been completed, the following will occur:
1. The control center goes through a brief self test. This self
test takes approximately 2 sec to complete. After door
switch is closed, red (microprocessor) LED briefly comes
on. Then green LED comes on for 1 sec, followed by 1 sec
where both green and yellow LEDs are on. During this time,
the microprocessor is checking itself.
2. Inducer motor operates for 20 sec at low speed, operates 20
sec at high speed, then turns off.
3. Hot surface ignitor is energized for 15 sec, then deenergized.
4. Main blower motor operates for 20 sec at low speed,
operates for 20 sec at high speed, then turns off.
5. After component operation test is completed, 1 or more
fault codes (11, 22, 41, or 42) will flash. See service label
on back of main furnace door for explanation of fault codes.
NOTE: To repeat component test, turn setup switch SW-6 to OFF
and then back to ON.
After component test, perform the following:
1. Release blower panel access door switch and turn setup
switch SW-6 to OFF position.
2. If applicable, replace blower access panel and check LED
status by removing plug in blower access panel.
3. Reinstall main furnace door if all LEDs are off, indicating
furnace is ready to operate when a signal from thermostat is
received.
→
IX. BYPASS HUMIDIFIER MODE
When setup switch SW-3 BPH is in ON position, RPM calculated
for low heat is multiplied by 1.15 for all furnace model sizes. This
compensates for increased return-air temperature caused by bypassed air supply.
→
X. DEHUMIDIFICATION MODE
If dehumidification input is energized with a 24-vac input, RPM
calculated for cooling and continuous fan is multiplied by 0.85 for
all furnace model sizes. This compensates for high humidity
conditions during cooling operation.
→
XI. ZONE MODE
When setup switch SW-5 MZ is in ON position, blower motor
control is the same as above except with the following exceptions:
1. While blower is operating in either low heat or continuous
fan, the coast down calibration is performed once a minute
to update blower RPM for zone damper position changes
during a given cycle unless the blower pulse width to
blower motor is greater than 60 percent. This prevents
nuisance faults from occurring when a high continuous fan
CFM has been selected.
2. While blower is operating in either high heat or cooling,
blower pulse width to blower motor is frozen when blower
RPM is within 10 percent of calculated blower RPM for 5
sec.
START-UP PROCEDURES
I. GENERAL
1. Furnace must have a 115-v power supply properly connected and grounded.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, control center fault indicator light flashes
rapidly and furnace does not operate.
2. Thermostat wire connections at terminals R, W/W1, G, and
Y/Y2 must be made at 24-v terminal block on control
center.
3. Natural gas service pressure must not exceed 0.5 psig
(14-in. wc), but must be no less than 0.16 psig (4.5-in. wc).
4. Blower access panel must be in place to complete 24-v
electrical circuit to furnace.
—32—
Page 33
TABLE 7—AIR CONDITIONING (A/C) AIRFLOW SETUP SWITCH POSITION
CAUTION: These furnaces are equipped with a manual
reset limit switch in burner box. This switch opens if an
overheat condition (rollout) occurs in burner enclosure.
Correct inadequate combustion-air supply or improper
venting condition and reset switch. DO NOT jumper this
switch.
Before operating furnace, check each manual reset switch for
continuity. If necessary, press button to reset switch.
II. SELECT SETUP SWITCH POSITIONS
A. Air Conditioning (A/C) Setup Switches
The air conditioning setup switches are used to match furnace
airflow to the cooling unit used. This furnace will provide 400
CFM per selected air conditioning tonnage.
To set the desired cooling airflow:
1. Remove main furnace door and blower access panel.
2. Locate the A/C setup switches on the control center. (See
Fig. 25.)
3. Determine the air conditioning tonnage used.
4. Use Table 7 or wiring schematic to determine the proper
setup position of A/C switches. (See Fig. 23 and 43.)
1
3 Tons
1200 CFM
ALLOWABLE FURNACE MODEL SETUP
3 Tons
1200 CFM
3 Tons
1200 CFM
5 Tons
2000 CFM
5 Tons
2000 CFM
5 Tons
2000 CFM
1. Remove main furnace door and blower access panel.
2. Locate the CF setup switches on the control center. (See
Fig. 25.)
3. Determine the desired continuous fan airflow.
4. Use Table 8 or wiring schematic to determine the proper
setup position of CF switches. (See Fig. 23 and 43.)
NOTE: The CF switches are factory set to provide the continuous
fan airflow equal to the low-heat mode.
5. Replace main furnace door and blower access panel.
C. Setup Switches (SW)
The control center has 8 setup switches that may be set to meet the
application requirements. Position these setup switches for the
appropriate requirement.
1. Remove main furnace door and blower access panel.
2. Locate setup switches on the control center. (See Fig. 25.)
3. See Table 9 for setup switch description. (See Fig. 23 and
43.)
4. Replace main furnace door and blower access panel.
NOTE: If a bypass humidifier is used, setup switch SW-3 (BPH)
should be in ON position. This prevents nuisance limit trips caused
by the increased temperature in the return air resulting from the
bypass.
NOTE: If modulating dampers are used, setup switch SW-5 (MZ)
should be in ON position. This allows the furnace control center to
compensate for the modulating dampers. The control will recalibrate for the new system static conditions once every minute
while operating in the low-heat or continuous fan modes.
III. PRIME CONDENSATE TRAP WITH WATER
OFF
Fig. 43—Example of Setup Switch in OFF Position
NOTE: Excessive airflow caused by improper A/C switch setup
may cause condensate blow off in the cooling mode.
5. Replace main furnace door and blower access panel.
NOTE: EAC-1 terminal is energized whenever the blower operates. HUM terminal is only energized when the gas valve is
energized.
B. Continuous Fan (CF) Setup Switches
The CF setup switches are used to select desired airflow when the
thermostat is in the continuous fan mode. This setup feature will
allow the continuous fan airflow to be adjusted. To set the desired
continuous fan airflow:
A95198
CAUTION: Condensate trap must be PRIMED or
proper draining may not occur. The condensate trap has 2
internal chambers which can ONLY be primed by pouring water into the inducer drain side of condensate trap.
2. Connect field-supplied 1/2-in. ID tube to upper inducer
housing drain connection.
3. Insert field-supplied funnel into tube.
4. Pour 1 quart of water into funnel/tube. Water should run
through inducer housing, overfill condensate trap, and flow
into open field drain. (See Fig. 45.)
5. Remove funnel and tube from inducer housing and replace
drain connection cap and clamp.
IV. PURGE GAS LINES
If not previously done, purge the lines after all connections have
been made and check for leaks.
—33—
Page 34
TABLE 8—CONTINUOUS FAN (CF) AIRFLOW SETUP SWITCH POSITION
chamber. Never use matches, candles, flame, or other
sources of ignition for the purpose of checking leakage.
Use a soap-and-water solution to check for leakage.
Failure to follow this warning could result in fire,
explosion, personal injury, or death.
V. ADJUSTMENTS
A. Set Gas Input Rate
There are 2 methods of adjusting gas input rate. The preferred
method is by using Table 11 and following instructions in item 1.
The second method is by clocking the gas meter as outlined in item
2. Item 2 must be used for altitudes above 2000 ft.
1. Determine natural gas orifice size and manifold pressure for
correct input by using Table 11.
A94208
A94209
Fig. 45—Filling Condensate Trap
a. Obtain average yearly heat value for local gas supply.
b. Obtain average yearly specific gravity for local gas
supply.
c. Verify the furnace model. Table 11 can only be used for
model 355MAV Furnaces.
d. Find natural gas heat value and specific gravity in Table
11.
e. Follow heat value line and specific gravity line to point
of intersection to find orifice size and manifold pressure
settings for proper operation at given natural gas condition.
—34—
Page 35
TABLE 9—SETUP SWITCH DESCRIPTION
SETUP
SWITCH NO.
SW-1
(FLT)
SW-2
(LOW)
SW-3
(BPH)
SW-4
(EMER HEAT)
SW-5
(MZ)
SW-6
(COMP TEST)
SW-7 and -8
(Blower
Off Delay)
NORMAL
POSITION
OFF
OFF
OFF
OFF
OFF
OFF
See
Table
10
DESCRIPTION OF USE
Turn switch to ON for fault history display. No thermostat signal can be present
for fault history display.
Turn switch to ON to lock furnace in lowheat mode only.
Turn switch to ON when a bypass humidifier is used. This will compensate for
higher return-air temperature and provide
5 percent more airflow in low-heat mode
only.
Turn switch to ON to bypass microprocessor control. Furnace will operate at
high heat only with main blower and inducer motor operating at maximum RPM.
NO safeties are bypassed.
Turn switch to ON when modulating
dampers are used. In this mode, main
blower speed is recalculated once every
minute while furnace is in low-heat or
continuous fan mode.
Turn switch to ON to initiate component
test. Furnace will operate inducer motor
20 sec low speed, 20 sec high speed,
HSI 15 sec or IID 0 sec, blower 20 sec
low speed, and blower 20 sec high
speed. SW-1 must be in OFF position.
No thermostat signal can be present for
component test to be initiated.
Adjust switches to provide desired heating mode blower off delay time, 90, 135,
180, or 225 sec.
TABLE 10—BLOWER OFF DELAY SETUP SWITCH
POSITION
DESIRED HEATING
MODE BLOWER
OFF DELAY (SEC)
90OFFOFF
135ONOFF
180OFFON
225ONON
SETUP SWITCH (SW-7 AND -8) POSITION
SW-7SW-8
EXAMPLE:
Heat value = 1010 Btu/cu ft
Specific gravity = 0.62
Therefore: Orifice No. 44* with manifold pressure 3.3-in.
wc for high heat and 1.4-in. wc for low heat.
* Furnace is shipped with No. 45 orifices. In this example
all main burner orifices must be changed and the manifold
pressure adjusted.
f. Check and verify orifice size in furnace. NEVER AS-
SUME THE ORIFICE SIZE; ALWAYS CHECK AND
VERIFY.
g. Proceed to item 3 to adjust manifold pressure.
h. Check input rate by clocking meter as described in item
2.
2. Determine natural gas input rate by clocking gas meter and
adjusting manifold pressure per item 3.
NOTE: Be sure all pressure tubing, combustion-air and vent
pipes, and burner enclosure front are in place when checking input
by clocking the gas meter.
a. Obtain average yearly heat value for local gas supply.
NOTE: Be sure heating value of gas used for calculations is
correct for your altitude. Consult local gas utility for altitude
adjustments of gas heating value.
b. Turn off all other gas appliances and pilots.
c. Start furnace and let run for 3 minutes.
d. Measure time (in sec) for gas meter test dial to complete
1 revolution.
e. Refer to Table 12 for cubic ft of gas per hr.
f. Multiply gas rate (cu ft/hr) by heating value (Btu/cu ft).
Obtain heating value from local gas utility.
EXAMPLE:
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1010 Btu/cu ft
Time for 1 revolution of 2-cu-ft dial = 72 sec
Gas rate = 100 cu ft/hr (from Table 12)
Btu heating input = 100 X 1010 = 101,000 Btuh
In this example, the orifice size and manifold pressure
adjustment is within ±2 percent of the furnace input rate.
g. Measured gas input must not exceed gas input on unit
rating plate.
NOTE: High altitude—Gas input on rating plate is for altitudes
up to 2000 ft. Ratings for altitudes over 2000 ft must be 4 percent
less for each 1000 ft above sea level. To obtain the adjusted
altitude rating, adjust the manifold pressure (see item 3) and
replace the main burner orifices as needed. Refer to NFGC
Appendix F, Table F-4 for proper orifice sizing at high altitudes.
NOTE: In Canada, from 2000 to 4500 ft above sea level, derate
the unit 10 percent from the Conversion Station.
h. Proceed to item 3 to adjust manifold pressure.
3. Adjust gas input.
NOTE: Manifold pressure must always be measured with the
burner enclosure front REMOVED. The gas meter must always be
clocked with the burner enclosure front INSTALLED. The gas
valve has been nominally set at 3.5-in. wc high heat and 1.5-in. wc
low heat for natural gas.
a. Remove burner enclosure front and caps that conceal
adjustment screws for gas valve regulator. (See Fig. 46.)
b. Turn setup switch SW-2 on control center to ON
position. (See Fig. 25.) This will keep furnace locked in
low-heat operation.
c. Turn low-heat adjusting screw (5/64 hex Allen wrench)
counterclockwise (out) to decrease input rate or clockwise (in) to increase rate. When adjusting input rate, DO
NOT set manifold pressure less than 1.3-in. or more than
1.7-in. wc for natural gas. Make any major adjustments
by changing main burner orifices.
d. Turn setup switch SW-2 to OFF position after low fire
adjustment.
e. Jumper R-W2 on control center thermostat connections.
(See Fig. 25.) This will keep furnace locked in high-heat
operations.
f. Turn high-heat adjusting screw (5/64 hex Allen wrench)
counterclockwise (out) to decrease input rate or clockwise (in) to increase rate. When adjusting input rate, DO
NOT set manifold pressure less than 3.2-in. or more than
3.8-in. wc for natural gas. Make any major adjustment by
changing main burner orifices.
NOTE: If orifices are changed, both high-heat and low-heat input
rate must be readjusted.
NOTE: If orifice hole appears damaged or it is suspected to have
been redrilled, check the orifice hole with a numbered drill bit of
the correct size. Never redrill an orifice. A burr-free and squarely
aligned orifice hole is essential for proper flame characteristics.
g. Remove jumper R-W2 after high-heat adjustment.
h. Replace burner enclosure front and measure adjusted gas
input rate using method outlined in item 2.
i. Replace caps that conceal gas valve regulator adjustment
screws.
—35—
Page 36
TABLE 11—MODEL 355MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE
(Tabulated Data Based on Altitude Up to 2000 ft and 20,000 Btuh High Heat/13,000 Btuh Low Heat Per Burner)
CAUTION: Be sure burner enclosure front is in place
after adjustments have been made.
SPECIFIC GRAVITY OF NATURAL GAS
Heat
High/Low
3.3/1.4
3.8/1.6
3.7/1.64344
3.6/1.5
3.8/1.6
3.5/1.5
3.7/1.64546
3.4/1.5
3.6/1.54546
3.4/1.4
3.5/1.54546
Orf
Heat
No.
High/Low
433.5/1.5433.6/1.5433.7/1.5433.8/1.6423.2/1.3
3.3/1.4
3.8/1.6
43443.2/1.4
3.7/1.64344
453.8/1.6443.2/1.3443.3/1.4443.4/1.4443.5/1.5
3.7/1.5
3.8/1.6
3.6/1.5
3.7/1.6
3.5/1.5
3.6/1.54546
Orf
No.
High/Low
433.4/1.5433.6/1.5433.7/1.5433.8/1.6
3.3/1.4
3.8/1.6
43443.2/1.4
3.7/1.64344
453.8/1.6443.2/1.4443.3/1.4443.4/1.4
453.7/1.5453.8/1.6443.2/1.4443.3/1.4
3.6/1.5
3.8/1.6
OFF position and jumper R-W2 on control center. DO NOT forget
to return setup switch to OFF position and remove R-W2 jumper
upon completion of testing. (See Fig. 25 for switch and terminal
Heat
Orf
Heat
No.
High/Low
41423.2/1.4
3.6/1.54142
433.4/1.5433.5/1.5433.6/1.5
3.3/1.4
3.8/1.6
43443.2/1.4
3.7/1.64344
453.7/1.6453.8/1.6443.2/1.4
Orf
Heat
No.
High/Low
3.3/1.4
3.7/1.54142
41423.2/1.3
3.5/1.54142
433.4/1.5433.5/1.5
3.3/1.4
3.8/1.6
43443.2/1.4
3.7/1.64344
location.)
j. Look through sight glass in burner enclosure and check
burner flame. The burner flame should be clear blue,
almost transparent. (See Fig. 47.)
B. Set Temperature Rise
CAUTION:
Temperature rise must be within limits specified on unit
rating plate. Recommended operation is at midpoint of
rise or above. Failure to follow this caution may result in
condensing or overheating the heat exchangers.
3. This furnace is capable of automatically providing the
proper airflow to maintain the temperature rise within the
range specified on the unit rating plate. If the temperature
rise is outside this range, proceed as follows:
a. Check gas input for low- and high-heat operation.
b. Check derate for altitude if applicable.
c. Check all return and supply ducts for excessive restric-
tions causing static pressure greater than 0.5-in. wc.
d. Ensure bypass humidifier switch (BPH) setup switch
SW-3 on control center is in ON position when a bypass
Furnace must operate within range of temperature rise specified on
the unit rating plate. Determine air temperature rise as follows:
1. Place thermometers in return and supply ducts as near
furnace as possible. Be sure thermometers do not see heat
exchanger so that radiant heat does not affect readings. This
practice is particularly important with straight-run ducts.
2. When thermometer readings stabilize, subtract return-air
temperature from supply-air temperature to determine air
temperature rise.
NOTE: Temperature rise can be determined for low-fire operation by placing setup switch SW-2 on control center in the ON
position. For high-heat operation, place setup switch SW-2 in the
C. Set Thermostat Heat Anticipator
The thermostat heat anticipator must be set to match the amp draw
of the components in the R-W/W1 circuit. Accurate amp draw
measurements can be obtained at the thermostat subbase terminals
R and W.
Fig. 48 illustrates an easy method of obtaining thermostat amp
draw measurements. The amp reading should be taken after the
blower motor has started and furnace is operating in low heat.
humidifier is used. (See Fig. 25 for switch location.)
e. Check Troubleshooting Guide for Gas-Fired Condensing
CAUTION: DO NOT redrill orifices. Improper drilling
(burrs, out-of-round holes, etc.) can cause excessive
burner noise and misdirection of burner flames. This can
result in flame impingement of burners and heat exchangers, causing failures.
Fig. 46—Redundant Automatic Gas Valve
1. To operate furnace in low heat, turn setup switch SW-2 to
ON position (See Fig. 25) and connect ammeter leads
across thermostat subbase R-W.
2. See the thermostat manufacturer’s instructions for adjusting
the heat anticipator and for varying the heating cycle length.
NOTE: When using an electronic thermostat, set the cycle rate for
3 cycles per hr.
3. Return setup switch SW-2 to OFF position and replace
thermostat on subbase.
CHECK SAFETY CONTROLS
I. CHECK PRIMARY LIMIT CONTROL
This control shuts off the combustion control system and energizes
the air-circulating blower motor if the furnace overheats.
1. The recommended method of checking this limit control is
to gradually block off the return air after the furnace has
been operating for a period of at least 5 minutes.
A93085
A89020
Fig. 47—Burner Flame
2. As soon as the limit control has shut off the burners, a 33
fault will appear on the control center.
3. The return-air opening should be unblocked to permit
normal air circulation.
By using this method to check the limit control, it can be
established that the limit is functioning properly and the furnace
will operate safely if there is a restricted return-air supply or motor
failure. If the limit control does not function during this test, the
cause must be determined and corrected.
II. CHECK PRESSURE SWITCH
This control proves operation of the draft inducer. Check switch
operation as follows:
1. Turn off 115-v power to furnace.
2. Remove control access door and disconnect inducer motor
12-pin wire harness at inducer motor.
3. Turn on 115-v power to furnace.
4. Set thermostat to "call for heat." When the pressure
switches are functioning properly, fault code 42 will flash
on the control center approximately 10 sec after the
thermostat switch is closed. If either fault code 31 or 32 is
6. Reconnect inducer motor wire harness. Reinstall furnace
access door.
7. Turn on 115-v power to furnace.
R Y W G
10 TURNS
FROM UNIT 24-VOLT
TERMINAL BLOCK
EXAMPLE:
5.0 AMPS ON AMMETER
10 TURNS AROUND JAWS
= 0.5 AMPS FOR THERMOSTAT SETTING
Fig. 48—Amp Draw Check with Ammeter
flashed when the ICM inducer motor is disconnected, the
furnace will shut itself down immediately. Determine the
reason the pressure switches did not function properly and
correct the condition.
A80201
8. Reset thermostat to desired temperature.
CHECKLIST
1. Put away tools and instruments. Clean up debris.
2. Verify manual reset switch has continuity.
3. Verify that blower and control access doors are properly
installed.
4. Cycle test furnace with room thermostat.
5. Check operation of accessories per manufacturer’s instructions.
6. Review User’s Manual with owner.
7. Leave literature packet near furnace.
—38—
Page 39
CHECKLIST—INSTALLATION
Load Calculation
____________Heating Load (Btuh)
____________Cooling Load (Btuh)
Condensate Drain
________Unit Level or Pitched Forward
________
Internal Tubing Connections Free of
Kinks and Traps
____________Furnace Model Selection
COMBUSTION AND VENT PIPING
Termination Location
________Roof or Sidewall
________Termination Kit — 2 Pipe or Concentric
________Combustion-Air Pipe Length
________Combustion-Air Pipe Elbow Quantity
________Vent Pipe Length
________Vent Pipe Length Quantity
________
________Pipe Sloped To Furnace
________Over Ceilings
Pipe Diameter Determined from Sizing
Table
Pipe Insulation
________
________
________Heat Tape Installed if Required
________
________Temperature Rise Adjusted
________Anticipator Setting Adjusted or
________Cycle Rate (3 Cycles per Hr) Selected
Safety Controls Check Operation
________Primary Limit
________Pressure Switch
External Drain Connection Leak Tight
and Sloped
Condensate Trap Primed before
Start-Up
CHECKLIST—START-UP
Gas Input Rate (Set Within 2 percent
of Rating Plate)
Thermostat Anticipator
________Low-Ambient Exposed Pipes
—39—
Page 40
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
• Unit Familiarization• Maintenance
• Installation Overview• Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
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callbacks. Course descriptions and schedules are in our catalog.
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