Bryant 331JAV User Manual

PLUS 80t with Perfect Heat™ DOWNFLOW
California Approved
Sizes 060 thru 100
INDUCED-COMBUSTION FURNACE
The Plus 80t Downflow Furnace achieves 80 percent Annual Fuel Utilization Efficiency (AFUE) rating. The benefits of Perfect Heat operation in reducing sound and improving comfort put it in a class well ahead of the competition. The Plus 80t has the kind of overall performance needed in today’s homes. All models are GAMA efficiency rating certified and certified for use in California Air Quality Management Districts.
FEATURES
EFFICIENCY — The Plus 80t Induced-Combustion Gas Fur-
nace provides the efficiency customers want with 80.0% AFUE.
HOT SURFACE IGNITION — No pilot to waste gas with this
field-proven ignition system.
ALUMINIZED HEAT EXCHANGER — The patented 4-pass
heat exchanger is made of aluminized steel and backed by a 20-year Limited Warranty.
INTELLIGENT CONTROL — The Plus 80t has an intelligent
control that monitors the operation of the furnace. This control also has a component-test feature that enables the servicing technician to verify operation of the control; the high and low in­ducer; the hot surface ignitor; and high-, medium-, and low­speed blower operation. The control features a 3-amp fuse that protects the transformer and control. We guarantee the reliability of the control with a 3-year Limited Warranty.
40-IN. HEIGHT — The Plus 80t cabinet height is only 40 in.
This simplifies installation in alcoves, attics, basements (ideal for short basement), closets, and utility rooms, especially with a taller high-efficiency cooling coil.
PREPAINTED CABINET — The Plus 80t uses prepainted sheet
metal for the cabinet. This is the same high-quality finish found on refrigerators and other appliances today. We ensure its dura­bility by using a galvanized steel substrate to provide superior rust protection.
PATENTED BLOCKED VENT SAFEGUARD — Our induced-
combustion furnace has a patented blocked vent safeguard. The safeguard switch will stop furnace operation if the vent system becomes blocked or is not operating properly. An exclusive with the Plus 80t furnace.
EASY INSTALLATION — The Plus 80t has many features that
make installation easier: left or right gas and electrical connec­tions, heating and cooling blower speed selector, matching coil sizes, accessory low-voltage connections, and many more.
QUIET OPERATION — A soft mount inducer assembly and 2-
stage slow-opening gas valve reduce sound level. The Perfect Heat operation capability minimizes furnace and air noise for total home comfort.
Series C
Form No. PDS 331J.60.4
*
1
28
⁄2″
20
13
⁄16″
7
39
⁄8″
11
⁄16″
INLET
7
⁄8″ DIA
ACCESSORY
3
1
⁄4″ DIA HOLE
GAS ENTRY
OUTLET
19
ADDITIONAL
NOTE:
LOCATED IN THE TOP PLATE AND BOTTOM PLATE
NOTES:
1. Two additional 7⁄8-in. dia holes are located in the top plate.
2. Minimum return-air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer's recommendations for equivalent diameters. a. For 800 CFM–16-in. round or 14 b. For 1200 CFM–20-in. round or 141⁄2 x 191⁄2-in. rectangle. c. For 1600 CFM–22-in. round or 14 d. For airflow requirements above 1800 CFM, must use entire return air opening.
7
⁄8″ DIA K.O. ARE
VENT CONNECTION
13
⁄16″
1
9
⁄8″
1
10
⁄4″
1
1
⁄16″
1
2
⁄8″
1
8
⁄4″
11
⁄16″
AIRFLOW
D
E
A
DIMPLES TO DRILL HOLES FOR HANGER BOLTS (4 PLACES) IN HORIZONTAL POSITION
1
2 x 12-in. rectangle.
1
2 x 231⁄4-in. rectangle.
11
16
⁄16″
1
13
4
⁄16″
3
⁄16″
15
2
⁄16″
5
⁄16″
1
10
⁄4″
1
⁄2″ DIA
2
THERMOSTAT WIRE ENTRY
7
⁄8″ DIA
ACCESSORY
7
⁄8″ DIA HOLE
POWER ENTRY
1
1
⁄2″ DIA
R.H. GAS ENTRY
7
⁄8″ DIA
ACCESSORY
1
1
⁄16″
1
2
⁄8″
1
TYP
5
⁄8″ TYP
DIMENSIONS (In.)
UNIT SIZE A D E VENT CONN (Dia) SHIPPING WEIGHT (Lb)
036060 14-3/16 12-9/16 12-11/16 4 145 048080 17-1/2 15-7/8 16 4 154 060100 21 19-3/8 19-1/2 4 181
A99109
ACCESSORY DOWNFLOW SUBBASE
LOCATING
TAB
B
A
Assembled
LOCATING
TAB
D
Disassembled
4
3
2
1
FACTORY-SUPPLIED
3
4
A88207
1
2
FIELD-INSTALLED
INSULATION
DIMENSIONAL DATA (In.)
PLENUM OPENING *
FURNACE WIDTH
14-3/16 11-13/16 19 13-7/16 20-3/8 4
17-1/2 15-1/8 19 16-3/4 20-3/8 3
21 18-5/8 19 20-1/4 20-3/8 2
The plenum should be constructed 1/4 in. smaller in width and depth than the plenum dimensions shown above.
FRAMED FLOOR HOLE
1 1⁄4″ TYP
WIDTH ADJUSTMENTABCD
PLENUM OPENING
C
A88206
HOLE NO. FOR
ama
MEETS DOE RESIDENTIAL CONSERVATION SERVICES PROGRAM STANDARDS.
Before purchasing this appliance, read important energy cost and efficiency information available from your retailer.
CERTIFIED
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*
**
SPECIFICATIONS
UNIT SIZE 036060 048080 060100
RATINGS AND PERFORMANCE
Gas Input (Btuh) *
Output Capacity (Btuh)† High Stage 51,000 69,000 86,000 Nonweatherized ICS Low Stage 33,000 44,000 55,000 AFUE† Nonweatherized ICS 80.0 80.0 80.0 Certified Temperature Rise High Stage 30—60 30—60 35—65 Range (°F) Low Stage 15—45 15—45 20—50 Certified External Static Pressure Heat/Cool 0.10/0.50 0.15/0.50 0.20/0.50 Airflow CFM Heating High/Low 1195/1030 1355/1170 1735/1500
High Stage 63,000 84,000 105,000
Low Stage 40,500 54,000 67,500
Cooling 1195 1580 1950
ELECTRICAL
Unit Volts— Hertz— Phase 115—60—1 Operating Voltage Range Min—Max 104—127 Maximum Unit Amps 10.5 14.2 17.9 Maximum Wire Length (Measured 1 Way) Ft 35 26 32 Minimum Wire Size 14 12 Maximum Fuse Size 15 20 Transformer (24v) 40va External Control Heating 19va Power Available Cooling 35va Air Conditioning Blower Relay Standard
CONTROLS
Limit Control SPST (Auto-Reset) Heating Blower Control Solid-State Time Operation Inducer 2-Speed Burners (Monoport) 3 4 5 Gas Connection Size 1/2-in. NPT
GAS CONTROLS
2-Stage Redundant Gas Valve White-Rodgers
Min Inlet Pressure (In. wc) 4.5 (Natural Gas)
Max Inlet Pressure (In. wc) 13.6 (Natural Gas)
Ignition Device Hot Surface
BLOWER DATA
Direct-Drive Motor HP (PSC) 1/3 1/2 3/4 Motor Full Load Amps 5.1 7.4 11.0 RPM (Nominal)—Speeds 1075—5 Blower Wheel Diameter x Width (In.) 10 x 6 10 x 8 10 x 6 Filter Size (In.)—Permanent Washable (Supplied) (2) 14 x 20 x 1 (2) 16 x 20 x 1
DEALER-INSTALLED ACCESSORIES
Downflow Subbase ** High-Altitude Pressure Switch Kit‡ KGAH5601PSW Gas Conversion Kit—Natural-to-Propane KGANP26012SP Gas Conversion Kit—Propane-to-Natural KGAPN21012SP
Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4% for each 1000 ft above sea level. Refer to National
Fuel Gas Code Table F4. In Canada, derate the unit 10% for elevations 2000 ft to 4500 ft above sea level. † Capacity in accordance with U.S. Government DOE test procedures. ‡ 5500 ft and higher above sea level.
Required for installation on combustible floors when no coil box is used, or when any coil box other than a Bryant cased coil is used.
ICS—Isolated Combustion System
KGASB0201ALL
CONTROLS—THERMOSTATS AND ZONING
Auto Changeover, °F/°C, 1-Stage Heat/1-Stage cool — TSTATBBNAC01-B
Auto Changeover, °F/°C, 2-Stage Heat/1-Stage Cool — TSTATBBNHP01-B
THERMOSTAT—NON-PROGRAMMABLE
Auto Changeover, 7-Day Programmable, °F/°C, 1-Stage heat/1-Stage cool — TSTATBBPAC01-B
Auto Changeover, 7-Day Programmable, °F/°C, 2-Stage Heat/1-Stage Cool — TSTATBBPHP01-B
THERMOSTAT-PROGRAMMABLE
ZONING—2-ZONE ZONEBB2KIT01, ZONEKIT2ZBDP ZONING—4-ZONE ZONEBB4KIT01 ZONING—8-ZONE ZONEBB8KIT01
Auto Changeover, °F/°C, 2-Stage Heat/2-Stage cool — TSTATBBN2S01-B
Air Conditioner, 1-Stage Heat/1-Stage Cool, Manual Changeover, °F/°C — TSTATBBBAC01
Heat Pump, 2-Stage Heat/1-Stage Cool. Manual Changeover, °F/°C — TSTATBBBHP01*
2-Stage Heat/2-Stage Cool in AC Mode, 3-Stage Heat/2-Stage Cool in HP Mode
Dual Fuel Thermostat. Includes Outdoor Air Temperature Sensor — TSTATBBPDF01-B*
Thermidistat™ Control — Non-Programmable/Programmable — TSTATBBPRH01-B* Thermostat with Humidity Control (For use in Dual Fuel, AC, HP, and 2S applications.
in AC Mode, 3-Stage Heat/2-Stage Cool in HP Mode
Auto Changeover, 7-Day Programmable, °F/°C, — TSTATBBP2S01-B
Includes Outdoor Air Temperature Sensor.)
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UNIT SIZE
036060 1/3 PSC
048080 1/2 PSC
060100 3/4 PSC
BLOWER
MOTOR HP SPEED
AIR DELIVERY— CFM (With Filter)
EXTERNAL STATIC PRESSURE (IN. WC)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
High
Med-High
Med
Med-Low
Low
High
Med-High
Med
Med-Low
Low
High
Med-High
Med
Med-Low
Low
1435 1195 1030
900 705
1855 1595 1355 1170
880
2235 1995 1735 1510 1145
1385 1165 1020
890 700
1765 1570 1345 1170
865
2185 1970 1735 1500 1140
1320 1145 1010
875 690
1710 1530 1305 1140
855
2110 1915 1675 1485 1125
1265 1105
985 855 675
1665 1485 1270 1110
830
2030 1845 1625 1455 1115
1195 1070
955 835 655
1580 1410 1220 1075
805
1950 1765 1565 1400 1100
INSTALLATION
This unit is certified for downflow installation only. See Installation Manual for
important installation instructions.
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
This forced air furnace is equipped for use with natural gas at altitudes 0 ­10,000 ft (0-3,050m).
An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications.
This furnace is for indoor installation in a building constructed on site.
This furnace may be installed on combustible flooring in alcove or closet at minimum clearance from combustible material.
This furnace may be used with a Type B-1 Vent and may be vented in common with other gas-fired appliances.
For installation on non-combustible
floors only. For installation on combustible flooring only when installed on special base, Part No. KGASB0201ALL, Coil Assembly, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC.
For furnaces wider than 14.25
#
inches (362mm) may be 0 inches.
Ø
18 inches front clearance required
for alcove.
For single wall vent type 6 inches.
##
This furnace is approved for DOWNFLOW installations only.
1"
0"
B
A
C
K
E
D
I
S
TOP / PLENUM
E
C
A
N
R
U
F
T
N
O
R
F
F
R
O
N
T
1" #
1"
BOTTOM
Clearance in inches.
Vent Clearance to combustibles:
For Single Wall vents 6 inches (6 po). For Type B-1 vent type 1 inch (1 po).
##
1145 1015
915 795 625
1570 1355 1170 1025
755
1835 1680 1480 1320 1085
#
1"
E
D
I
S
S
E
R
V
I
C
E
30"
MIN
1080
955 860 755 580
1410 1280 1110
965 720
1700 1545 1370 1230 1045
1000
885 790 690 525
1310 1200 1025
890 655
1540 1415 1265 1130
990
Ø
322567-101 REV. E (LIT)
A97620
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Cancels: PDS 331J.60.3
© 1999 Bryant Heating & Cooling Systems, 7310 W. Morris St. Indpls., IN 46231 PRINTED IN U.S.A. Catalog No. 5233-103 10-99
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