Bryant 331AAV, 330AAV User Manual

USER’S INFORMATION MANUAL
MODELS 330AAV UPFLOW and 331AAV DOWNFLOW/ HORIZONTAL GAS FURNACE
This manual must be left with the equipment user.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance. — WHAT TO DO IF YOU SMELL GAS: — Do not try to light any appliance. — Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and gas control which has been under water.
WELCOME TO GENERATION OF COMFORT
Congratulations! Your new, high efficiency gas furnace is a sound investment which will reward you and your family with years of warm memories winter after winter.
Not only is your new furnace energy efficient, it is also extremely reliable and supplies superior home comfort. Spend just a few minutes with this booklet to learn about the operation of your new furnace and the small amount of maintenance it takes to keep it operating at peak efficiency. Years went into the development of your new furnace. Take a little time now to assure its most efficient operation for years to come.
UPFLOW FURNACE COMPONENTS
1
Relief Box
2
Gas Valve Control Knob or Electric Switch (On/Off)
3
2-Stage Gas Valve
4
Manual Reset Flame Rollout Switch (2)
5
Gas Burner
6
Flame Sensor
7
Hot Surface Ignitor
8
Rating Plate
9
Status LED Light
10
Blower and Blower Motor
11
Draft Safeguard Tube and Switch
12
Gas Manifold
1
MODEL 330AAV Upflow Furnace
1
2 3
4 5
6 7
8
9
10
2
MODEL 331AAV Downflow/Horizontal Furnace
11
12
13
14 15
13
Blower Door Safety Switch
14
Filter Retainer
15
Air Filter
3
2
DOWNFLOW/HORIZONTAL FURNACE COMPONENTS
1
Manual Reset Auxiliary Limit Switch
2
Blower and Blower Motor
3
Relief Box
4
Gas Valve Control Knob or Electric Switch (On/Off)
5
2-Stage Gas Valve
6
Gas Burner
7
Rating Plate
8
Status LED Light
9
Blower Door Safety Switch
10
Draft Safeguard Tube and Switch
11
Manual Reset Flame Rollout Switch (2)
12
Gas Manifold
13
Hot Surface Ignitor
14
Flame Sensor
1
2
3
8
9
10
4 5
6
7
11 12
13 14
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IMPORTANT FACTS
Your furnace must have adequate airflow for efficient combustion and safe ventilation. Do not enclose it in an airtight room or “seal’’ it behind solid doors. To minimize the possibil­ity of serious personal injury, fire, damage to your furnace, or improper operation,
safety rules:
• Keep the area around your furnace free of combustible materials, gasoline, and other flammable liquids and vapors.
• Do not cover the furnace, store trash or debris near it, or in any way block the flow of fresh air to the unit.
• Combustion air must be clean and uncontaminated with chlorine or fluo-
carefully follow these
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rine. These compounds are present in many products around the home, such as water softener salts, laundry bleaches, detergents, adhesives, paints, varnishes, paint strippers, waxes, and plastics.
Make sure the combustion air for your furnace does not contain any of these compounds. During remodeling be sure the combustion air is fresh and uncontaminated. If air with vapors of these compounds is burned in your furnace, the heat exchangers and metal vent system may deteriorate.
• A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the furnace area when in­stalling the furnace or adding more insulation. Some materials may be combustible.
NOTE:
Do not use this furnace if any part has been under water. Immedi­ately call a qualified service technician to inspect the furnace and to replace any part of the control system, electri­cal components and any gas control which has been under water.
NOTE:
The qualified installer or agency must use only factory­authorized replacement parts, kits, and accessories when servicing this product.
This furnace contains safety devices which must be manually reset. If the furnace is left unattended for an ex­tended period of time, have it checked periodically for proper oper­ation. This precaution will prevent problems associated with no heat, such as frozen water pipes, etc. See “Before You Request a Service Call’’ section in this manual.
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to gas and electrical components.Only trained and qualified personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be per­formed by trained service personnel. Observe safety precautions in this manual, on tags and labels attached to the furnace, and other safety pre­cautions that may apply.
Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury.
!
3
Understand the signal words DAN­GER, WARNING, and CAUTION. These words are used with the safety­alert symbol. DANGER identifies the most serious hazards which result in severe personal injury or death. WARNING signifies hazards which
could result in personal injury
or death. CAUTION is used to identify unsafe practices which in minor personal injury or product and property damage.
will
would result
STARTING YOUR FURNACE
Instead of a continuously burning pilot flame, your furnace uses an automatic hot surface ignition system to light the burners each time the thermostat turns your furnace on.
important safeguards:
• Never attempt to manually light the burners with a match or other source of flame.
• Read and follow the operating instructions on the furnace, especially the item that reads as follows:
“Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, Follow “B’’ in the above safety infor­mation on this label. If you don’t smell gas, go to the next step.”
!
WARNING
Should overheating occur or the gas valves fail to shut off the gas supply, turn off the manual gas valve to the fur­nace BEFORE turning off the electrical supply. (See Fig. 8.) A failure to follow this warning could result in a fire or explo­sion, and personal injury or death.
• If a suspected malfunction occurs with your gas control system, such as the burners do not light when they should, refer to the shutdown proce-
Follow these
6
STOP!
dures on the furnace or see “Shutting Down your Furnace” section in this manual, then call your dealer as soon as possible.
Check Air Filter: Before attempt-
ing to start your furnace, be sure the furnace filter is clean and in place. (See the maintenance section of this manual.) Then proceed as follows:
®
7
STEPS FOR STARTING YOUR FURNACE
1. Set your room thermostat to the lowest temperature setting. (See Fig. 7.)
2. Close the external manual gas valve. (See Fig. 8.)
3. Turn off electrical supply to the furnace. (See Fig. 9.)
C
L
O
S
E
8
9
10
11
4. Remove the furnace access door(s).
a. Downflow/Horizontal—Re-
move blower door after re­moving 2 screws first, then remove the control door. (See Fig. 10.)
b. Upflow—Remove control
door. (See Fig. 11.)
5. The gas valve will have EITHER a control knob or control switch to turn off and on. Turn the control knob or switch on the gas valve to the OFF position and wait 5 minutes. (See Fig. 12 or 13.)
6. After waiting 5 minutes, turn the control knob or switch on the gas valve to the ON position. (See Fig. 14 or 15.)
7. Replace the access door(s). See Fig. 16 for upflow and Fig. 17 for downflow. Replace control door first on downflow furnaces. Replace blower door and secure with 2 screws.
8. Turn on electrical supply to the furnace. (See Fig. 18.)
9. Open the external manual gas valve. (See Fig. 19.)
10. Set the room thermostat to a tem­perature slightly above the room temperature. This will automati­cally signal the furnace to start. The inducer motor will start, and the hot surface ignitor will ener­gize. When hot, the ignitor will have an orange glow.
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