MODELS 330AAV UPFLOW and
331AAV DOWNFLOW/
HORIZONTAL GAS FURNACE
NOTE TO INSTALLER:
This manual must be left with the equipment user.
WARNING: If the information in this manual
is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS:
— Do not try to light any appliance.
— Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
Do not use this furnace if any part has been under water.
Immediately call a qualified service technician to inspect
the furnace and to replace any part of the control system
and gas control which has been under water.
WELCOME TO
GENERATION OF
COMFORT
Congratulations! Your new, high
efficiency gas furnace is a sound
investment which will reward you
and your family with years of warm
memories winter after winter.
Not only is your new furnace energy
efficient, it is also extremely reliable
and supplies superior home comfort.
Spend just a few minutes with this
booklet to learn about the operation
of your new furnace and the small
amount of maintenance it takes to
keep it operating at peak efficiency.
Years went into the development of
your new furnace. Take a little time
now to assure its most efficient
operation for years to come.
UPFLOW FURNACE
COMPONENTS
1
Relief Box
2
Gas Valve Control Knob or Electric Switch (On/Off)
3
2-Stage Gas Valve
4
Manual Reset Flame Rollout Switch (2)
5
Gas Burner
6
Flame Sensor
7
Hot Surface Ignitor
8
Rating Plate
9
Status LED Light
10
Blower and Blower Motor
11
Draft Safeguard Tube and Switch
12
Gas Manifold
1
MODEL 330AAV Upflow
Furnace
1
2
3
4
5
6
7
8
9
10
2
MODEL 331AAV
Downflow/Horizontal
Furnace
11
12
13
14
15
13
Blower Door Safety Switch
14
Filter Retainer
15
Air Filter
3
2
DOWNFLOW/HORIZONTAL
FURNACE COMPONENTS
1
Manual Reset Auxiliary Limit Switch
2
Blower and Blower Motor
3
Relief Box
4
Gas Valve Control Knob or Electric Switch (On/Off)
5
2-Stage Gas Valve
6
Gas Burner
7
Rating Plate
8
Status LED Light
9
Blower Door Safety Switch
10
Draft Safeguard Tube and Switch
11
Manual Reset Flame Rollout Switch (2)
12
Gas Manifold
13
Hot Surface Ignitor
14
Flame Sensor
1
2
3
8
9
10
4
5
6
7
11
12
13
14
4
IMPORTANT FACTS
Your furnace must have adequate
airflow for efficient combustion and
safe ventilation. Do not enclose it in
an airtight room or “seal’’ it behind
solid doors. To minimize the possibility of serious personal injury, fire,
damage to your furnace, or improper
operation,
safety rules:
• Keep the area around your furnace
free of combustible materials, gasoline,
and other flammable liquids and
vapors.
• Do not cover the furnace, store
trash or debris near it, or in any
way block the flow of fresh air to
the unit.
• Combustion air must be clean and
uncontaminated with chlorine or fluo-
carefully follow these
5
rine. These compounds are present
in many products around the home,
such as water softener salts, laundry
bleaches, detergents, adhesives,
paints, varnishes, paint strippers,
waxes, and plastics.
Make sure the combustion air for
your furnace does not contain any of
these compounds. During remodeling
be sure the combustion air is fresh
and uncontaminated. If air with vapors
of these compounds is burned in your
furnace, the heat exchangers and
metal vent system may deteriorate.
• A furnace installed in an attic or
other insulated space must be kept
free and clear of insulating material.
Examine the furnace area when installing the furnace or adding more
insulation. Some materials may be
combustible.
NOTE:
Do not use this furnace if any
part has been under water. Immediately call a qualified service technician
to inspect the furnace and to replace
any part of the control system, electrical components and any gas control
which has been under water.
NOTE:
The qualified installer or
agency must use only factoryauthorized replacement parts, kits,
and accessories when servicing this
product.
This furnace contains safety devices
which must be manually reset. If the
furnace is left unattended for an extended period of time, have it
checked periodically for proper operation. This precaution will prevent
problems associated with no heat, such
as frozen water pipes, etc. See
“Before You Request a Service Call’’
section in this manual.
SAFETY
CONSIDERATIONS
Installing and servicing heating
equipment can be hazardous due
to gas and electrical components.Only
trained and qualified personnel
should install, repair, or service heating
equipment.
Untrained personnel can perform
basic maintenance functions such
as cleaning and replacing air filters.
All other operations must be performed by trained service personnel.
Observe safety precautions in this
manual, on tags and labels attached
to the furnace, and other safety precautions that may apply.
Recognize safety information. This is
the safety-alert symbol . When
you see this symbol on the furnace
and in instructions or manuals, be
alert to the potential for personal
injury.
!
3
Understand the signal words DANGER, WARNING, and CAUTION.
These words are used with the safetyalert symbol. DANGER identifies the
most serious hazards which
result in severe personal injury or
death. WARNING signifies hazards
which
could result in personal injury
or death. CAUTION is used to identify
unsafe practices which
in minor personal injury or product
and property damage.
will
would result
STARTING YOUR
FURNACE
Instead of a continuously burning pilot
flame, your furnace uses an automatic
hot surface ignition system to light
the burners each time the thermostat
turns your furnace on.
important safeguards:
• Never attempt to manually light the
burners with a match or other source
of flame.
• Read and follow the operating
instructions on the furnace, especially
the item that reads as follows:
“Wait 5 minutes to clear out any gas.
Then smell for gas, including near
the floor. If you smell gas,
Follow “B’’ in the above safety information on this label. If you don’t
smell gas, go to the next step.”
!
WARNING
Should overheating occur or
the gas valves fail to shut off
the gas supply, turn off the
manual gas valve to the furnace BEFORE turning off the
electrical supply. (See Fig. 8.)
A failure to follow this warning
could result in a fire or explosion, and personal injury or
death.
• If a suspected malfunction occurs
with your gas control system, such as
the burners do not light when they
should, refer to the shutdown proce-
Follow these
6
STOP!
dures on the furnace or see “Shutting
Down your Furnace” section in this
manual, then call your dealer as soon
as possible.
•
Check Air Filter: Before attempt-
ing to start your furnace, be sure
the furnace filter is clean and in place.
(See the maintenance section of
this manual.) Then proceed as
follows:
®
7
STEPS FOR
STARTING YOUR
FURNACE
1. Set your room thermostat to
the lowest temperature setting.
(See Fig. 7.)
2. Close the external manual gas
valve. (See Fig. 8.)
3. Turn off electrical supply to the
furnace. (See Fig. 9.)
C
L
O
S
E
8
9
10
11
4. Remove the furnace access
door(s).
a. Downflow/Horizontal—Re-
move blower door after removing 2 screws first, then
remove the control door.
(See Fig. 10.)
b. Upflow—Remove control
door. (See Fig. 11.)
5. The gas valve will have EITHER
a control knob or control switch to
turn off and on. Turn the control
knob or switch on the gas valve
to the OFF position and wait
5 minutes. (See Fig. 12 or 13.)
6. After waiting 5 minutes, turn
the control knob or switch on the
gas valve to the ON position.
(See Fig. 14 or 15.)
7. Replace the access door(s). See
Fig. 16 for upflow and Fig. 17
for downflow. Replace control
door first on downflow furnaces.
Replace blower door and secure
with 2 screws.
8. Turn on electrical supply to the
furnace. (See Fig. 18.)
9. Open the external manual gas
valve. (See Fig. 19.)
10. Set the room thermostat to a temperature slightly above the room
temperature. This will automatically signal the furnace to start.
The inducer motor will start, and
the hot surface ignitor will energize. When hot, the ignitor will
have an orange glow.
4
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