Bryant CM5B, 01013TG, 02014TG, 03013TE, 04014TE User Manual

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CM5A/CM5B COILS
KMABA BLOWERS
For Manufactured Homes
To complete your cooling or heating system, the model CM5A or CM5B Coil is installed inside your Evcon/Coleman, Nor­dyne/Miller/Intertherm or AirPro gas or electr ic downflow fur­nace. Both coils are uncased, and designed for installation within the manufactured home furnace casing or inside a fac­tory-installed plenum. These indoor coils are designed to be used in conjunction with blower kits and other accessories. The CM5A and CM5B coils are designed for quick and easy in­stallation by a qualified service technician.
The CM5A comes with factory-installed mechanical connec­tions. The CM5B comes with factory-installed sweat connec­tions. Both coils utilize a Check-Flo-Rater® piston for refrig­erant flow control. Both coils can be used in cooling-only applications or as part of a heat pump system.
When heating in conjunction with a heat pump, the outdoor heat pump unit recovers heat from the outdoor air, and trans­mits it to the CM5A or the CM5B indoor coil for distribution to the living space. The CM5A and CM5B coils are not activated when heating in conjunction with a furnace without a heat pump in the system.
Built-in drainage assembly ensures leak-free condensate re­moval. Periodic cleaning of filter and drainage sections is rec­ommended to avoid possible sediment b loc kage . The A-shape design of the coil provides maximum cooling-heating transfer surface and ease of handling at installation. F our coil siz es are available from 024 though 048, covering a wide range of cool­ing-heating capacities to meet varying manufactured home re­quirements.
THE KMABA BLOWER
KMABA Blower Kits and Accessories are designed and built to meet the needs of the manufactured housing market. The kits are used to upgrade Nordyne and Evcon gas and electric fur­naces (see note). For cooling and heat pump duty, kits avail­able include blowers f or up to 4 tons of air conditioning, control boxes, insulation kits, filter kits, and evaporator coil shelves.
Blower kits for gas furnaces are shipped without controls. Order the control box from accessory usage chart. Blower kits for elec­tric furnaces are shipped with or without controls. See acces­sory usage chart for details. All control box kits are designed to operate with a minimum 4-wire thermostat.
Quick connect wire harnesses are shipped with the appro­priate blower kit or control box for ease of installation. Sheet metal adapter plates also are included with the blower kits that are needed to adapt the blower with the furnace.
NOTE: Intertherm, Miller, Coleman, and AirPro brands.
Form No. PDS CM5A.24.2
3
8DIA
LIQUID
FITTING
7
8OD DRAIN
CM5A DIMENSIONS
16
"C" ROWS
"A"
"B" DIA
VAPOR
FITTING
7
818
FRONT RIGHT SIDE
19 1⁄4
UNIT DIMENSIONS (In.) NUMBER OF ROWS
SHIPPING WEIGHT
UNIT SIZE SERIES
024 A 14 5/8 3 30 036 A 16 3/4 3 32 042 A 18 3/4 3 35 048 A 18 3/4 4 37
NOTE: Series designation is the 14th position of unit model number.
CM5A SPECIFICATIONS
UNIT SIZE-SERIES 024-A 036-A 042-A 048-A
Operating Weight (Lb) 21 23 26 28
REFRIGERANT
Control Check-Flo-Rater® Piston
COIL
Type Uncased A-Type with Aluminum Fins Rows-Fins/In. 3–15 3–15 3–15 4–13 Face Area (Sq Ft) 3.11 3.56 4.00 3.56 Nominal CFM 800 1200 1200 1200
CONNECTIONS
Type Mechanical Vapor (In. ID) 5/8 3/4 Liquid (In. ID) 3/8
OPTIONAL EQUIPMENT
TXV (Hard Shutoff) KSATX0801HSO KSATX0901HSO
A96627
(Lb)ABC
—2—
3
8DIA
LIQUID
FITTING
7
8OD DRAIN
CM5B DIMENSIONS
16
"C" ROWS
"A"
"B" DIA
VAPOR
FITTING
7
818
FRONT RIGHT SIDE
19 1⁄4
UNIT DIMENSIONS (In.) NUMBER OF ROWS
SHIPPING WEIGHT
UNIT SIZE SERIES
024 A 14 5/8 3 30 036 A 16 3/4 3 32 042 A 18 7/8 3 35 048 A 18 7/8 4 37
NOTE: Series designation is the 14th position of unit model number.
CM5B SPECIFICATIONS
UNIT SIZE-SERIES 024-A 036-A 042-A 048-A
Operating Weight (Lb) 21 23 26 28
REFRIGERANT
Control Check-Flo-Rater® Piston
COIL
Type Uncased A-Type with Aluminum Fins Rows—Fins/In. 3–15 3–15 3–15 4–13 Face Area (Sq Ft) 3.11 3.56 4.00 3.56 Nominal CFM 800 1200 1200 1200
CONNECTIONS
Type Sweat Vapor (In. ID) 5/8 3/4 7/8 Liquid (In. ID) 3/8
OPTIONAL EQUIPMENT
TXV (Hard Shutoff) KSATX0801HSO KSATX0901HSO
A96628
(Lb)ABC
—3—
A
B
C
D
A97119
BLOWER MODEL ABCD
KMABA01013TG KMABA02014TG 7-1/2 10
KMABA03013TE 7-3/8 9-5/8 KMABA04014TE 7-1/2 10 KMABA05013TE 7-3/8 9-5/8 KMABA06014TE 7-1/2 10
17-3/4 15-1/4
7-3/8 9-5/8
KMABA SPECIFICATIONS
BLOWER MODEL 01013TG 02014TG 03013TE 04014TE 05013TE 06014TE
Shipping Weight (Lb) 30 38 33 39 35 41
ELECTRICAL
Volts—Phase 115/1 115/1 208–230/1 208–230/1 208–230/1 208–230/1 Operating V oltage Range 104–127 104–127 187–253 187–253 187–253 187–253 Full Load Amps 7.20 9.00 3.00 4.30 3.00 4.30
BLOWER MOTOR
Motor Hp (PSC) 1/2 1/2 1/2 3/4 1/2 3/4 RPM—Speeds 1075/3 Blower Type Direct Drive
BLOWER WHEEL
Diameter (In.) 10-1/2 11-1/2 10-1/2 11-1/2 10-1/2 11-1/2 Width (In.) 8
Air Discharge Downflow Maximum Cooling Capacity 3 Ton 4 Ton 3 Ton 4 Ton 3 Ton 4 Ton
ACCESSORIES
Control Box Kit KMACC02014WG KMACC0401E14 KMACC0601FE4 Filter Kit N/A KMAFK0101NFK Insulation Kit N/A KMAIK0101E1I N/A Coil Shelf Kit N/A KMACR0101CRI
NOTE: Refer to Accessory Usage chart for exact kit application.
N/A—Not applicable
—4—
BF
°
°
°
PERFORMANCE DATA
GROSS COOLING CAPACITIES (MBH)
INDOOR
COIL AIR
CFM EWB (
72 50.4 24.2 0.00 45.8 21.8 0.00 40.9 19.4 0.00 35.3 16.9 0.09 28.8 14.3 0.06
600
800
1000
1000
1200
1400
1000
1200
1400
1200
1400
1600
67 41.5 24.8 0.08 37.0 22.4 0.06 32.0 19.9 0.05 26.2 17.3 0.05 19.9 14.7 0.06 62 33.7 25.4 0.05 29.1 22.9 0.05 24.1 20.4 0.06 18.5 17.5 0.08 14.8 14.8 0.19 72 61.9 29.4 0.00 56.7 26.8 0.00 50.8 24.1 0.00 44.0 21.1 0.11 36.0 17.9 0.08 67 51.6 30.9 0.10 46.2 28.1 0.08 39.9 25.1 0.07 32.7 22.0 0.07 24.9 18.7 0.08 62 42.1 32.1 0.07 36.4 29.1 0.07 30.1 26.0 0.08 23.2 22.4 0.11 19.0 19.0 0.22 72 71.5 33.8 0.00 65.4 30.9 0.00 58.6 27.8 0.00 51.1 24.7 0.12 42.2 21.2 0.10 67 59.7 36.0 0.12 53.7 33.0 0.10 46.7 29.8 0.09 38.4 26.2 0.09 29.2 22.3 0.10 62 49.2 38.1 0.09 42.7 34.7 0.09 35.4 31.1 0.10 27.6 26.9 0.13 22.9 22.9 0.25
72 74.8 35.4 0.00 68.7 32.5 0.00 61.7 29.3 0.00 54.0 26.1 0.11 44.8 22.5 0.09 67 62.6 37.7 0.10 56.4 34.7 0.09 49.2 31.4 0.08 40.8 27.7 0.07 31.3 23.7 0.09 62 51.3 39.7 0.08 44.7 36.3 0.08 37.5 32.7 0.09 29.1 28.3 0.12 23.9 23.9 0.24 72 83.4 39.4 0.00 76.9 36.3 0.00 69.2 33.0 0.19 60.4 29.4 0.12 50.5 25.6 0.10 67 70.1 42.6 0.11 63.1 39.3 0.10 55.3 35.7 0.09 46.2 31.8 0.09 35.7 27.4 0.10 62 57.6 45.4 0.09 50.5 41.8 0.09 42.5 37.8 0.10 33.4 32.8 0.14 27.8 27.8 0.26 72 90.6 42.8 0.00 83.6 39.7 0.00 75.5 36.2 0.17 65.9 32.4 0.13 55.4 28.4 0.12 67 76.3 46.9 0.12 68.9 43.5 0.11 60.3 39.6 0.11 50.8 35.6 0.10 39.6 30.9 0.12 62 62.9 50.5 0.10 55.4 46.7 0.11 46.9 42.5 0.12 37.4 37.1 0.16 31.5 31.5 0.29
72 77.4 36.7 0.00 71.5 33.8 0.00 64.7 30.7 0.00 56.8 27.4 0.11 47.8 23.8 0.08 67 65.2 39.2 0.09 59.0 36.1 0.08 51.6 32.7 0.07 43.3 29.0 0.06 33.6 25.0 0.07 62 54.2 41.6 0.07 47.4 38.1 0.07 39.9 34.4 0.07 31.2 29.9 0.09 25.5 25.5 0.21 72 85.9 40.6 0.00 79.8 37.7 0.00 72.1 34.4 0.20 63.3 30.7 0.11 53.6 27.0 0.10 67 72.8 44.2 0.10 65.5 40.7 0.09 57.9 37.2 0.09 48.9 33.3 0.08 38.2 28.8 0.09 62 60.4 47.2 0.08 53.3 43.7 0.08 45.1 39.6 0.09 35.7 34.7 0.11 29.7 29.7 0.23 72 93.1 44.0 0.00 86.6 41.1 0.00 78.5 37.6 0.16 69.1 33.9 0.12 58.5 29.8 0.11 67 79.0 48.5 0.11 71.5 45.0 0.10 63.1 41.2 0.10 53.6 37.2 0.09 42.3 32.5 0.10 62 65.7 52.4 0.09 58.1 48.7 0.10 49.6 44.4 0.10 39.9 39.2 0.13 33.6 33.6 0.25
72 86.4 40.9 0.00 79.2 37.4 0.00 71.2 33.8 0.00 62.0 29.9 0.11 51.3 25.7 0.09 67 72.3 43.5 0.11 64.9 39.8 0.09 56.5 35.8 0.08 46.7 31.5 0.07 36.0 27.1 0.09 62 59.6 45.8 0.08 51.5 41.6 0.08 42.7 37.2 0.09 34.2 32.8 0.11 28.6 28.6 0.20 72 94.5 44.6 0.00 86.8 40.9 0.00 77.8 37.0 0.00 68.0 33.0 0.14 56.6 28.5 0.12 67 79.1 47.8 0.13 71.2 44.0 0.12 62.1 39.8 0.11 51.6 35.2 0.10 39.8 30.3 0.11 62 65.1 50.6 0.10 56.9 46.5 0.10 47.4 41.8 0.11 38.3 37.2 0.12 32.4 32.4 0.22 72 101.0 47.6 0.00 93.1 43.9 0.00 83.7 39.9 0.00 73.1 35.6 0.16 61.2 31.0 0.14 67 84.9 51.6 0.15 76.3 47.5 0.14 67.0 43.3 0.13 55.9 38.6 0.12 43.2 33.4 0.13 62 70.0 55.1 0.12 61.5 50.9 0.12 51.5 46.0 0.13 42.4 41.6 0.14 36.0 36.0 0.25
30 35 40 45 50
F) TCG SHG BF TCG SHG BF TCG SHG BF TCG SHG BF TCG SHG BF
SATURATED TEMPERATURE LEAVING EVAPORATOR (
CM5A/CM5B024
CM5A/CM5B036
CM5A/CM5B042
CM5A/CM5B048
— Bypass Factor
CFM — Cubic Ft per Minute EWB — Entering Wet Bulb ( ° F) SHG — Gross Sensible Capacity 1000 Btuh TCG — Gross Cooling Capacity 1000 Btuh
NOTES:
1. Contact manufacturer for cooling capacities at conditions other than shown in table.
2. Formulas: Leaving db = entering db —
Leaving wb = wb corresponding to enthalpy of air leaving coil (h
h
= h
lwb
where h
total capacity (Btuh)
ewb
ewb
4.5 x CFM
= enthalpy of air entering coil.
sensible heat cap.
1.09 x CFM
lwb
F)
3. Direct interpolation is permissible. Do not extrapolate.
4. SHC is based on 80 ° F db temperature of air entering coil. Below 80 ° F db, subtract (Correction Factor x CFM) from SHC. Above 80 ° F db, add (Correction Factor x CFM) to SHC
5. All data points are based on 10 ° F superheat leaving coil.
SHC CORRECTION FACTOR
ENTERING AIR DRY-BULB TEMPERATURE (
BYPASS FACTOR
0.10
0.20
)
0.30
Interpolation is permissible.
79 78 77 76 75 Under 75
81 82 83 84 85 Over 85
Correction Factor
0.98
1.96
2.94
0.87
0.76
1.74
1.53
2.62
2.29
3.92
3.49
3.05
Correction Factor = 1.09 x (1 – BF) x (db – 80)
4.91
4.36
3.82
F)
Use formula
shown below.
—5—
COIL STATIC PRESSURE DROP (IN. WC)
UNIT SIZE BULB AIR QUANTITY (CFM)
024
036
042
048
WET DRY
WET DRY
WET DRY
WET DRY
600 700 800 900 1000
0.11
0.09
1000 1100 1200 1300 1400
0.22
0.19
1100 1200 1300 1400 1500
0.24
0.20
1200 1300 1400 1500 1600
0.30
0.27
0.14
0.12
0.28
0.23
0.28
0.24
0.35
0.29
0.19
0.15
0.32
0.27
0.32
0.29
0.40
0.33
0.23
0.19
0.37
0.31
0.38
0.33
0.45
0.38
0.27
0.22
0.42
0.36
0.43
0.39
0.51
0.43
—6—
ACCESSORY USAGE
USED WITH
Evcon/Coleman/AirPro Nordyne/Miller/Intertherm
Gas Furnaces Electric Furnaces Gas Furnaces Electric Furnaces
ACCESSORY
KIT NO.
BLOWER PACKAGES
KMABA01013TG X* X† X X† ———— KMABA02014TG X* X‡ X X‡ X‡ X‡ ———— KMABA03013TE —————————X**—— KMABA04014TE —————————X**—— KMABA05013TE X** ———————X**X** KMABA06014TE X** ———————X**X**
CONTROL BOXES
KMACC02014WG X X X —————— KMACC0401E14 —————————X†—— KMACC0601FE4 ——————————X†X
FILTER KIT
KMAFK0101NFK ————————XXXX
INSULATION KITS
KMAIK0101E1I ————————X X——
COIL SHELF KIT
KMACR0101CRI X X ————————
* Requires additional control box kit. † Only required on high static 3-ton applications. ‡ Only required on 3-1/2-ton and 4-ton applications.
** Blower package comes with necessary control box. Additional control box kit not required. †† Only required if using existing furnace blower. X—Indicates recommended use of product.
DGRT—A
7900
DGRT—B
DGAT
3400
3400A
3500A8— EB—B MGHA MGBA MGBB MGHB E1EB E1EH
FEBA FEBB
FEH2 FEHB
—7—
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including:  • Unit Familiarization • Maintenance  • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video-based formats and materials. All include video and/or slides, plus companion book.  Classroom Service Training plus "hands-on" the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting, fewer callbacks. Course descriptions and schedules are in our catalog. 
CALL FOR FREE CATALOG 1-800-962-9212
[ ] Packaged Service Training [ ] Classroom Service Training
A94328
© 1997 Bryant Heating and Cooling Systems, 7310 W. Morris St., Indianapolis, IN 46231 PRINTED IN U.S.A. Catalog No. 12CM-5A1 5-97
—8—
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Cancels: PDS CM5A.24.1
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