Bruno VPL-3100 Installation Manual

VPL-3100

VERTICAL PLATFORM

LIFT

Technical Service email: service@bruno.com

www.bruno.com

DEALER:

1780 EXECUTIVE DR., P.O. BOX 84, OCONOMOWOC, WI 53066 USA

INSTALLATION MANUAL

MAN-3100-1

06-02-2008

TELEPHONE:(262) 567-4990

FAX: (262) 953-5501

1-800-882-8183

• Check for shipping damage immediately upon receipt. Contact the shipper with any damage claims.

• Check the contents against the packing list before leaving the shop to begin on-site installation. Immediately report any discrepancies to Bruno Independent Living Aids, Inc.®.

Read and understand the installation manual prior to proceeding with the installation.

Throughout this manual, safety precautions are provided to identify potentially hazardous situations and to advise how to

avoid them.

Warning– Indicates a potentially hazardous situation

that, if not avoided, could cause serious bodily injury and / or property damage.

Caution– Indicates a potentially hazardous situation

that, if not avoided, could cause damage to the unit and / or moderate injury.

Electrical Hazard– Indicates a potentially hazardous

electrical situation that, if not avoided, could cause damage to the unit and / or moderate injury.

Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers). Vise-Grip® is a registered trademark of Petersen Manufacturing Co.

VPL-3100 06-02-2008

TABLE OF CONTENTS

Specications ........................................... 4

Tools ................................................. 5

Safety................................................. 6

Pre-Installation Checks ................................. 7-8

Installation

Main component .....................................9-10

Adjusting top landing/nal limit switches ..................... 11

Standard gate installation .............................12-14

Cam/actuator installation and adjustment (standard gate) .......15-16

Wide gate installation ................................17-19

Cam/actuator installation and adjustment (wide gate) ..........20-21

Wiring the call/send and gate ...........................23-24

Mounting the call/send box .............................16-17

Securing the unit ...................................... 25

Testing ............................................. 25

Completing the installation ............................... 26

Moving the ramp, ramp actuator and vertical bar to the opposite side . 27-31

Optional gate interlock installation .........................32-33

Optional electric door interlock installation ...................34-35

Emergency and cold-weather operation ........................ 36

Troubleshooting .......................................37-38

Wiring schematic ......................................39-40

Exploded views and drawings .............................41-53

Warranty.............................................. 54

VPL-3100 06-02-2008

SPECIFICATIONS

Load Capacity 750 lbs. (340 kg) Weight of Unit

VPL-3153 752 lbs. (341 kg)

VPL-3175 825 (374 kg) Rated Speed 9 FPM (2.75 m/mn) Power Supply 120 VAC, 15A, single phase, 60 Hz Motor 1 HP, 120 VAC Control Voltage 24 VAC, motor 120 VAC Maximum Travel 53” (1.3 m) unit and 75” (1.9 m) unit Platform Size standard: 34” x 48” (86 x 122 cm); optional: 34” x 54”

(86 x 137 cm)

Emergency Operation provision for manual hand wheel Standard Features keyed, constant-pressure controls on platform with

emergency stop switch; all-weather protected controls and switches; platform bottom safety panel, top and bottom limit switches, automatic folding ramp

Optional Features

landing call/send station with key; top landing gate including call/send station with key and Bruno interlock; 34”x54” non-skid platform

Recommended Bolt Torque

Recommended Torque

Size

Grade 5 Grade 8 18-8 S/S

Coarse Fine Coarse Fine Coarse Fine

1/4 8 10 12 14 6.3 7.8

5/16 17 19 24 27 11 11.8

3/8 31 35 44 49 20 22

7/16 49 55 70 78 31 33

1/2 75 85 105 120 43 45

9/16 110 120 155 170 57 63

5/8 150 170 284 323 93 104 3/4 270 295 510 568 128 124

Units are ft.-lbs.

These torque values are provided for

reference only. If specic torque is

required for an installation operation, it

will be indicated.

VPL-3100 06-02-2008

Tools Needed for Installation

• 1/2” dia. x 3” lg. masonry anchors

• Sawzall® or similar reciprocating saw

• Circular saw

• Straight and Phillips screwdrivers (or bits)

• Combination wrench sets (SAE)

• Allen wrench set (SAE)

• Socket wrench set (SAE)

• Level (4-foot) or inclinometer

• Torque wrench (20 lb.-ft to 133 lb.-ft) low-prole, open-end wrench style preferred

• Voltohmmeter and probes

• Wire stripper

• Crimping tool

• Tape measure

• Pry bar

• Hammer and mallets

• Extension cord for power tools (50’ minimum)

• Vise-Grips®

• Appliance dolly

• Hammer drill

• Masonry bits, 1/2” and 3/8”

• Reversible drill, 3/8”, and bits

• File

• Hammer drill, 1/2” for concrete fasteners

TOOLS

VPL-3100 06-02-2008

SAFETY

There are no USER

serviceable parts in

the electrical box.

• Never exceed the maximum rated lift capacity of 750 lbs. (340 kg).

• Never use the VPL-3100 to lift freight or other materials than intended by design.

• Read and understand the installation manual prior to installing the VPL-3100.

• Wear appropriate safety protection equipment for your head, eyes, hands and feet during all phases of the installation.

• Lift components are heavy. Use extreme caution when lifting them to the installation position to avoid personal injury and damage to the equipment.

WARNING

RISK OF

ELECTROCUTION

AND

DEATH

Remove all metal

jewelry (rings, bracelets

etc.) which might

accidentally come in

contact with an

electrical terminal.

• Keep panels and protective coverings in place to avoid potentially fatal injury.

• Disconnect power from the unit before performing any electrical or mechanical service operations.

• Never bypass sensor switches which prevent accidental start up when protective panels are removed.

• Do not work alone.

• Be aware of the location of others in the work zone.

• Do not wear jewelry or loose clothing.

• Lock the wheels of any mobility device riding on the platform.

• Use only recommended anchor fasteners.

• Check for applicable local codes and regulations.

• Failure to comply with the above could render the warranty nulL and void.

VPL-3100 06-02-2008

PRIOR TO INSTALLATION

• Visit the installation site.

• Verify that a dedicated 15A electrical circuit is available for installation of the VPL-3100 and that it has been installed by a qualied electrical contractor in compliance with local codes and regulations.

• Check for correct voltage and supply wire

A solid foundation is key

to a successful

installation.

Never install the

VPL-3100 on an asphalt

driveway, patio stones,

concrete blocks or other

unstable surfaces.

size.

• Conrm the structural integrity of the fascia.

• Conrm the existence of a properly constructed concrete base that is level and at.

• Verify that the walls and oors are level.

• Verify hoistway clearances, nished openings for gates and doors, ceiling break clearances and electrical layout.

PRE-INSTALLATION CHECKS

The fascia must be

smooth, vertical and

structurally sound.

Check all applicable

local codes.

• Locate and eliminate possible pinch points.

• Determine the path to be used to move the unit into place. Make sure it is free of obstacles.

• Double-check the order form to verify receipt of all parts needed for installation.

• Make sure that the ramp and the ramp actuator are on the correct side (right or left) for the installation.

To move the ramp/ramp actuator to the opposite side, see “MOVING THE RAMP AND RAMP ACTUATOR TO THE OPPOSITE SIDE” appearing later in this manual.

VPL-3100 06-02-2008

PRE-INSTALLATION CHECKS

PRIOR TO INSTALLATION (continued)

• VSL-3175

The VSL-3175 is shipped disassembled. Prior to installation, mount the platform to

the tower.

1. From the platform, remove the vertical panel with the pushbutton controls.

2. Move the platform into position next to the tower.

NOTE: A skate dolly works well for this purpose.

3. Attach the platform to the tower using the bolts, washers, lockwashers and nuts

provided.

4. Remount the vertical panel with the pushbutton controls.

VPL-3100 06-02-2008

INSTALLATION OF MAIN COMPONENT

The VPL-3100 must be installed on a level, smooth concrete base with a minimum thickness of 4” (10 cm), in place prior to installa- tion and not provided by Bruno.

1. Decide on which side of the unit the call/

Per ASME Code

A18.1, there must be

a clearance of 3/8”

to 3/4” (10 mm to

19 mm) between

the platform and the

fascia.

send and gate wire harnesses will be routed. This is easier to do before placing the unit in the installation position.

2. Place the VPL-3100 in its approximate nal position on the concrete base.

3. Align the platform to the opening provided at the top landing for exiting the VPL.

4. Connect the VPL-3100 power cord to the dedicated power source (provided by others and in place prior to installation).

INSTALLATION

shim

5. Test operation of the VPL-3100 using the platform control.

6. Verify that the unit is plumb, side-to-side and front-to-back. Shim base if necessary.

NOTE: Align the shims (provided-see left) with

the mounting holes to keep the shims in place when fasteners are inserted.

7. If the height of the unit was ordered based on

a specic installation, run the platform to the top landing.

Otherwise, skip to the next step.

8. Run the unit up until it stops at the factoryset maximum height.

9. Measure from the platform to the top of the landing. If the landing is above the platform, you will measure this number of inches ABOVE the mark placed on the channel at the factory, near the limit switch. If the landing is below the platform, you will measure BELOW the mark.

VPL-3100 06-02-2008

INSTALLATION

Top Cover Safety Switch

This is a push-pull switch.

When the top cap is in place,

the switch is closed, permitting

the unit to operate normally.

When the top cover is removed, the switch is open, and the unit will not operate.

NOTE: Steps 10—14 may have been done when the unit was removed from the shipping pallet. If so, proceed to the next section.

10. Loosen but do not remove the (3) screws at the bottom of the front panel.

11. Loosen the (2) screws on each side of the

top cover.

DURING INSTALLATION

AND SERVICE WORK ONLY,

enable unit operation by

pulling up on the switch until it

snaps into position.

Remounting and securing the

top cover pushes the switch

down to its normal operating

position.

Moving parts can

crush and cut.

12. Slide the top cover up and off.

13. Remove the (3) screw along the top of the

front access panel.

14. Slide the front access panel up and off.

Set to the side.

NOTE: Removal of the top cap opens the top

housing sensor switch. This prevents accidental movement of the platform. See left and below.

Use extreme caution

around open drive

components when

switch is up.

with top cover in

place, switch is

pushed down and

unit operates.

with top cover

removed, switch is

in middle position

and unit will not

operate

pull up for service

15. ALWAYS replace the top cover after com-

pletion of installation/service operations.

VPL-3100 06-02-2008

ADJUSTING TOP LANDING/FINAL LIMIT SWITCHES

1. Loosen the top landing/nal limit switch bracket hardware.

2. Slide the bracket up or down, depending on the measurement taken on the previous page.

3. The bottom of the bracket should line up with the new mark made on the vertical channel.

4. Tighten the limit switch bracket hardware.

Align bracket edge to be

parallel to vertical column

before tightening to ensure

proper limit switch operation.

5. Retest operation and recheck that the unit stops at the correct height. Readjust if necessary.

INSTALLATION

VPL-3100 06-02-2008

INSTALLATION

STANDARD GATE INSTALLATION

Wide gate (90° platform) instructions appear later in this manual.

NOTE: The instructions given below apply to the installation of a Bruno top

landing gate on a Bruno lift.

If installing a top landing gate other than a Bruno gate, refer to the instructions provided by the gate manufacturer.

Prior to the installation of either a Bruno and or a non-Bruno top landing gate, check local codes and regulations in force.

1. Before positioning the gate on the landing:

a. remove the access cover from the lower lock switch (see left);

washer against

yoke bracket

b. make sure the at washer (assembled in the factory) is against the yoke bracket (see left);

VPL-3100 06-02-2008

STANDARD GATE INSTALLATION (continued)

1. Before positioning the gate on the landing (continued):

c. mount the gate wheel (see left):

• remove the #8 screw and lockwasher from the wheel assembly;

•assemble the wheel to the interlock, noting orientation (see left and below);

INSTALLATION

wheel mounting,

view from rear

wheel mounting,

view from front

• secure the wheel with the #8 screw and lockwasher.

NOTE: Do not remount the access door at this time. You will require access to this area for wiring.

correct orientation

VPL-3100 06-02-2008

WRONG orientation

INSTALLATION

STANDARD GATE INSTALLATION (continued)

2. Orient the landing gate so that the

3. Decide on the routing of the wiring from

4. If necessary, mark and drill a 1/2” hole

5. Secure the gate in place using (2) of its

smooth, ush surface faces the platform.

NOTE: Refer to the Technical Specications

at the back of this manual for proper gate-to-platform alignment.

the gate interlock post to the VPL. It can exit the interlock post at the side or the bottom of the post.

in the landing, or the landing post, to route wires back to the machine.

sill mounting screws.

6. Check that the gate is level (horizontally and vertically) and plumb. This is critical for proper door

closing speed and latch alignment. Use provided shims if necessary.

7. Secure the gate post to the hand railing using the holes in the gate post or with an angle bracket.

NOTE: Bruno does not provide the

mounting fasteners for the landing gate.

However, it DOES provide angle brackets.

8. Recheck that the gate is level (horizontally and vertically) and plumb. This is critical for proper door

closing speed and latch alignment. Use provided shims if necessary.

9. Install the black caps (provided in parts kit) on both sides of the gate support (see left).

caps on both sides

of support

(left-hand shown)

10. Finish securing the gate using the remaining hardware on the horizontal and vertical sills.

VPL-3100 06-02-2008

INSTALLATION

CAM/ACTUATOR INSTALLATION AND ADJUSTMENT (standard gate)

1. Verify the required 3/8” to 3/4” (10 mm to 19 mm) running clearance.

3/8” to 3/4” (10 mm to 19 mm)

platform-to-gate running clearance

2. Perform nal adjustment operations on the gate actuator.

NOTE: The actuator is part of the gate

interlock. This is a mechanical

1.5” (4 cm)

below landing

interlock released by the motion of the platform. A series of electrical contacts prohibits platform operation when the interlock is engaged.

measure from top of landing to

top of square tube (platform)

Remove (3)

screws.

left-hand shown

a. Start with the platform 1.5” (4 cm) below

the landing (see left, and Technical Specications at the rear of this manual).

b. Remove (3) screws from the platform.

c. Loosely assemble the gate actuator bracket.

VPL-3100 06-02-2008

INSTALLATION

CAM/ACTUATOR INSTALLATION AND ADJUSTMENT standard gate (continued)

d. Mount the loosely-assembled bracket to

the platform using the rectangular spacers and screws as shown.

G A T E P

ACTUATOR

S T

2” (5 cm)

e. Slide the cam horizontally so that a 2”

(5 cm) gap exists between the gate post and the at edge of the actuator.

f. Slide the actuator vertically (up) until its

angled edge just touches the cam (below, left).

g. Tighten all actuator/cam hardware.

2. Run the vertical platform lift up.

NOTE: When the unit reaches the landing level, the gate should be unlocked.

3. Re-verify clearances and check that the gate and platform align properly.

VPL-3100 06-02-2008

INSTALLATION

WIDE GATE (90° PLATFORM) INSTALLATION

NOTE: The instructions given below apply to the installation of a Bruno top

landing gate on a Bruno lift.

If installing a top landing gate other than a Bruno gate, refer to the instructions provided by the gate manufacturer.

Prior to the installation of either a Bruno and or a non-Bruno top landing gate, check local codes and regulations in force.

1. Before positioning the gate on the landing:

a. remove the access cover from the lower lock switch (see left);

washer against

yoke bracket

VPL-3100 06-02-2008

b. make sure the at washer (assembled in the factory) is against the yoke bracket (see left);

+ 39 hidden pages

Bruno VPL-3100 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual