Bruno SRE-1550 Installation

SRE-1550 ELECTRA-RIDE
TM
II
STAIRWAY ELEVATOR
INSTALLATION MANUAL
www.bruno.com
1780 EXECUTIVE DR., P.O., BOX 84, OCONOMOWOC, WI 53066 USA
Technical Service
DEALER:
Toll free number valid throughout the U.S. and Canada
Bruno invites your calls at: 1-800-882-8183
email: service@bruno.com Technical Service fax: 262-953-5503
MAN-1550-1 UL
REVISED 06-18-2004
IMPORTANT NOTES
The warranty for the Electra-Ride™ II
Stairway Elevator is
rendered null and void
if the unit is installed by
anyone other than an authorized Bruno dealer.
This stairway elevator is intended
for indoor use only
in a heated, enclosed location
above 35 F (2 C).
Electra-Ride™ is a trademark of Bruno Independent Living Aids, Inc.® . The Electra-Ride™ II, #5,230,405 is covered by one or more U.S. Patents
and/or U.S. Patents Pending.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
TABLE OF CONTENTS
IMPORTANT NOTES................................................................................................ 2
REGULATORY INFORMATION............................................................................... 4
SPECIFICATIONS..................................................................................................... 5
INTRODUCTION........................................................................................................ 7
CARTON CONTENTS........................................................................................ 8
OVERVIEW................................................................................................................ 9-10
INSTALLATION ........................................................................................................ 11-46
Tools Necessary for Installation....................................... 11
Bumper Bracket Installation.............................................. 12
Fitting the Rail...................................................................... 12
Application Guide................................................................ 13-14
Cutting the Rail.................................................................... 15
Rail Joint Assembly............................................................ 16
Positioning Foot Clamp Assemblies.............................. 17-18
Mount the Carriage on the Upper Rail............................. 19
Adjust the Carriage Angle.................................................. 19
Seat, Footrest and Arm Assemblies............................... 20-23
Final Limit Switch and Ramp Actuation.......................... 24-25
Trial Run............................................................................... 2 6
Call/Send Transmitter/IR/Residential............................. 27-31
Circuit Board Diagnostics-Residential........................... 32-33
Conversion to Right-Hand Installation-Residential...... 34
Call/Send Transmitter/RF/Commercial.......................... 3 5
Circuit Board Diagnostics-Commercial.......................... 36-37
Conversion to Right-Hand Installation-Commercial.... 38
Testing the Call/Send Transmitters................................. 39
Upper Bumper Bracket...................................................... 40
Lubrication............................................................................ 40
Charger Mounting and Leads........................................... 41-42
Speed Adjustment.............................................................. 4 4
Mounting the Call/Send Antenna (Commercial Units). 45
Overspeed............................................................................ 46
ELECTRICAL............................................................................................................. 47-48
Circuit Breaker..................................................................... 4 7
Fuse....................................................................................... 47-48
Battery Charger LED's And Fuse...................................... 48
LONG-TERM STORAGE.......................................................................................... 49
YEARLY MAINTENANCE OPERATIONS............................................................... 50
TROUBLESHOOTING.............................................................................................. 51-52
HARDWARE ............................................................................................................. 53-57
WIRING SCHEMATICS............................................................................................ 58-59
EXPLODED VIEW AND BILL OF MATERIALS..................................................... 60-75
LIMITED WARRANTY.............................................................................................. 76
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
REGULATORY INFORMATION
FCC REGULATIONS
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protec­tion against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the of the following measures:
Reorient or relocate receiving antenna.
Increase separation between equipment and receiver.
Consult your dealer or an experienced radio/TV technician.
Underwriters Laboratories, Inc. Regulations:
Installation of this lift is intended to be conducted in Accordance with ANSI ASME A17.5; A17.1, Part XX (Commercial) or Part XXI (Residential); and the National Electric Code NFPA 70.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
SPECIFICATIONS
SRE-1550 ELECTRA-RIDE™ II
Weight Capacity: 350 lbs. (159 kg)
Variable Speed: 0 to 38 feet per minute (0 to12 m/mn)
Power Source : two (2) 12-volt sealed, maintenance-free batteries
with 24-volt continuous-duty charger
Motor: 24 VDC, 2-pole, 1.02 hp
Drive: self-locking gearbox, rack and pinion drive
Control: constant pressure (armrest and two remotes)
Brake: self-locking worm gear
Maximum Incline: 45 degrees
Rail: steel channel with integral drive gear rack
Seat Swivel: 0, 45, and 90 degrees, both directions, at top
and at bottom of rail
Power Supply: 24 VDC battery charger powered by 120V wall outlet
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
INTRODUCTION
Thank you for purchasing an SRE-1550 Electra-RideTM II Stairway Elevator. Be sure to check carton contents for shipping damage as soon as they are received. Also, check the carton contents against the packing list before leaving the shop to install product on site. Report any discrepancies to bruno independent living aids immediately.
Reading through the installation manual before installing this unit will enable you to install the elevator more quickly and will help you avoid the frustration of getting to the job site only to discover that you are missing a critical tool or piece of equipment.
MATERIAL DATA SAFETY SHEET(S) ON
MATERIALS USED ON THIS UNIT CAN BE
REQUESTED THROUGH OUR TECHNICAL SERVICE
DEPARTMENT
This unit is covered by one or more US Patents and/or has U.S. Patents Pending.
SRE-1550 UL 06-18-2004
NOTE:
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
CARTON CONTENTS
The ELECTRA-RIDETM II is shipped in 5 cartons. Check the contents of the cartons to be sure you have all of the components before beginning an installation.
CHECK CARTON
CONTENTS FOR
SHIPPING DAMAGE
IMMEDIATELY UPON
RECEIPT
*MSDS (Material Safety
Data Sheet) available
from Bruno upon request. Contact
Service
Department
Check the carton contents for shipping damage upon receipt. Damage claims must be filed by the dealer, not the manufacturer. Bruno Independent Living Aids cannot be responsible for shipping damage.
CARTON 1
[ ] 1 COMPLETE CARRIAGE ASSEMBLY
CARTON 2
[ ] 1 Tube [ ] 1 FINAL LIMIT SWITCH RAMP ASSEMBLY [ ] 1 BATTERY CHARGER [ ] 2 BUMPER ASSEMBLIES
SRE-K-1553 BUMPER ASSEMBLY PARTS KIT
[ ] 4 M8 EXT. TOOTH WASHER [ ] 4 M8 X 1.25 X 20mm LG. HEX HD. CAP SCREW [ ] 4 M8 X 1.25 METRIC HEX NUT (PLATED)
[ ] 4 VELCRO STRIPS (2.5" EA.) [ ] 10 11" LG WIRE TIES [ ] 32 SHEET METAL SCREWS (M 6.3 X 50 MM)(16' RAIL);
[ ] CLAMP SETS:
UPON REQUEST CLAMPS, ADJUSTABLE, 9 LBS. EA.
[ ]
SRE-K-1501 ELECTRICAL PARTS KIT
[ ] 1 CHARGER HOOKUP WIRE HARNESS [ ] 1 FUSE (MDL3.5A TIME-DELAY)
[ ] 1 SEAT ASSEMBLY [ ] 1 FOOTREST ASSEMBLY [ ] 1 ANTENNA [ ] 2 CALL/SEND TRANSMITTERS [ ] 2 MOUNTING PLATES, CALL/SEND TRANSMITTERS
WHITE LITHIUM GREASE (16' RAIL)
40 FOR (20' RAIL)
• 9 (16' RAIL) • 11 (20' RAIL) • 13 (24' RAIL)
• TBD** (CUSTOM RAIL) **DEPENDS UPON RAIL LENGTH
CARTON 3
[ ] 1 SRE-K-2701 RESIDENTIAL
---OR---
***NOTE:
[ ] 1 SRE-K-0055A COMMERCIAL CALL/SEND KIT
Rail sections must have
matching numbers
[ ] 1 EA. RAIL SECTION ***
stamped on the
sections.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
[ ] 1 EA. RAIL SECTION *** [ ] 1 EA. JOINT PLATE
SRE-K-1502 HARDWARE KIT (JOINT PLATE)
[ ] 8 EA. M6 X 16 FLAT HEAD SCREWS [ ] 8 EA. M6 HEX NUTS
CALL/SEND HARDWARE KIT
INSTALLING CAL
CARTON 4
CARTON 5
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SRE-1550 UL 06-18-2004
OVERVIEW
OVERVIEW
OVERVIEW OF INSTALLATION
Installation of the ELECTRA-RIDETM II Stairway Elevator consists of the following:
* Determine whether the elevator should be a left- or right-side installation. "Left" or "right"
installation is determined by the side of the stairway on which the rail is installed (viewed from the bottom of the stairs). THE GEAR RACK WILL BE TOWARD THE CENTER OF THE STAIRS. Unless specified otherwise, Bruno Stairway Elevators are set up for left-side installation when shipped, but can easily be converted to right-side installation. Instructions for converting the unit for right-hand installation are included later in this manual.
* Identify and locate lower rail section and bumper bracket assembly.
* Assemble and tighten the rail joint. CAUTION: RAILS CANNOT BE MIXED.
CHECK ID NUMBERS STAMPED AT ENDS OF RAILS.
* Determine the correct length for the rail (using Steps 2 & 4 from the APPLICATION
GUIDE), and cut the rail.
* Install lower bumper assembly.
* Position rail on left or right side of stairway using rail clamp assemblies.
* Manually mount the carriage on the upper rail.
* Adjust the carriage angle by loosening the four angle adjustment bolts.
* Install seat assembly and make electrical connections.
* Secure the footrest.
* When installing a right-side ELECTRA-RIDE
Operation.
* Remove one motor cover (right-side installation only). Reverse the motor leads and set
the two switches to reverse the direction of the Elevator.
* Perform a trial run of the ELECTRA-RIDETM II to determine final location of rail.
TM
II, follow instructions for Reversing
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
OVERVIEW
OVERVIEW OF INSTALLATION
OVERVIEW (CON'T.)
* Determine the appropriate location for the remaining mounting clamps and
brackets for attaching the rail to the stairs then loosely assemble the clamps and brackets to the Stairway Elevator Rail.
* Adjust and tighten the rail clamps and mounting brackets.
* Anchor the mounting brackets to the stairs.
* Locate and drill holes for the top bumper bracket.
* Install the top bumper bracket.
* Determine where the charger will be positioned, and install rail wire lead
accordingly.
* Position battery charger at upper or lower landing.
* Route wire to household outlet.
* Mount remote call/send transmitters.
* Test unit for proper operation.
* Train customer in safe and convenient operation of the Stairway Elevator.
REMEMBER:
No installation is complete until the customer has been trained to use the Elevator smoothly and safely. After demonstrating correct operation, have the customer operate the Elevator several times while you are available to answer questions.
BE SURE THE CUSTOMER UNDERSTANDS ALL SAFETY ASPECTS OF USING THE ELEVATOR. Patience and thoroughness in this phase of the installation are often
rewarded with repeat business and customer referrals.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
Tools Necessary for Installation
[ ] Protractor level, builder's level
[ ] Socket set, metric (10 mm through 22 m)
[ ] Ratchet, with 6" extension
INSTALLATION
NOTE:
THE STANDARD
STAIRWAY ELEVATOR IS
SUITABLE FOR STAIRWAY
ANGLES UP TO
45 DEGREES.
[ ] Combination wrench set, metric (22 mm through 36 mm)
[ ] Phillips screwdrivers
[ ] Slotted screwdrivers
[ ] Allen wrenches, metric (4 mm minimum size)
[ ] Electric drill with letter `O' (.316") and 1/4" bit
[ ] Hacksaw with 2 or 3 blades, or metal cutting bandsaw
[ ] 20' tape measure
[ ] Small rubber mallet
[ ] C-clamp
[ ] Flashlight
[ ] 5/16" open-end wrench
[ ] Needle nose pliers
[ ] Scissors or knife
SRE-1550 UL 06-18-2004
[ ] Extension cord
[ ] Double-sided foam tape
[ ] File
[ ] 12" adjustable wrench
BE SURE YOU HAVE ALL NECESSARY
PARTS AND TOOLS BEFORE TRAVELING TO
INSTALLATION SITE.
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
ASSEMBLY-Residential and Commercial Units
[ ] Determine whether a left- or right-side installation is appropriate for the site. "Left" or
"right" refers to the side of the stairway on which the rail is installed (as viewed from the bottom of the stairs). Unless otherwise specified Bruno Stairway Elevators are shipped from the factory in the left-side configuration. Conversion to right-side installation is easy (instructions included later in this manual ).
[ ] Identify and locate lower rail section appropriate to the installation (left or right).
BUMPER BRACKET INSTALLATION
[ ] Assemble lower rail
[ ] Install bumper bracket.
bumper bracket
FITTING THE RAIL
[ ] Determine the correct length for the rail by measuring along a straight line placed on the
stairs. (SEE STEP 2 IN THE APPLICATION GUIDE) To that amount, add Measurement B (STEP 4 IN THE APPLICATION GUIDE). This process will allow you to custom fit the Elevator to your customer by determining the most comfortable seat-to-floor height within the space available at the top of the stairs.
NOTE: The rail must rest approximately 1/2" to 1" above nosing of the steps and extend from the lower floor to a point beyond the nosing of the top step (see Application Guide Step 4). In some cases where the bottom landing is made of material such as concrete, ceramic tile or slate, the last bracket on the landing may be omitted with a bracket added on the second step from the
bottom and top of stairway.
REMINDER:
THIS RAIL MUST BE INSTALLED 1/2" TO 1" ABOVE STAIR NOSING.
OTHERWISE, FOOTREST WILL HIT THE STEPS, CAUSING
INTERMITTENT OPERATION.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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INSTALLATION
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
INSTALLATION
CUTTING THE RAIL-Residential and Commercial Units
IMPORTANT NOTE!
Under no circumstances should a rail section be cut shorter than
18” (46 cm). There must be at least (2) clamps on a short rail section (1 at the rail joint and 1 at the rail end). Cutting a rail shorter than 18” (46
cm) would not allow enough room for the (2) necessary clamps.
Example:
After measuring the staircase, you determine you need 9 feet of rail. With your (2) 8-foot sections you decide to use (1) 8-foot sec­tion and cut the remaining (1) foot from the second 8-foot section.
Doing this could yield a rail piece with insufficient weld.
Instead, Bruno recommends cutting at least one foot off one of the
8-foot sections (leaving 7 feet of rail) and then cutting 2 feet from
the second 8-foot section. You will have a (1) 7-foot section and
(1) 2-foot section, both of which are long enough to be properly
mounted (2 clamps minimum per short rail).
NEVER CUT OFF THE JOINT END!
The M6 bolts securing the gear rack must remain intact.
Cut off the end with the pre-drilled charge contact mounting holes.
Then, using the provided template, redrill (2) holes on each end of the rail.
1. Use a metal-cutting power saw or manual hacksaw to cut the rail to length. Cut off the end of the rail to be located at the top of the stairway.
2. Use a file or other appropriate tool to deburr the cut end of the rail. Soften any sharp edges which might abrade the insulation of the wiring to be routed to the bumper at the end of the rail.
USE “O” SIZE DRILL
BIT (8.03mm/.316")
SRE-1550 UL 06-18-2004
3. Use a C-clamp to hold the upper bumper bracket in place in the cut end of the rail.
4. Use the holes in the bumper bracket as guides to drill mounting holes. Use an O-size (8.03 mm/.316") drill bit in the rail.
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
RAIL JOINT ASSEMBLY-Residential and Commercial Units
[ ] Assemble the rail joint by attaching the bottom plate to the
NOTE: THE RAIL IS ALWAYS INSTALLED WITH THE
GEAR RACK TOWARDS THE
CENTER OF THE STAIRS
AND GEAR TEETH FACING
WALL.
INSTALLATION SUGGESTION
Once two sections of rail
are installed, and before
installing the carriage, run
a plomb line along the rail.
If the rail bows, insert
shims or readjust clamps.
rail with the screws, lock washers and hex nuts provided with the unit. Install the bolts, internal-tooth washers and hex nuts through the joint blocks on both sides of the rail. Tighten all bolts securely and make sure screw heads are flush with the surface of the inside of the rail. PLEASE REFER TO
EXPLODED VIEWS AT BACK OF MANUAL.
NOTE: The chamfered edges of the holes must face "up" toward the bottom
of the rail.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
INSTALLATION
POSITIONING FOOT CLAMP ASSEMBLIES-Residential and Commercial Units
[ ] Install rail mounting foot clamps in the placement pattern as shown below. Be
sure to leave a minimum space of 1-1/2" from the wall.
*bottom landing *first tread up from bottom landing *top landing *first tread down from top landing *closest tread above and below rail joint(s) *minimum of every third tread over the remainder of the staircase.
NOTE: IF TOP OR BOTTOM CLAMP IS OMITTED BECAUSE THE LANDING IS CEMENT OR CERAMIC TILE , OR IN THE EVENT THAT THE OWNER WISHES NOT TO DRILL HOLES IN THE LANDING, A SET OF CLAMPS SHOULD BE ADDED ON THE SECOND-TO- LAST STEP AND AT THE TOP OF STAIRWAY.
[ ] For ease of installation, finger tighten all clamps to rail. The clamp assembly should
be positioned so the nut is closest to the wall.
[ ] Slide top and bottom clamps down until firmly seated on step. When installing on
carpeted stairs, use a rubber mallet on the clamps to compress carpet and cushion before anchoring to steps.
[ ] Securely install one screw near the wall on the top and bottom of foot of clamp
assemblies. This will enable the installer to change the position of the rail if necessary and prevent drilling excess holes.
[ ] Make sure to use the measurements indicated below as a guide for positioning the
clamp assemblies.
RAIL
1/2" TO 1" ABOVE
*SEE NOTE BELOW
NOSING
RAIL MOUNTING FOOT CLAMP ASSEMBLY
*INSTALL FOOT CLAMPS AT LEAST 1-1/2” FROM WALL. PROVIDE ADDITIONAL CLEARANCE IF SEAT NEEDS TO SWIVEL AGAINST WALL. BEFORE SECURING ALL CLAMPS, RUN CARRIAGE ASSEMBLY UP AND DOWN STAIRWAY TO CHECK SEAT CLEARANCE OVER THE ENTIRE TRAVEL LENGTH.
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
REMINDER:
Bruno ships the Stairway Elevator with fasteners appropriate for WOODEN STAIR TREADS ONLY. Other stair material may require different fasteners. Please contact Bruno Independent Living Aids, Inc. for information.
IF THREADED
FASTENER
EXTENDS
BELOW A
STAIR TREAD
THAT IS EX-
POSED, IT CAN
BE TRIMMED FLUSH WITH
PLIERS.
For installations on hardwood stairs, Bruno recommends drilling a pilot hole before inserting fasteners.
[ ] Once the rail position is determined, place one screw in each
bracket to hold rail in place while tightening to rail. This will prevent mounting feet from rotating while bolt is being tightened.)
[ ] Tighten the rail bolt. Install the rest of the screws in bracket,
then tighten securely.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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INSTALLATION
MOUNTING CARRIAGE ON UPPER RAIL-RESIDENTIAL AND COMMERCIAL UNITS
[ ] Turn toggle switch off. When facing the front of the unit, remove the left motor
cover. Slide the carriage into the rail until the spur gear rests on the gear rack. Manually turn the motor pulley to fully engage the entire carriage inside the upper rail.
ADJUSTING THE CARRIAGE ANGLE-RESIDENTIAL AND COMMERCIAL UNITS
[ ] Adjust the carriage angle by loosening the angle adjustment bolts. Level the angle
adjustment aracket, using a standard builder's level or protractor level. When the angle adjustment bracket is level, securely tighten all four angle adjustment bolts*.
TORQUE RATING = 70 LB-FT
angle adjustment
bracket
REMINDER:
Recheck with level after tightening
adjustment bolts.
angle adjustment
bolts
(For a more
detailed
view of
safety lock
washer
inserted
with lower
bolt, see
CARRIAGE
ASSEMBLY
DRAWING,
SRE-00060,
at the back
of this
manual.)
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
INSTALLING THE SEAT ASSEMBLY-RESIDENTIAL AND COMMERCIAL UNITS
[ ] Feed the five-conductor lead through the hollow tube under the seat. Insert the seat
frame post into the outer mounting tube. Determine the correct seat height, then insert the bolt in the corresponding hole. Make sure the head of the bolt protrudes 3/8" from the mounting tube. Fish excess wires into hole on front pivot bolt.
bolt
protrudes
3/8"
outer mounting
tube
front pivot bolt
SEAT HEIGHT ADJUSTMENT-RESIDENTIAL AND COMMERCIAL UNITS
[ ] Remove footrest assembly, then gently pull the extra wire from the hole in the pivot bolt.
Remove the bolt in the outer mounting tube. Adjust seat height, replace bolt and secure. Reinsert extra wire in the pivot bolt. Replace the footrest assembly.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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SRE-1550 UL 06-18-2004
INSTALLATION
FOOTREST ASSEMBLY-RESIDENTIAL AND COMMERCIAL UNITS
[ ] Connect the wires as shown in the illustration. Tuck the excess wires in the footrest
hanger just above the footrest switch bracket, and below where the outer mounting tube would sit. While holding the wires in place bring the footrest close to the carriage, near the pivot bolt, tilt the footrest slightly while raising it up and over the bolt until it is engaged in the slot. Tighten the bolt, then the (2) set screws at the top of the footrest post (see illustration below) to completely secure the seat post.
NOTE:
BE CAREFUL NOT TO PINCH
THE WIRES WHILE SLIDING
THE FOOTEST OVER THE BOLT.
footrest switch bracket
set screws
outer mounting
tube
footrest
pivot bolt
footrest hanger
safety switch
SAFETY SWITCH-RESIDENTIAL AND COMMERCIAL UNITS
[ ] The footrest comes equipped with a safety switch which will stop the Elevator in
the event that something becomes trapped between the footrest and a stair tread.
[ ] Confirm correct operation of this feature by moving the sliding tray (BOTH
SIDES) while operating the Elevator. The Elevator will stop if this feature is operating correctly.
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
SEAT SWIVEL AND ARM ROTATION-RESIDENTIAL AND COMMERCIAL UNITS
Fold the seat up when the Elevator is not in use. The seat latch will automatically keep the seat folded. To unfold the seat when ready to use the Elevator, the rider simply pushes down the seat, or pushes down on the arm rest. The swivel latch located directly
under the seat allows the seat to rotate in 45-degree increments. To disengage the latch, lift up on either the right or left lever found at the front edge of the seat. Releasing the lever locks the seat in place.
Push the arm lock lever to rotate the arm up to 90 degrees for easy transfer. The arm then can be rotated back to its original position. The arm is locked in place automatically when the latch re-engages.
PUSH UP LATCH
TO SWIVEL SEAT
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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INSTALLATION
ARM ADJUSTMENT-RESIDENTIAL AND COMMERCIAL UNITS
The seat arms are set at the narrowest position. To adjust to a wider setting, loosen the Phillips head screws on the bottom of the seat (see illustration). Rotate arm out to desired position. Tighten the screws. Repeat process on other side.
NOTE:
IF EXTENDING THE ARMS TO MAXIMUM WIDTH, BE SURE TO ADJUST
THE RAIL-TO-WALL DISTANCE TO COMPENSATE FOR THE INCREASED
ANGLE OF ROTATION.
arm lock release
Arm Adjustment
arm adjustment screws
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
FINAL LIMIT SWITCH AND ACTUATION RAMP-RESIDENTIAL AND COMMERCIAL UNITS
The final limit switch and actuation ramp assembly is a safety feature which enhances the stopping capability of the Elevator. The actuation ramp is to be mounted to the side of the rail, 1" from the top of the rail in a LEFT-HAND installation. In a RIGHT­HAND installation the mount the ramp 8" from the top end of the rail. Tighten M6 X 10 hex head screws on bottom of ramp.
1" LH
8" RH
tighten
M6 x 10 hex
head cap screws
measure the
distance from the
end of the rail to the
inside edge of the
actuation ramp
The limit switches on the end of the carriages require adjustment:
Lengthen the switch on the upper end of the carriage.
• Shorten the switch on the lower end of the carriage.
REVERSING CARRIAGE
FAILURE TO ADJUST LIMIT SWITCHES WILL NOT AL-
LOW UNIT TO CHARGE.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
NOTE:
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SRE-1550 UL 06-18-2004
INSTALLATION
[ ] Remove seat
[ ] Remove carriage from rail.
[ ] To adjust limit switches remove covers and rotate angle adjustment bracket
weldment, if necessary, to access the limit switches.
[ ] Loosen limit switches using a 9/16" box wrench on the outside nut and a 5/8" open end
wrench on the inside nut. It may also be necessary to use a pair of needle nose pliers.
To access the limit switch on the motor side, it may be necessary to remove the charge
contact assembly. Remove wire tie on the charge contact. Slide it out of the way, being
careful to keep wires connected. Remove the outer nut on limit switch and slide limit
switch out so that the inside nut can be adjusted. Tighten and reinstall parts. Replace
covers and adjust the angle adjustment bracket. Replace unit on rail and perform a
test to make sure unit will charge correctly.
CHARGE CONTACT LIMIT SWITCH ADJUSTMENT
MAKE SURE CONTACTS
ARE SECURELY TOUCHING
WHEN CARRIAGE STOPS
AGAINST RAIL END
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
ELECTRA-RIDE TRIAL RUN
[ ] With the seat in the central riding position, move the Elevator completely down and up
the rail, while observing the elevator-to-wall clearance. A clearance of 1/2" to 1" is acceptable. Repeat the run with the seat in the folded position. If necessary, adjust the rail placement by sliding it closer to, or further from the wall.
[ ] Verify proper operation of the following: speed, direction, final limit switch, footrest
safety switch, seat swivel safety switch, and remote call/send transmitter.
REMINDER:
MAKE SURE SUFFICIENTCLEARANCE EXISTS FOR CALL/SEND
ANTENNA OVER ENTIRE TRAVEL
OF RAIL.
The carriage comes equipped with a safety switch panel. As the carriage ap­proaches the end of the rail, the panel is depressed, which activates the switch, and stops the carriage.
SAFETY
SWITCH PANEL
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
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INSTALLATION
RESIDENTIAL
INFRARED CALL/SEND TRANSMITTER
The call/send system on the Bruno SRE-1550 is based on infrared (IR) controls, the same type of control used for televisions and stereos.
Like a television remote, the SRE-1550 hand-held transmitter may experience certain types of interference. Receivers are mounted on both sides of the SRE-1550 carriage to minimize interference.
Should interference occur, the unit will stop. This feature has been integrated into the SRE-1550 to ensure your safety.
The direct line between the transmitter to either of the (2) transmitters should be clear of obstacles for optimal operation. It may be necessary to reposition the transmitters so that they are aimed at the carriage.
To reduce the possibility of interference:
While riding in the seat, ALWAYS operate the Elevator using the rocker switch on the armrest.
Operating the SRE-1550 with a transmitter while riding in the seat can lead to signal interference.
DO NOT mount the transmitters behind an obstacle such as a rail post.
DO NOT allow direct sunlight to shine on the receivers (blinding the receivers on the
carriage).
DO replace transmitter batteries regularly.
Depleted or nearly-depleted batteries alter the effective range of the transmitter.
DO keep the transmitter and receiver lens free of dirt and debris.
Use a non-abrasive cleaner suitable for glass or acrylic surfaces. Do not use polishes or cleaning products containing wax. These products
will leave a film on the lens that will reduce the signal transmission range.
SRE-1550 UL 06-18-2004
27
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
CALL/SEND TRANSMITTER-RESIDENTIAL
The 9V battery is inserted upside down in the IR transmitter
when shipped from the Bruno factory. Prior to operating the SRE-1550, the installer must remove the battery and
reinsert it so that the (+) and (-) poles are properly connected.
MOUNTING THE CALL/SEND TRANSMITTERS
TO THE WALL
Remember to mount the transmitters in locations which are out of the reach of children, yet always visible to the operator from the stairway elevator.
bracket and bracket mounting hardware
(a)
(b)
Step 1
Steps 2 & 3
1) On the back of the transmitter, loosen and remove the screw (a) securing the two halves of the transmitter.
2) Place the bracket (b) on the back of the transmitter. The base of the bracket will be flush with the bottom of the transmitter, with the base of the bracket pointing toward the front of the transmitter.
Insert the longest screw provided in the mounting
3) hardware kit (see illustration above left) through the
top hole in the bracket and through the corresponding hole in the back of the transmitter. Tighten, without overtightening to avoid damaging the transmitter back.
4) Turn the transmitter/bracket unit over so that the
front of the transmitter is facing you.
5) Mount this unit to the wall using the two (2)
#8 x .75" lg Phillips pan head sheet metal screws and the two (2) plastic ribbed anchors provided.
6 Run the unit up and down the stairs using the remote call/sent transmitter. Test both transmitters.
Step 4
Step 5
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
7) Repeat the test with the installer or installer's
assistant sitting on the seat.
NOTE:
INSTALLATION OF THE
CALL/SEND UNIT MAY VARY BY
LOCAL CODE. PLEASE REFER
TO LOCAL CODES FOR
INSTALLATION GUIDELINES.
28
SRE-1550 UL 06-18-2004
INSTALLATION
LEARNING THE REMOTE INFRARED TRANSMITTER-RESIDENTIAL
(not necessary when installing unit for the first time)R
The operating channel of the two (2) infrared transmitters included with the SRE-1550 is pre-set at the Bruno factory.
Should it become necessary to re-learn the transmitters (for example, if there are multiple units in the same location, or in the event you have to replace transmitters) proceed as follows:
1) Turn off the circuit breaker.
2) Remove the carriage cover to expose the circuit board.
3) Locate the LEARN switch on the circuit board (see illustration to left).
(c)
(a)
(c)
4) On one of the IR TRANSMITTERS, remove the screw (a) securing the back to the transmitter. [If the transmitter is mounted to a wall, unscrew the (2) mounting bracket screws, turn the transmitter over and remove screw (a) securing the mounting bracket and the transmitter back.]
5) Remove the transmitter back and set aside with its screw.
6) On the TRANSMITTER circuit board, locate the switch (b) labelled "SW".
7) Change the configuration for switches 1 and 2. Note: There are four possible configurations:
•1 up, 2 down (default manufacturer's setting)
•1 up, 2 up
•1 down, 2 up
•1 down, 2 down
(b)
SRE-1550 UL 06-18-2004
29
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
8) Once you have changed the switch positions:
Turn on the CARRIAGE circuit breaker.
Wait until you hear a BEEP.
Press and hold the LEARN switch on the CARRIAGE circuit board.
The red LED on the carriage circuit board will glow.
AS YOU HOLD DOWN the LEARN switch, press one of
• theTRANSMITTER pushbuttons.
When the red LED on the carriage circuit board goes out,
• release the LEARN switch and the transmitter pushbutton.
Depress the DOWN transmitter button (if the carriage is at
the top of the rail), or the UP transmitter button (if the carriage is at the bottom of the rail). If the carriage moves, the new configuration has been accepted and the transmitter relearned.
9) Make sure both transmitters are set to the same switch configuration.
10) Reassemble and secure the transmitter back (remount on wall if applicable).
11) Reassemble and secure the carriage cover.
NOTE:
While using the remote
call/send, you may
experience some
intermittent operation.
This will not harm the unit.
However, while using the
rocker switch, operation
should NOT be
intermittent.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
30
SRE-1550 UL 06-18-2004
Transmitter Battery
INSTALLATION
The 9V battery is inserted upside down in the IR
transmitter when shipped from the Bruno factory.
Prior to operating the SRE-2000, the installer must
remove the battery and reinsert it so that the (+) and
(-) poles are properly connected.
To access the transmitter battery, open the door on
the back of the transmitter as shown to the left.
WHEN THE INSTALLATION IS COMPLETE
Verify proper operation of the power supply, call/send transmitters, on/off switch, footrest, safety switches, and carriage limit switches.
Inform the customer of the location of the Owner's Manual. Encourage him/her to become familiar with its contents.
Train the customer to use the stairway elevator correctly and safely. Be sure to have him/her operate the unit while you are there to answer any questions and address any concerns.
SRE-1550 UL 06-18-2004
31
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
CIRCUIT BOARD DIAGNOSTICS : RESIDENTIAL
The circuit board provided on the SRE-1550 is equipped with (4) diagnostic modes that continuously monitor the unit’s operation. This choice of operational modes allows the SRE-1550 to respond to the requirements of a wide variety of installations.
NOTE : The SRE-1550 is shipped in the MULTI-USER/DIAGNOSTIC MODE.
MULTI-USER/DIAGNOSTIC MODE
Provides full range of Audio diagnostic notices:
* Circuit Board Power Up : Chirp
* Safety Device Activated: Chirp
* Elevator Stopped Off Charge Bumper: 5 Beeps (4 short and 1long) Repeats every 3 minutes until the Elevator is returned to the bumper.
* Seat Safety Disengaged: Chirp repeats every 3 seconds until seat safety
switch is re-engaged.
* Battery Voltage Drop : 5 Beeps (3 short and 2 long)
Repeats every 4 minutes until seat safety switch is disengaged, the battery
voltage increases, or the switch is pressed.
* Battery Voltage Critical: 5 Beeps (2 short and 3 long)
Repeats once a minute until the voltage exceeds 16V or the switch is pressed.
* Switch Active During Power Up: 3 Beeps / Pause/5 Beeps (UP, DOWN, LEARN,
REMOTE UP, REMOTE DOWN)Repeats beeps every 5 seconds until all switches are off.
* More Than One Switch Active: 3 Beeps / Pause/X beeps (number of beeps indicates which switches are active) Repeats every 30 seconds until all switches are off.
* Transmitter ID Memory Full: 3 Beeps (1 short and 2 long)
SINGLE-USER MODE
Provides the same audio diagnostic notices as the Multi-User/Diagnostic Mode, except for the Seat Safety Disengaged notice.
QUIET MODE
In the QUIETmode, none of the Audible Warning Messages is active.
BATTERY WARNINGS ONLY MODE
Provides battery audio diagnostic only.
* Elevator Stopped Off Charge Bumper: 5 Beeps (4 short and 1 long)
Repeatsevery 3 minutes until Elevator is returned to the bumper.
* Battery Voltage Drop : 5 Beeps (3 short and 2 long)
Repeats once every 4 minutes until the seat safety switch is disengaged or the battery voltage increases.
* Battery Voltage Critical: 5 Beeps (2 short and 3 long)
Repeats once a minute until voltage is above 16 V.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
32
SRE-1550 UL 06-18-2004
INSTALLATION
CIRCUIT BOARD DIAGNOSTICS : RESIDENTIAL
AUDIO REFERENCE
Chirp .25 Seconds
NOTICE:
Before touching anything inside the carriage assembly,
ground yourself by touching an unpainted metal
surface on the unit such as an exposed bolt,
or one of the mounting screws on the electrical panel.
While you work, periodically touch an unpainted metal
surface to dissipate any static electricity that could
harm internal components.
CHANGING THE PCB DIAGNOSTIC MODE
* Turn the Circuit Breaker on the carriage to `OFF'.
* Remove Left Carriage Cover.
* Unit is shipped in Multi-User Diagnostic Mode. Changes are made via the
Number 1 and Number 2 positions on the 4-Ganged DIP Switch.
Short Beep .5 Seconds
Long Beep 1.5 Seconds
Pause 1 Second
4 GANGED DIP SWITCH (S1)
DIAGNOSTIC MODE DIP SW NO. 1 DIP SW NO. 2
Multi-User OFF OFF
Single-User ON OFF
Quiet OFF ON
Battery Warning Only ON ON
OTHER CIRCUIT BOARD FEATURES
Also located on the 4-ganged DIP Switch are Switch No. 3 (LH/RH installation) and Switch No. 4 (coast delay). Refer to the Conversion to Right-Hand Installation instructions for chang­ing Switch No. 3. The coast delay option (Switch No. 4) has been provided in cases of inter­ference which may cause intermittent operation. The normal setting is 600 mSec. of coast. Should the unit lose the remote call/send signal, this can be increased to 900 mSec. by moving Switch No. 4 to the `ON' position.
SRE-1550 UL 06-18-2004
33
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
INSTALLATION
CONVERSION TO RIGHT-HAND INSTALLATION - RESIDENTIAL UNIT
As shipped from the factory, the Electra-RideTM II is set up for left-side installation (as viewed from the bottom of the stairs).
To convert the unit for right-side installation, perform the following operations:
ELECTRICAL
1. Make sure the circuit breaker switch on the rear of the carriage is in the OFF position.
2. Remove the back carriage cover and the left side cover.
3. Set the No. 3 DIP Switch on the 4-ganged dip switch to the ON position.
NOTE: It is imperative that the circuit breaker be turned OFF while changing from left­hand to right-hand installation. Otherwise, the board will not accept the change.
CHANGING CONTROLS FROM RIGHT TO LEFT ARMREST
1. Remove the switch housing weldment by removing the Torx head machine screw under the arm. The trim holding the harness on the backside of the arm slides off.
2. To disconnect the harness under the seat , remove the seat hinge nut.
3. Slide the harness cable guide off.
4. Reinstall the seat hinge nut.
5. Remove the 2 screws from the swivel switch cover, then remove the cover.
6. Unplug the switch harness, and remove the grommet.
7. Slide the grommet onto the other side of the swivel switch cover, and reconnect the harness.
8. Reassemble the cover using the 2 screws.
9. Remove the seat hinge nut, and install the harness guide on the opposite side.
10. Fasten the switch housing on the left arm. Slide the trim over the harness on the backside of the arm.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
34
SRE-1550 UL 06-18-2004
COMMERCIAL
CALL/SEND TRANSMITTER
*Install the key-controlled call/send transmitters as shown below. The key switch should be approximately 48" from the floor. One transmitter should be installed at the top of the stairs, and one at the bottom.
The seat key switch and rocker switch
are located under the right arm pad (on
your right as you are sitting in the seat).
Please refer to the instructions "Chang­ing Controls From Right to Left Armrest"
if the unit will be installed on the right
side of the stairway (as viewed from the
bottom of the stairs).
INSTALLATION
INSTALLLING COMMERCIAL CALL/SEND TRANSMITTER
SRE-1550 UL 06-18-2004
35
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
CIRCUIT BOARD DIAGNOSTICS : COMMERCIAL
The circuit board provided on the SRE-1550 is equipped with (4) diagnostic modes that continuously monitor the unit’s operation. This choice of operational modes allows the SRE­1550 to respond to the requirements of a wide variety of installations.
NOTE : The SRE-1550 is shipped in the MULTI-USER/DIAGNOSTIC MODE.
MULTI-USER/DIAGNOSTIC MODE
Provides full range of Audio diagnostic notices:
The Commercial SRE-1550
* Circuit Board Power Up : Chirp
Multi-User/Diagnostic Mode.
* Safety Device Activated: Chirp
* Elevator Stopped Off Charge Bumper: 5 Beeps (4 short and 1 long) Repeats every 3 minutes until the Elevator is returned to the bumper.
* Seat Safety Disengaged: Chirp repeats every 3 seconds until seat safety
switch is re-engaged.
* Battery Voltage Drop : 5 Beeps (3 short and 2 long)
Repeats every 4 minutes until seat safety switch is disengaged, the battery
voltage increases, or the switch is pressed.
* Battery Voltage Critical: 5 Beeps (2 short and 3 long)
Repeats once a minute until the voltage exceeds 16V or the switch is pressed.
* Switch Active During Power Up: 3 Beeps / Pause/3 Beeps (UP, DOWN, LEARN)
Repeats beeps every 5 seconds until all switches are off.
* More Than One Switch Active: 3 Beeps / Pause/X beeps (number of beeps indicates which switches are active) Repeats every 30 seconds until all switches are off.
* Transmitter ID Memory Full: 3 Beeps (1 short and 2 long)
NOTE:
is shipped in
SINGLE-USER MODE
Provides the same audio diagnostic notices as the Multi-User/Diagnostic Mode, except for the Seat Safety Disengaged notice.
QUIET MODE
In the QUIETmode, none of the Audible Warning Messages is active.
BATTERY WARNINGS ONLY MODE
Provides battery audio diagnostic only.
* Elevator Stopped Off Charge Bumper: 5 Beeps (4 short and 1 long)
Repeatsevery 3 minutes until Elevator is returned to the bumper.
* Battery Voltage Drop : 5 Beeps (3 short and 2 long)
Repeats once every 4 minutes until the seat safety switch is disengaged or
the battery voltage increases.
* Battery Voltage Critical: 5 Beeps (2 short and 3 long)
Repeats once a minute until voltage is above 16 V.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
36
SRE-1550 UL 06-18-2004
INSTALLATION
CIRCUIT BOARD DIAGNOSTICS
COMMERCIAL UNIT
Chirp .25 Seconds
Short Beep .5 Seconds
Long Beep 1.5 Seconds
NOTICE:
Before touching anything inside the carriage assembly,
ground yourself by touching an unpainted metal
surface on the unit such as an exposed bolt,
or one of the mounting screws on the electrical panel.
While you work, periodically touch an unpainted metal
surface to dissipate any static electricity that could
harm internal components.
DIAGNOSTIC MODE DIP SWITCH POSITION
Multi-User OFF OFF
CHANGING THE PCB DIAGNOSTIC MODE
* Turn the Circuit Breaker on the carriage to `OFF'.
* Remove Left carriage cover.
* Turn the Power DIP Switch (SW3) to the `OFF' position.
* Unit is shipped is Multi-User Diagnostic Mode.
Changes are made on (S1) 4 Ganged DIP Switch -
Number 3 and Number 4 Positions.
4 GANGED DIP SWITCH (SW1)
Pause 1 Second
#3 #4
Single-User OFF ON
Quiet ON OFF
Battery Warning Only ON ON
OTHER CIRCUIT BOARD FEATURES
Also located on S1 DIP Switch are switch #1 Installation and #2 Coast Delay. Refer to Re­versing Operation instructions for changing Switch # 1. The coast delay option (Switch #2 on S1) has been provided in cases of interference which may cause intermittent operation. The normal setting is 600 mS seconds of coast, should the unit lose the remote call/send signal, this can be increased to 900mS seconds by moving switch # 2 on S1 to the `ON' position.
SRE-1550 UL 06-18-2004
37
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
CONVERSION TO RIGHT-HAND INSTALLATION-COMMERCIAL UNIT
As shipped from the factory, the Elevator is set up for left-hand installation (as viewed from the bottom of the stairs.) Should the installation require a right-hand installation, perform the following operations:
Turn the on / off circuit breaker on the rear of carriage to `OFF'.
Remove left carriage cover.
Set the Installation DIP Switch (S2) to the `RH' position.
Set the No. 1 DIP Switch on the 4-Ganged Dip Switch (S1) to the `OFF' position.
Check that the power Switch (S3) is turned `ON' .
Unplug the motor leads and reverse the connections.
Turn the circuit breaker switch to the “ON” position.
Replace the carriage cover.
CIRCUIT BOARD
SET THE
INSTALLATION DIP
SWITCH (S2) FROM
`LH' TO `RH'
POSITION
REVERSING CONNECTIONS
POWER DIP
SWITCH (S3)
SET NO. 1 SWITCH OF
(S1)
TO THE `OFF'
POSITION
CHANGING CONTROLS FROM RIGHT TO LEFT ARMREST
1. Remove the switch housing weldment by removing the Torx head machine screw under the arm. The trim holding the harness on the backside of the arm slides off.
2. To disconnect the harness under the seat , remove the seat hinge nut.
3. Slide the harness cable guide off.
4. Reinstall the seat hinge nut.
5. Remove the 2 screws from the swivel switch cover, then remove the cover.
6. Unplug the switch harness, and remove the grommet.
7. Slide the grommet onto the other side of the swivel switch cover, and reconnect the harness.
8. Reassemble the cover using the 2 screws.
9. Remove the seat hinge nut, and install the harness guide on the opposite side.
10. Fasten the switch housing on the left arm. Slide the trim over the harness on the backside of the arm.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
38
SRE-1550 UL 06-18-2004
INSTALLATION
Testing the Call/Send Transmitters
A slight delay will occur between the time the rocker switch is depressed and the initia­tion of carriage movement. This is normal and is a function of the soft start feature of the controller.
Run the unit up and down the stairs using the rocker switch on the carriage. The
unit should operate in such a way that the arrow depressed on the rocker switch corresponds to the desired direction of travel.
The unit should travel noticeably faster going up than down.
Run the unit up and down the stairs using the remote call/send transmitters. Test
both transmitters.
Push the seat into the stored position and run the unit up and down the stairs with
the remote call/send transmitter.
With the seat in the central riding position, move the Elevator completely down and
up the rail, while observing the elevator-to-wall clearance. A clearance of 1/2" to 1" is acceptable. Repeat the run with the seat in the folded position. If necessary, adjust the rail placement by sliding it closer to, or further from the wall.
Verify proper operation of the following: speed, direction, final limit switch, footrest
safety switch, seat swivel safety switch, and remote call/send transmitter.
Train the customer to use the stairway
elevator correctly and safely. Be sure to
have the customer operate the unit while
you are there to answer any questions or
concerns. Remind the customer to always use
the seat belt.
SRE-1550 UL 06-18-2004
39
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
UPPER BUMPER BRACKET
[ ] Install the upper bumper bracket to rail.
Installation Note:
Before tightening the
brackets, check to make sure that the
bumper wires are not
trapped under the
bumper bracket at the
lower landing.
PRIOR TO LUBRICATION, run the carriage up and down the rail five to six (5-6) times. This will clean the paint chips out of the gear rack. Vacuum or brush the gear rack and rail to remove any paint chips loosened during this operation. Once the gear rack and rail are clean and free of paint debris, proceed with lubrication.
LUBRICATION
[ ] Apply a thin coating of white lithium grease to the gear rack TEETH ONLY
(see illustration below).
Apply a light coating of white lithium
grease to the gear rack teeth only.
These instructions apply to
carriages with nylon wheels.
If you are lubricating a carriage
with steel wheels, apply the
grease to the rail and the gear
rack teeth.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
40
1 TUBE PER 16-FOOT UNIT
SRE-1550 UL 06-18-2004
INSTALLATION
Position the Charger in a suitable permanent location near the end of the rail. Be sure that it will not pose a tripping hazard. Connect the power cord to the nearest wall or floor outlet. Bundle together the loose wires. Secure the charger mounting bracket with (2) #8 x 0.75" lg. Phillips pan head sheet metal screws.
CHARGER MOUNTING
BRACKET
CHARGER LEAD CONNECTIONS
CONNECTORS
RAIL BUMPER
WALL
Install wiring harness
on Elevator rail.
Connect harness to
charger.
RAIL BUMPER
NOTE: GEAR RACK TEETH FACE WALL OF STAIRWAY
SRE-1550 UL 06-18-2004
41
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
LEAD TO BATTERY CHARGER WIRING HARNESS
RAIL CHARGER LEAD
INSTALLATION
SUGGESTION:
AFTER ROUTING THE
WIRE HARNESS OUT OF
SIGHT, A SMALL PIECE OF
DOUBLE SIDED FOAM
TAPE CAN BE APPLIED TO
THE
HARNESS PLUGS FOR
ATTACHMENT
UNDER THE RAIL.
NOTE:
IF THE CHARGER PLUG
AND WIRE ARE
LOCATED IN A
VULNERABLE
LOCATION, USE OF A
PLUG LOCK IS
RECOMMENDED TO
PREVENT ACCIDENTAL
UNPLUGGING. PLUG
LOCKS ARE AVAILABLE
AT HARDWARE AND
DEPARTMENT STORES.
[ ] Route the charger wiring harness along the back side
of the rail and secure it to the rail mounting clamps with wire ties. Be sure that this wiring is mounted securely to avoid damage.
[ ] Coil any excess harness wire and attach it to a rail clamp
located under the rail.
NOTE: THE CHARGER SHOULD BE PLUGGED INTO A HOUSEHOLD OUTLET ALL OF THE TIME. THE ELEVATOR IS DESIGNED SO THAT THE BATTERIES WILL BE CHARGED WHEN THE CARRIAGE IS AT ONE OR THE OTHER END OF THE RAIL. IT IS IMPERATIVE THAT THE CARRIAGE BE "PARKED" AT THE END OF THE RAIL WHEN NOT IN USE TO MAINTAIN FULL BATTERY CHARGE. THE ONLY EXCEPTION
IS WHEN TURNING UNIT 'OFF' (SEE LONG TERM STORAGE SECTION).
IN AN INSTALLATION WHERE THE CARRIAGE CANNOT BE PARKED AT THE END OF THE RAIL (STAIRWAYS WITH A DOOR AT THE TOP, FOR EXAMPLE), THE CARRIAGE SHOULD BE RUN TO THE OTHER END OF THE RAIL WITH THE REMOTE CALL/SEND TRANSMITTER WHEN NOT IN USE. THIS WILL ENSURE THAT THE BATTERIES REMAIN FULLY CHARGED.
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
42
SRE-1550 UL 06-18-2004
INSTALLATION
IMPORTANT
ALWAYS "PARK" THE CARRIAGE AT
THE UPPER OR LOWER END OF THE
RAIL TO KEEP BATTERIES FULLY
CHARGED
PILOT LAMP INDICATES
"CHARGING CONTACT" AND
CORRECT POLARITY.
BE SURE CHARGER IS
PLUGGED INTO A "LIVE"
OUTLET.
SRE-1550 UL 06-18-2004
43
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
SPEED ADJUSTMENT
A provision for adjusting speed is one of the unique features of the SRE-1550 Stairway Eleva­tor. The Speed Adjustment Potentiometer is located on the top of the Carriage. Adjust ac­cording to the following procedure:
1.) Loosen the collet nut on the Speed Control Potentiometer approximately one-half turn.
2.) Turn the Potentiometer completely in the counterclockwise direction. This is the starting point. Turn the Potentiometer in the clockwise direction, aligning the slotted shaft with the weight range of the user.
3.) The speed may be adjusted by turning the slotted shaft on the Potentiometer
(clockwise = faster, counterclockwise = slower). With the customer seated on the unit, perform several test runs to arrive at the most to appropriate speed setting.
4.) When the speed has been set satisfactorily, retighten the collet nut.
5.) Recheck the speed.
SPEED ADJUSTMENT
POTENTIOMETER
CW = faster CCW = slower
TURN POTENTIOMETER COUNTERCLOCKWISE
THEN
COLLET NUT
TURN CLOCKWISE, ALIGNING SLOT­TED SHAFT WITH WEIGHT RANGE OF CUSTOMER
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
44
SRE-1550 UL 06-18-2004
INSTALLATION
INSTALLING CALL/SEND ANTENNA-COMMERCIAL UNIT
Install the Call/Send Antenna on the rear of the carriage as shown below.
Secure the antenna by snapping it into the clip.
CALL/SEND
ANTENNA & CLIP
CAUTION:
MAKE SURE ANTENNA
DOES NOT TOUCH
METAL OF CARRIAGE
SRE-1550 UL 06-18-2004
As you start to thread the connector, twist the
antenna back and forth to make sure that you
insert the antenna as far as possible into the
receptacle. This action ensures that the
necessary contact is made for proper operation
of the Stairway Elevator.
45
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
INSTALLATION
OVERSPEED-COMMERCIAL UNITS ONLY
ALIGNMENT
Before installing the carriage, the overspeed cam must be adjusted to line up with the overspeed housing.
Looking at the end of the carriage, align the white mark on the cam with the white mark on the overspeed housing.
align
looking at end of
carriage
Slide the carriage on the rail, making sure not to alter the alignment.
RESETTING THE OVERSPEED
If the overspeed is tripped during installation or service operations, reset the cam by rotating it back to its detent position.
By by-passing the overspeed switch and running up the drive unit, it is possible to manually rotate the cam.
In the event of a failure which activates the
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
overspeed, it will be necessary to remove the complete drive unit from the rail, and to return the unit to the dealer or manufacturer for diagnosis and repair before putting the unit back into service.
46
SRE-1550 UL 06-18-2004
ELECTRICAL
CIRCUIT BREAKER
The on/off switch is built into the circuit breaker which is provided to protect the
battery,controller and motor circuits in the Elevator carriage. It is unlikely that this circuit
breaker will ever trip in normal use, but if the Elevator should fail to operate, check the circuit
breaker and reset it if necessary. If the circuit breaker should trip, determine the cause and
correct the situation.
The most likely cause of a tripped circuit breaker would be a foreign object jamming the rail or
gear rack or overloading the elevator by exceeding its rated load capacity.
A fuse has been provided to protect the battery charging circuit and the Call / Send electronics.
The Elevator is shipped with this fuse installed.
CIRCUIT BREAKER WITH ON/OFF
SWITCH BUILT IN
antenna shown here
is on commercial units only
REPLACING A "BLOWN" FUSE:
[ ] Turn “OFF” the unit using the “ON” / “OFF” switch on the back of the unit.
[ ] Disconnect the battery charger from the rail charge lead.
[ ] Remove carriage cover.
[ ] Determine and repair any short circuit which may have caused the fuse to blow.
SRE-1550 UL 06-18-2004
47
©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
ELECTRICAL
*NOTE:
A FLASHING GREEN
LIGHT ON THE CHARGER
INDICATES A PROBLEM
WITH THE
BATTERY. IF THE
BATTERY HAS NOT
REACHED THE END OF
THE FIRST STAGE OF THE
OPERATION WITHIN 18 HOURS, THE CHARGER
MAY DETERMINE THAT A
PROBLEM EXISTS
WITHIN THE BATTERY.
TO REPLACE A "BLOWN" FUSE (CONTINUED)
[ ] Use a fuse puller to remove the "old" fuse from PC board
spring clips (be careful to avoid breaking the glass).
[ ] Replace the fuse using only an MDL3.5A time-delay
type fuse.
[ ] Turn the power switch to "ON".
[ ] Replace the carriage cover.
[ ] Reconnect the battery charger Leads.
[ ] Test the unit for proper operation.
WHEN THE INSTALLATION IS COMPLETE, TEST THE UNIT FOR
CORRECT OPERATION OF CALL/SEND, `ON/OFF' SWITCH,
FOOTREST, SAFETY SWITCHES, CARRIAGE LIMIT SWITCHES
AND SEAT SAFETY SWITCH.
TRAIN THE CUSTOMER TO USE THE STAIRWAY
ELEVATOR CORRECTLY AND SAFELY. BE SURE TO HAVE
THEM OPERATE THE UNIT WHILE YOU ARE THERE TO
ANSWER ANY QUESTIONS OR CONCERNS.
BATTERY CHARGER
BATTERY CHARGER SEQUENCE IS AS FOLLOWS:
RED LED `ON' = AC Power on (power cord plugged in)
YELLOW CONTINUOUS LED = Batteries charging
FLASHING YELLOW LED = Batteries are 80% charged
GREEN CONTINUOUS LED = Batteries in “charge
completing” mode (or float / standby condition) FLASHING GREEN LED = Possible battery fault
detected after battery has failed to reached the end of the first stage of charging (continuous yellow LED) after approx. 18 hours. Consult an authorized Bruno dealer.
BATTERY CHARGER FUSE REPLACEMENT
If the charger is subject to a power line surge, the AC input fuse may `BLOW' This fuse is located beneath the power cord from the wall outlet to prevent shock hazard, to replace fuse:
1) Remove Power Cord from wall outlet and charger socket.
2) Pull out on the fuse access panel.
3) Remove fuse.
4) Replace with the same size and type: (BUSS # GMC 4) 5 x 20mm-4AMP/125V-TIME LAG
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LONG-TERM STORAGE
TURNING THE UNIT OFF
When the Elevator will not be in use for an extended period of time:
1) moved the seat/carriage 2"-3" away from the lower charge contacts,
2) turn off the circuit breaker, then
3) unplug the charger from the wall outlet.
DO NOT unplug the charger from the wall outlet without first turning off the circuit breaker. Failure to first turn off the circuit breaker will result in battery discharge or premature battery failure.
TURNING THE UNIT ON
To turn the Elevator back on:
1) turn on the circuit breaker, then
2) plug the charger back into the wall outlet.
NOTE: The batteries may require recharging before normal use if the Elevator has re­mained in the `off ' position for an extended period of time. To do so, simply move the unit to the LOWER charge contacts, and reconnect the charger to the wall outlet (circuit breaker `on').
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MAINTENANCE
YEARLY MAINTENANCE OPERATIONS
STAIRWAY ELEVATORS
Clean rails, racks and wheels. Regrease.
Check for dry and/or worn belts. Lubricate.
Check rail wear. There should be no groove.
Clean charging contacts (both carriage and rail ends) with Scotch Brite®.
Check battery voltage (load test).
Check safety switches (footrest, carriage, seat).
Check armrest switch and keyswitch (if applicable).
Check battery charger output:
• Load test using remote controls: check voltage while carriage is traveling up.
• Test with carriage against contacts.
• Test with carriage away from contacts.
• Check contacts and lights.
Check speed.
Check seat belt for wear and proper operation.
Examine exposed wiring. Are there any cuts or abrasions?
Verify operation of seat swivel mechanism. Does it move easily and lock in place correctly?
Check that all hardware is properly tightened.
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TROUBLESHOOTING
UNIT FAILS TO
OPERATE
UNIT OPERATES
SLOWLY, LACKS
POWER
Check circuit breaker. Reset if necessary.
Check battery connections.
Check footrest safety switches to see if one of these limit switches is depressed. Sliding safety tray below footrest should slide freely and should not stick in a position which would depress one of the safety switches.
Check for discharged batteries. Battery voltage should be in a range of 16-28 VDC.
Commercial units only: Check fuse. Replace if necessary.
Check for discharged batteries.
Check setting of speed control potentiometer.
CONTROLS OPERATE BACK-
WARDS AND UNIT GOES
"UP" SLOWLY AND "DOWN"
FAST
Check for loose connections.
Check to make sure charger is plugged in and working.
Unit has been connected for left-hand operation but is installed on the right-hand side of the stairs (or vice versa).
Make correct connections according to instructions in the installation manual, section on Reversing Operations.
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TROUBLESHOOTING
UNIT OPERATES
ERRATICALLY
OR
INTERMITTENTLY WITH
REMOTE
CALL/SEND
UNIT OPERATES ER-
RATICALLY OR INTER-
MITTENTLY WITH A
RIDER USING THE
ARMREST MOUNTED
CONTROL SWITCH
Check all safety mechanisms, including swivel seat safety switch.
Change the delay setting on the receiver board to 900 mSec.
Reorient the transmitter (to point directly at the carriage).
Consult your dealer, an experienced technician or call
our Technical Service Department at 1-800-882-8768.
Check swivel seat safety switch.
Check to see that the footrest safety tray is not dragging on the stair nosing or hitting debris on the stairs.
If necessary, reposition the stair rail mounting brackets to correct the problem.
Check the rail for debris that may bump safety switches (footrest and carriage panels).
UNIT WILL NOT
OPERATE UNLESS
THE SEAT IS
POSITIONED SO THAT
IT FACES THE OPEN SIDE OF
THE STAIRS
UNIT WILL NOT
OPERATE WITH
CALL / SEND
REMOTE
UNIT DOES NOT SHUT
OFF WHEN IT HITS THE
BUMPER AT THE END OF
THE RAIL
This is correct lift operation.
A safety switch in the seat swivel prevents the unit from operating with the seat "out of position".
Check batteries in remote call/send unit.
Aim transmiter at the carriage
Transmitters must be `learned' to receiver.
Connections were not made correctly when changing unit from left-side to right-side installation.
Consult installation manual for diagram of correct wiring configuration.
Verify correct operation of limit switch in carriage assembly.
ROUGH OR
Wipe down rail.
CHATTERING RIDE
Apply a small amount of grease to the gear rack only.
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CALL/SEND HARDWARE-RESIDENTIAL AND COMMERCIAL
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HARDWARE
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HARDWARE
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HARDWARE
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HARDWARE
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
WIRING SCHEMATIC-RESIDENTIAL
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WIRING SCHEMATIC-COMMERCIAL
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EXPLODED VIEW AND BILL OF MATERIALS
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©2004,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
FIVE YEAR MAJOR COMPONENTS WARRANTY
TWO YEAR LIMITED WARRANTY
for
Bruno Stairlifts
Bruno Independent Living Aids, Inc. (“Bruno”), warrants to the original purchaser of a Bruno Stairlift that the Bruno Stairlift is free from defects in material and workmanship for a period of two years from date of purchase. In addition, Bruno warrants that the motor, gear box and rail (the “Major Components”) will be free from defects in materials and workmanship for a period of five years from the date of purchase.
The exclusive remedy for a defect in a Bruno Stairlift shall be the repair or replacement, at the option of Bruno, of the defective part or component. After the first 30 days of this warranty, only parts and components are covered. This warranty does not cover labor and other services after the initial 30 days. If repair or replacement of a Bruno Stairlift is not commercially practi­cal or cannot be timely made, Bruno may elect to refund the purchase price of the Bruno Stairlift instead of repairing or replacing the Bruno Stairlift.
IN NO EVENT SHALL BRUNO BE RESPONSIBLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER SUCH DAMAGES ARISE FROM CLAIMS BASED ON CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY OR PRODUCT LIABILITY. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
ALL IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN THEIR DURATION TO THE LENGTH OF THE WARRANTY STATED ABOVE FOR THE AFFECTED COMPONENT. Some states do not allow
limitations on how long an implied warranty lasts so the above limitation may not apply to you.
To obtain warranty service, you must follow these procedures:
1. Obtain return authorization by calling your local Bruno dealer or Bruno at 1-800-882-8768;
2. Return the Bruno Stairlift, freight prepaid, to the address provided by your Bruno dealer or Bruno with proof of purchase indicating the date purchased.
Bruno will pay for shipping back to the purchaser within the continental United States and Canada if a defect in material or workmanship is discovered. Return freight and repair charges will be the responsibility of the purchaser if the problem is not covered by warranty.
This warranty does not cover damage or failure caused by misuse, abuse, accidents, physical damage, modifications not made by Bruno, damage in shipment, or repairs under­taken by anyone other than Bruno factory employees or authorized distributors. The “original purchaser” of a Bruno Stairlift that is leased or rented shall be the person or entity acting as the lessee or rental provider.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Bruno specifically does not authorize any person to extend the time or scope of this warranty.
For further information regarding this limited warranty, please contact Bruno by calling 1-800-882-8768 or writing to Bruno at the following address:
Bruno Independent Living Aids, Inc. Attention: Service Department 1780 Executive Drive, Post Office Box 84 Oconomowoc, WI 53066 USA
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