BRP Commander 800R Can-Am 2013, Commander 1000 Can-Am 2013 Shop Manual

INTRODUCTION

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INTRODUCTION

This Shop Manual covers the following BRP made
2013 Can-Am side by side vehicles.

MODEL

Commander

800R

Commander

1000

The information and component/system descrip­tions contained in this manual are correct at time
of writing. BRP however, maintains a policy of
continuous improvement of its products without
imposing upon itself any obligation to install them
on products previously manufactured.

Duetolat
ences bet
descript

BRP reserves the right at any time to discontinue
or change specifications, designs, features, mod­els or equipment without incurring obligation.

ENGINE

TYPE

810

1010

e changes, there may be some differ-

ween the manufactured product and the

ion and/or specifications in this document.

MODEL NUMBER

6CDA, 6CDB, 6CDC, 6TDA,

6DDA, 6DDB, 6

6ADA, 6ADB, 6PDA, 6BDA,
6BDB, 6BDD,

6BDG, 6BDH, 6EDA,

6EDB, 6EDC, 6EDD, 6GDA,

6GDB, 6GDC,

DDC

6BDE, 6BDF,

6GDD

VIN Decal Description

tmr2011-002-005_a

TYPICAL — VEHICLE IDENTIFICATION NUMBER LABEL

1. VIN (Vehic

2. Model number

3. Manufacturing date

le Identification Number)

ENGINE IDENTIFICATION
NUMBER (EIN)

VEHICLE INFORMATION

VEHICLE IDENTIFICATION
NUMBER (VIN)

11-002-001_a

tmr20

TYPICAL

1. VIN (Vehicle Identification Number) location

The VI
cate

N (Vehicle Identification Number) decal is lo-

d under the glove box on the passenger side.

1-002-002_a

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TYPICAL - RH SIDE OF ENGINE

1. Engine Identification Number (EIN)

LIFTING AND SUPPORTING THE
VEHICLE

Front

1. Place vehicle on a flat non slippery ground.

2. Ensure vehicle shift lever is set to PARK.

3. Inst

4. Lift front of vehicle and install a jack stand on

of Vehicle

all an hydraulic jack under front skid plate.

each side under frame section in front of the lip
for center skid plate.

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INTRODUCTION

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tmo2011-001-315_a

1. Front of vehicle

2. Hydraulic jack

3. Jack stand

4. Lip for center skid plate

5. Center skid plate

5. Lower hydraulic lift and ensure vehicle is sup­ported safely onto both jack stands.

Rear of Vehicle

1. Place vehicle on a flat non slippery ground.

2. Activate 4WD mode.

3. Ensure vehicle shift lever is set to PARK.

4. Install a hydraulic jack under the trailer hitch.

tmo2011-001-316_a

1. Rear of vehicle

2. Jack stand

3. Frame section

6. Lower hydraulic lift and ensure vehicle is sup­ported safely onto both jack stands.

HOISTING THE VEHICLE

The vehicle may be lifted off the ground by the
cage using a hoist and a lifting strap.

NOTICE

around the horizontal side tubes at the top of
the cage, NOT fore and aft. Lifting vehicle by
the fore and aft tubes of the cage can cause
damage.

The lifting strap must be wrapped

2011-001-317_a

tmo

1. Hydraulic jack

2. Trailer hitch

t rear of vehicle and install a jack stand on

5. Lif
h side under frame section in front of rear

eac

eel.

wh

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1. Lifting strap around horizontal side tubes (top)

2. Hoist hook

INTRODUCTION

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WARNING

– Ensure hoist a

lifting the to
plicable man

– Ensure lifting strap is in good condition be-

fore lifting vehicle.

– Do not allow anyone in the vehicle or under

any portion of the vehicle while it is sus­pended by a hoist.

– Do not perfo

while it is

nd lifting strap are rated for

tal vehicle weight. Refer to ap-

ufactures instructions.

rm any work on the vehicle

suspended by a hoist.

TRANSPORTING THE VEHICLE

If the vehicle needs to be transported, it should be
carried inside a full size pick-up box or on a flatbed
trailer of the appropriate size and capacity.

NOTICE

seriously damage the vehicle drive system.

When contacting a towing or transporting service,
be sure to ask for tie-down straps, a flatbed trailer,
loading ramp or power ramp to safely lift and se­cure the vehicle. Ensure the vehicle is properly
transported as specified in this section.

NOTICE

vehicle - they may damage the surface finish
or plastic components.

To load the vehicle for transport, proceed as fol­lows:

1. Set gear shift lever to NEUTRAL (N).

2. Remove the key from the ignition switch.

3. If the vehicle is equipped with a winch, use the
winch to roll the vehicle onto the transport ve­hicle.

4. If the vehicle is not equipped with a winch, pro­ceed as follows:

4.1 Put a strap around the lower arm of each

4.2 Attach the straps to the winch cable of the

4.3 Pull the vehicle on the flatbed trailers with

.

NOTE: Be sure to leave the gear shift lever in
NEUTRAL (N).

5. Set ACS suspension setting to 1 (softest).

6. Tie down the front wheels to the front of the
trailer using tire towing straps.

Do not tow this vehicle - towing can

Avoid using chains to tie down the

front suspension.

towing vehicle.

the winch.

7. Pass a tie-down strap inside each rear wheel.

8. Firmly attach the rear wheels tie-down straps to
both sides of the rear of the trailer with ratch­ets.

9. Ensure that both the front and rear wheels are
firmly secured to the trailer.

ENGINE EMISSIONS
INFORMATION

MANUFACTURER'S
RESPONSIBILITY

Manufacturers of engines must determine the
exhaust emission levels for each engine horse­power family and certify these engines with
the United States of America Environmental
Protection Agency (EPA). An emissions control
information label, showing emission levels and
engine specifications, must be placed on each
vehicle at the time of manufacture.

DEALER RESPONSIBILITY

When servicing any vehicle that carry an emis­sions control information label, adjustments must
be kept within published factory specifications.

Replacement or repair of any emission related
component must be executed in a manner that
maintains emission levels within the prescribed
certification standards.

Dealers are not to modify the engine in any man­ner that would alter the horsepower or allow emis­sion levels to exceed their predetermined factory
specifications.

Exceptions include manufacturer's prescribed
changes, such as altitude adjustments.

OWNER RESPONSIBILITY

The owner/operator is required to have engine
maintenance performed to maintain emission
levels within prescribed certification standards.

The owner/operator is not to, and should not al­low anyone else to modify the engine in any man­ner that would alter the horsepower or allow emis­sions levels to exceed their predetermined factory
specifications.

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EPA EMISSION REGULATIONS

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Vehicles manufactured by BRP are certified to the
EPA standards as conforming to the requirements
of the regulations for the control of air pollution
emitted from new vehicle engines. This certifica­tion is contingent on certain adjustments being
set to factory standards. For this reason, the
factory procedure for servicing the product must
be strictly followed and, whenever practicable,
returned to the original intent of the design.

The responsibilities listed above are general and
in no way a complete listing of the rules and regu­lations pertaining to the EPA requirements on ex­haust emissions. For more detailed information
on this subject, you may contact the following lo­cations:

FOR ALL COURIER SERVICES:

U.S. Environmental Protection Agency
Office of Transportation and Air Quality
1310 L Street NW
Washington D.C. 20005

REGULARUSPOSTALMAIL:

1200 Pennsylvania Ave. NW
Mail Code 6403J
Washington D.C. 20460

INTERNET: http://www.epa.gov/otaq/
E-MAIL: [e-mail]

INTRODUCTION

tmr2011-002-003_a

TYPICAL

1. Left

2. Right

This manual uses technical terms which may be
different from the ones of the

When ordering parts always refer to the specific
model

NOTICE

components are built with parts dimensioned
using the metric system. Consult the appropri­ate
rect parts and fasteners. Mismatched or incor­rect fasteners could cause damage to the vehi­cle.

PART S C ATAL O G S

Most fasteners are metric, and most

PARTS CATALOG

to obtain and use the cor-

PARTS CATALOGS

.

.

MANUAL INFORMATION

MANUAL PROCEDURES

Many of the procedures in this manual are inter­related. Before undertaking any task, you should
read and thoroughly understand the entire section
or subsection in which the procedure is contained.

WARNING

Unless otherwise specified, the engine
should be turned OFF and cold for all main­tenance and repair procedures.

A number of procedures throughout the book re­quire the use of special tools. Before starting any
procedure, be sure that you have on hand all re­quired tools, or their approved equivalents.

The use of RIGHT and LEFT indications in the text
are always referenced to the driving position (sit­ting on the vehicle).

MANUAL LAYOUT

This manual is divided into many major sections as
can be seen in the main table of contents at the
beginning of the manual.

Each section is divided into various subsections,
and again, each subsection has one or more divi­sions.

Illustrations and photos show the typical construc­tion of various assemblies and, in all cases, may
not reproduce the full detail or exact shape of the
parts used in a particular model vehicle. However,
they represent parts which have the same or a
similar function.

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INTRODUCTION

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TYPICAL PAGE

Subsection title

Indicates applicable

models.

Exploded view assists

you in identifying parts

and their related

positions.

NEW indicates that the

part must be replaced

with a new one.

MAGNETO

Models

NEW

Loctite 243

5 Nm

(44 lbfin)

Section 06 ENGINE

Subsection 01 (MAGNETO)

Model

Page heading

indicates section

and subsection.

Drop represents a

service product

to be applied.

Dotted box contains
parts applicable to a

specific model.

Bold face number

1

is used to identify

a part referred to

the text.

Illustration number

for publishing process.

Document number for

publishing process.

Typical_iso_2008_en

XXX0000

mmr2008-001

Pay attention to torque specifications.

NOTICE

Some of these are in lbf in instead of lbf ft.
Use appropriate torque wrench.

55

Page number

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