Brother THE Dream Quilter 15 Instruction Manual

Instruction Manual

Table of Contents

Table of Contents 2 IMPORTANT SAFETY INSTRUCTIONS 3 IMPORTANT SAFETY INSTRUCTIONS 4

Specications and Overview 5 Specications and Overview 6

Parts List 7 Step 1: Wheel Alignment 8

Step 2: Installing the Encoder on the Carriage 9 Step 3: Installing the Encoder on the Quilting Machine 10 Step 4: Connecting and Setting Encoders 11 Step 5: Attaching the Thread Mast 12

Step 6: Connecting the Front Display 12

Threading the Quilting Machine 13 Winding Bobbins 14 Installing the Bobbin Case 15 Adjusting Thread Tension 16

Plugging In The Cables 17 Final Checklist 18 Basic Controls 19 Main Screen Options 20

Sewing Modes 21 Sewing Modes Continued 22

Settings 23 System Info 24 Repair Kit 25

The Needle Plate 26 The Hook Holder 27

Hopping Foot 28 Timing The Machine 29

Thread Tension 30 Changing A Needle 31

Cleaning Tension Discs 31

Cleaning Bobbin Area 32 Cleaning Bobbin Case 32 Oiling the Machine: Head 33

Oiling the Machine: Hook 34 Troubleshooting 35 Troubleshooting 36

Needle Information 37 Thread Information 38 Additional Tips 39

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical machine, basic safety precautions should always be followed, including the following:

Read all instructions before using (this machine).

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended when plugged in. Always unplug this machine from

the electric outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, re, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when this machine is

used by or near children.

2. Use this machine only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.

3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer

or service center for examination, repair, electrical or mechanical adjustment.

4. Never operate the machine with any air openings blocked. Keep ventilation openings of the sewing machine free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect, turn all controls to the off position, then remove the plug from the outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

ii) Keep ngers away from all moving parts. Special care is required around the sewing machine needle. iii) Always use the proper needle plate. The wrong plate can cause the needle to break. iv) Do not use bent needles. v) Do not pull or push fabric while stitching. It may deect the needle causing it to break. vi) Switch the sewing machine off when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, etc. vii) Always unplug sewing machine from the electrical outlet when removing covers, lubricating,

or when making any other user servicing adjustments mentioned in the instruction manual.

Connect this machine to a properly grounded outlet only. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of malfunction or breakdown, grounding provides a path

of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. Plug the cord from the quilting

machine into a surge protector. The surge protector must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electric

shock. The conductor with insulation having an outer surface that is green with or without yellow

stripes is the equipment-grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualied electrician

or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.

Do not modify the plug provided with the product - if it will not t the outlet, have a proper outlet installed by a qualied electrician.″

This product is for use on a nominal 120 V circuit, and has a grounding plug that looks like the plug illustrated in sketch A in Figure 61.1. A temporary adaptor, which looks like the adaptor illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly

grounded outlet can be installed by a qualied electrician. The green colored rigid ear, lug, and the like,

extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by the metal screw.

A qualied electrician should be consulted if there is any doubt as to whether an outlet box is properly

grounded.

Grounding Methods

Figure 61.1

Surge

Protector

To Sewing

Machine

Adapter

Grounding

Means

(C)

Grounding

(A)

Surge

Protector

To Sewing

Machine

Grounding

(D)

Metal

Screw

Cover of

Grounded

Outlet Box

(B)

Specications and Overview

• Height: 480 mm, 19”

• Width: 395 mm, 15.5”

• Length: 585 mm, 23”

• Weight: 42 Lbs

• Quilting Arm Length: 15” W 8.5” H

• Maximum SPM: 1800

• Minimum SPM: 90

• Input Voltage: 110-220 VAC

• Peak Power Consumption: 300 W

• Timing Belt System

• Bobbin Type: Large M Class

• 5in Touch Screen

• Custom adjustable Ergonomic Handles and

Handlebars for efciency and extended use

• Built in Bobbin Winder

• Dual Thread Tension Guides, for precise tension.

Front

Left

Rear

Right

Specications and Overview

1. Thread Mast Base

2. Bobbin Thread Guide

3. Bobbin Thread Tensioner

4. Bobbin Thread Cutter

5. Bobbin Wind Stand

6. Bobbin Sensor

7. Dual Thread Tension Guide

8. Small Thread Tensioner

9. Large Thread Tensioner

10. Thread Guides

11. Take Up Lever

12. Lamp

13. Needle Bar

14. Needle

15. Hopping Foot

16. Thread Stand

17. Carriage Wheels

18. Handwheel

19. Bobbin Case

Parts List

Please make sure all pieces were included in your kit

Bobbin Case (1)

(pre-installed)

5in Screen with Cable

and Stylus (1)

M Class Bobbin (3)

(2 pre-installed)

Lint Brush (1)

Thread Mast (1)

Needle (11)

(1 pre-installed)

Encoder (2)

(Silver Spring - 1)

(Black Spring - 1)

Flat Head Screw Driver

(1)

Power Cord (1)

2.5mm Allen Wrench (1)

Laser (1)

2mm Allen Wrench (1)

4mm Allen Wrench (1)

Encoder Springs (2)

Timing Spacer (1)

3mm Allen Wrench (1)

M3 Thumb Screw (3)

(2 pre-installed)

Oil Bottle (1)

Step 1: Installing the Encoder on the Carriage

Parts Needed:

1. Encoder (1) (1 black spring)

2. 2mm Allen Wrench (1)

3. 4mm Allen Wrench (1)

1-2 Loosen the set screw in the lock collar, without removing it, so that the encoder wheel bolt can turn freely.

1-1 Remove the M6 x 16mm SBHCS from the outer, left, rear wheel, on the Bottom

Plate.

Wheel

1-3 Slide the previously removed wheel onto the encoder with hub side out.

Wheel

Loosen The Set

Screw Using The

2mm Allen Wrench

1-4 Fasten the encoder into the hole made available in step 1-1.

Note: Leave the encoder’s set screw loose. They will be tightened after you place the sewing machine on your frame.

Encoder With

Black Spring

Step 2: Installing the Encoder on the Quilting Machine

Parts Needed:

1. Encoder (1) (1 Silver Spring)

2. 2mm Allen Wrench (1)

3. 4mm Allen Wrench (1)

Encoder Assembly

Shoulder Spacer

Washer

2-1 Remove the M6 x 16mm SBHCS from the outer, left, rear wheel, on the sewing

machine.

Remove the M6 x 16mm

SBHCS

Wheel Spacer

Plastic Stop

2-2 Loosen the set screw in the lock collar, so that the encoder wheel bolt can turn freely.

Loosen The Set

Screw Using The

2mm Allen Wrench

2-3 Slide the previously removed wheel onto the encoder and the hole made available in step 3-1.

Note: Leave the encoder’s set screw loose. They will be tightened in a later step.

Encoder

Wheel Bolt

Silver Spring

Encoder with

Silver Spring

Wheel

Parts Needed:

1. 4mm Allen Wrench

2. Bottom Plate

Step 3: Bottom Plate

3-1 Remove Carriage stop from bottom plate, by removing (2) M6 X 10 mm SBHCS.

Carriage Stop

M6 x 10mm

SBHCS

3-1 Re-install the (2) M6 X 10 mm SBHCS removed in step 3-1.

M6 x 10mm

SBHCS

Step 4: Carriage and encoders

3-1 Place the bottom plate onto the quilting

frame.

3-3 Plug the encoder cables from each of the encoders into the sewing machine.

Note: The longer cable is used for the encoder attached to the carriage, while the shorter cable is used for the encoder attached to the sewing machine.

3-2 Place the sewing machine onto the bottom plate. Raise Back Rail on Frame to be 1/4” above the machine base.

3-4 Rotate the lock collar on the encoder up about 100 degrees or until you feel adequate push back from the spring. While holding the lock collar in that position, tighten each set screw.

Long Encoder

Cable

Short Encoder

Cable

Encoder Spring Tensioning

100 degrees

Set Screw

Bottom Encoder/

Black Spring

Lock Collar

Top Encoder/

Silver Spring

100 degrees

QR CODE

Lock Collar

Step 4: Wheel Alignment

Parts Needed:

1. 3mm Allen Wrench (1)

4-1 Using the 3mm allen wrench, loosen the set screws located above each of the wheels

on the machine.

M6 Set Screw

Wheel

Assemblies

4-2 Re-adjust the wheels as necessary while centering the machine between the left and right wheels and tighten the set screws. Make sure that the encoders ride on the track.

M6 Set Screw

Wheel

Assemblies

Carriage

M6 Set Screw

Step 5: Attaching the Thread Mast

Parts Needed:

1. Thread Mast (1)

Step 6: Connecting the Front Display

Parts Needed:

1. Display Screen (1) (with cable and clip)

2. Screen Mount Cap (1)

5-1 Screw the Thread mast to the Sewing

Machine.

Thread

Mast

The thread

mast acts as a

guide for the

thread, and

makes it less

likely to get

snagged or

looped around

any object.

6-1 Connect the Display ribbon cable from the Display to the display mount, and attach the display by snapping it into the Display Clip.

Display

Screen

Display

Clip

Display Ribbon

Cable

6-2 Attach Screen Mount Cap into the Display Hub.

Screen

Mount Cap

Display

Hub

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