Brother TFGN User Manual

PARTS LIST
TFGN
P-GN01-E
(2001.06)

Table of Contents

TFGN GENERAL VIEW
z
TFGN FRAMING……………………………………………………………………………GN-1
z
TFGN TABLE………………………………………………………………………………GN-2
z
TFGN ROTARY HOOK SHAFT TRANSMISSION BOX………………………………GN-3
z
TFGN ROTARY HOOK BASE 1…………………………………………………………GN-4-1
z
TFGN ROTARY HOOK BASE 2…………………………………………………………GN-4-2
z
TFGN COLOR CHANGE SYSTEM………………………………………………………GN-5
z
TFGN ARM 1………………………………………………………………………………GN-6-1
z
TFGN ARM 2………………………………………………………………………………GN-6-2
z
TFGN ARM 3………………………………………………………………………………GN-6-3
z
TFGN NEEDLE BAR CASE 1……………………………………………………………GN-7-1
z
TFGN NEEDLE BAR CASE 2……………………………………………………………GN-7-2
z
TFGN FRONT COVER……………………………………………………………………GN-8
z
TFGN UPPER THREAD HOLDER SET…………………………………………………GN-9
z
TFGN CAM DRVE SYSTEM SET 1………………………………………………………GN-10-1
z
TFGN CAM DRVE SYSTEM SET 2………………………………………………………GN-10-2
z
TFGN X-AXIS DRVE SYSTEM……………………………………………………………GN-11
z
TFGN Y-AXIS DRVE SYSTEM 1…………………………………………………………GN-12-1
z
TFGN Y-AXIS DRVE SYSTEM 2…………………………………………………………GN-12-2
z
TFGN Y-AXIS DRVE SYSTEM 3…………………………………………………………GN-12-3
z
TFGN ROTARY-TYPE TENSION BASE…………………………………………………GN-13
z
TFGN THREAD STAND……………………………………………………………………GN-14
z
TFGN BAR SWITCH BOX…………………………………………………………………GN-15
z
TFGN EMBROIDERY FRAME……………………………………………………………GN-16
z
TFGN ELECTRICAL PARTS………………………………………………………………GN-17
z
TFGN CONTROLLER………………………………………………………………………GN-18
z
TFGN OPERATION PANEL………………………………………………………………GN-19
z
TFGN MAIN SHAFT MOTOR……………………………………………………………GN-20
z
Part Nos. of screws, nuts, washers etc. are listed at the end of volume.
[Explanation of Marks #'s and *'s at End of Part No.]
Please specify, in the following manner, your machine model,manufacturing number and
   embroidery space when you order us with the parts having **** at the end of the part No.:
Ex.
 Please specify the number of needles on your machine’s head in your parts order by changing   the marks #### into one of the 4-digit numbers below:
Ex.
TFGN-1215 (450X400)S No.01234 [Model] [Emb. Space] [Mfg. No.]
The part Number, EF012345####
4-digit Numbers Machine Type 0300…………………3-needle machine 0600…………………6-needle machine 0900…………………9-needle machine 1200…………………12-needle machine 1500…………………15-needle machine
(EE06)
GN-15
TFGN GENERAL VIEW
GN-14
GN-3
GN-2
GN-10-1
GN-10-2
GN-8
GN-9
GN-7-1
GN-7-2
GN-6-1
GN-6-2
GN-6-3
GN-4-1
GN-4-2
GN-16
GN-13
GN-20
GN-12-1
GN-12-2
GN-12-3
GN-5
GN-11
GN-19
GN-18
GN-17
GN-1
(EE06)
GN-1
TFGN FRAMING
B
18
H20
H29
B
17
20
19
B44
21
16
H29
R43
15
20
R24
B50
R43
R24
30
33
29
28
33
27
C
R19 R42 P22
R24
R43
B44
B44
32
22
23
R43
R24
D
B68
R28
25
H55
24
31
C
26
H44
11
H44
1
10
F36
9
5
6 3
R26 R46 B74
7
6 3
B74
R46
8
6 3
R26
D
12
14
13
H40
A
A
2
P43
3
4
(EE06)
TFGN FRAMING
GN-1
Ref.No.
1
Stand
1
Stand
2
Adjusting Bolt
3
Vibration-preventive Base
3
Vibration-preventive Base A
4
Stand Cover, Lower
5
Center Support A
6
Support Adjusting Bolt
7
H-shaped Center Support, Front
8
H-shaped Center Support, Rear
9
H-shaped Center Support Joint
10
TAJIMA Brand Name Plate
11
Square Pipe Cover
11
Square Pipe Cover
12
No Fuse Breaker Assembly
12
No Fuse Breaker Assembly
13
No Fuse Breaker
13
No Fuse Breaker
14
Breaker Cover
15
Left Side Emergency Stop Switch Bracket
15
Left Side Emergency Stop Switch Bracket
16
Emergency Stop Switch
17
Switch Base
18
Connecting Shaft Cover A
19
Connecting Shaft Cover
20
Cover Bracket B
21
Cover Bracket C
22
Bobbin Stand Stud
23
Bobbin Stand Base
24
Harness Clamp A
25
Harness Presser Cover
26
Wiring Cover A
27
Wiring Cover B
28
Wiring Cover C
29
Wiring Cover D
30
Wiring Cover E
31
Wiring Cover Stud
32
Fluorescent Lamp
32
Fluorescent Lamp
33
Fluorescent Lamp
33
Fluorescent Lamp
Description Part No. Remark
34 35 36 37 38 39 40 41 42
GN080100**** GNG80100**** EF0809000000 EF08100A0000 EF0810020000 CT0819000000 ED0834000000 ED0833000000 GN0805000000 GN0806000000 GN0807000000 CT0825010000 CT0103B10000 FN0846000000 FG5801000000 FG5801A00000 PB003400KA00 PB0034A0KA00 FN0829000000 FN0821A10000 FN0821B10000 EN5805000000 FN0824000000 EDG83100**** GN082600**** ED0154000000 EDG158000000 EF0122000000 EG01060A0000 FN0834A00000 FN0838000000 GN0823A0**** GN0823B0**** GN0823C0**** GN0823D0**** GN0823E0**** GN0827000000 ED7402000000 ED7403000000 ED7402A00000 ED7403A00000
For M/C Total Length: 5756mm and more
For M/C Total Length: 6366mm and more
For M/C Total Length: 6366mm and more
For M/C Total Length: 7366mm and more For M/C Total Length: 7366mm and more For M/C Total Length: 7366mm and more
For M/C Total Length: 6366mm and more
For 3-phase For Single-phase For 3-phase For Single-phase
For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more
For Japanese domestic use With Switch For Export Use With Switch For Japanese domestic use Without Switch For Export Use Without Switch
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-2
TFGN TABLE
3
8
1
26
31
20
11 10
19
21
20
F44
P39
22
P39
23
19
3
19
19
2
3
4
6
19
19
27
B74
R46
28
23
29
R28
3
25
10
5
9
7
A
24
A
R24 R43 B44
H29
18
L21
14
15
16
17
B49
R26
B71
12
H29
13
B76
B72
R46
33
R26
32
30
R46
R26
B72
(EE06)
TFGN TABLE
GN-2
Ref.No.
1
Table
1
Table
2
No.1 Table Lid
3
Countersunk Head Wood Screw
3
Countersunk Head Wood Screw
4
No.2 Table Lid A
5
No.2 Table Lid B
6
X-axis Motor Cover
7
X-axis Belt Cover
8
Chain Cover
9
Driver Shaft Vibration Stopper
10
Round Head Wood Screw
11
Stand Holder
12
Operation Panel Stand
13
Stand Cover
14
Front Cover
15
Emergency Stop Switch
16
Panel Coupling A
17
Panel Coupling B
18
Coupling Pin
19
No.1 Table Support
19
No.10 Table Support
20
Round Head Wood Screw
21
Table Support Spacer
22
Table Support Stud
23
No.3 Table Support
23
No.12 Table Support
24
No.4 Table Support
24
No.13 Table Support
25
No.8 Table Support
25
No.15 Table Support
26
No.9 Table Support
26
No.16 Table Support
27
No.44 Table Support
28
Table Support A
29
Table Support B
30
Table Support C
31
No.208 Table Support
32
No.2 Table Support
33
No.1 Table Support
34 35 36 37 38 39 40 41 42 43
Description Part No. Remark
GN080200**** GNG80200****
For M/C Total Length: 5756mm and more
GN081600**** ZZ110312MZ00 ZZ110316MZ00
3.1P*12
3.1P*16
GN0817A0**** GN0817B0**** GN0814000000 GN0815000000 EF0806010000 ED0704010000 ZZ410420CC00
4.5P*20
TC0125000000 GN0828000000 FN0825000000 FN0819000000 EN5805000000 FN0817000000 FN0818000000 FN0820000000 ED100105**** ED101005**** ZZ410525CC00
For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more
5.1P*25
MX1099000000 EF1001010000 ED100305**** ED101205**** ED100405**** ED101305**** ED100805**** ED101505**** ED1009050000 ED1016050000
For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more
ED1044050000 FN1001050000 FN1002000000 FN100300**** ED104200**** GN100205**** GN100105****
For Y-emb. Space: less than 680mm For Y-emb. Space: 680mm and more
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-3
TFGN ROTARY HOOK SHAFT TRANSMISSION BOX
4
5
H18
H16
7
14
6
B27
9
L33
10
13
12
1
R18
B23
R30
2
R30
R48
B91
R48
P33
15
F7
9
H29
L33
10
17
22
16
L37
L37 L36
21
L36
11
20
10
L33
L33
10
21
L26
9
3
R26
R46
B72
R26
9
19
18
R46 B72
8
R30
(EE06)
TFGN ROTARY HOOK SHAFT TRANSMISSION BOX
GN-3
Ref.No.
1
Rotary Hook Shaft Transmission Box
1
Rotary Hook Shaft Transmission Box
2
Sponge Seal
3
Box Stay
4
Bobbin Stand Stud
5
Clear Plate
6
Handle Cover
7
Handle Lid
8
Transmission Main Shaft A
9
Ball Bearing
10
15mm Dia. Bearing Case Collar
11
Rotary Hook Shaft Drive Pulley A
12
Angle Pointer Plate
13
Angle Indicator Plate
14
Angle Pointer
15
Transmission Rotary Hook Shaft
16
Rotary Hook Shaft Drive Pulley B
17
Timing Belt
18
Tension Shaft
19
Eccentric Pin
20
Idler
21
Ball Bearing
22
Transmission Box Cover
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
Description Part No. Remark
ED0148030000 EDC148030000 ED0149000000 ED0114000000 EF0122000000 ED0141000000 ED0142040000 ED0130010000 ED0144010000 BP6004ZZ0000 EG0111000000 ED0135020000 ED0133010000 ED0170000000 ED0132010000 ED0139010000 ED0136020000 BPS5M250575G ED0137010000 ED0138010000 ED0134010000 BP6804ZZ0000 ED0143010000
For Jumbo Rotary Hook
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-4-1
TFGN ROTARY HOOK BASE 1
20
19
18
Noise-reduction Type (Option)
L32
8
9
13
16
15
L32
L414
7
12
L32
6
10
11
L32
9
17
A22
L32
5
L25
4
3
1
25
2
24
P39
23
22
21
(EE06)
TFGN ROTARY HOOK BASE 1
GN-4-1
Ref.No.
1
Rotary Hook Base A
1
Rotary Hook Base A
2
Rotary Hook Base Stud
3
Ball Bearing
4
15mm Dia. Bearing Collar
5
Spiral Bevel Gear A
6
Spiral Bevel Gear B
7
Spiral Bevel Gear A
8
Spiral Bevel Gear B
9
Rotary Hook Shaft Spacer
10
Rotary Hook Shaft Bushing
10
Rotary Hook Shaft Bushing
11
Rotary Hook Shaft
12
7.94mm Dia. Collar
13
Rotary Hook
13
Rotary Hook
14
Rotary Hook Set Screw
15
Bobbin Case
15
Bobbin Case
16
Bobbin
16
Bobbin
17
Rotary Hook Support
17
Rotary Hook Support
18
Needle Plate
19
Round Countersunk Head Screw
20
Top Lid
21
Rotary Hook Shaft Drive Shaft A
22
N-Coupling
23
Rotary Hook Shaft Drive Shaft B
24
Rotary Hook Shaft Drive Shaft C
25
Rotary Hook Shaft Drive Shaft D
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Description Part No. Remark
FX0201AC0000 FXC201AC0000
For Jumbo Rotary Hook
FX0225000000 BP6003ZZ0000 EG0227000000 EF0203000001 EF0204000001 EF0203B00000 EF0204040000
Iron Gear: Can be used with Plastic Spiral Bevel Gear B as a set
Plastic Gear
EF0211000000 EF0206000000 EFC206010000
For Jumbo Rotary Hook
EF0205010000 EF0209000000 ME0505E2**** MEC505E2****
For Jumbo Rotary Hook
ME0506000000 ME050300**** MEC503000DBM
For Jumbo Rotary Hook
ME050402**** MEC504010DBM
For Jumbo Rotary Hook
EF021000**** EFC210000000
For Jumbo Rotary Hook
FX020200**** EG0228000000 EG0221010000 GN0818A0**** BPN150150000 GN0818B0**** GN0818C0**** GN0818D0****
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-4-2
31
30
TFGN ROTARY HOOK BASE 2
E20
23
F5
32
25E15
282726
29
L11
7
8
24
B29
F16
5
6
4
R16
1
2
3
9
B27
33
34
35
R16
B12
B22
L17
B27
B27
12
11
13
10
9
R16
B27
R16
B29
21
12
L18
22
14
17
15
16
E17
20
P29
19
P28
18
(EE06)
TFGN ROTARY HOOK BASE 2
GN-4-2
Ref.No.
1
Knife Base
2
Adjusting Liner
3
Adjusting Liner
4
Hexagon Socket Head Cap Screw
5
Movable Knife
6
Knife Drive Shaft
7
Fixed Knife
8
Under Thread Presser
9
Bushing
10
Knife Drive Arm
11
Knife Connecting Lever
11
Connecting Plate
12
Connecting Lever Pin
13
Connecting Stud
14
Connecting Shaft Holder
15
Sensor Bracket A
16
Proximity Switch
17
Searching Block
18
Thread Trimming Shaft A
19
M6 Joint
20
Thread Trimming Shaft B
21
Thread Trimming Shaft C
22
Presser Foot Spring B
23
Solenoid Base
24
Solenoid
25
Solenoid Cover
26
Solenoid Pin
27
Compressed Spring
28
E-ring
29
Needle Bar O-Ring
30
Connecting Rod
31
Stepped Pin
32
Connecting Lever Pin
33
Picker Connecting Stud
34
Wide Picker
35
Eccentric Stopper
36 37 38 39 40 41 42 43 44 45 46 47 48 49
Description Part No. Remark
FX0203000000 FX0209000000 FX0210000000 EG0219000000 FX0227000000 EG0205040000 FX0228000000 FX0229000000 EG0211000000 AT0205000000 AT0207000000 GS0206000000 AT0206000000 AT0208000000 FX0208000000 GN0201000000 PB001300KN00 FX0217000000 GN0819A0**** EF0827010000 GN0819B0**** GN0819C0**** EF0614B30000 EG0214000000 AT6806D10000 EG02100A0000 EG0252000000 EG0218000000 BPE400000000 EF0621000000 EG0251000000 EG0215000000 EG0217000000 EG0212000000 EG0213020000 EG0220000000
0.1mm Thick
0.05mm Thick
For the Last Head
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-5
TFGN COLOR CHANGE SYSTEM
H5
12
B25
16
R41
L11
R18
13
17
18
E25
19
1
14
15
7
10
L17
2
L17
R30
5
B91
R48
B29
4
21
B15
30
31
B8
29
E39
34 32
R11
L25
20
20
E15
28
P28
8
R26
B70
22
33
24
27
26
25
R26
R46
23
For 12-, 15-Needle M/C
B44
R43
R24
11
7
P28
3
L17
L11
6
10
L11
G5
35
L25
9
7
(EE06)
TFGN COLOR CHANGE SYSTEM
GN-5
Ref.No.
1
Color Change System Assembly
2
Color Change Box
3
Pulse (Stepping) Motor
4
Manual Handle
5
18T Motor Gear
6
Cam Shaft
7
Cam Shaft Bushing
8
Color Change Cam Set
9
Color Change Cam Set
9
Color Change Cam Set
10
12mm Dia. Collar
11
Cam Shaft Bushing
12
Potentiometer
13
Potentiometer Attaching Plate
14
Potentiometer Stud
15
Switch Collar
16
Photo-interrupter
17
Photo Micro Sensor Bracket
18
Potentiometer Cover
19
Potentiometer Cover Stud
20
Guide Shaft
21
Slide Shaft
22
Slide Boss
23
Slide Bearing
24
Cam Roller Set
25
Cam Pin
26
Cam Roller
27
E-ring
28
Needle Position Indicating Belt
29
Belt Joint Plate
30
Roller
31
Roller Pin
32
Base Split Collar
33
Color Change Split Color
34
Roller Base
35
Model Name Plate
36 37 38 39 40 41 42 43 44 45 46 47 48 49
Description Part No. Remark
UN09002A**** FN041400#### JX6403000000 CT0209000000 CT0204000000 CT020301#### EF0407000000 CT020201#### CT0202011200 CT0202011500 TQ0323000000 CT0212000000 PB000100RV00 CL0427010000 FN0410010000 FN0408000000 EG7102000000 FN0407000000 FN0413010000 FN0412000000 CT020600#### CT020500#### EF0402010000 BPLME1222322 EF0404S00000 EF0403000000 EF0404000000 BPE300000000 CT020800#### EF0429000000 EF0425000000 EF0428000000 EF0430000000 CT0207000000 EF0427000000 GN040100****
For 12-Needle M/C For 15-Needle M/C
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-6-1
36
R53
TFGN ARM 1
3233
B10 E20
35
34
B10
26
37
21
R16
F13
E15
25
P6
B25
29
30
27 28
31
D17
H6
For 12-, 15-Needle M/C
5
M4
7
D3
D7
H16
6
D3
4
H5
2
24
R30
3
B90
R48
E15
15
B8
12 11
13 14 16
10
17
22
H6
8
A8
9
18
23
1
G5
19
20
21
(EE06)
TFGN ARM 1
GN-6-1
Ref.No.
1
Arm
2
Top Cover
3
Sensor Arm
4
Case Linear
5
Reinforcing Plate
6
Take-up Lever Guide Rail
6
Take-up Lever Guide Rail
7
Take-up Lever Guide Rail
7
Take-up Lever Guide Rail
8
Arm Front Cover L
9
Arm Front Cover R
10
Upper Thread Locking Solenoid
11
O-Ring
12
E-ring
13
O-Ring
14
E-ring
15
Contact Point Lever
16
Return Spring
17
Spring Holder Collar
18
Drive Lever
19
Arm Guide Plate
20
Positioning Plate
21
Hexagon Socket Head Cap Screw
22
Arm Side Cover A
23
Seal Packing
24
Arm Side Cover B
25
Jump Motor Base
26
Pulse (Stepping) Motor
27
Jump Lever
28
Roller Pin E
29
Jump Lever Return Spring
30
Cushion
31
Cushion Pin
32
Clutch Motor Lever
33
Clutch Pin
34
Clutch Base
35
Clutch Lever
36
Lever Fixing Screw
37
Eccentric Stopper
38 39 40 41 42 43 44 45 46 47 48
Description Part No. Remark
FN0501010000 FN05030A0000 LB0403010000 FX056600#### FX056900#### CL0571000300 CL059200**** CL0592C0**** GN050100****
For 3-Needle M/C Note:
For Main Shaft Pulley Left-side Arm For Main Shaft Pulley Left-side Arm of 15­Needle M/C
FN0522L2#### FX0568RA#### FG6801000000 BPS700000000 BPE400000000 BPSS01800000 BPE015000000 FN0524000000 FN0526000000 FN0525000000 FN0527000000 FN0528010000 FX0526000000 EG0219000000 JX0509000000 FX0553200000 FX0554AB0000 JX0510000000 RX6402000000 MX0502000000 JX0502S00000 MX0503020000 AT0404000000 AT0405000000 JX0506000000 JX0507000000 JX0505000000 JX0503000000 JX0504000000 EG0220000000
Note: When ordering this part, please also specify for which head (1st head, last head, or other than these heads) it is used.
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-6-2
TFGN ARM 2
13
2
3
E6
1
4
5
E15
P5
8
7
R13
1711
16
15
20
18
6
14
10
H8
R13
P6
9
11
12
A23
25
26 27
28
B27
29
32
L17
30
31
19
21
22
23
24
L6
(EE06)
TFGN ARM 2
GN-6-2
Ref.No.
1
Needle Bar Reciprocator Set
2
Jump Spring
3
Spring Cradle
4
Needle Bar Reciprocator
5
Needle Bar Reciprocator Spacer
6
Reciprocator Slide Block
7
Needle Bar Drive Shaft Bushing
8
Stopper Base
9
No.5 Pin Set
10
No.5 Pin
11
Wick B
12
Connecting Rod Washer
12
Connecting Rod Washer
12
Connecting Rod Washer
13
Needle Bar Felt Packing
14
Presser Foot Reciprocator
15
Cushion Bracket
16
No.3 Pin Set
17
No.3 Pin
18
Needle Bar Drive Shaft Set
19
Needle Bar Drive Shaft
20
Needle Bar Drive Shaft Wick
21
Balancer Spring
22
Spring Collar
23
Bearing Case Collar
24
Needle Bar Drive Shaft Felt
25
Take-up Lever Drive Lever Pin Set
26
Take-up Lever Drive Lever Pin
27
Wick B
28
Take-up Lever Drive Lever A Set
29
Take-up Lever Drive Lever B
30
Roller Pin
31
8mm Dia. Roller
32
8mm Dia. Collar
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Description Part No. Remark
UN25009300FN FX0516000000 FX0564000000 FX0515010000 EF0554000000 FN0505020000 CX0506010000 FX0519000000 UN2505900000 JX0508000000 EF0557000000 EF0555010000 EF0555010040 EF0555010030 LE0537200000 FN0521010000 GN0502000000 UN2505101000 EF0511010000 UN2501102000 FX0522030000 EG0536000000 FN0506000000 FN0507000000 ME0555000000 FX0524000000 CL0572S10000 CL0572010000 EG0544000000 CL0573S00000 CL0574010000 CL0577000000 CL0578010000 EF0418000000
0.5mm Thick
0.4mm Thick
0.3mm Thick
Note: As for parts with marks # or *, please follow our instructions on Table of Contents in your parts order. (EE06)
GN-6-3
TFGN ARM 3
B31
14
B13
B25
F1
R16
13
10
B25
9
12
8
R16
11
7
6
4
5
3
2
26
25
23
24
20
2122
R18
P6
L17
19
15
R26
18
16
R46
P28
17
30
28
P6
29
R13
27
33
P21
R13
25
L4
32
L17
26
R21
B44
L5
L6
1B50
L6
38
37
31
36
35
34
(EE06)
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