Brother KM-4300 User Manual

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KM-4300

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LOCKSTITCH BAR TACKER

PARTS BOOK

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I 2 pedals

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11
11

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................

......................... 48

29

31

35
35

37
37

39
43

47

49

1.

This book was prepared

2.

Parts

are

subject

3.

4.

Parts
If

supplied

the

symbol*

on page 43.

A.

B.
C.
D.

E.

as

is found

Machine body
Clutch mechanism
Upper shaft and needle bar mechanism 9
Drive pulley and idler pulley mechanism
Supply parts

Notes for using this parts book

based

to

changes

complete assemblies

in

on information available

in

design without prior notice .

the

"CODE" column,

..................................

............................

....................................

are

circled by a

refer

to

CONTENTS

in

April

2002.

.-----,

dotted

the

line :

_____

:.

DIFFERENT PARTS LIST

1

5

11
11

F.

Feed mechanism

G.

Work clamp lifter mechanism

H.

Vertical shaft mechanism

..............................

J. Power lift mechanism

K.

Lower shaft mechanism

L.

Lubrication

M.

Threading mechanism

N.

Bobbin winder mechanism

P.

Thread trimmer mechanism

Q.

Thread wiper mechanism

R.

Thread nipper mechanism

S.

Attachme'nt set
T. Option parts
Z.

Accessories

DIFFERENT PARTS LIST

......................................

.................................

.....................................

.....................................

..............

...................

........................

.....................

.......................

..................

................

...................

..................

..................

13

17

19

21
23
25

29
31
33
35
35
37

37

39

43

OPTION PARTS

Wa. Warning labels

..............................

................................

.48

INDEX

. 45

49

...

A .

3::f*DIJ~

I Machine body

i

5

2

74

~

l

~~~

~-

~~

~

9-1

( For 1 pedal )

9-2

( For 2pedals )

M

20

22

~

1,=\r

~

~

6-64

0

32-1s

32-17~

32-1s~

I

,~

- I

32

-13

32-12

118-430-050

A.

:±i*Mi*

I Machine body

0

REF.NO

2
3
4
4-1
4-2
5
6
7
8

9
10
11
12
13
14
15
16
17
18

19-1
19-2

CODE

152830109
062761412
152831009

O'TY

1
4

1
152832109
152833001
062711412

2
062710712
152834009
062711412

4
152835009
100315002
025770232
145480101
152837109
152841209
062670812

152842059
115493002

109239002 2

S36687009
S36689009

I::/;C1 NAME OF PARTS

?77'J
t".

J595-28X14

J/1'J7~

J/1'J

1
1 J/1';/\o't\·/

fi\'J4.

1

t".

76-32X14

J4

76-32X7

1 '17J/fJJ\'-

t".

J4.

76-32X14

1

".

·~~

.

tJJ\'

-R

1

t~/\·

'*

1

t7~'tJ'-*f~?6.35

1 'J'/-*:,·6.

"··~~

1
1

7"/t.

1

t".

1

:t:ttJ1tJJ\

2 'J'

:,'*:,·

t~J\'*~

<1

1

".

MtJI,.-

<2~

1

".

Jl,~tJI\.

35

'fJJ\'

-L

/hi\.-

J3. 57-40X8

•

-n

5.

95

'

tJ'*

~

9"

Jv

Jf.l>

9"

Jvffl>

-C

TOP COVER

SCREW, PAN SM5.95-28X14
FACE PLATE ASSY
FACE PLATE
PACKING
SCREW, PAN SM4.76-32X14
SCREW, PAN SM4.76-32X7
FRAME SIDE COVER
SCREW, PAN SM4.76-32X14
BED COVER (R)
WASHER
WASHER, PLAIN M 6.35
SHOULDER SCREW, SM6.35
BED COVER, L
COVER,

;TffAKE-UP

LEVER
SCREW, PAN SM3.57-40X8
SHUTTLE RACE COVER ASSY
SHOULDER SCREW, SM5.95
WASHER, WAVE SPRING

<For 1 pedal>
BELT COVER
<For 2 pedals>
BELT COVER, C

RM

20
21
22
27
28
29
30
31
32
32-1
32-2
32-2-1
32-2-2
32-3
32-4
32-5
32-6
32-7
32-8
32-9
32-10
32-11
32-12
32-13
32-14
32-15
32-16
32-17
51

52

53
54

55

58

59

152989001
S36p90001
062680812

117936001

140392009

117934001

108520001

104450101

159808109

154738109

152852101
048320242

141860001
018081222
025080232
028080242

152857001

152858001
013719412

152859001

152860009

152861101

152862001
048100142

152865201
021100202
025100132
028100242

152866001
013760612

152867000

151604002

152868009

114985001
062680612

1

".

Mtll\ .

-1\.

*-?1

1

".

Jl,~tJI\

.

-1\

.

*~~I

1

t".

J437-40X8

15

1

J'kt/9
;ffJ1,7'J

. 4 RUBBER CAP, 9.4

2J'ki!/13.5

1

J'

ki!/19. 8

1

J'

kt/8

1 :t1M,o;...n

1

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1

7-:.-:,3:.-7°

1

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7·~:,3/

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7

73?Cl

0

MMlO BOLT, L-TYPE M10

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5.

957;J;.

~

'

'l'7

.

95

.

t:.-:,

.

7·~:,3/

-~JJ\'*

J4. 37-40X6

SPRING, PLATE
SPRING HOOK
SCREW, PAN SM4.37-40X8

OIL CAP
RUBBER CAP, 13.5
RUBBER CAP, 19.8
RUBBER CAP, 8

PAN ASSY

OIL
OIL PAN
TENSION PULLEY ASSY
RETAINING RING, INTERNAL C32
SCREW, SM6.35
SOL T, SOCKET M8X12
WASHER, PLAIN M 8
WASHER, SPRING 2-8
HEAD SUPPORT LEVER
HEAD SUPPORT LEVER SHAFT
SET SCREW, (CP) SM4.76
SPRING
BED CUSHION
MOTOR BASE PLATE
MOTOR BASE PLATE SHAFT
RETAINING RING, EXTERNAL C10

NUT, 2 M10
WASHER, PLAIN S 10
WASHER, SPRING 2-10
HEAD SUPPORTER PIN
SET SCREW, (CP) SM5.95
HINGE SHAFT
SET SCREW, SM5.95
HINGE CUSHION
SPRING, PLATE
SCREW, PAN SM4.37-40X6

118-430-050

2

A .

±i*Dilr,;:

1~

I Machine b

r

5

ody

2

rc--

~

~-1

-2

M

20

-

~

( For 1 pedal )

( For 2pedals )

22

~~~~

~

·=-\l

~~

~64

32-1s I

32-17____;

32-1s~

,~

-13

32-12

.

32

I

32-1

71

118-430-050

A .

.±i*~H*

I Machine body

REF.NO

60
61
63
64
65
66
70
71
72
74
77

CODE

152838001

152839001

152848001

062681412

025080132

104450101
154465001
114486002
062710612

154785000

152847009

O'TY

1

~')-''lft"/

1

"··1~

·n"·

1

".

Jt.~n"·

2

t". J437-40X14

1

tjif

11.

2

J.

M!/8

1

M~t'\'-n·

1

*.1JH7-~1

2 t". J4 76-32X6

1

7IJ~~

2

".

Jt,~tJ''.

1::/;(1

DOWEL PIN

-'l·'J

-"·

*

*'l3')8 WASHER,

ififrn

-J·

M.

BED COVER SHAFT
SPRING, PLATE
SCREW, PAN SM4.37-40X14

RUBBER CAP, 8
DUST OILER SUPPORT ASSY

OILER

SCREW, PAN SM4.76-32X6
FELT
PACKING

NAME

PLAINS

8

OF

PARTS

RM

118-430-050

4

B ·

?7•:;7-mt~

~..,~

I Cluctch mechanism

5

118-430-1 08

0

B.

?7·;~7-00i*

REF.NO

1 151886001
2 151927001
3

4 048180142

5
6

7

8

9

10 151888101

11

12

13
14
15
16
17
18

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

33-1

33-2

33-3
33-4

34

35

36

37

38

39

39-1

39-2

39-3
39-4
39-5
39-6 025680132

39-7
40
41
42
43
44
45
46
46-1
46-2
46-3

I Clutch mechanism

CODE

151887001

S34801001
014821022
S37322000
S34803001

151163001
018082522

028080242
115012002
150554002
151889001
151890000
151891001
S34806001
115018001
025800332
151893001
021800102
100090004
151894101
151895000
151898001
048040342

151899001
151900001
S34804001
048110142
014760622
S31335001
S31336001
S00723001

153484001
048040342
014760622

151902001

151903001

106147002

110251001
151904101

151905101

107744001

151906101
048030342

113431002
021680202

151907001
151908001
155501001
151910001
117363001
028050242
152808101
154332001
154333001

150556001

1::/

Q'TY

1

'J7'1fvJI

1

'J7'1f711~~

1

'J7'1fvJI

1 ~ PJ'l'
1 if '
1

ft~;!:f'l

1

A7A~if':IJ':f18

1 if '
1

rt;J;

*.

1

2 ft;J;.
2

II

1

~;!:f'l

1

t-1~6.

1

A~''l/1

1A~'1/I•J·~

1

'J7'1fl\

1 /1-*')1

2

:tJ/'l3ryJ

1

t7if':tJ'i?'17.

1

A~''l/l

1

t'1~1'lJ.7.

1

t·J~7.

7'

1
1 7'
1 7'

2

~PJE4

1 7 • vA'lJ.-
1 7 • v-tvJI ·-'l'

2 if'

2

~PJ'l''J3r)C11

1

ft~;«:f'l

17'vAif~·ryt·:..-'J~

1

7'vAif~·ryt·:..-

1

117-7.94
1 if'
1

~P7E4

1

n~n'l·

1 7'

1 7-1.1-fll'

1

t·J~7.

1 XJ;fifi')f.
1

'J7'1fvll' -v

1

'J7'1fvll

1 J[]
1

1.1/:tJ/J[]'l'

1

~P7E3

1 if '
1

t7if' :tJ
1

t·:t~2'lJ.4.

1 ?'
1

t-1~5.

1

'J7':tfvll

1

'J7':tfvll· _,, • :f:tJ1

2

;J;'I~~4.

2 /1-:fif'

1

t3r)i?·:to·:t
1 ;t-ttrrt·

1

;fifirt· f3r)i?nt
1

t·J~6.

·-

·-

'J3r)C

:tJ'

:f18

'

7.

:tl'

:f8

-

~~~8X15

-l~;fifi

1?

~~8X25

'

*if' f(

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'

6.

35

35

.

?1

-*

·

~

. 'l''J

14

vAvl\

'- BRAKE LEVER

vA'J~

v-h·

'J

:tJ'

*

'

5.

:tJ

' *4.

76

5.

vA''

' *

:f:tJ?":f'l'

94

· -

:tJ

' :f WASHER, PLAIN

' :f'l3')4.

/;f'l' 5.

95

'

-~~-

76

:tJ

' :f2-5 WASHER, SPRING 2-5

~

f3r)i?·m·:t ~ • PRESSER BAR LIFTER ADJUST ROD

35

;(-(

'l

'

'J

18

94'J;J;

'

~

14

14

11

•

:f

'J

95

95

II

'

:f:tJ1

/:tJ/'J

~

v>:tJ:..­'J

37
37
95

*

-

n ADJUST ROD ASSY

.

7'

NAME OF PARTS

CLUTCH LEVER

FELT, ;CLUTCH
CLUTCH LEVER SHAFT
RETAINING RING, EXTERNAL C18
WASHER, PLAIN
SET SCREW, SOCKET (CP) SM7.94
THRUST WASHER, 18
WASHER, PLAIN 8
BOLT, SOCKET M8X15
BALL PRESSER PLATE
BOLT, SOCKET M8X25
WASHER, SPRING
SET SCREW, SM6.35
NUT, SM6.35
CLUTCH STOPPER
STOPPER RUBBER
SPRING
SPRING HOLDER
CUSHION RUBBER
WASHER, PLAIN L 7.14
STOPPER SHAFT
NUT, 1 SM7.14
NUT, SM7.14

BRAKE ASSY

BRAKE SHAFT

RETAINING RING, E4

SPRING

BRAKE LEVER SHAFT

WASHER

RETAINING RING, EXTERNAL
SET SCREW, SOCKET SM5.
BRAKE SLIDE PIN ASSY

BRAKE SLIDE PIN
COLLAR 7.94
WASHER, PLAIN 4.76

RETAINING RING, E4
SET SCREW, SOCKET SM5.95
SPRING
SPRING HOOK SCREW
NUT, SM7.94
SPRING HOOK
CLUTCH LEVER ROD ASSY
CLUTCH LEVER ROD

ROLLER
ROLLER SHAFT
RETAINING RING, E3

WASHER, PLAIN S 4.37
NUT, 2 SM4.37
STUD SCREW 5.95
NUT, SM5.95
SPRING
SPRING HOOK
BOLT, SM4.76

PRESSER BAR LIFTER ADJ. JOINT
NUT, SM6.35

18

2-8

C11

95

AM

118-430-1 08

6

8

.

~5~~UM

~'tiT-

I Cluctch mechanism

=

==~

--------------

--

-

~0

'lr--'

(

37

~~35~~7,'

r---_...!---'i

r ( 1

I I

l33-1

__

~

32

--~

2s

~

-'

~a~

~ l ~

3~-2

T

33

33-3

__

33-4

_j

I
I

l243031

·

I J

u:~

rw

~~

26

27

6

~

~(I

4 I

l

3

0

69 68

~j

~

7

118-430-1

08

B.

?7·:,~-TfMl1*-

I Clutch mechanism

REF.NO

47

CODE

151912001

48 150556001

49

151913001
50 151914001
51

52
52-1

53

54
55
55-1
55-2
55-3
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
82
83
84

150556001

151915101

152980001

150553001

151907001

151939101

152914001

048040343
018062532

151919101

151920001

017711412

028050242

113431002 2 if';#}'*

155499001

154155101

150553001

151922001

017762202

110251001

151923001

151924001

151925001

142628001

110505001

048110142

014760622

111865009

155500001

018061622

025060132

028060242

025060232

028060242

S03695001

151892001

l::/

35

·

-n

6.

·

-n

35

;(1'

STUD SCREW 6.35
NUT, SM6.35
STUD SCREW 6.35
COLLAR 13
NUT, SM6.35
CLUTCH ACTUATING LEVER ASSY
WICK 6X6 (L=150)
NUT, SM5.95
STUD SCREW 5.95
CLUTCH CAM LEVER ASSY

Q'TY

1 1\/:.-/?' ;.,*;,'
1

t·J~6.

1

?'

;.,*;,·

1

117-13

1

t·J~6.

1

77'1fit~

1

7~tt6X6

1

t·J~5.

1

?'/*:.-·5.95

1

77'1f1JJ..vl\

35

35

95

6.

·

-v"

1 Jll ROLLER
1

~P7E4

1

J7t;J;l~~6X25

H'

-vJ\'- STARTING LEVER

1
1 H · -i?1'7v"
2

;Ji

}1.~4.

2

I\.

-*if';#}'

·-

76X14

-*2-5

RETAINING RING, E4
BOLT, SOCKET M6X25

STARTING SAFETY LEVER
BOLT, SM4.76X14
WASHER, SPRING 2-5
WASHER,PLAIN

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STARTING LEVER PLATE
STOPPER SCREW
NUT, SM5.95
CHAIN HOOK COLLAR
BOLT, SM5.95X22
SPRING HOOK
SPRING
SPRING HOOK
STARTING LEVER SHAFT
SPACER
WASHER
RETAINING RING, EXTERNAL
SET SCREW, SOCKET SM5.95
CAP,6
STARTING LEVER STOPPER
BOLT, SOCKET M6X16
WASHER,
WASHER, SPRING 2-6

WASHER, PLAIN M 6

WASHER, SPRING 2-6
WASHER, PLAIN 6
SPRING HOOK

NAME OF PARTS

PLAINS

6

AM

C11

118-430-1 08

8

C .

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I Upper shaft and needle bar mechanism

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118-430-123

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I Upper shaft and needle bar mechanism

REF.NO

1

CODE

S38336001
2 153040001
2-1
3
4
5
6
7

144712001

048150142

151997000

072630260

151998000

151999001
8 102843004
9

10
11
13
14
15
16

17

18
19
20
20-1
20-2
20-3
20-4
20-5
20-6
20-7
21
22
24
25
26
27
33
34
35
36

S39110001

025060232

140726000

152000001

014760632

152231000

100250001 1
014770622
101706001
014770622

152232101
153330101

152236001

152237101

132051001

152238001

152239001
062680812
014760632

152240101

144458001

152242001

152243001

*

142211001

152244000
062781412

116920001

Q'TY

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NAME

OF

PARTS

UPPER SHAFT
SCREW, SM4.76

RETAINING RING, EXTERNAL C15
BALL BEARING CASE

BEARING COLLAR
BALL BEARING CAP
SCREW, FLAT SM3.57
BOLT, W/SOCKET SM5.95-28X14
WASHER, PLAIN M 6
BUSH, M ;U-SHAFT
UPPER SHAFT BUSH (F)
SET SCREW, SOCKET (CP)SM5 .95X6

THREAD TAKE-UP CRANK

SCREW, SM7.14
SET SCREW, SOCKET (CP) SM6.35
SET SCREW, SM6 .35-40X5.5
SET SCREW, SOCKET (CP) SM6.35
THREAD TAKE-UP LEVER SET

THREAD TAKE-UP LEVER ASSY

SUPPORT SHAFT, TR/TAKE-UP
NEEDLE BAR CRANK
SCREW, FLAT SM3.57-40X7 L
NEEDLE BAR CONNECTING ROD
NEEDLE BAR CLAMP
SCREW, PAN SM4.37-40X8
SET SCREW, SOCKET (CP)SM5.95X6
NEEDLE BAR, A
SET SCREW, SM3.57-40X4.5
BUSH, U

;N-BAR
BUSH, D ;N-BAR
NEEDLE, DP
SLIDE BLOCK
NEEDLE BAR GUIDE
SCREW, PAN SM6.35-28X14
RING, THRUST

AM

118-430-123

10

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I Drive pulley and ideler pully mechanism

17 18

9-1

9-4 9-2

9-7

9-6

9-5 9-2

9-3

9-4

9-1

20

19

26 24

22 23

25

E .

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118-430-125

Supply parts

0

11

118-430-960

D.

ilit.J£1!,

ltff.!f[f~H*

I Drive pulley and idler pulley mechanism

REF.NO CODE

1

153044101

Q'TY

1-1 152693001
1-2
1-3
1-4 153058001

152694001

S35737001

2

1-5 048040342 2
7

147111001
8 014770622 1
9 183686101
9-1

152695201
9-2 072600760

2 r

2
9-3 152698101
9-4 048350142
9-5 152699001
9-6
9-7

048240242

152700000
17 151946000
18

152701001

2
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19 152702001
20 152703100
21
22

S02878000

152705101
23 152706101
24

062660712
25 071095250
26 S21120001

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NAME OF PARTS

STOP CAM ASSY
BRAKE CAM SEGMENT
SPRING
FLANGE CAM SEGMENT
CAM SEGMENT STUD
RETAINING RING, E4
PIN,

TAPER 6X35
SET SCREW, SOCKET (CP) SM6.35
PULLEY SET
PULLEY DEVICE ASSY
BALL BEARING, 6007VV
SLIDE BUSH
RETAINING RING, EXTERNAL C35
WASHER
RETAINING RING,

INTERNAL C24

SLIDE BUSH (A)

SLIDE BUSH (B)
SPRING
CLUTCH PLATE
SPACER
KEY 3X3X13
NUT10
BALL HOLDER
SCREW,

PAN SM3.18-40X7
BEARING BALL, 3/8
WASHER

AM

118-430-125

E.

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I Supply parts

REF.NO CODE O'TY

S37331001

1::/;(1

1

??~·'ln43o

NAME OF PARTS

UPPER SHAFT ASSEMBLY B430

AM

118-430-960

12

F .

i2S

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I Feed mechanism

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35-3

35-12

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35-9~

35-8

35-2

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~12

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118-430-202