Brother KE-484C User Manual

Electronic lockstitch pattern tacker with treble hook
Attractive and accurate sewing finishes for extra-heavy materials
This electronic pattern tacker is ideal for sewing heavy and extra-heavy materials such as seatbelts. It gives excellent economy, with shorter cycle times and easier maintenance.
KE-484C
Knife method cuts even extra thick threads accurately.
Pneumatic drive wipes the thread smoothly.
Stable thread tension release improves
sewing performance.
Stitch patterns can be changed easily.
A variety of thread types up to #0 can be cut accurately.
A knife method is used for thread trimming. When the knives are meshing, the movable knife and fixed knife are driven by a pneumatic cylinder. Extra thick threads of up to #0 can be cut accurately regardless of the material of the thread.
The speed of the knife is controlled by a pneumatic cylinder which reduces excessive spinning of the bobbin during thread trimming. The thread is held securely from the start of sewing so that stable seams are created.
Unlike the heat cutting method, the knife method does not require a heater to be warmed up, so it reduces cycle time. It also saves electricity costs and makes temperature control unnecessary. In addition, the knives are much more durable than the heater wires, so that the knives can accurately cut a greater variety of threads. They are also easier to maintain.
The thread wiper is also driven by a pneumatic cylinder. The upper thread can be wiped accurately even under conditions where the thread is difficult to pull out of the material.
Optimized thread tightening creates attractive sewing finishes.
A pneumatically-driven thread tension release mechanism has been adopted. Compared to cam-type methods, this mechanism provides much stronger thread tension. In addition, the thread tension discs open and close accurately even when high tensions are applied to the upper thread, so that the upper thread trailing length is kept at a constant length and problems at the sewing start are prevented. Stable and accurate thread tightening is provided even under high load conditions, so that good thread tightening can be obtained even when sewing through several layers of material, thereby increasing the range of sewing applications. Plus, a new thread take-up mechanism ensures that the thread tightening is optimum for the material being sewn.
Attractive and accurate sewing finishes for extra-heavy materials
Superb ease of operation greatly increases working efficiency
Increased material penetration force
The adoption of an inside motor allows the operator to easily increase the torque to the optimum level for the article being sewn simply by replacing the pulley and PROM. (Available by special order)
Thread pulling-out is prevented at the sewing start
A pneumatic-type thread take-up device is equipped as standard. This device allows you to easily set the thread feeding length at the sewing start to the optimum length (0 to 20 mm) for the material. Allowance can also be made for the thread trailing length to prevent the thread from pulling out at the sewing start.
No thread staining
The oil supplied to the rotary hook is kept clean at all times, which helps to prevent staining of the thread.
Simple pattern changing
Because this is an electronic pattern tacker, the sewing patterns can be easily changed just by using the operation panel. Changes to line organization can also be made easily.
Abundant data storage capacity
Max. No. of stitches is 20,000. Up to a maximum of 16 user programs can be created, each with its own sewing pattern, enlargement ratio and sewing speed.
Pattern enlargement and reduction is also easy
Enlargement and reduction of the sewing patterns can be set at a touch using the operating panel. The ratios can be entered either as a percentage or in length (mm). (determined by DIP switch setting)
Cycle sewing
Up to 4 cycle sewing patterns can be programmed. Max. 15 patterns/cycle can be programmed.
Presser foot lift amount
The presser foot lift amount is a maximum 25 mm. Even extra thick materials can be inserted and removed with space to spare. In addition, the presser foot lift amount can be set to different heights to match the working requirements.
Smooth pedal operation
The foot switch needs only a light pedal pressure to operate. This reduces the operator’s working fatigue and gives better work efficiency.
Easy-to-use independent operating panel
The operator can select whichever position is easiest to use.
Accurate home position detection
The home position sensor incorporates a non­optical proximity sensor, so the sensor is not subject to operating errors from oil or dust, and cleaning oil and dust from the sensor are also unnecessary.
Abore the work table Below the work table
When torque is increased When torque is normal Material :
for air bags
Needle
:
#25
Stitch length
:
4mm
Sewing speed
:
400rpm
cycle time(sec)
No. of materials
60.0
(60mm)
40mm
150(%)
60mm
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