KE-4368
J(-'Y-::J''Y?
PARTS BOOK
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ELECTRONIC
AND
PROGRAMMING
LOCKSTITCH
FUNCTION
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. . . . . . . . . . . . . . . . . . . 63
51
61
64
i
1.
This
book
Notes for
was prepared based
usi
ng this parts book
on
information
available in
August
2001.
2. Parts are subject
3.
Parts supplied
4.
If
the
symbol *
list,
gauge
parts list
to
changes in design
as
complete assemblies are circled by a
is
found
on
in
page
the
"Parts No." column,
59-62.
CONTE
A.
Machine
Upper
B 1.
mechanism . . . . . . . . . . . . . . . . . . . 3
Upper
B2.
mechanism . . . . . . . . . . . . . . . . . . . 5
C1. Feed mechanism 7
C2. Feed mechanism . . . . . . . . . . . . . .
C3. Feed mechanism . . . . . . . . . . . . . .
D.
Work
E.
Lower
body
shaft
shaft
clamp
shaft
. . . . . . . . . . . . . . . . 1
and
needle
and
needle
lifter
mechanism . . . . . . . .
mechanism . . .
bar
bar
11
13
15
17
without
prior
notice.
,-----.,
dotted
refer
NT
S
P.
Printed circuit
Q1.
Control
Q2.
Control
Air
R.
S.
Power supply
mechanism . . . . . . . . . . . . . . . . . . . 45
T.
Operation
U 1. Foot switch pedal mechanism
U2. Foot
(Option
box
box
pressure mechanism . . . . . . . . 43
switch pedal mechanism
parts) . . . . . . . . . . . . . . . . .
line
~----J
to
the
Different
board
mechan i
mechanism . . . . . . . . 39
equipment
panel mechanism . . . 47
.
parts
mechanism
sm
. . . . . . . . 35
33
49
51
F.
Lubrication . . . . . . . . . . . . . . . . . . .
G.
Threading
H.
Bobbin
J. Thread
K. Thread
L.
Thread
M.
Thread
N.
Synchronizer . . . . . . . . . . . . . . . . . .
mechanism . . . . . . . . .
winder
trimmer
wiper
take-up
nipper
mechanism . . . . .
mechanism . . . . 25
mechanism . . . . . .
mechanism . . . . 29
mechanism . . . . . .
19
21
23
29
31
33
V. Power
W.
Programmer
Z. Accessories . . . . . . . . . . . . . . . . . . . 55
Sp.
DIFFERENT
Ga. Gauge parts List . . . . . . . . . . . . . . .
Wa.
Warning
Index . . . . . . . . . . . . . . . . . . . . . . . .
table
. . . . . . . . . . . . . . . . . .
(Option
PARTS
labels . . . . . . . . . . . . . . . .
parts) . . . .
LIST
. . . . . . . . . 59
53
53
61
63
64
ii
A.
±1*00~/
Machine body
40
42
13-2
41
22
ii,
35
24
23
118-P34-050
A.
::Ei'flili~
/ Machine body
0
REF.NO.
4
6
7
10
11
12
13-1
13-2
14
15
16
17
17-1
17-2
17-3
18
22
23
24
25
26
28
31
33
34
35
40
41
42
400
401
402
403
404
405
406
407
408
700
701
702
703
704
705
706
707
708
709
710
711
712
713
920
CODE
104450101
117934001
140392009
104450101
104449001
S37915009
S53119001
553120001
106629002
017680512
523337001
S42750209
542751109
542752000
117934001
062711012
152842059
S57925001
109239002
555208000
062681012
520164001
544010001
S51460009
100645003
025080132
551098000
553182101
062711012
104450101
140392009
551461001
106629002
S51459001
062761012
025060232
S10091201
060680712
117936001
S02445001
025350236
S54145001
107321003
107017002
060670612
S43907109
S41290201
541060109
062710812
062710812
104449001
104449001
S44629001
Q'TY
3j.£.-t?;..,a
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RUBBER
RUBBER
OIL
RUBBER
RUBBER
BED
BED
BED
SCREW,
BOLT,
RUBBER
FACE
FACE
CAP,
CAP,
CAP
CAP,
CAP,
COVER,
COVER,
COVER,
SM4.37
SM4.37X5
CAP,
PLATE
PLATE
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RUBBER
SCREW,
SHUTTLE
CAP,
PAN
RACE
SHOULDER
WASHER,
COVER,
SCREW,
RUBBER
RUBBER
RUBBER
;T/TAKE-UP
PAN
CAP,
CAP,
CAP,
WASHER
WASHER,
FRAME
STUD,
SCREW,
RUBBER
OIL
SIDE
BELT
PAN
CAP,
CAP
AUXILIARY
SCREW,
SM4.37
SUPPORT,
SCREW,
PAN
WASHER,
AUXILIARY
SCREW,
RUBBER
FINGER
BIND SM4.37-40X7
CAP,
GUARD
WASHER,
STEPPING
SHOULDER
WASHER,
SCREW,
FRAME
OYS
BLIDE
SCREW,
SCREW,
RUBBER
RUBBER
LABEL,
SIDE
SET
PLATE
E
BIND
PLATE
PAN
PAN
CAP,
CAP,
NAME
8
13.5
8
15.5
R
LF
LR
18.5
ASSY
;F-PLATE
13.5
SM4.76-32X10
COVER
SCREW,
WAVE
SM6.35
SPRING
LEVER
SM4.37-40X10
13
11.5
MG-9
PLAINS 8
COVER,
COVER
SM4.76-32X10
8
PLATE,
;AUX
; N-PLA
.PLATE
SM5.95-28X10
PLAIN
M 6
PLATE
SUPPORT
9.4
PLAIN
M 3.5
COVER
SCREW,
WAVE
SM4.76
SPRING
SM3.57-40X6
COVER
PACKING
SM4.76-32X8
SM4. 76-32X8
15.5
15.5
OF
ASSY
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PARTS
TE
6.45
RM
118-P34-050
2
s1
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/ Upper shaft
and needle bar
mechanism
3
118-P34-123
B 1 .
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· iHl~1~ I
Upper
shaft and needle bar mechanism
REF.NO
1
2
2-1
3
4
5
6
7
8
9
12
13
14
15
16
16-1
16-2
16-3
16-4
16-5
16-6
16-7
16-8
16-9
17
18
19
20
21
22
23
24
25
26
.
CODE
555103001
545147101
144712001
549582001
555104001
014780622 1
140726000
072630260
116920001
048150142
549584000
100250001
014770622
123006001
555105001
549587001
549588001
547091001
549589001
145465001
549689001
542756101
062680712
147777000
014780622
102630001
549593000
100242003
155578000
502269001
144458001
152242001
152243001
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UPPER
CRANK
SCREW,
BUSH
WASHER,
SET
BUSH,
SHAFT
ROD
SM4.76
, F ; U-SHAFT
THRUST
SCREW, SOCKET
M ; U-SHAFT
BALL BEARING, 6302VV
RING, THRUST
RETAINING
THREAD TAKE-UP CRANK, D
SCREW,
SET
SET
SM7.14
SCREW,
SCREW, (CP)
THREAD TAKE-UP
Q'TY
1
r'}?:,,,,?
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2
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NEEDLE
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SM3.57-40X6 L
CONNECTING
NEEDLE
SCREW,
NEEDLE
SET
SLIDE
NEEDLE
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RUBBER
NEEDLE
SET
BUSH,
BUSH,
BAR
PAN
BEARING
SCREW,
BLOCK,
BAR
SM3.57-40X5
CAP,
BAR
SCREW,
U ;N-BAR
D ; N-BAR
NEEDLE
NAME
OF
PARTS
ASSY
(CP)
SM6.35
RING,
EXTERNAL
SOCKET
(CP)
SM6.35
SM6.35
LEVER
ASSY
SUPPORT
LEVER
;T/TAKE-UP
CRANK
ROD,
;N-BAR
CLAMP
SM4.37-40X7
SOCKET
(CP)
SM6.35
;N-BAR GUIDE
GUIDE
7.2
SM3.57-40X4 .5
RM
C15
118-P34-123
4
82
.
J:M . ttf.JIIOii
, I Upper shaft and
needle bar mech .
arnsm
36
49
~43
~-
40
~rr
41
42
35
5
118-P34-123
B2. J:.~ · &Hf~1J / Upper shaft and needle bar mechanism
0
REF.NO.
30
30-1
30-2
30-3
30-4
30-5
31
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
CODE
Q'TY
S52834201
S56017000
S56018000
S56019001
018401236
028040246
S55572001
552838000
S52839100
018083022
028080242 3
025080232
S52840001
018061022
018062522
021060102
018063022
028060242
025060232
552836000
555572001
017680512
U,
1 ~ / ?
1
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1
1
1
3
3
2
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3
3
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4
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TIMING PULLEY ASSY, U
OF
PARTS
RIV
PULLEY, U-SHAFT
SPACER,
PULLEY
WASHER, PULLEY
BOLT, SOCKET
WASHER,
M4X12
SPRING
2-4
SETSCREW, SOCKET(CP)SM5.95X10
JH
I-
TIMING
MOTOR BRACKET,
BOLT, SOCKET
WASHER,
BELT,
SPRING
U-SHAFT
IM
M8X30
2-8
WASHER, PLAIN M 8
ADJUSTING PLATE,
BOLT, SOCKET
BOLT, SOCKET
NUT, 1
M6
BOLT, SOCKET
WASHER,
SPRING
BELT
M6X
10
M6X25
M6X30
2-6
WASHER, PLAIN M 6
TIMING
SET
PULLEY ASSY,
SCREW,
SOCKET(CP)SM5.95X10
MOTOR
BOLT, SM4.37X5
118-P34-123
6
C1.
~•Jgom
16
G
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Feed me h .
c amsm
12
17
5--0
4~
7
118-P34-202
C1
1
.
*-
J lfflij / Feed mechanism
REF.NO
1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
2
3
3-1
3-2
4
5
6
7
7-1
7-2
7-3
7-4
7-5
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
.
CODE
S51857001
S42067001
S51858001
153924001
108802001
S37932101 1
S37933001
014760622
S37934001
183493001
S09212001
101706001
153393001
071047650
014760622
S42069001
S42070001
S37932101
S37933001
014760622
152973001
152760051
048180142
152756001
014760622
S41703000
S53099001
014760622
S41705001
070688850
S51099000
S51100001
S53100001
014760622
S51101001
070688850
S37940001
062681012
S51103001
014760622
S37942000
S37944000
014760622
S51462001
S51463001
060680712
S53108001
018400632
025040232
S53109001
S51465001
062680612
S51856001
145318001
S42083001
42 145318001
43
100032004
44 S42084101
44-1
156076101
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DOG, X
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REF.NO
.
CODE
44-2 153377001
44-3 153378001
44-4 148133001
Q'TY
2
2
2
44-5 156108001
44-6 156109001
44-7 156077001 1
44-8 156080000
44-9 153380001 1
44-10 542086001
44-11
45
014760622
153383001
46 153384001
47-1
53
54
55
153391001
018680522
025680232
062670612
4
47-2 153392001
47-3 551860001
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REF.NO.
48
49
so
91
91-1
91-2
91-3
91-4
91-5
91-6
91-6
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91-6-2
91-7
91-8
91-9
91-10
91-11
91-12
91-13
91-14
91-15
91-16
91-17
91-18
91-19
91-20
91-21
91-22
91-23
CODE
025060232
S39110001
018501022
S53091001
S41658000
S53092001
S10377101
S10378101
S10058001
S21775001
139096001
014680622
143591001
048050342
014760622
025040232
018400622
S41660001
153369001
153370001
107038003
S53094001
S53095000
S18415101
S03800001
048040342
S53096001
110168001
S41271000
Q'TY
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LEVER, F
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RR
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M4X6
WORK
WORK
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CLAMP, 434E AIR
CLAMP GUIDE PLATE, A
CLAMP GUIDE PLATE, B
FLATSM3
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CYLINDER SUPPORT
AIR CYLINDER,; 15-18
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S51102001
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REF
.NO.
100-4
200-4-1
200-4-2
110-1
210-1-1
210-1-2
110-2
210-2-1
210-2-2
110-3
210-3-1
210-3-2
110-4
210-4-1
210-4-2
CODE
Q'TY
S44942001
S46545001
S46544001
153503001 1
153498001
153493001
S23379001
S23378001 1
S23377001
S27838001
S27837001
S27836001
156087001
156086001
156085001
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" OPTION
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PLATE
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PLATE,
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PLATE, 434-895
WORK CLAMP,
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FEED
PLATE
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WORK CLAMP,
NAME
LEFT
PARTS
LEFT
434-519
LEFT
LEFT
the
RM
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>
bar
OF
PARTS
434ESF-2
434-519
434-895
tack
"16X2" >
RM
110-5
210-5-1
210-5-2
110-6
210-6-1
210-6-2
210-7-1
210-7-2
302
302
302
905
905-1
905-2
156084001
156083001
156082001
156090001 1
156089001
156088001
S44941001
S44940001 1
S43990001
S43991001
S43992001
S54984001
S52100001
S49955001
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HOME POSITION STANDARD PLATE
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>
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118-P34-202
14
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710
~~
712
724
-,____,__ 720
718
725 713
",t-7'1/3
;..,mi~
726-2
726-4
I OPTION
PARTS"
726-3
726-5
726
0
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~
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<1>10
15
118-P34-204
D.
JEfiI.J::7·!ffl1~
REF
.NO. CODE Q'TY
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726-1
727
728
/Work
clamp
S55107001
014770632
S43693000
623033000
150460001
150461001
107453001 2
021750102
S17871101
017751412
S42839101 1
148196000
148197000
S42840101 1
155167002
S42880001
145472001
S31012001
S31013001
S10111101
S10112001
S10113301
062681212
S10371001
S10372100
048040342
S42849101 1
S13399001
S03677001
lifter
1
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