Brother Innov-is 2500D, Innov-is 2800D Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions should always be taken, including the following: Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2. Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4. Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect, turn the main switch to the symbol “ ” position which represents off, then remove plug from outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10. Keep fingers away from all moving parts. Special care is required around the machine needle.

11. Always use the proper needle plate. The wrong plate can cause the needle to break.

12. Do not use bent needles.

13. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14. Switch the machine to the symbol “ ” position when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, and the like.

15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16. This sewing machine is not intended for use by young children or infirm persons without supervision.

17. Young children should be supervised to ensure that they do not play with this machine.

18. If the LED light unit (light-emitting diode) is damaged, it must be replaced by authorized dealer.

19. Hold the foot controller plug when rewinding into cord reel. Do not allow the plug to whip when rewinding.

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

FOR USERS IN THE UK, EIRE,

MALTA AND CYPRUS ONLY

IMPORTANT

In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying the mark, rating as marked on plug.

• Always replace the fuse cover. Never use plugs with the fuse cover omitted.

• If the available electrical outlet is not suitable for the plug supplied with this equipment, you should contact your authorized dealer to obtain the correct lead.

FOR USERS IN AC INPUT 220-240V

COUNTRIES AND MEXICO

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

Federal Communications Commission (FCC)

Declaration of Conformity (For USA Only)

Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard Bridgewater, NJ 08807-0911 USA TEL : (908) 704-1700

declares that the product Product Name:

Model Number:

Complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

Brother Sewing Machine NV2500D/NV2500/NV2800D

• Reorient or relocate the receiving antenna

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

• The included interface cable should be used in order to ensure compliance with the limits for a Class B digital device.

• Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user's authority to operate the equipment.

CONGRATULATIONS ON CHOOSING OUR

MACHINE

Your machine is the most advanced computerized household embroidery and sewing machine. To fully enjoy all the features incorporated, we suggest that you study the manual.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1. Be sure to keep your eye on the needle while sewing. Do not touch the handwheel, thread take-up lever, needle, or other moving parts.

2. Remember to turn off the power switch and unplug the cord when:

• Operation is completed

• Replacing or removing the needle or any other parts

• A power failure occurs during use

• Maintaining the machine

• Leaving the machine unattended.

3. Do not store anything on the foot controller.

4. Plug the machine directly into the wall. Do not use extension cords.

For a longer service life

1. When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.

2. Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.

3. Do not drop or hit the machine.

4. Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.

For repair or adjustment

In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

The contents of this manual and specifications of this product are subject to change without notice.

HOW TO USE THIS MANUAL

Chapters 1 and 2 describe to the first-time user the initial operations for using this machine and the basic sewing operations.

To sew utility stitches

Continue with chapter 3 to learn how to select a stitch and sew using the various stitches.

Chapter 1

Chapter 2

Chapter 3

To sew characters and patterns

Continue with chapter 4 to learn basic operations, from selecting patterns to sewing, in addition to operations such as combining and editing patterns to rotate or resize them, and storing combined patterns.

Chapter 1

Chapter 2 Chapter 4

To embroider

Continue with chapter 5 to learn basic embroidering operations, from selecting patterns to sewing, as well as operations such as editing patterns to rotate or resize them and utilizing more useful functions or techniques. In chapter 6, you can learn how to edit more advanced embroidery patterns and combine patterns.

Chapter 1

Chapter 2

Chapter 5

Chapter 6

• Parts related to operations described in the procedures are highlighted in blue. Perform the operations while comparing the screens in the procedures with those that appear on the machine.

• If, while using the machine, you have questions about an operation or you would like to know more about a specific function, refer to the index (P.217) and the table of contents to find the section of the manual to refer to.

CONTENTS

NAMES OF MACHINE PARTS AND THEIR

FUNCTIONS .................................................. 9

Machine ..................................................................... 9

Needle and Presser Foot Section............................... 10

Embroidery Unit ....................................................... 10

Operation Buttons .................................................... 11

Included Accessories ................................................ 11

Options .................................................................... 14

Chapter 1 Getting Ready 15

TURNING THE MACHINE ON/OFF............. 16

LCD SCREEN................................................ 17

Using the Machine Setting Mode Key ...................... 20

Using the Machine Operation Mode Key ................. 22

Using the Pattern Explanation Key ........................... 23

LOWER/UPPER THREADING....................... 24

Winding the Bobbin ................................................. 24

Setting the Bobbin .................................................... 27

Pulling Up the Bobbin Thread .................................. 28

Upper Threading ...................................................... 29

Using the Twin Needle ............................................. 32

CHANGING THE PRESSER FOOT................ 34

Removing the Presser Foot........................................ 34

Attaching the Presser Foot......................................... 34

CHANGING THE NEEDLE ........................... 35

Chapter 2 Sewing Basics 39

SEWING....................................................... 40

Sewing a Stitch ......................................................... 40

Sewing Reinforcement Stitches ................................. 42

Sewing Curves.......................................................... 42

Changing Sewing Direction ...................................... 42

Sewing Heavyweight Fabric...................................... 43

Sewing Lightweight Fabric ........................................ 43

ADJUSTING STITCH SETTINGS................... 44

Adjusting the Stitch Width ........................................ 44

Adjusting the Stitch Length ....................................... 44

Adjusting the Thread Tension ................................... 45

USEFUL FUNCTIONS .................................. 46

Automatic Reinforcement Stitching........................... 46

Automatic Thread Cutting......................................... 46

Locking the Screen ................................................... 47

Top Stitching............................................................. 74

Smocking.................................................................. 74

Fagoting.................................................................... 75

Tape or Elastic Attaching........................................... 76

Heirloom Stitching.................................................... 77

Buttonhole Stitches................................................... 79

Bar Tacks.................................................................. 84

Button Sewing........................................................... 86

Eyelets ...................................................................... 87

Multi-Directional Sewing

(Straight Stitch and Zigzag Stitch).............................. 88

Zipper Insertion ........................................................ 89

Chapter 4 Character/Decorative Stitches 93

SELECTING STITCH PATTERNS................... 94

Selecting Decorative Stitch Patterns/ 7 mm Decorative Stitch Patterns/ Satin Stitch Patterns/ 7 mm Satin Stitch Patterns/Cross Stitch Patterns/

Utility Decorative Stitch Patterns............................... 95

Alphabet Patterns...................................................... 95

SEWING STITCH PATTERNS ....................... 97

Sewing Attractive Finishes......................................... 97

Basic Sewing............................................................. 97

Adjusting Patterns ..................................................... 98

EDITING STITCH PATTERNS..................... 100

Changing the Pattern Size ....................................... 101

Changing the Pattern Length

(7 mm Satin Stitch Patterns Only)............................ 101

Creating a Vertical Mirror Image............................. 101

Creating a Horizontal Mirror Image ........................ 101

Selecting a Single/Repeating Pattern........................ 102

Changing the Thread Density

(Satin Stitch Patterns Only)...................................... 102

Checking the Image................................................ 103

COMBINING STITCH PATTERNS.............. 104

Before Combining Patterns...................................... 104

Combining Patterns From Different Categories........ 104

Combining Stitch Patterns of Different Sizes............ 106

Combining Stitch Patterns of Different Orientations . 106

Combining Stitch Patterns of Different Lengths........ 107

Creating Step Patterns

(7 mm Satin Stitch Patterns Only)............................ 108

USING THE MEMORY FUNCTION ........... 110

Chapter 3 Utility Stitches 49

SELECTING A UTILITY STITCH....................50

Selecting a Stitch Pattern........................................... 51

Saving Stitch Settings ................................................ 52

Using the Sewing Type Selection Key ...................... 53

SEWING THE STITCHES .............................. 54

Straight Stitches ........................................................ 54

Darts Seams.............................................................. 58

Gathering ................................................................. 58

Flat Fell Seams.......................................................... 59

Pintucks.................................................................... 60

Zigzag Stitches.......................................................... 61

Elastic Zigzag Stitches............................................... 62

Overcasting .............................................................. 63

Quilting.................................................................... 67

Blind Hem Stitches ................................................... 71

Appliqués ................................................................. 72

Shell Tuck Stitching .................................................. 73

Scalloping................................................................. 73

Stitch Data Precautions........................................... 110

Saving Stitch Patterns in the Machine’s Memory ..... 112

Saving Stitch Patterns to USB Media

(Commercially Available)........................................ 113

Saving Stitch Patterns to the Computer ................... 114

Retrieving Stitch Patterns from the Machine’s

Memory.................................................................. 115

Retrieving stitch patterns from USB Media .............. 116

Retrieving Stitch Patterns from the Computer .......... 117

CONTENTS

Chapter 5 Embroidery 119

BEFORE EMBROIDERING ......................... 120

Attaching Embroidery Foot “U” ............................... 121

Attaching the Embroidery Unit ................................ 122

SELECTING EMBROIDERY PATTERNS ...... 124

One-point Patterns/Floral Patterns ........................... 125

Alphabet Patterns .................................................... 125

Frame Patterns......................................................... 126

Embroidery Cards.................................................... 127

Selecting Patterns from the Machine's Memory/

USB Media/Computer.............................................. 127

VIEWING THE SEWING SCREEN .............. 128

PREPARING THE FABRIC .......................... 129

Attaching Stabilizer to Fabric................................... 129

Hooping Fabric in the Embroidery Frame................ 130

Embroidering Small Fabrics and Fabric Edges.......... 132

ATTACHING THE EMBROIDERY FRAME.. 133

EDITING THE PATTERN............................ 134

Changing the Embroidery Frame Display................. 134

Changing the Pattern Position.................................. 135

Rotating the Pattern ................................................. 135

Changing the Pattern Size........................................ 136

Creating a Horizontal Mirror Image......................... 137

Changing the Stitching Density

(Alphabet and Frame Patterns Only) ........................ 138

Changing the Color of Single Characters.................. 138

CHECKING THE PATTERN........................ 139

Checking the Embroidering Position........................ 139

Previewing the Pattern............................................. 140

SEWING AN EMBROIDERING PATTERN.. 141

Sewing Attractive Finishes ....................................... 141

Sewing Embroidery Patterns .................................... 142

Embroidering Appliqué Patterns .............................. 143

ADJUSTMENTS DURING THE

EMBROIDERY PROCESS............................ 145

If the Bobbin Runs Out of Thread If the Thread Breaks During Sewing

Restarting from the Beginning.................................. 147

Automatically Resuming Embroidery

When the Power Goes Off....................................... 147

Manually Resuming Embroidery After

Turning Off the Power............................................. 148

Adjusting the Thread Tension .................................. 149

Automatic Thread Cutting (End Color Trim)............. 150

Changing the Embroidering Speed........................... 151

Changing the Thread Color Display......................... 151

USING THE MEMORY FUNCTION........... 153

Embroidery Data Precautions .................................. 153

Saving Embroidery Patterns in the Machine’s

Memory................................................................... 155

Saving Embroidery Patterns to USB Media

(Commercially Available) ........................................ 156

Saving Embroidery Patterns to the Computer ........... 157

Retrieving Embroidery Patterns from

the Machine’s Memory............................................ 158

Retrieving Embroidery Patterns from

USB Media (Commercially Available)...................... 159

Retrieving Embroidery Patterns from

the Computer .......................................................... 160

EMBROIDERY APPLICATIONS.................. 162

Using a Frame Pattern to Make an Appliqué (1)....... 162

Using a Frame Pattern to Make an Appliqué (2)....... 163

................................. 145

.............................. 146

Chapter 6 Embroidery Edit 165

AVAILABLE EDITING FUNCTIONS............166

SELECTING PATTERNS TO EDIT................167

Selecting One-point Patterns/Floral Patterns/

Frame Patterns......................................................... 167

Alphabet Patterns .................................................... 168

EDITING PATTERNS...................................170

Moving the Pattern .................................................. 171

Rotating the Pattern ................................................. 171

Changing the Size of the Pattern .............................. 172

Deleting the Pattern................................................. 173

Changing the Configuration of Character Patterns.... 173

Changing the Character Spacing.............................. 174

Changing the Color of Each Character in a Pattern .. 174

Changing the Thread Color...................................... 174

Creating a Custom Thread Table.............................. 176

Choosing a Color from the Custom Thread Table .... 177

After Editing............................................................. 178

COMBINING PATTERNS............................179

Editing Combined Patterns....................................... 179

Sewing Combined Patterns...................................... 182

USING THE MEMORY FUNCTION............182

Chapter 7 MY CUSTOM STITCH 183

DESIGNING A STITCH...............................184

ENTERING STITCH DATA..........................186

USING STORED CUSTOM STITCHES ........191

Storing Custom Stitches in Your List......................... 191

Retrieving Stored Custom Stitches............................ 191

Saving the Retrieved Custom Stitches to

USB Media/Computer.............................................. 192

Chapter 8 Appendix 193

CARE AND MAINTENANCE.......................194

Cleaning the LCD .................................................... 194

Cleaning the Machine Casing .................................. 194

Cleaning the Race ................................................... 194

ADJUSTING THE SCREEN..........................196

Screen Visibility Is Low............................................ 196

Touch Panel Is Malfunctioning ................................ 196

TROUBLESHOOTING................................198

ERROR MESSAGES.....................................201

SPECIFICATIONS........................................207

UPGRADING YOUR MACHINE’S

SOFTWARE ................................................208

Upgrade Procedure Using USB Media..................... 208

Upgrade Procedure Using Computer....................... 209

ADJUSTING THE ALTERNATE BOBBIN CASE

(WITH NO COLOR ON THE SCREW)........210

STITCH SETTING CHART...........................211

INDEX ........................................................217

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Machine

■ Front View

a Top cover

Open the top cover to thread the machine and wind the bobbin.

b Thread guide plate

Pass the thread around the thread guide plate when threading the upper thread.

c Thread take-up lever check window

Look through the window to check the position of the take-up lever.

d Needle threader lever

Use the needle threader lever when threading the needle automatically.

e Thread cutter

Pass the threads through the thread cutter to cut them.

f Flat bed attachment with accessory compartment

Store presser feet and bobbins in the accessory compartment of the flat bed attachment. Remove the flat bed attachment when sewing cylindrical pieces such as sleeve cuffs.

g Operation buttons (5 buttons) and sewing speed

controller

Use these buttons to perform various operations, such as starting sewing and raising or lowering the needle. Slide the sewing speed controller to adjust the sewing speed while using utility stitches.

h Knee lifter slot

Insert the knee lifter into the slot.

i Knee lifter

Use the knee lifter to raise and lower the presser foot.

j LCD (liquid crystal display)

Stitch settings can be viewed and edited, and operations for using the machine can be displayed, and error messages appear in the LCD.

k Spool pin

Place a spool of thread on the spool pin.

l Spool cap

Use the spool cap to hold the spool in place.

m Bobbin winder

Use the bobbin winder when winding the bobbin.

n Supplemental spool pin

Use this spool pin to wind the bobbin thread while sewing or to sew with the twin needle.

o Thread guide

Pass the thread through this thread guide when winding the bobbin thread.

p Bobbin winding pretension disk and guide

Pass the thread through pretension disk and guide when winding the bobbin thread.

■ Right-side/Rear View

a Handle

When transporting the machine, carry it by this handle.

b Handwheel

Turn the handwheel toward you to sew one stitch or to raise or lower the needle.

c Embroidery card slot

Insert the embroidery cards (sold separately) into the embroidery card slot.

d USB port connector for media

In order to send patterns from/to USB media, plug the USB media into the USB port connector.

e USB port connector for computer

In order to import/export patterns between a computer and the machine, plug the USB cable into the USB port connector.

f Touch pen holder

Use the touch pen holder to hold the touch pen when it is not being used.

g Foot controller jack

Insert the plug on the end of the foot controller cord into the foot controller jack.

h Foot controller with retractable cord

Press the foot controller to control the speed of the machine.

i Jack connector

Insert the power cord into the connector jack.

j Main power switch

Use the main power switch to turn the machine ON and OFF.

k Air vent

Do not cover the air vent while the sewing machine is being used.

l Feed dog position switch

Use the feed dog position switch to lower the feed dogs.

m Presser foot lever

Raise and lower the presser foot lever to raise and lower the presser foot.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Needle and Presser Foot Section

a Buttonhole lever

Lower the buttonhole lever when sewing buttonholes and bar tacks.

b Presser foot holder

The presser foot is attached to the presser foot holder.

c Presser foot holder screw

Use the presser foot holder screw to hold the presser foot holder in place.

d Presser foot

The presser foot consistently applies pressure to the fabric as it is sewn. Attach the appropriate presser foot for the selected stitch.

e Feed dogs

The feed dogs feed the fabric in the sewing direction.

f Bobbin cover

Open the bobbin cover to insert the bobbin.

g Needle plate cover

Remove the needle plate cover to clean the bobbin case and race.

h Needle plate

The needle plate is marked with guides to help sew straight seams.

i Needle bar thread guide

Pass the upper thread through the needle bar thread guide.

j Needle clamp screw

Use the needle clamp screw to hold the needle in place.

Embroidery Unit

a Carriage

The carriage moves the embroidery frame automatically when embroidering.

b Release button (located under the embroidery unit)

Press the release button to remove the embroidery unit.

c Embroidery unit connector

Insert the embroidery unit connector into the connection port to attach the embroidery unit.

d Embroidery frame holder

Attach the embroidery frame to the embroidery frame holder to hold the frame in place.

e Frame-securing lever

Press down the frame-securing lever to secure the embroidery frame.

CAUTION

• After the embroidery frame is set in the frame holder, be sure the frame-securing lever is correctly lowered.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Operation Buttons

a “Start/Stop” button

When this button is pressed, the machine sews a few stitches at a low speed, then begins sewing at the speed set by the sewing speed controller. Press this button again to stop sewing. This button lights up in a different color depending on the machine’s operating condition.

Green: The machine is ready to sew or is sewing. Red: The machine cannot sew.

b “Reverse/Reinforcement Stitch” button

This button is used to sew reinforcement stitches at the beginning and end of stitching. When this button is pressed, the machine sews 3 to 5 stitches in the same spot, then stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine sews reverse stitches (stitches sewn in the opposite direction) at low speed only while the “Reverse/Reinforcement Stitch” button is held down.

c “Needle Position” button

Use this button to change the sewing direction or for detailed sewing in small areas. Press this button to raise or lower the needle position. Press this button twice to sew a single stitch.

d “Thread Cutter” button

Press this button after sewing to automatically trim the excess thread.

e “Presser Foot Lifter” button

Press this button to lower the presser foot and apply pressure to the fabric. Press this button again to raise the presser foot.

f Sewing speed controller

Slide the sewing speed controller to the left or right to adjust the sewing speed. Slide the controller to the left to sew at lower speeds. Slide the controller to the right to sew at higher speeds. Beginners should sew at a lower speed until they become familiar with the machine.

CAUTION

• Do not press the “Thread Cutter” button after the threads have already been cut. Otherwise, the needle may break, the threads may become tangled, or damage to the machine may occur.

Included Accessories

The accessories are stored in the flat bed attachment. Open the flat bed attachment as shown below.

a Embroidery foot “U” storage space b Bobbin stand

(Place the bobbins on the pins to store them.)

c Storage space d Presser foot storage tray

(Store presser feet marked A, G, I, J, M, N, and R.)

Included accessories 31,32,33 are contained in the embroidery unit carrying case. To open the embroidery unit carrying case, raise the lock and unlock the latch out of the position. To hook the latches and securely close the case, position the latch on the case and lower the lock till it snaps.

a Latches b Locks

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

12 34567

8 9 10 11 12 13 14 15

16 17 18 19 20

75/11 2 needles 90/14 2 needles 90/14 2 needles: Ball point needle

(gold colored)

21 22 23 24 25 26 27 28

29 30 31 32 33 34 35 36

37 38 39 40 41 42 43 44

45 46

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Memo

Part Code

No. Part Name

1 Embroidery foot “U” XD0313-051 2 Buttonhole foot “A” X57789-151 3 Overcasting foot “G” XC3098-051 4 Monogramming foot “N” X53840-351 5 Zipper foot “I” X59370-051 6 Zigzag foot “J” (on machine) XC3021-051 7 Blind stitch foot “R” X56409-051 8 Button fitting foot “M” 130489-001

9 Walking foot SA140 F033N:XC2214-102 10 Side cutter foot SA177 F054:XC3879-002 11 Free-motion quilting foot SA129 F005N:XC1948-002 12 Straight stitch foot XD0826-051 13 Straight stitch needle plate XC8362-051

14 Seam ripper X54243-051 15 Bobbin × 10 SA156 SFB:XA5539-151 16 Needle set X58358-051 17 Twin Needle X59296-151 18 Scissors XC1807-121 19 Chalk pen 184944-001 20 Cleaning brush X59476-051

21 Eyelet punch 135793-001 22 Screwdriver (large) XC8349-021 23 Screwdriver (small) X55468-021 24 Spool cap (small) 130013-154 25 Spool cap (medium) × 2 X55260-153 26 Spool cap (large) 130012-054 27 Vertical spool pin XC8619-051 28 Spool felt X57045-051 29 Disc-shaped screwdriver XC1074-051 30 Spool net XA5523-050

Embroidery frame set (medium) 10 cm (H) × 10 cm (W)

(4 inches (H) × 4 inches (W)) Embroidery frame set (large)

18 cm (H) × 13 cm (W) (7 inches (H) × 5 inches (W)) Embroidery frame set (extra large) 26 cm (H) × 16

cm (W) (10-1/4 inches (H) × 6-1/4 inches (W))

34 Foot controller XC8028-051

Embroidery needle plate cover

35 36 Grid sheet set SA507 GS3:X81277-151 37 Touch pen (stylus) XA9940-051 38 Knee lifter XA6941-052 39 USB cable XD0745-051

Alternate bobbin case

(no color on the screw (See page 141)

41 Embroidery bobbin thread SA-EBT

42 Stabilizer material SA519 BM3:XE0806-001 43 Operation Manual XD0954-151 44 Quick Reference Guide XD0956-051 45 Hard case XC9640-151 46 Embroidery unit carrying case SA529 D6EUC:XC9862-052

U.S.A./

Canada

SA438/ EF74

SA439/

EF75

SA441/

EF81

Others

EF74:XC8480-152

EF75:XC8481-152

EF81:XC9763-152

XA9939-051

XC8167-451

EBT-CEN:

X81164-001

* Depending on the model, an alternate bobbin case

with a pink marking may be included. It can be used in the same way as the bobbin case with no color marking on the screw.

(For U.S.A. only) Foot controller: Model S This foot controller can be used with this

machine model NV2500D/NV2500/NV2800D.

•Always use accessories recommended for this machine.

• The screw for the presser foot holder is available through your authorized dealer (part code: XA4813-051).

• This operation manual and the foot controller can be stored in the machine’s hard case.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Options

123

456

Memo

• All specifications are correct at the time of printing.

• Please be aware that some specifications may change without notice.

• Brother embroidery cards can be used with your machine. Please see your dealer for availability of embroidery card or visit www.brother.com.

Note

• Embroidery cards purchased in foreign countries may not work with your machine.

• Visit your authorized dealer for complete listing of optional accessories available for your machine.

Part Code

No. Part Name

Embroidery bobbin thread (White)

Embroidery bobbin thread (Black)

Stabilizer material

Water soluble stabilizer

3 Seam guide SA538

Embroidery frame set (small)

2 cm (H) × 6 cm (W) (1 inch (H)

2-1/2 inches (W))

Cord guide bobbin cover

(with single hole)

6 Table and free motion grip

7 Spool stand SA539 TS2:XC9655-052 8 Embroidery card

U.S.A./

Canada

SA-EBT

SAEBT999

SA519 SA520

SA437/ EF73

SATFM

4000D

Others

EBT-CEN:X81164-001

EBT-CEBN:XC5520-001

BM3:X81175-101 BM4:X81267-101

SG1:XC8483-052

EF73:XC8479-052

XC8449-051

TFM2:XC8645-052

Chapter 1

Getting Ready

TURNING THE MACHINE ON/OFF....................................................16

LCD SCREEN........................................................................................17

■ Display Precautions.........................................................................................................17

■ Key Functions ..................................................................................................................18

Using the Machine Setting Mode Key......................................................................20

Using the Machine Operation Mode Key ................................................................ 22

■ Contents of Each Category ..............................................................................................22

Using the Pattern Explanation Key ..........................................................................23

LOWER/UPPER THREADING..............................................................24

Winding the Bobbin ................................................................................................24

■ Using the Supplemental Spool Pin...................................................................................24

■ Winding the Bobbin Using the Spool Pin.........................................................................26

Setting the Bobbin................................................................................................... 27

Pulling Up the Bobbin Thread ................................................................................. 28

Upper Threading .....................................................................................................29

Using the Twin Needle ............................................................................................ 32

CHANGING THE PRESSER FOOT .......................................................34

Removing the Presser Foot ......................................................................................34

Attaching the Presser Foot ...................................................................................... 34

CHANGING THE NEEDLE...................................................................35

■ Checking the Needle .......................................................................................................35

■ About the Needle ............................................................................................................37

■ Fabric/Thread/Needle Combinations ..............................................................................37

TURNING THE MACHINE ON/OFF

WARNING

• Use only regular household electricity as the power source. Using other power sources may result in fire, electric shock, or damage to the machine.

• Turn the main power to OFF and remove the plug in the following circumstances: When you are away from the machine After using the machine When the power fails during use When the machine does not operate correctly due to a bad connection or a disconnection During electrical storms

CAUTION

• Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or electric shock may result.

• Do not touch the plug with wet hands. Electric shock may result.

• When unplugging the machine, always turn the main power to OFF first. Always grasp the plug to remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

• Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord, or cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

• Unplug the power cord if the machine is not to be used for a long period of time. Otherwise, a fire may result.

• When leaving the machine unattended, either the main switch of the machine should be turned to OFF or the plug must be removed from the socket-outlet.

• When servicing the machine or when removing covers, either the machine or the electrical set must be unplugged.

• For U.S.A. only This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

Insert the power cord into the power cord

jack connector, then insert the plug into a wall outlet.

a Main power switch b Power cord

Turn the main power switch to “I” to turn ON

the machine.

a OFF b ON

Turn the main power switch to “O” to turn

OFF the machine.

LCD SCREEN

■ Display Precautions

• Only touch the display with your finger or the touch pen included with the machine. Do not use a mechanical pencil, screwdriver or any other hard or sharp objects. In addition, do not press the display with extreme pressure, otherwise damage to the display may result.

• All or part of the display may sometimes become darker or lighter due to fluctuations in the surrounding temperature or other changes in the environment. This is not a sign of a malfunction. If the display is difficult to read, adjust its brightness (see page 21).

• The display may be dark immediately after the machine is turned on. This is a normal characteristic of the backlight and is not a sign of a malfunction. After approximately 10 minutes, the display should reach its normal level of brightness.

• If you are not directly facing the display, the colors may be distorted or the screen may be difficult to read. This is a normal characteristic of the display and is not a malfunction. Be sure to sit in front of the display while using it.

When the machine is turned on, the opening screen appears. The machine can be set so that the opening screen is not displayed (see page 21). Lightly press the display with your finger. Depending on the setting either, "1-01 Straight stitch (Left)" or "1-03 Straight stitch (Middle)" is automatically selected (see page 20).

Getting Ready

Memo

It may take some time until the opening screen appears. This is not a sign of a malfunction.

a Shows whether the machine is set for a single needle

or twin needle, and the needle position when the machine is stopped. The desired needle position can be set (see page 20).

For a single needle

For a twin needle

b Presser foot code

Attach the indicated presser foot before sewing.

c Shows the number for the selected stitch (only for

utility stitches).

d Shows a preview of the selected stitch. e Shows the current page number and the total number

of pages available.

Single needle/down

position

Twin needle/down

position

Single needle/up

position

Twin needle/up

position

LCD SCREEN

■ Key Functions

With your finger or the touch pen, press a key at the top of the display ( ) to change the screen

that is displayed.

e d

n o

p s

Operation panel

f g

i j

r q

No. Key Name Function Page

Machine setting mode key

Machine operation mode key

Presser foot/Needle exchange key

Utility stitch key Press this key to select a straight stitch, zigzag stitch, buttonhole, blind hem

Character/Decorative stitch key

Embroidery key Press this key to sew embroidery. 124

Embroidery edit key Press this key to combine embroidery patterns. By editing embroidery patterns,

Press this key to change the needle stop position, turn the buzzer on/off, adjust the pattern or screen, and change other machine settings.

Press this key to see descriptions for upper threading, winding the bobbin, changing the presser foot, and other operations for using the machine.

Press this key when changing the needle or presser foot. Pressing this key locks all keys and operation buttons so that parts can safely be changed. Press this key again to unlock the keys and buttons. When operations are displayed, the screen for the presser foot/needle replacement mode is not displayed.

stitch, or other stitch (utility stitch) commonly used in garment sewing.

Press this key to select character or decorative stitch patterns. 94

you can create original emblems and name tags.

34, 35

167

LCD SCREEN

Screen

No. Key Name Function Page

Screen lock key Press this key to lock the screen. When the screen is locked, the various settings,

such as the stitch width and stitch length, are locked and cannot be changed. Press this key again to unlock the settings.

Image key Press this key to display an enlarged image of the selected stitch pattern. 51

Sewing type selection key

Pattern explanation key Press this key to see how the selected stitch pattern can be used. 23

Stitch selection display Press the key for the stitch pattern that you want to sew. Press one of the

Automatic reinforcement stitch key

Automatic thread cutting key

Mirror image key Press this key to create a mirror image of the selected stitch pattern.

Press this key when you need help selecting the appropriate stitch pattern for the sewing application and when you need instructions on how to sew the selected stitch pattern. This key is very helpful for beginners.

keys to change the pattern selection screen.

Press this key to select the automatic reinforcement stitching (reverse stitching) setting. If you select this setting before sewing, the machine will automatically sew reinforcement stitches at the beginning and end of stitching (depending on the selected stitch pattern, reverse stitches may be sewn). Press this key again to cancel the setting.

Press this key to select the automatic thread cutting setting. If you select this setting before sewing, the machine will automatically sew reinforcement stitches (or reverse stitches, depending on the selected stitch) and trim the threads when the “Reverse/Reinforcement Stitch” button is pressed. Press this key again to cancel the setting.

• If this key appears as , it cannot be used.

Getting Ready

Needle mode selection key (single/twin)

Reset key Press this key to return the selected stitch pattern’s saved settings to the original

Manual memory key Change the stitch pattern settings (zigzag width and stitch length, thread tension,

Stitch width and stitch length keys

Thread tension keys Shows the thread tension setting of the currently selected stitch pattern. The

Before sewing with the twin needle, press this key to select the setting for twin needle sewing. Each time this key is pressed, the setting switches between that for single needle sewing and twin needle sewing.

• If this key appears as , it cannot be used.

settings.

automatic thread cutting or automatic reinforcement stitching, etc.), then save them by pressing this key.

Shows the stitch width (zigzag width) and the stitch length settings of the

currently selected stitch pattern. Press or to adjust the stitch width and stitch length settings.

• If appears, the setting cannot be adjusted.

thread tension is usually set automatically. Press or to adjust the thread tension setting.

LCD SCREEN

Using the Machine Setting Mode Key

Press to change the needle stop position, turn the buzzer on/off, adjust the pattern or screen, and change other basic machine settings.

a Select whether the needle stops in the raised or

lowered position when the machine is stopped.

b Select whether to use the sewing speed controller or

to adjust the zigzag width (see page 69).

c Make adjustments to the character and decorative

stitch patterns (see page 99).

d Adjust the presser foot height (select the height of the

presser foot when the presser foot is raised) (see page 43).

e Adjust the presser foot pressure between 1 (weak)

and 4 (strong).

* The higher the number, the greater the pressure will be. Set

the pressure to 3 for normal sewing.

* Press to display the next page.

f Select whether “1-01 Straight stitch (Left)” or “1-03

Straight stitch (Middle)” is the utility stitch that is automatically displayed when utility stitch is selected.

a Select from among 10 embroidery frame displays

(see page 134).

b Select whether the thread color name, thread color

number or sewing time appears for the thread color display in the embroidery screen (see page 151).

c Select the thread brand available when selecting a

thread color number in the thread color display of the Embroidery screen (see page 151).

* Press to display the next page.

b c

* Press to display the next page.

a Adjust the maximum embroidering speed

(see page 151).

b Adjust the thread tension for embroidering

(see page 149).

c Adjust the height of embroidery foot “U”

(see page 129).

d Select the units (mm/inch) for displaying distances

and the sizes of embroidery patterns.

e Select the initial screen (Embroidery/Embroidery Edit)

when the embroidery unit is installed.

* Press to display the next page.

LCD SCREEN

a Turn on/off the buzzer. b Turn on/off the needle area and work area lights. c Select whether or not the opening screen appears

when the machine is turned on.

d Select one of the three display languages:

[English], [French], [Spanish]

Getting Ready

a Customize the thread color numbers (see page 176).

* Press to display the next page.

c d

a Adjust the brightness of the LCD.

* Press to make the screen lighter.

* Press to make the screen darker.

b Display the service count of embroidery stitches. The

service count is a reminder to take your machine in for regular servicing. (Contact your authorized dealer for details.)

c Shows the product identification number for this

machine.

d Shows the version of the software installed on this

machine.

Memo

The latest version of software is installed in your machine. Check with your local authorized Brother dealer or at www.brother.com for notification of available updates (see page 208).

LCD SCREEN

Using the Machine Operation Mode Key

Basic machine operations and other information based on the contents of this Operation Manual are stored in this machine.

Press to open the screen shown below. Six categories are displayed at the top of the screen. Press a key to see more information about that category.

■ Contents of Each Category

Names of Machine Parts and Their Functions Sewing Basics Troubleshooting

Presser foot lever

Sewing speed controller

Handwheel

Feed dog position switch

Flat bed attachment with accessory compartment

Knee lifter

Foot controller

Main Buttons Basic Embroidering Operations Maintenance

Upper threading

Bobbin winding

Changing the needle

Changing the presser foot

Setting the bobbin

“Thread Cutter” button

“Presser Foot Lifter” button

“Start/Stop” button

“Reverse/Reinforcement Stitch” button

“Needle Position” button

Attaching iron-on stabilizers

(backing) to the fabric

Inserting the fabric

Attaching & removing the embroidery frame

Attaching the embroidery unit

Attaching embroidery foot

Correct stabilizer to use

“U”

Cleaning the race and bobbin case

Example: Displaying information about upper

threading

Press .

→ A list of basic operations appears in the lower half of

the screen.

LCD SCREEN

Using the Pattern Explanation Key

To learn more about the uses for a stitch pattern, select the stitch, and then press to see a description of

the selected stitch.

Getting Ready

Press (upper threading).

→ The instructions for threading the machine appear.

Press to view the next page.

Example: Displaying information on the use for .

Select , and then press .

→ Uses for appear.

When you are finished with the instructions,

press .

* Press or to view additional information

for that page.

When you are finished with the instructions,

press .

LOWER/UPPER THREADING

Winding the Bobbin

Set the supplemental spool pin in the “up”

position.

This section describes how to wind thread onto a bobbin. With this machine, you can use the supplemental spool pin to wind the bobbin while sewing using the main spool pin.

CAUTION

• The included bobbin was designed specifically for

this sewing machine. If bobbins from other models are used, the machine will not operate correctly. Use only the included bobbin or bobbins of the same type (part code: X52800-150).

11.5 mm (approx. 7/16 inch)

This model Other models

■ Using the Supplemental Spool Pin

While sewing embroidery, the bobbin can conveniently be wound.

56 3, 4

a Supplemental spool pin

Turn on the machine, and then open the top

cover.

Actual size

7, 8

9,10

a Supplemental spool pin

Place the spool of thread on the supplemental

spool pin so that the thread unwinds from the front. Then, slide the spool cap as far as possible onto the supplemental spool pin to secure the thread spool.

a Supplemental spool pin b Spool cap

c Thread spool

CAUTION

• If the thread spool and/or spool cap are set incorrectly, the thread may tangle on the spool pin and cause the needle to break.

• Use the spool cap (large, medium, or small) that is closest in size to the thread spool. If a spool cap smaller than the thread spool is used, the thread may become caught in the slit on the end of the spool.

Align the groove in the bobbin with the spring

on the bobbin winder shaft, and then set the bobbin on the shaft.

a Groove in bobbin b Spring on bobbin winder shaft

Note

When using cross-wound thread on a thin spool, use the small spool cap, and leave a small gap between the cap and the thread spool.

LOWER/UPPER THREADING

Wind the thread clockwise around the bobbin

four or five times.

a Gap b Cross-wound thread c Spool cap (small)

While holding the thread from the spool in

your right hand, hold the end of the thread with your left hand, and then pass the thread through the thread guide.

a Thread guide

Pass the thread under the pin on the bobbin

winding pretension disk and guide, and then pass it around the pretension disk.

* Make sure that the thread passes under the

pretension disk.

Note

• Make sure that the thread between the spool and the bobbin is pulled tight.

• Be sure to wind the thread clockwise around the bobbin, otherwise the thread will become wrapped around the bobbin winder shaft.

Pass the end of the thread through the guide

slit in the bobbin winder seat, and then pull the thread to the right to cut it with the cutter.

a Guide slit b Bobbin winder seat

CAUTION

• Be sure to follow the process described. If the thread is not cut with the cutter, and the bobbin is wound, when the thread runs low, it may tangle around the bobbin.

Getting Ready

a Pin b Pretension disk

Slide the bobbin holder to the left until it

snaps into place.

* When the bobbin holder is set to the left, it works as

a switch to make the bobbin wind automatically.

a Bobbin holder (switch)

→ The bobbin stops spinning automatically when it is

full, and the bobbin holder returns to its original position.

LOWER/UPPER THREADING

Cut the thread, and then remove the bobbin.

Note

When removing the bobbin, pull up only on the bobbin. Do not pull on the bobbin winder seat, otherwise it may become loose, resulting in damage to the machine.

CAUTION

• Winding the bobbin thread improperly may cause the thread tension to loosen, breaking the needle and possibly resulting in injury.

Turn on the machine.

Open the top cover.

Align the groove in the bobbin with the spring

on the bobbin winder shaft, and then slide the bobbin onto the shaft.

a Groove in bobbin b Spring on bobbin winder shaft

Pivot the spool pin so that it angles upward,

and then place the spool of thread on the spool pin.

* Make sure that the thread unwinds from the front.

■ Winding the Bobbin Using the Spool Pin

The main spool pin cannot be used to wind the bobbin while sewing. For details, see “Using the Supplemental Spool Pin” on page 24.

a Spool cap b Thread spool c Spool pin

Slide the spool cap as far as possible onto the

spool pin, and then return the spool pin to its original position.

While holding the thread from the spool with

both hands, pull the thread through the lower notch in the thread guide plate, then through the upper notch.

a Lower notch in the thread guide plate b Upper notch in the thread guide plate

LOWER/UPPER THREADING

Pass the thread through the thread guide.

a Thread guide

Pass the thread under the pin on the bobbin

winding pretension disk and guide, and then pass it around the pretension disk.

* Make sure that the thread passes under the

pretension disk.

Press the “Presser Foot Lifter” button to raise

the presser foot.

Slide the bobbin cover latch to the right, and

then remove the bobbin cover.

a Bobbin cover b Latch

Hold the bobbin with your right hand and hold

the end of the thread with your left hand.

Insert the wound bobbin into the bobbin case

so that the thread unwinds in the direction of

the arrow.

Getting Ready

a Pin b Pretension disk

Follow steps g through j on page 25.

Setting the Bobbin

This section describes how to set a bobbin wound with thread into the machine. You can begin sewing without pulling up the bobbin thread. If you wish to pull up the bobbin thread, for example, when sewing gathers, follow the procedure described in the next section.

CAUTION

• Use a bobbin thread that has been correctly wound. Otherwise, the needle may break or the thread tension will be incorrect.

CAUTION

• Be sure to hold down the bobbin with your finger and unwind the bobbin thread correctly. Otherwise, the thread may break or the thread tension will be incorrect.

Lightly hold down the bobbin with your right

hand, and then, while slightly pulling the thread with your left hand, guide it through the groove.

LOWER/UPPER THREADING

After guiding the thread completely through

the groove, pull it toward you to cut it with the cutter.

a Cutter

Attach the bobbin cover by inserting the tab

in the lower-left corner of the bobbin cover, then lightly press down on the right side of the cover until it snaps into place.

a Tab

While lightly holding the upper thread, press

the “Needle Position” button twice to lower, then raise the needle.

Gently pull the upper thread to pull up the

bobbin thread.

Pulling Up the Bobbin Thread

There may be some sewing applications where you may want to pull up the bobbin thread, for example, when making gathers or with free-motion quilting. Follow the procedure described below to pull up the bobbin thread.

Memo

Thread the upper thread before pulling up the bobbin thread. For details, see “Upper Threading” on page 29.

Follow steps a through d from the previous

section to insert the bobbin into the bobbin case.

Guide the bobbin thread through the groove,

following the arrow in the illustration.

Note

• Do not cut the thread with the cutter.

• Do not attach the bobbin cover.

→ A loop of the bobbin thread comes out from the hole

in the needle plate.

Pull out about 100 mm (approx. 3-4 inches) of

the bobbin thread, and then pass it under the presser foot toward the rear of the machine, making it even with the upper thread.

a b

a Upper thread b Bobbin thread

Attach the bobbin cover.

+ 194 hidden pages