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76 76 77 78 79 80 81 82
83
Notes for using this parts book
1. This book was prepared based on information available in February 2002.
2.
Parts are subject to changes in design without prior notice.
r--
3.
Parts supplied as complete assemblies are circled by a dotted line
4.
If the symbol * is found in the " Parts No." column, refer to the different parts lists,
67-
gauge parts list on page
73.
--,
~----·
CONTENTS
A.
Machine body .
B.
Needle bar and thread take-up mechanism. . 5 V2. Upper thread trimmer mechanism. . . . . . . . 55
C.
Upper shaft mechanism. . . . . . . . . . . . . . . 7
D.
Zigzag mechanism. . . . . . . . . . . . . . . . . . 9
E.
Clutch mechanism. . . . . . . . . . . . . . . . . .
...................
.
F. Power transitter. . . . . . . . . . . . . . . . . . . . 17
G.
Belt shift mechanism. . . . . . . . . . . . . . . . .
H.
Emergency stop mechanism. . . . . . . . . . . . 19
J.
Tension pulley mechanism. . . . . . . . . . . . . 19
K.
Presser foot mechanism
L.
Thread breakage detecter mechanism. . . . .
Ml
. Feed mechanism. . . . . . . . . . . . . . . . . . .
M2.
Feed mechanism
M3.
Feed mechanism
N.
Feed cam mechanism. . . . . . . . . . . . . . . .
(-2,
...
........
-3,
-5). . . . . . . . . . .
. . .
......
. . . .
. ....
...
..
21 21 23 27 29 31
V1. Upper thread trimmer mechanism. . . . . . . .
W.
Lower thread trimmer mechanism. . . . . . . . 57
X1
. Attachment set
13
17
( Pneumatic one-pedal device). . . . . . . . .
X2. Attachment set
( Pneumatic one-pedal device). . . . . . . . . . 65
Z1. Accessories. . . . . . . . . . . . . . . . . . . . . . 67
Z2. Accessories
Z3. Accessories. . . . . . . . . . . . . . . . . . . . . .
Sp1. Different Parts List. .... .
Sp2. Moter pulley and V-belt selection
Ga
1 • Gauge parts List. . . . . . . . . . . . . . . . . . . . 76
Ga2.
Gauge parts List. . . . . . . . . . . . . . . . . . . . 77
................
....
......
. . . . . . . . . . . . . . . . . . . 76
. .... . .
51
61
71
73
..
. 75
Ga3.
P.
Cutter mechanism. . . . . . . . . . . . . . . . . . .
0.
Gimp guide mechanism. . . . . . . . . . . . . . .
R.
Vertical shaft and lower shaft mechanism. . .
S.
Lubrication. . . . . . . . . . . . . . . . . . . . . . . .
T.
Threading mechanism
U.
Bobbin winder mechanism. . . . . . . . . . . . . 49
...
...
.........
33 37 39
41
.
45
Gauge parts List. . . . . . . . . . . . . . . . . . . 78
Ga4.
Gauge parts List.
Ga5.
Gauge parts List. . . . . . . . . . . . . . . . . . . 80
Ga6. Gauge parts List. . . . . . . . . . . . . . . . . . .
Wa.
Warning labels. . . . . . . . . . . . . . . . . . . . 82
.. .. .. ..
Index
.....
.............
.
....
.... .... . 79
81
. .
.. ..
83
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REF.NO
2
3
4
5
6 7
8
8-1 8-2
9
10
11
12
CODE
S56375000 S56378009 S56381000
062711012
141248001 105234003 S56434001 S56377009
151253001 S56401000 062761612 S56376000 060670812
--------------1------------
13
13
_________________
14
15
16
17
18
19
20
21 22
S56374001 S56926101
, _______ .,-..-------------------1-------------------------------------------·----
107321003 107017002
S32977109
062681412
062681012 S32979209
141262051
062681412
025680132
1----------i--------------
23
23
141263204 147202204
O'TY
-----
-----
----------11-----------------
24
25
26
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
107321003 107017002 129986001
S32984009
100644005 025680132
S31808001
116662003 141267001
S33001109
062670512 141718001 014760622
S56380001
141257001
S56382000
141258001 107231002 114747001 142312001 062680712
2
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NAME OF PARTS
RUBBER CAP, 27.5
TOP
COVER PACKING, TOP COVER SCREW, PAN SM4.76-32X10 SPRING HOLDER NUT
SM4.37 SUB SHAFT COVER ASSY SUB SHAFT COVER 5X16 SHAFT
PACKING, SUB SHAFT COVER SCREW, PAN SM5.95-28X16 COVER, OIL REJECTER
SCREW, BIND SM3.57-40X8
------------------------------------------------------
<For
"-2,-3 & -5">
ADJUST WINDOW COVER
<For
"-4">
ADJUST WINDOW COVER, B
SHOULDER SCREW, SM4.76
WASHER,
FACE PLATE
SCREW, PAN SM4 .37-40X14
SCREW, PAN SM4.37-40X10
SIDE COVER.FRAME
STUD
SCREW, PAN SM4.37-40X14
WASHER,
WAVE
PLAINS
SPRING 6.45
4.37
----------------------------------
<For
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GEAR CASE COVER
<For
"-4">
GEAR CASE COVER
---------------------------------------------
SHOULDER SCREW, SM4.76
WASHER, WAVE SPRING 6.45
SCREW, SM3.57
CAM COVER
SCREW, SM4.37
WASHER,
SCREW, PAN SM4.37-40X25
WASHER
STUD
COVER, ;T/TAKE-UP LEVER
SCREW, PAN SM3.57-40X5
PIPE
SET
BED BASE
PIN, DOWEL
BED BASE CUSHION
BED CUSHION SCREW, FLAT SM4.76 OIL
PAN PACKING HEAD HOOK PLATE SCREW, PAN SM4.37-40X7
PLAINS
SCREW, SOCKET SM5.95
4.37
RM
----
----
----
11
8-818-050
2
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REF.NO
48 49 50
CODE
143742151 143741151 060680712
---------------------------------
51 52 53
53-1
53-2
53-3 53-4 53-5 53-6 53-7
-----------------
54 55
----------------
80 81 82 83
84
85 86 87 88 89 90 91 92
014760622 062710616 183852009 S32978009 141246001 062680512
141247001
062680512
107372001 107231002
---------------
S33004001
062670412
--------------
104449001 104449001 104450101 104450101
104450101 104450101 104821001 104451101 158437001
S00313001
104449001
S44010001
140327001
----------------- ---------------
93
145342001
-------------+-----------
94 95
104450101
S59002001
Q'TY I:::..-/. 1
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SCREW, BIND SM4 .37-40X7
SET SCREW, SOCKET SM5.95
SCREW, PAN SM4.76-32X6
BELT COVER ASSY
BELT COVER
SPRING, PLATE
BELT COVER STOPPER
SCREW, PAN SM4.37-40X5
SCREW, FLAT SM4.76
-
<For "-2,-3 & -5">
COVER
---------------
RUBBER CAP, 15.5
RUBBER CAP, 8
RUBBER CAP, 8
RUBBER CAP, 8
RUBBER CAP, 8
RUBBER CAP, 10.5
RUBBER CAP, 23.9
RUBBER CAP, 10
RUBBER CAP,
<For
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RUBBER CAP, 8
THREADING DIAGRAM
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NAME OF PARTS
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--------------------------------------------
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----
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REF.NO
1
2 3
4
CODE
S56332001
100250001 014770622 110367001
----------------- ---------------
5
5-1 5-2 5-3
5-4
5-5
5-6 5-7 5-8 5-9
5
5-1
5-2 5-3 5-4
5-5
5-6 5-7 5-8 5-9
S56383201
145465001 S56385001 111237001 140004001 S50139001 S52943001 116735000 S50142000
140430001
S59376001
145465001
S56385001
111237001
140004001 S32987001 S52943001
116735000 S50142000
140430001
-----------------1--------
6
7
8
8-1
8-2
014770622 014770622 S56331001 S56333001 S56334001
O'TY
-----
-----
-----------------t------i------
9 9
107415011
107415014
--------·-t---------
10
11
12
13 14
15
140553102 S56923101
141295001 014770622
141296001 060681012
1
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NAME
TAKE-UP
SM7.14
PLAIN
OF
CRANK
SOCKET
SPECIAL
PARTS
(CP) SM6 .35
8
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TAKE-UP
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BEARING 3X30 L=40
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BAR
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BEARING 3X30 L=40
L
LEVER
LEVER
L
ROD
LEVER
SET
ASSY
SET
ASSY
-----------------------------------------------
SET
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SET
SCREW, NEEDLE NEEDLE THREAD
SOCKET SOCKET
BAR
ASSY
BAR
GUIDE,
(CP) SM6.35 (CP)
NEEDLE
SM6
BAR
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------------------------------------------------•----
<For
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DPX5
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-----·-----------+-----------------------------------------------
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RM
----
----
----
118
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6
C ·
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2
3
16
10
18
f
27
17
28
7
15
13
12
11
22 23
21
30
24
25
118-818-109
C .
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REF.
NO
1 2 3 4 5 6 7 141275001 8
9
10
11
12
13
14
15
16
17
18
19 20 21 22 23 24 25 26 27 28 29 30
/ Upper shaft mechanism
CODE
S56338001 1
141272001 141273100
S56387000
014780622 072620260
141276001
102843004
141277000 141278001 072600560
141279001
102843004 048250142 048150142
141280001 1
141281001
141282001
013670712
141283001 S34732000
141285001
141286001
141289001
117348001
142297001
014770622
111865001
142751001
I::
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~
1
UPPER SHAFT BUSH, F ;U-SHAFT BUSH, M ;U-SHAFT BALL BEARING CASE SET SCREW, SOCKET (CP) SM6.35
COLLAR BALL BEARING CAP, S
1
)
SCREW, FLAT SM3.57 OIL REJECTOR IDLE PULLEY BALL BEARING, 6005VV BALL BEARING CAP SCREW, FLAT SM3.57
RETAINING RING, EXTERNAL C15 PULLEY SLIDE BLOCK SHAFT SET
SCREW, (CP) SM3.57 SPRING SPRING HOLDER SLIDE BLOCK, ;P-STOP CAM STOP CAM ASSY CAP I ;STOP CAM SCREW, FLAT SM3.57 PIN, TAPER SET
SCREW, SOCKET (CP) SM6.35 CAP , 6 SPRING COVER
QTY
"J'"F/'J
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NAME OF PARTS
RM
I L
118-818-109
8
D .
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4
59
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58
57
61
9
31
I
29
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118-818-110
D .
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/ Zigzag mechanism
REF.NO
1 1-1
1-2 3 4 6 8
8-1 8-2 9
10
11
11-1 11-2 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40-1 40-2 42 42-1 42-2 43 44 45 49 50 51 52
--
53 53
CODE
183702051 141309001 014770622 141310001 141311000 141312000 183703051 141313101 014770622 S56901001 014770622
147901001 104908002
141326001
141328020
062680712
141329001 102707002 062670612 141332001 106588003 141333001 141334001
S56340001
159906001
158931001 062680512 S56429001
151908001 S56339001 014760622
141341001
141342050
149095001
062761212
141344001
141345001
403388002
141346001
100511003
183746001
141347001
062711412 S56907001
141348101 S56906000 S56341001
158930001
159906001
141357000
014760622
141358001
141334001
--
----
141359001
141359001
---------------- ------------
54
55
141351001 014770622
1::...,
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<-4ffl>
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NAME OF PARTS
REDUCTION GEAR ASSY REDUCTION GEAR SET SCREW, SOCKET (CP) SM6.35 SUB SHAFT BUSH, F ;S-SHAFT
BUSH, B ;S-SHAFT
SUB SHAFT GEAR SET SUB SHAFT GEAR ASSY SET SCREW, SOCKET (CP) SM6.35 SET
SCREW COLLAR, S-SHAFT SET SCREW, SOCKET (CP) SM6.35 ZIG ZAG ADJUSTING CAM ASSY SET
SCREW, SW4.37 ROD PIN SHAFT, REGURATOR LINK SCREW, PAN SM4.37-40X7 ZIGZAG REGURATOR LINK ASSY WASHER, PLAIN 4 SCREW, PAN SM3.57-40X6 PIN NUT, SM5.95 SPRING, EXTENSION SPRING ZIGZAG ADJUSTING LEVER ADJUSTING SCREW ADJUSTING SCREW PRESSER SCREW, PAN SM4.37-40X5 STOPPER, ADJ-LEVER NUT,SM5.95 SHAFT, Z-ADJUSTING LEVER SET ZIGZAG ECCENTRIC SHAFT ZIGZAG ECCENTRIC SHAFT LINK WASHER, PLAIN 6 SCREW, PAN SM5.95-28X12 SHOULDER SCREW, SM7.94 SHOULDER SCREW, SM7.94 NUT ZIGZAG CONNECTING ROD SCREW, SM4.76 Z-CONNECTING LEVER ASSY, A ZIGZAG CONNECTING LEVER, A SCREW, PAN SM4.76-32X14
Z-CONNECTING LEVER SET, B
Z-CONNECTING LEVER ASSY, B WICK, 2X155 CHANGING LEVER, Z-POSITION
ADJUSTING SCREW
ADJUSTING SCREW CHANGING LEVER STOPPER SET SPRING, EXTENSION SPRING HOOK
---
<For
ZIGZAG CONNECTING SHAFT
< For
ZIGZAG CONNECTING SHAFT
-----------------------------------------
SET SCREW COLLAR SET
HOOK
SCREW, SOCKET SM5.95
, SM7.94
SCREW, SOCKET SM5.95
----------------------------------------
-4>
..
-2,-3 & -5"
SCREW, SOCKET (CP) SM6.35
>
RM
----
--
--
118-818-110
10
D .
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4
<
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[
58
57
61
11
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- I
29
31
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51
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118-818-110
D.
£Ni
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REF.NO
56 57 58
-----------------
59
CODE
141659001 141363001 048110142
---------------
145344001
----------------- ---------------
-----
141716000 141365000
141366001
141716000 141365000 141366001
--------
147155000
60 61 62
60 61
62
------------
64
t:~
71
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1
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1
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1
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137C11
----------------------------------
<-4ffl >
';':,:,,·,
1
----
--------------------------
<-4ffl>
1
2
f\lJ7
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---
1
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-----------------
NAME
BAR
TACK
CONNECTING SPRING, RETAINING
COMPRESSION
RING,
----------------------------------------
<For
STUD
-4>
SHAFT
---------------------------
<For "
-4
">
BUSH,R
BUSH,
COLLAR
<For "
BUSH,R BUSH
COLLAR
L
-2,-3 & -511>
, L
OF
PARTS
SHAFT
EXTERNAL
--
-------------------------
C11
--
-------------
------------------------------------------------------
BUSH
RM
·----
----
---
-
118-81
8-11 0
12
E .
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33
34
~
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16
17
42
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3-2
28--®
65-®
11
30
31
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OJII!D~J~46
56
58
44
48
50
13
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E . i~J.l:.~iJ / Clutch mechanism
REF.NO
3-1
CODE
141547001
Q'TY
<-2,
1
j-·fr/Jl,/\/8
<-4ffl >
1
3-2
-----------------
4 5 6 7 8 9 10 11
12
13 14
15
16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
34
35 36 37 38 39 40
41 42 43 44
45 46 48 50 51
51
-1
53 54 56 58 59 60 61 62 63
145442001
---------------
017761412 141548001 118735002 017781412 141618001 141549001 141550001 146041002 141553001 118735002 017782512 142667101 025100132 048100142 115544001 115545001 115546001 028050240 021710202 141554001 147639001 115550001 115551001 025100132 021860202 115552001 025100132 048100142 141555001 141556101 062761012 141557153
S56411001
141558001 014770622 1 ,t~/.*1/ 141559101 115558002 115559002 062761012 141334001 146955004 115585001 152997001 062711412
S58099001
150538004 014770622 141564001 062761212 142755021 141953001 142214001 014760622 107153002 048070342 142771001
Tf'l-JJM;,a
-----
---------------------------------
1
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r
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<For
STOP CAM SEGMENT, B
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------------------------------------------------------
95X14
35X14
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BOLT, SM5.95X14 WASHER, PLAIN
BOLT, SM6.35X14 EMERGENCY STOP LEVER SHAFT SPRING, EXTENSION SPRING HOOK CLUTCH LEVER CLUTCH CLA
BOLT, SM6.35X25 CLUTCH STOPPER SUPPORT WASHER, PLAIN S 10
RETAINING RING, EXTERNAL C10 SUPPORT SHAFT, C-STOPPER CLUTCH STOPPER
STUD, C-STOPPER WASHER, SPRING 2-5 NUT
, 2 SM4.76 SPRING SHAFT SPRING, C ;COMPRESSION FELT SPRING, B ;COMPRESSION WASHER, PLAIN S 10 NUT, 2 SM9.52 SHAFT CLAMP WASHER, RETAINING RING, EXTERNAL C10 PIN BELT SHIFTER, U SCREW, PAN SM5.95-28X10 CLUTCH LEVER BRACKET BOLT, SOCKET M8X25 CLUTCH LEVER SHAFT SET SPRING, EXTENTION
SHOULDER SCREW, SM4.76 SCREW, PAN SM5.95-28X10 SPRING HOOK CLUTCH STARTING LEVER BOLT, SM7.94 NUT SCREW, PAN SM4.76-32X14 SPRING STARTING LIFT LEVER ASSY SET SCREW, SOCKET (CP) SM6.35 STARTING LEVER STOPPER
BRAKE LEVER ASSY SHOULDER SCREW, SM7.14 BRAKE LEVER PIN SET SCREW, SOCKET SM5.95 WASHER RETAINING RING, E7
PLAINS
SCREW, SOCKET (CP) SM6.
, SM7.94
NAME OF PARTS
w I B
10
RM
----
35
118-818-111
14
E .
~
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/ Clutch mechanism
33
34
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3-2
0
8
66-
I
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10
9 5
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44
48 50
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---
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15
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....___
__
_____
~
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E .
1~.Ll:~1*
REF.NO
64 65 66
/ Clutch mechanism
CODE
141334001 1 100075004 181708001
Q'TY
".
:rJi'r
1 t·J~9.
;-1~,v1,
1
52
·
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t::,,
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NUT STOP LEVER ASSY
NAME OF PARTS
RM
118-818-111
16
F . ~llDIH~ / Power transitter
'
I
2-1
G .
~Jv
i'~i!BO~ I Belt shift mechanism
3-4
118-818-11 2
17
118-818-113
F .
i,iJ.IMf*
REF.NO
1 2 3 3-1 3-2 3-3 3-4 4
5
/ Power transmitter
CODE
S56379001 018082522
141566301
S01695001
062711412 062660712 048200142 014781032
111937001
QTY
1 ~7/A~'i'1r f 3 J't;f; 1
~7/A~'i'17~
4
-tt1i~·3_
2 t/\·J4_76-32X14 8 t/\"J318-40X7 SCREW, PAN SM3.18-40X7 1
~
Jl'J~. 2 7't7*·~635-28X10 1 J" ili!/15. 5
I::
1~~8X25
18X8
139C20
:..,
;( 1
NAME OF PARTS
TRANSMITTER BASE BOLT, SOCKET M8X25 TRANSMITTER ASSY
SCREW, FLAT SM3.18X8 SCREW, PAN SM4.76-32X14
RETAINING RING, EXTERNAL C20 SET
SCREW, SOCKET (CP) SM6.35
RUBBER CAP, 15.5
RM
118-81 8-112
G.
-"'JI.,
1--W-td~f*
REF.NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17-1 18 19 20 21 22
I Belt shift mechanism
CODE
141574001
048070342
141575001 142373000 115585001 152997001 141576001
021750102
141579001
014770622
141580001
062680812
141581001 141472002 1 141582001 141583101 141584001 141586101 141588001
062680812
141589001
062711012
145931001
QTY
1::::..-;(1
1
I\.
,H3t!*" 9
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1
1
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DUJ'~.1
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t·i'~7.
1
1 /\"
Jt,~3t!JM~ 1 1 ~.1t·]~556-32 NUT, 1 SM5.56-32 1
/\"Jl,~3-t?v1,·-'l·7
1 7't~J*'l"6.351*"~
0
1 /\
M3i?v/\" -A~'i'/\" BELT SHIFT LEVER STOPPER 2
ti\.
1
I\.
M3i!vl\.
'l1f
I\.
/~~3i?1Jil
1
;·;;i'l06.35 SHOULDER SCREW, SM6.35
1
I\·
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1 1
I\.
M3i?MJvn 2
I\.
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I\.
Jt,~3-t?D
1
ti\.
2 1
I\.
Jt,~3i?D/\.
• -
94
J437-40X8
-tf/\.
~f'Jv/\·
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n
J4
76-32X10
i
i
lb'T
BELT SHIFT BAR RETAINING RING, E7 BELT SHIFT LEVER BUSH.DU BOLT, SM7.94 NUT, SM7.94 BELT SHIFT ROLLER ASSY
BELT SHIFT LEVER STUD SET
SCREW, SOCKET (CP) SM6 .35
SCREW, PAN SM4.37-40X8 SPRING, EXTENSION SPRING HOOK BELT SHIFT CAM
BELT SHIFT BRACKET ASSY
BELT SHIFT SLIDE BLOCK ASSY
BELT SHIFT GUIDE BELT SHIFTER, D
SCREW, PAN SM4.76-32X10 SPRING, PLATE
NAME OF PARTS
RM
118-81 8-113
18
H .
~l:ffi'1'11::.00~
/ Emergency stop mechanism
rs
@--10
7
l0i
:
I@:
J.
T/~
3
":/-:/-
IJ
3
nllffi
/ Tension pulley mechanism
1
,
3 4
2 5
1-14 1-16
6
~-~
9
118-818-114
1-9
1-10--@IDD
1-19-=--w
1-3
1-7
19
1-1
1-2 1-4 1-5 1-6 1-8
c,
118-818-126
H.
~l:'*11~.tl::.~fj
I Emergency stop mechanism
REF.NO
1 2 107407003 3 4 5 6 7
8
9
10
CODE
141698001 141699001
141700101 141701001 141702001 141703001 017681012 141704001 025680232
Q'TY
1
b·37f{'lv/\·-
2
'l>i'l·
4.
37
1
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1
t'l·37,-{'lj-J
1 tt·n·i 1
f{'lj-J;tttri'l·
1
t'l·37f{'lJC*'l·11 *'M4.37X10
2
1
b.
37,-{ 'li!'1'l
21::1tt·n·it114.37
I::
·-*
:n<
1'
NAME OF PARTS
EMERGENCY STOP LEVER SCREW, SM4.37X9 SPRING, COMPRESSION EMERGENCY STOP LEVER WASHER PRESSER SCREW, ;STOP-LEVER HOLDING PLATE BOLT, SM4.37X10 EMERGENCY STOP JOINT WASHER,
PLAIN M 4.37
RM
118-81 8-114
J . T
1 1-1 S34751000 1-2 072600040 1-3 142342000 1-4 141316001 1-5 110185002
1-6 141623001
1-7 048090342 1-8 141624001
1-9 141625001 1-10 062670612 1-11 1-12 141627001 1-13 062671212 1-14 141628001 1-15 141629001 1-16 141630001 1-17 141631001 1-18 1-19 047250842
1-20 143914001 2 3 4
::.--
':/
REF.NO
3 / 7' -
048030342
141632101 141633001 062680812
1
J
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CODE
141621001
143917001
/ Tension pulley mechanism
I::
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.,c
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1
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1
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1
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1
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4 tt7*:;.
1
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~PJE9
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WASHER
SCREW, PAN SM3.57-40X12 TENSION PULLEY CLAW TENSION PULLEY CLAW STUD SPRING COLLAR RETAINING RING, E3
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NAME OF PARTS
--------------------------------------- ------------------------ ------------------------------------------------------
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4-5 4-5-1 4-5-2 4-5-3 4-5-4 4-5-5 4-5-6 4-5-7 4-5-8 4-5-9 4-5-10 4-5-11 4-5-12
---
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6
7
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10
11
12
13
14
15
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S49196101 S40613001
062681012 143944101 062681212 141445101 062681212 141446001 062681012 141448201 062681012 S40614001 062681212
141400009 141408009 141409001 141410001 141411001
S56344001
106147002
S56345001
140947002 021400102
---------------
-----------------
17
18
19
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24
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014761030
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CAM SEGMENT
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--------------------------------------------
WASHER SCREW, SMS.95 (LEFT) CAM
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WIRE, A
SCREW
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SHAFT
------------------ -------------------------- ---------------------------------------------
26-1 141422001
--------------------------
27
28
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062761012
118735002 147945001
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