Brother BN-01 01 D-AF User Manual

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BROTHER EMBROIDERY
SYSTEMS
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D-AF
PARTS BOOK
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17 17
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19 19
21
23
27
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29 29
31
33
35
37 39
Notes for using this parts book
1 This book was prepared based 2 Parts are subject to changes 3 Parts
supplied as complete assemblies are circled by a dotted line
in
CONTENTS
A.
Machine
B.
Upper
C.
Needle bar mechanism........................................... 5
01.
Presser Presser
02. E
1.
Feed
body.......................................................... 1
shaft mechanism.......................................... 5
foot
mechanism......................................... 7
foot
mechanism.........................................
guide
mechanism...........................................
on
information available in Aug. 2001.
design without prior notice.
12 13
~===J.
E2.
Feed guide mechanism...........................................
F.
Presser bar mechanism..........................................
G.
Rotary
H.
Lower
J. Thread tension mechanism.....................................
K.
Upper threading mechanism...................................
L
1.
Power supply equipment mechanism....................
L2.
Power supply equipment mechanism......................
M.
Motor
N.
Power table mechanism..........................................
P.
Attachment set........................................................
Z1.
Accessories............................................................. 33
Z2.
FLOPPY
Wa.
Warning
Index........................................................................ 39
hook
mechanism.....................................
shaft
mechanism...........................................
mechanism....................................................
LIST.......................................................... 35
labels.....................................................
..... 17
...
15 17
19 19 21
..
23 27
29 29 31
37
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20
17
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155-111-050
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Q'TY
1
1-1
REF.
NO
CODE
S43042000 1-2 S43043001 1 2
S43044001 1 2-1-1 X56033051 1 2-1-2 2-2 3 4 5 6 7 8 8-1-1
146200051 1 S43045001 S25478001 060400816 025040232 021400102
060400816 S55072001
1 1 1 1 1 1 1
XA8991051 1
8-1-1-1 XA0660151 1 8-1·1-2 8-1-1-3 8-1-1-4 8-1-1-5 8-1-1-6
120448051 1 X58993051 X50532051
060400616
1 1 1
XA0663051 1
8-1-1-7 X56960051 1 8-1-2 8-1-3 8-1-4 8-1-5 8-1-6 8-1-7 8-1-8 8-1-9 8-1-10 8-1-11 8-1-12 8-2 8-3 8-4 8-5 8-6 8-7 9 10 10-1 10-2 10-3
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
129514051 1
136681051 2 XA8993051 1 XA0667050 1
014400432 1 XA0668050
1
060400616 1 X56655051 1
025040232 1
028040243 1
137713050 1 XA8995001
1 S55074001 1 XA0922001 1
136681001 2
S43050001
1
138433001 1
060401016 S45273001 843052001 S37058001
3 1 1 1
S43053001 1
060401016 2 S43054301 1
060401016 1
060401616 1 XA1152051 3
025040232 4 XA0828151 XA0829051
1
1 060401016 2 XA4818001
1 052401406 1 XA0693051 S55075001
1
1
060401016 2 117934001 2
S43056000
025040332
4
4
028040242 4
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NAME
OF
PARTS
BED COVER ARM COVER FACE PLATE LOWER
SET
THREAD
KNIFE RETAINING RING, CS4 FACE PLATE COVER KNIFE SCREW, BIND M4X8 WASHER, PLAIN M 4 NUT, 1 M4 SCREW, BIND M4X8 TOP
PLATE
SET BOBBIN WINDER ASSEMBLY B-WINDER SHAFT HOLDER ASSEMB BOBBIN WINDER RUBBER RING SPRING, PLATE PRESSER PLATE SCREW, BIND M4X6 STUD
SCREW NUT SPRING SCREW BOBBIN PRESSER ASSY BOBBIN WINDER HANGER SET
SCREW, SOCKET (CP) M4X4 BOBBIN WINDER SHUTTER SCREW, BIND M4X6 RETAINING RING: CSTW-3.5 WASHER, PLAIN M 4 WASHER, SPRING 2-4 POL
VESTER SLIDER
THREAD
GUIDEPLATE LABEL, MODEL PCB
ASSY, BOBBIN WINDER SENS SCREW, BIND B M3X8 LABEL, BOBBIN WINDER OPERATI SCREW SCREW, BIND
M4X10 BELT COVER ASSY BELT
COVER LID
LABEL,
ARROW LABEL, SOURCE SCREW, BIND M4X10 MOTOR COVER ASSY SCREW, BIND M4X10 SCREW, BIND M4X16 STUD WASHER, PLAIN M 4 TRANSFORMER COVER FIXED
NUTM4 SCREW, BIND M4X10 SPOOL SCREW
STAND ASSY
PAN (S/P WASHER) M4X14 SPOOL SPONGE UNDER COVER ASSY SCREW, BIND M4X10 RUBBER CAP, 13.5 FIXED SPACER WASHER, PLAIN L 4 WASHER, SPRING 2-4
AM
155-111-050
2
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20
31
3
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155-111-050
0
REF.NO CODE
29 30 31 32 33 34
018403022 4 S55076001 S43058001 018502022 2 028050242
025050232 2 35 018503536 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 69
028050242 2 "'-*lf'tJ''*-2-5
025050232 2
004501404 2
025050232 2
028050242 2
021500102 2
S47582001
S44483001 1
S47583001 1
OA5401006 2
OA5300605
117934001 2
146901001 2
025660132
XA0684051
146200001 1
XA0685051 1
060401016
XA0688051 1
060400616 1
X53147001
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S43061001 1
014400632 1
147338105
060400616 2
060401616 1
S47584000 2 T31049001 1 X57908051
138384001
S43086000 S43087000
Q'TY
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NAME OF PARTS
BOLT, SOCKET M4X30 FIXING BARCKET
FIXED PLATE BOLT, SOCKET M5X20 WASHER, SPRING 2-5 WASHER, PLAIN M 5 BOLT, SOCKET M5X35 WASHER, SPRING
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SCREW, PAN (S/P WASHER) M3X6 RUBBER CAP, 13.5 SHOULDER SCREW, SM3.18 WASHER,
PLAINS HOLDER, SUPPORT-F RETAINING RING, CS4 GUIDE PIN HOLDER, F SCREW, BIND M4X1 0 FACE PLATE THREAD GUIDE SCREW, BIND M4X6 THREAD GUIDE ASSY SCREW, PAN (S/P WASHER) M3X6 ARM INSERT SCREW SET SCREW, SOCKET (CP) M4X6 COVER, ;T/TAKE-UP LEVER SCREW, BIND M4X6 SCREW, BIND M4X16 FELT, 1X10X10 COATING CLIP CS-6
TAPING SCREW,
STOP RING GROUND WIRE ASSY
2-5
3.18
BINDS
RM
M4X1
M4X10
1 55-111-050
4
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22
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21
20
24
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155-111
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8
B .
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I Upper shaft mechanism
REF.NO CODE
1 1-1 2
S55077001 XA9002051
060402016 4 3 025040232 4 5 6 7 10 11
028040242 4 /\"*if"tJ"
S42654001 1
S42672000
060400816 2
S55080001 1
XA9035051 12 048040346 13 14
X50532051
X57908051 15 S55081001 16
17
18 20 21 22 23 24
060400816 2
S55082000
S47584000
XA9015051
XA2177001 1
XA9016051 XA2177001
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NAME OF PARTS
UPPER SHAFT SET PLATE SCREW, BIND M4X20 WASHER, PLAIN M 4 WASHER, SPRING 2-4 NP
PCBASSY HARNESS ASSY, NP PCB SCREW, BIND M4X8 STOPPING LEVEER, U-SHAFT
TENSION RELEASE PLATE A SHAF
RETAINING RING, E4 PRESSER PLATE TAPING SCREW,
BINDS
M4X10
TENSION RELEASE SOLENOID SET
SCREW, BIND M4X8 SPANG, COMPRESSION FELT, 1X10X10 OIL PLATE A FELT OIL PLATE, B FELT SCREW, PAN (S/P WASHER) M3X6
RM
155-111-109
C.
~t~~f*-
REF.NO
1 1-1 1-2 2 3 4 5 5-1 5-2 5-3 5-4 6 7 8 9 10
11 14 15-1 15-2 16
17
18
19 20 21 22
I Needle bar mechanism
CODE
XA9012151 XA9013050 1
XA9014151
014680432
100507050 1 X51383000 XA9009151 1 XA9010051 XA9011051
132051052 XA9840050 1 S43069001 S43070001
112468001 1
048060142 014400632 XA0722351 1 XA2177001 XA0723001
118521001
XA1777000
062630612 X76341011 S47581001 1 XA1120051 2 XA0724200
S55083001
Q'TY
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1
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NAME OF PARTS
CRANK ROD ASSY CRANK ROD NEEDLE BAR CONNECTING STUD SET
SCREW, SOCKET (CP) SM4.3 WASHER WASHER THREAD TAKE-UP ASSY THREAD TAKE-UP LEVER CRANK FORNEEDLE BAR SCREW, FLAT SM3.57-40X7 L WASHER, PLAIN M6 THREAD TAKE-UP SUPPORT SUPPORT SHAFT, ;T/TAKE-UP
RETAINING RING, C6 SET
SCREW, SOCKET (CP) M4X6 NEEDLE BAR FELT NEEDLE BLOCK SCREW, SM3.57
THREAD GUIDE, NEEDLE BAR
SCREW,
PAN SM2.38-56X6 NEEDLE, HLX5 (#11) NEEDLE PLATE-SLIDE PLATE ASS SCREW,
FLAT M4 NEEDLE ANTI-SET PLATE
AM
155-111-118
6
01
.
tiJI.:r.IJO~
I Presser foot mechanism
<
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i
12
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9
supply
parts >
0
7
155-111-201
01 .
l!Jl
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F!llf~
I Presser foot mechanism
REF.
1-4 1-4-1
NO
CODE
S32948001 1 S32299001 1
Q'TY
1-4-1-1 157204201 1 1-4-1-2 1-4-1-3 1-4-1-4 1-4-1-5
157203201 1 121764001 1 121765001 1 021670203
1-4-1-6 021300205 2
1-4-2 1-4-3 1-4-4
1-5 1-5-1 1-5-1-1 1-5-1-2 1-5-1-3
S09818001
062300806 025030233 2
S32949001 1 S32300001 1
157344201 157203201 1
121764001 1 1-5-1-4 121765001 1 1-5-1-5
021670203 1 1-5-1-6 021300205 2 1-5-2 1-5-3 1-5-4
1-6 1-6-1 1-6-2 1-6-3 1-6-4 1-6-5 1-6-6 1-6-7 1-6-8
5
5-1
5-2 5-3
5-3-1
5-3-2 5-3-3 5-3-4 5-3-5 5-3-6 5-3-7 5-3-8 5-3-9 5-3-10 5-4 5-4-1 5-4-2 5-4-3 5-4-4 5-4-5 5-4-6 5-4-7 5-4-8 5-4-9 5-4-10
S09817001 1
062300806
025030233
S31172101
X56371201
X56372101 1 X56373101 1 X59422001 1 S31173001 1
062300806
028030243
021300106 3
S32220001 1
S32305001 1
S32306001 1
S34342001
152627001 1
152628001
062300506 2
152629001 1
048020342 2
S06696004
028030243 2
021300103 2
025030233 2
028030243
S34343001 1
152627001 1
152628001
152629001 1
048020342 2
003300604
028030243
021300103 2
062300506 2
025030233 2
028030243
l::/;(1
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J736X64m m > <Sewing area "36X64mm">
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J3X8 SCREW,
IJ
J7120X100m m > <Sewing area "120X100mm">
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IJ
J7120X100m m > <Sewing area "120X100mm">
~
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*if'jJ'
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ti\'J3X5
t7t•»•*f~~3
"•-*t•»•*2-3
2
<Sewing area "66X32mm"> HOOPASSY, D EMBROIDERY FRAMED ASSY EMBROIDERY OUTER HOOP D INNER HOOP, D SPRING, COMPRESSION KNOB SCREW, SM3. NUT, 2 SM3.57 NUT,
2M3 CASSETTE HOLDER, D SCREW,
PAN
WASHER, PLAIN M 3 HOOPASSY, E
EMBROIDERY HOOP ASSY, E EMBROIDERY OUTER HOOP, E INNER HOOP, D SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT, 2 SM3. NUT,
2M3 CASSETTE HOLDER, C
PAN
WASHER, PLAIN M 3 EMBROIDERY HOOP ASSY, HA
EMBROIDERY FRAME (OUTER FRAM EMBROIDERY FRAME (INNER FRAM
THUMBSCREW
WASHER CASSETTE HIOLDER, HA SCREW,
NUT,
PAN
1M3 HOOP ASSY, THICK MATERIALS
HOOP ASSY, U HEAVY MATERIALS HOOP ASSY, L HEAVY MATERIALS HINGE ASSY, RIGHT HINGE, A HINGE, B
SCREW,
PAN HINGE SHAFT RETAINING RING, SCREW, FLAT M3X6
WASHER, SPRING 2-3
NUT,
1M3
WASHER, PLAIN M 3 HINGE ASSY, LEFT
HINGE, A HINGE, B HINGE SHAFT
RETAINING RING,
WASHER, SPRING 2-3 NUT,
1M3
SCREW,
PAN WASHER, PLAIN M 3 WASHER, SPRING 2-3
NAME OF PARTS
57
M3X8
57
M3X8
M3X8
M3X5
E2
E2
M3X5
AM
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REF.NO
5-5 5-6 5-7 5-8
7 7-1 7-1-1 7-1-2 7-1-3 7-1-4 7-1-5 7-2 7-3 7-4 7-5
10 10-1 10-1-1 10-1-2 10-1-3 10-1-4 10-1-5 10-1-6 10-2 10-3 10-4
11 11-1 11-1-1 11-1-2 11-1-3 11-1-4 11-1-5 11-1-6 11-2 11-3 11-4
13
CODE
Q'TY
S33468001 1 062300806 2 025030233 2 021300103 2
S55035001 1 S55240001 1 S55036001 1 S55037001 1
121765001 1 121764001 1 021670203
1
S55233001 1
062300806
2 025030233 2 021300205 2
S32223001
1
S32299001 1
157204201 1
157203201 1 121764001 1
121765001 1 021670203 021300205
1 2
S32224001 1
062300806 2 025030233 2
S30580001 1
S30581001 S30582000 1 S30583000
1 121764001 1 121765001 1
021670203 1 021300205 2
S09818001 1
062300806
2
025030233 2 S34830001 1
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NAME OF PARTS
CASSETTE HOLDER, H-MATERIALS SCREW, PAN M3X8 WASHER, PLAIN M 3 NUT,
1M3
<Sewing area "112X52mm"> HOOP ASSY, 3X6 HOOP, 3X6 OUTER HOOP I OVAL 3X6
INNER HOOP, OVAL 3X6 KNOB SCREW, SM3.57
SPRING, COMPRESSION
NUT, 2 SM3.57
SCREW, PAN M3X8
WASHER, PLAIN M 3
NUT,
2M3 <Sewing area "36X64mm"> HOOPASSY, F EMBROIDERY FRAMED ASSY EMBROIDERY OUTER HOOP D INNER HOOP, D SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT, 2 SM3.57 NUT,
2M3 CASSETTE HOLDER,
D SIDE
SCREW, PAN M3X8
WASHER, PLAIN M 3
<Sewing area "66X32mm"> HOOPASSY, G EMBROIDERY HOOP ASSY, G OUTER HOOP, G INNER HOOP, G SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT, 2 SM3.57 NUT,
2M3 CASSETTE HOLDER, D SCREW,
PAN
M3X8
WASHER, PLAIN M 3
<Sewing area "150X100mm"> EMBROIDERY HOOP ASSY, HB
AM
155-111-201
10
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REF.NO CODE
1-1 1-1-1 1-1-1-1 1-1-1-2 157047201 1-1-1-3 121764001 1-1-1-4 1-1-1-5 021670203 1-1-1-6 021300205 1-1-2 1-1-3 1-1-4
1-2 1-2-1 1-2-1-1 1-2-1-2 157199201 1-2-1-3 121764001 1-2-1-4 121765001 1-2-1-5 021670203 1-2-1-6 021300205 1-2-2 S09816001 1-2-3 1-2-4
1-3 1-3-1 1-3-1-1 157202201 1-3-1-2 1-3-1-3 121764001 1 1-3-1-4 121765001 1-3-1-5 021670203 1-3-1-6 021300205 1-3-2 S09818001 1-3-3 1-3-4
S32945001 1
S32296001
157044201
121765001
S09815001 062300806 025030233
S32946001 S32297001
157200201
062300806 025030233
S32947001 S32298001
157201201
062300806 025030233
----------------- --------------
8 9
-----------------
12
121765001 021670203
---------------
S34852001
Q'TY
------
-----
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NAME OF PARTS
<Sewing area "Dia. : 112mm"> HOOPASSY,A EMBROIDERY HOOP ASSY, A EMBROIDERY OUTER HOOP, A INNER HOOP, SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT, 2 SM3.57 NUT,2 CASSETIE SCREW, PAN M3X8 WASHER, PLAIN M 3 <Sewing area "Dia. :80mm"> HOOPASSY, B EMBROIDERY HOOP ASSY, B EMBROIDERY OUTER HOOP, B INNER HOOP SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT I 2 SM3.57 NUT, CASSETIE SCREW, PAN M3X8 WASHER, PLAIN M 3 <Sewing area "Dia. :34mm"> HOOPASSY, C EMBROIDERY HOOP ASSY, C
EMBROIDERY OUTER HOOP, C
INNER HOOP, C SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT, 2 SM3.57 NUT,2 CASSETIE SCREW, PAN M3X8 WASHER, PLAIN M 3
------------------------------------------------------
<SUPPLY PARTS>
KNOB SCREW, SM3.57 NUT, 2 SM3.57
------------------------------------------------------
<Supply parts for "Hoop Assy, 3X6">
KNOB NUT, SM3.18
M3
2M3
M3
A
HOLDER, A
I B
HOLDER, B
HOLDER, D
RM
---
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REF.NO CODE Q'TY
15-1-3 121764001 1 15-1-4 121765001 15-1-5 15-1-6 15-3 062300806 15-4 025030233
---------------- ------------
15 S47572001 1 15-1 S47573001 15-1-1 15-1-2 15-2 S09818001 1
·-----------------
16 16-1 16-
1-1 16-1-2 16-2
·----------------- ---------------
17 17-1 17-1-1 17-1-2 17-2 S09817001
Jv::f-~-
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021670203 1 021300205
-----
S47575000 S47574000 1
---------------
S32948002 1 S32299002 1
157204200 1 157203200 1
S09818001 1
S32949002 S32300002
157344200 1 157203200 1
-----
-----
I
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NAME OF PARTS AM
II
"Common SPRING, COMPRESSION KNOB SCREW, SM3.57 NUT, 2 SM3.57 NUT, SCREW, PAN M3X8 WASHER, PLAIN
------------------------------------------------------
<Hoop 66X50mm> HOOP ASSY, 66X50 OVAL (SIDE) HOOP ASSY, 66X50 OVAL HOOP OUTER, 66X50 OVAL HOOP INNER, 66X50 OVAL CASSETTE HOLDER, D
<Sewing area "66X32mm">
HOOPASSY, D EMBROIDERY FRAMED ASSY EMBROIDERY OUTER HOOP D INNER FROME D CASSETTE HOLDER, D
2M3
parts
for
M 3
hoop
D,E &66X50 "
-------------------------------------------------------
HOOPASSY, E EMBROIDERY HOOP ASSY, E EMBROIDERY OUTER HOOP, E INNER FROME D CASSETTE HOLDER, C
---
----
·----
155-111-201
12
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