Broilmaster P4-1 User Manual
Premium "P" Gas Grill
Owner’s Manual
P3-1 and P4-1 Models
B100911-3-0806
Optional Accessories Shown
A
Page 1B100911-3-0806
IMPORTANT
This manual should be read thoroughly by the person installing the grill and all persons
who will use and maintain the grill. The installer should be sure the manual is left in the
possession of the user. The user should retain this manual for future reference when using
or cleaning the grill and to properly identify any repair parts that may be required.
WARNING
Reference this manual for proper installation and maintenance instructions. Improper
installation, adjustment, alteration, service or maintenance can cause personal injury or
property damage. For assistance or additional information consult a qualified installer,
service agency or the gas supplier.
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open the grill lid.
4. If odor continues, immediately call your gas supplier or fire
department.
5. Do not touch electrical switches.
CAUTION: FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any
other appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully during
the unpacking, assembly and installation.
WARNING
Broilmaster® Gas Grills must ONLY use propane cylinders equipped with an Overfill
Protection Device (OPD). Use only a reputable propane dealer when exchanging or filling
cylinders. An overfilled or improperly filled propane cylinder can be dangerous.
Page 2 B100911-3-0806
Congratulations!
Welcome to the beauty, durability, and prestige of a Premium Gas
Grill by Broilmaster®. With award-winning excellence built into
every feature and durability that surpasses other Premium gas grills,
Broilmaster has manufactured the
ultimate gas grill for discriminating outdoor chefs for over
30 years.
At Broilmaster, we continually strive to enhance the performance
and quality of our products for your grilling enjoyment. Every ef-
fort will be made to ensure that Broilmaster continues to be your
choice as the Premium grill of the future.
Whether you are at the lake or in the privacy of your own backyard,
the Broilmaster® Premium Gas Grill performs far beyond the ordi-
nary and is designed to provide your family with years of outdoor
cooking pleasure.
Thank You!
Broilmaster® is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone 800-851-3153
Page 3B100911-3-0806
TABLE OF CONTENTS
Congratulations!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual
before assembling your Premium Broilmaster® gas grill.
Hardware Package ..............................................................................................................................5
Parts Diagram ......................................................................................................................................6
Parts List
Grill Assembly ............................................................................................................................. 9-13
Propane Gas Grills ...................................................................................................................... 14-16
Gas Conversion .................................................................................................................................17
Gas Valve ..........................................................................................................................................18
Natural Gas Grills .............................................................................................................................19
Operation- Propane & Natural Grills ...................................................................................... 20 & 21
Maintenance .........................................................................................................................................22
Troubleshooting ..................................................................................................................................23
Warranty ..............................................................................................................................................24
Notes .............................................................................................................................................. 25-28
........................................................................................................................................7 & 8
Your Broilmaster® Premium Gas Grill is identified by model number, serial number, and gas
type. This information is provided on a product identification label located on the grill’s control
panel. For your convenience, complete this section for future reference when contacting your
dealer.
Model No. Dealer
Serial No. Dealer Phone No.
Gas Type: Propane Natural Date of Purchase
Page 4 B100911-3-0806
Hardware Package
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(FOR POST INSTALLATION)
(FOR POST INSTALLATION)
Page 5B100911-3-0806
Parts Diagram
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your
area, contact Broilmaster Customer Service at 800-851-3153 • www.broilmaster.com. To ensure prompt and
accurate service, please provide the following information when placing a repair part order: Model Number,
Serial Number, Part Name, Part Number, and Quantity of parts needed.
Page 6 B100911-3-0806
Premium "P" Series Parts List
Index Part Description P3BL-1
P3BLN-1
1 Grill Body Top (with heat indicator, hinge, and bridge pins) B100453 B100455 B100454 B100453 B100454 B100453
1 Grill Body Top (casting only) B100456 B100459 B100458 B100456 B100458 B100456
2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625 B076625
3 Lid Handle (stainless) B070486 B070486 B070486 B070486 B070486 B070486
4 Foam Grip B073097 B073097 B073097 B073097 B073097 B073097
5 Retract-A-Rack (stainless) B072695 B072695 B072695 B072695 B072695 B072695
6 Cooking Grid (set of 3) DPP11 DPP11 DPP11 DPP11 DPP11 DPA101
6 Cooking Grid (single) B100468 B100468 B100468 B100468 B100468 B100589
7 Briquette Bag B058122 B058122 B058122 N/A N/A N/A
8 Briquette Rack B063066 B063066 B063066 N/A N/A N/A
9 Burner Assembly DPP101 DPP101 DPP101 DPP101 DPP101 DPP101
10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS DPP6SS DPP6SS DPP6SS DPP6SS
11
12 Hinge Pin B057804 B057804 B057804 B057804 B057804 B057804
13 Lid Stop Kit DPA106 DPA106 DPA106 DPA106 DPA106 DPA106
14 Orifice - LPG (#55 drill) B056649 B056649 B056649 B056649 B056649 B056649
14 Orifice - NAT (#48 drill) B056647 B056647 B056647 B056647 B056647 B056647
15 Manifold Mounting Plate B100517 B100517 B100517 B100517 B100517 B100517
16 Manifold - LPG (includes orifice) B069002 B069002 B069002 B069002 B069002 B069002
16 Manifold - NAT (includes orifice) B069003 B069003 B069003 B069003 B069003 B069003
17 Electric Ignitor B072218 B072218 B072218 B072218 B072218 B072218
18 Valve - LPG B076790 B076790 B076790 B076790 B076790 B076790
18 Valve - NAT B076789 B076789 B076789 B076789 B076789 B076789
19 Shelf Pin B073963 B073963 B073963 B073963 B073963 B073963
20 Control Panel Assembly (with label) B100751 B100751 B100751 B100751 B100751 B100751
20 Control Panel Label (not shown) B072686 B072686 B072686 B072686 B072686 B072686
21 Valve Knob - Black B070084 B070084 B070084 B070084 B070084 B070084
22 Grill Body Bottom (with Hinge and Bridge Pins) B100460 B100462 B100461 B100460 B100461 B100460
22 Grill Body Bottom (casting only) B100463 B100466 B100465 B100463 B100465 B100463
23 Control Panel Shield B100730 B100730 B100730 B100730 B100730 B100730
24 Ignitor Ground Wire B072684 B072684 B072684 B072684 B072684 B072684
25 Ignitor Grounding Lug B069747 B069747 B069747 B069747 B069747 B069747
26 Collector Box Spacer B069743 B069743 B069743 B069743 B069743 B069743
27 Collector Box B100446 B100446 B100446 B100446 B100446 B100446
28 Flavor Screen Rack N/A N/A N/A N/A N/A N/A
29 Flavor Screen N/A N/A N/A DPA103 DPA103 DPA103
30 Smoker/Shutter (includes Actuator Arm & Knob) N/A N/A N/A N/A N/A DPA100
31 Actuator Arm - Smoker/Shutter N/A N/A N/A N/A N/A B100408
32 Knob - Smoker/Shutter Knob N/A N/A N/A N/A N/A B100098
33 Hose & LPS Regulator B069756 B069756 B069756 B069756 B069756 B069756
34 Hardware Package - LPG (not shown) B100852 B100852 B100852 B100852 B100852 B100852
34 Hardware Package - NAT (not shown) B100853 B100853 B100853 B100853 B100853 B100853
Bridge Pin B057805 B057805 B057805 B057805 B057805 B057805
P3HG-1
P3HGN-1
P3GY-1
P3GYN-1
P3FBL-1
P3FBLN-1
P3FGY-1
P3FGYN-1
P3S-1
Page 7B100911-3-0806
Premium "P" Series Parts List (Cont.)
Index Part Description P4BL-1
P4BLN-1
1 Grill Body Top (with heat indicator, hinge, and bridge pins) B073286 B076830 B073282 B073286 B073282
1 Grill Body Top (casting only) B076621 B100151 B100149 B076621 B100149
2 Heat Indicator (stainless) B076625 B076625 B076625 B076625 B076625
3 Lid Handle (stainless) B070486 B070486 B070486 B070486 B070486
4 Foam Grip B073097 B073097 B073097 B073097 B073097
5 Retract-A-Rack (stainless) B072696 B072696 B072696 B072696 B072696
6 Cooking Grid (set of 3) DPP12 DPP12 DPP12 DPP12 DPP12
6 Cooking Grid (single) B100497 B100497 B100497 B100497 B100497
7 Briquette Bag B058122 B058122 B058122 N/A N/A
8 Briquette Rack B067449 B067449 B067449 N/A N/A
9 Burner Assembly DPP102 DPP102 DPP102 DPP102 DPP102
10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS DPP6SS DPP6SS DPP6SS
11
12 Hinge Pin B057804 B057804 B057804 B057804 B057804
13 Lid Stop Kit DPA106 DPA106 DPA106 DPA106 DPA106
14 Orifice - LPG (#55 drill) B056649 B056649 B056649 B056649 B056649
14 Orifice - NAT (#48 drill) B056647 B056647 B056647 B056647 B056647
15 Manifold Mounting Plate B100517 B100517 B100517 B100517 B100517
16 Manifold - LPG (includes orifice) B069002 B069002 B069002 B069002 B069002
16 Manifold - NAT (includes orifice) B069003 B069003 B069003 B069003 B069003
17 Electric Ignitor B072218 B072218 B072218 B072218 B072218
18 Valve - LPG B076790 B076790 B076790 B076790 B076790
18 Valve - NAT B076789 B076789 B076789 B076789 B076789
19 Shelf Pin B073963 B073963 B073963 B073963 B073963
20 Control Panel Assembly (with label) B100752 B100752 B100752 B100752 B100752
20 Control Panel Label (not shown) B072197 B072197 B072197 B072197 B072197
21 Valve Knob - Black B070084 B070084 B070084 B070084 B070084
22 Grill Body Bottom (with Hinge and Bridge Pins) B073287 B076829 B073283 B073287 B073283
22 Grill Body Bottom (casting only) B076622 B100150 B100148 B076622 B100148
23 Control Panel Shield B100731 B100731 B100731 B100731 B100731
24 Ignitor Ground Wire B072684 B072684 B072684 B072684 B072684
25 Ignitor Grounding Lug B069747 B069747 B069747 B069747 B069747
26 Collector Box Spacer B069743 B069743 B069743 B069743 B069743
27 Collector Box B100446 B100446 B100446 B100446 B100446
28 Flavor Screen Rack N/A N/A N/A B100713 B100713
29 Flavor Screen N/A N/A N/A DPPA104 DPPA104
30 Smoker/Shutter (includes Actuator Arm & Knob) N/A N/A N/A N/A N/A
31 Actuator Arm - Smoker/Shutter N/A N/A N/A N/A N/A
32 Knob - Smoker/Shutter Knob N/A N/A N/A N/A N/A
33 Hose & LPS Regulator B069756 B069756 B069756 B069756 B069756
34 Hardware Package - LPG (not shown) B100852 B100852 B100852 B100852 B100852
34 Hardware Package - NAT (not shown) B100853 B100853 B100853 B100853 B100853
Bridge Pin B057805 B057805 B057805 B057805 B057805
P4HG-1
P4HGN-1
P4GY-1
P4GYN-1
P4FBL-1
P4FBLN-1
P4FGY-1
P4FGYN-1
Page 8 B100911-3-0806
GRILL ASSEMBLY
Before You Begin
All Broilmaster grills require some assembly and
installation. Follow all instructions unless noted to apply
only to other specific models.
If you purchased an accessory with your Broilmaster,
follow the instructions provided with the accessory for
assembly and installation. If an instruction refers to a step
that is not required for your grill model, please continue
to the next step.
Each step of the installation is illustrated. In each
illustration parts are identified with “Key” numbers.
Key numbers appear in parenthesis after a part name is
mentioned for the first time in the instructions and are
labeled on the illustrations. You can reference each part
by its key number on the Parts List if you need help in
identifying a part.
Compare the parts found in the shipping container to the
parts list provided. If any parts are missing contact your
Broilmaster® dealer before beginning assembly.
CAUTION: FOR YOUR SAFETY
Parts may have sharp edges. Wear leather work
gloves and handle parts carefully during the unpacking, assembly and installation.
Recommended Tools
These items are recommended for the assembly of your
grill:
• Phillips screwdriver
• Adjustable wrench set
• Socket set
• Soapy water solution (to test for leaks)
• Liquid soap (for foam grip)
Grill Mountings
Assemble your base option before assembling your
Broilmaster® grill head.
Refer to the Broilmaster
provided with each accessory for assembly, installation,
and mounting procedures.
®
Cart, Base, and Post instructions
Page 9B100911-3-0806
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