Broaster 765XP Service Manual

OPERATION, SERVICE &

PARTS MANUAL

BROASTER® 765XP

PORTABLE FILTER

Be sure ALL installers read, understand, and have access to this manual at all times.

Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered

trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.

The Broaster Company

2855 Cranston Road, Beloit, WI 53511-3991

608/365-0193 broaster.com

Manual #17143 1/12 Rev: 2/14

© 2014 the Broaster Company

Printed In U.S.A.

All adjustments and repairs shall be made

FOR YOUR SAFETY

Do not use or store gasoline or other flammable vapors

or liquids in the vicinity of this or any other appliance.

Improper installation, adjustments, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operating and mainte­nance instructions thoroughly before installing or servicing this equipment.

For the sake of safety and clarity, the following words used in this manual are defined as follows:

Indicates an imminently hazardous situation which, if not avoided, could
result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, could
result in minor injury, property damage or both.

by an authorized Broaster Company repre­sentative.

If there is a power failure, turn POWER
switch OFF. DO NOT attempt to operate
unit during a power failure.

Failure to read and

understand this manual
completely could result in serious injury
or death. Be sure ALL operators read,
understand and have access to this
manual at all times.

Rags or paper containing

cooking oil can catch fire
if exposed to heat. Laundering will not
remove the oil. Dispose of all oil-soiled
papers and rags in a trash container that
is in a ventilated area away from all
cooking equipment or other heat
sources such as direct sunlight.

Use only the unit’s handle

for moving the unit.
Pulling the unit with the hose can cause
damage to the hose or fittings.

Use care when handling

splash causing serious burns.

hot oil. Hot oil could

broaster.com Manual #17143 1/12 Rev 2/14

TABLE OF CONTENTS

1 – LIMITED WARRANTY ..................................................................................................... 1-1

2 – INTRODUCTION ............................................................................................................. 2-1

3 – OPERATION .................................................................................................................... 3-1

INSTALLING FILTER PAPER ............................................................................................ 3-1

OPERATING INSTRUCTIONS .......................................................................................... 3-2

If Filter Unit fits under fryer for gravity drain ............................................................... 3-2

If Filter Unit does not fit under fryer ............................................................................ 3-3

4 – FILTERING TIPS .............................................................................................................. 4-1

5 – CLEANING INSTRUCTIONS ........................................................................................... 5-1

6 – ELECTRICAL WIRING DIAGRAMS ................................................................................ 6-1

ELECTRICAL CONNECTIONS ......................................................................................... 6-1

FILTER MODEL 765: 120V ............................................................................................... 6-2

FILTER MODEL 765: 220V ............................................................................................... 6-2

7 – TROUBLESHOOTING ..................................................................................................... 7-1

8 – PARTS .............................................................................................................................. 8-1

broaster.com Manual #17143 1/12 Rev: 2/14

i

1 – LIMITED WARRANTY

Subject to the terms and conditions of this warranty, The Broaster Company (Company) warrants that
all equipment and parts manufactured and sold by the Company and purchased new from an
authorized Broaster Distributor or Export Management Company are free from defects in material and
workmanship for a period of one year from date of installation if installation is made by a qualified
installer in accordance with applicable laws and regulations. Warranty coverage is extended to the
original purchaser only and is void if the equipment is resold. If an authorized Company Distributor or
Export Management Company notifies The Broaster Company Service Department of a warranty claim
during the warranty period, and there is a warranty registration on file with the matching serial number,
the Company will, upon receipt of the claim and clear photographs of the failed part, examine the
information and determine if the claim can be processed without the return of the part. If the claim is
deemed to be valid, the Company will then issue a credit for the price of a new part to the Distributor or
Export Management Company. In some cases, at the sole discretion of the Company, it will be
required that the part be returned before a claim can be processed. A claim will be considered invalid if
there is any evidence that the part had been subjected to abnormal usage, had not been installed,
operated or serviced in accordance with Company operating instructions, or if there is any evidence of
accident, alteration or abuse of the part or the use of unauthorized repair methods. All parts replaced
under this warranty carry only the unexpired term of the warranty.

This warranty covers parts only and does not cover labor charges, transportation charges or other
expenses in the connection with warranty service, which are the obligation of the owner unless
otherwise specified in the original sales contract between the purchaser and the authorized Company
Distributor or Export Management Company from which the equipment is purchased. Please refer to
that contract for coverage as to those charges.

This warranty does not apply to consumable items and supplies such as O-rings, brushes, food
baskets, bulbs, gaskets and lamps.

The foregoing warranty is made in lieu of all other warranties, expressed or implied, and the
Company specifically disclaims any implied warranties of merchantability or fitness for a
particular purpose. The company’s full obligation under this warranty, and the purchaser’s sole

remedy, shall be limited to credit for returned parts as specified above.

IN NO EVENT SHALL THE COMPANY BE LIABLE TO THE ORIGINAL OWNER OR ANY OTHER
PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM THE
USE OR INABILITY TO USE THE EQUIPMENT COVERED HEREBY, WHETHER ARISING FROM
BREACH OF WARRANTY, STRICT LIABILITY OR OTHERWISE.

The Company reserves the right to change or improve its product in any way without obligation to alter
products previously manufactured.

Used Company equipment or Company equipment not purchased from an authorized source carries
no warranty, expressed or implied.

1–1

broaster.com Manual #17143 1/12 Rev 2/14

2 – INTRODUCTION

Your new 765 Portable Filter is designed to
filter particles of food from used cooking oil.
These particles, if not routinely removed,
will ultimately ruin shortening.

When filtering, Broaster® Bro-Clean or
Broaster® XL Filtering Compound must be

used as directed, so an adequate supply
must be kept in stock.

You can measurably extend the useful life of
cooking oil by the regular and proper use
of the 765XP Portable FIlter.

When the filter is operated in accordance
with the filtering instructions, it will remove
particles 10 microns and larger from the
shortening.

2–1

broaster.com Manual #17143 1/12 Rev 2/14

3 – OPERATION

INSTALLING FILTER PAPER

The filter assembly consists of a filter sup­port screen (1), paper filter (2), and filter
hold-down ring (3).

The interior of the filter container must be
clean and free of particles which could keep
the filter paper from seating.

1. Place the filter support screen (1) over
the pins in the bottom of the filter con­tainer.

2. Place one paper filter (2) on top of the
filter screen (1) leaving a 1-1/2” tab on
each end.

3. Position the filter hold-down ring (3)
over the paper filter making sure the
tabs are outside the hold-down ring
and push both to the bottom of the
container and seat firmly. Making sure
tabs are outside hold-down ring.

4. Make sure the Filter Cover (4) is in
place.

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3–1

OPERATING INSTRUCTIONS

Use care when handling
hot oil. Hot oil could

splash causing serious burns.

Use only the unit’s handle

for moving the unit.
Pulling the unit with the hose can cause
damage to the hose or fittings.

Maximum capacity of the

unit is 29.5 kg (65 lb).

Always allow pump to

completely stop before
reversing motor.

5. If solid shortening is being used, move
the LH switch on the filter unit to HEAT.
It will take 15-20 minutes for the unit to
melt the shortening that has collected
in the filter unit’s lines.

If Filter Unit fits under fryer for gravity
drain

1. Turn fryer off and clean the crumb line
with an appropriate brush.

2. Assemble the filtering components as
shown in See “INSTALLING FILTER
PAPER” on page 3-1. Leave the cover
off.

3. Put 8 ounces of Bro-Clean on the filter
paper and/or stir 5 ounces of XL Filter­ing Compound into the oil per
20 pounds of shortening.

4. Place the Filter Pan under the fryer
drain valve, set the brake and open the
drain valve. Stir the oil while draining
to remove crumbs.

6. Leave drain valve open and point the
nozzle into the cooking well. Move the
RH switch to RETURN and use clean
oil to rinse the remaining crumbs from
well. Allow it to run up to five minutes
to polish the oil.

7. Close the fryer drain valve and con­tinue to pump the oil from the filter unit
back into the fryer. Turn RH switch to
off after all oil is returned to the cook­ing well.

8. Check the oil level and replenish any
lost oil before turning the power on to
the fryer.

9. When cool, see See “CLEANING
INSTRUCTIONS” on page 5-1.

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3–2

If Filter Unit does not fit under fryer

1. Turn fryer off and clean the crumb line
with an appropriate brush.

2. Assemble the filtering components as
shown in See “INSTALLING FILTER
PAPER” on page 3-1. Reinstall the
cover.

3. Put 8 ounces of Bro-Clean and/or
5 ounces of XL Filtering Compound
per 20 pounds of shortening on the fil­ter paper.

8. Point the nozzle into the fryer and
move the LH switch to FILTER and the
RH switch to RETURN. Use the oil to
rinse the remaining crumbs into the
metal pail. Be sure to shut the filter

off before the pail is overfilled.

9. Remove the pail and close the drain
valve.

10. Remove the cover from the filter unit
and dump the contents of the metal
pail into the filter pan.

4. Engage the filter unit’s brake, place the
tip of the nozzle just under the surface
of the oil and move the LH switch on
the filter unit to FILTER and the RH
switch to FILL.

5. Follow the oil level down, but do not
stick the nozzle into the crumbs in the
bottom of the fryer. Stop the filter unit
when there is about 1-2 inches of oil in
the bottom of the fryer.

6. If solid shortening is being used, move
the LH switch on the filter unit to HEAT.
It will take 15-20 minutes for the unit to
melt the shortening that has collected
in the filter unit’s lines.

7. Place a metal pail under the drain
valve of the fryer and open the drain
valve.

11. Replace the cover and point the nozzle
through the hole into the filter pan.
Move the RH switch to RETURN and
let the pump run for at least one min­ute to clear dirty oil from hose and
lines. Allow it to run up to five minutes
to polish the oil. Move the RH switch
to OFF.

12. Point the nozzle into the fryer. Move
the RH switch back to RETURN, pump
the oil back into the fryer.

13. Check the oil level and replenish any
lost oil before turning the power on to
the fryer.

14. When cool, see See “CLEANING
INSTRUCTIONS” on page 5-1.

broaster.com Manual #17143 1/12 Rev: 2/14

3–3

4 – FILTERING TIPS

1. Filter all shortening at least once per
day, or after cooking 0.68 kg (1.5 lb) of
product per pound of fryer shortening.

2. Use a new filter paper for each filtering
cycle of 11.36 kg (25 lb) to 29.5 kg
(65 lb) of shortening, or if filter has
been allowed to cool. If fryers contain
less than 11.36 kg (25 lb) shortening,
add Bro-Clean Compound as each
fryer is successively filtered until the
total shortening filtered with one filter

paper is 29.5 kg (65 lb) then use a new

filter paper.

3. If you use solid shortening, always
turn heater on 15-20 minutes before
operating the motor to melt the short­ening in the check valves and pump
piping.

4. For maximum filtration, recycle your
shortening. After filling the unit, place
the nozzle into the unit and move
switch to RETURN.

5. Let the Portable FIlter run for 5 min­utes. Recycling will add life to the
shortening.

While the shortening is still in liquid
form, it is possible to drain the bottom
filter line and the filter hose and nozzle.

This can be done by tipping the Porta­ble Filter on end (pump and motor up
so lines can drain).

broaster.com Manual #17143 1/12 Rev: 2/14

4–1

5 – CLEANING INSTRUCTIONS

Be sure filter has cooled
down before attempting

to clean.

Never use soap or water

for cleaning the container.
Water will damage the pump and it will
have to be replaced.

Rags or paper containing

cooking oil can catch fire
if exposed to heat. Laundering will not
remove the oil. Dispose of all oil-soiled
papers and rags in a trash container that
is in a ventilated area away from all
cooking equipment or other heat
sources such as direct sunlight.

Use only the unit’s handle

for moving the unit.
Pulling the unit with the hose can cause
damage to the hose or fittings.

1. Remove the hold-down ring and wipe
clean.

2. Remove and discard the filter paper.

3. Remove the filter support screen and
wipe clean.

4. Wipe out the container. Wipe off exte­rior surfaces of the filter and cover.

5. To prepare the filter for the next use,
see See “INSTALLING FILTER PAPER”
on page 3-1.

broaster.com Manual #17143 1/12 Rev: 2/14

5–1

6 – ELECTRICAL WIRING DIAGRAMS

ELECTRICAL CONNECTIONS

Use input voltage as shown on rating plate.
Fat Tender current rating is 5 Amps @ 120V,
3 Amps @220V. Use a circuit with a fuse rat­ing of at least 15 Amps.

For your safety, the wall

receptacle must be of the
grounding type, properly connected. This
type will accept the 3-prong plug
supplied with the Fat Tender. If a plug
adapter must be used, be sure that its
ground wire is grounded.

The Portable Filter can now be operated
with maximum safety because the safety
wire in the power cord is connected to a
true ground.

broaster.com Manual #17143 1/12 Rev: 2/14

6–1

FILTER MODEL 765: 120V

FILTER MODEL 765: 220V

broaster.com Manual #17143 1/12 Rev: 2/14

6–2

7 – TROUBLESHOOTING

COMPLAINT CAUSE REMEDY

Motor will not start

Turn filter/

return
switch to OFF position to
avoid splashing of oil when
motor protector reset
button is pushed.

Motor hums but will not
start

Motor starts but will not
pump in either direction

Motor starts but will not
pump or stops pumping in
“Fill” cycle.

Motor will not pump or
stops pump during
“Return” cycle.

1. Overload tripped

2. Power not connected.

3. Open or faulty wall
fuse or circuit breaker

1. Solidified shortening in
pump

1. Solidified shortening in
piping or container.

1. Plugged nozzle
screen.

2. Check valve in return
line not closed.

1. Check valve in fill line
not closed.

1. Wait for overload to cool. Push
“Reset” button to start again. If
motor does not start check all
causes as outlined below.

2. Connect power to filter

3. Check wall fuse or circuit
breaker

1. Turn heater on for 20 minutes,
then re-start motor.

1. Turn heater on for 20 minutes.

1. Reverse motor (“Return” cycle)
or remove debris from nozzle
screen.

2. Replace check valve.

1. Replace check valve.

Motor Starts but stops
pumping when oil is level
with top of hold-down
ring (Approx.1 inch of oil
in bottom).

1. Improperly installed fil­ter: Filter “tab” or
crumbs under filter or
hold-down ring.

7–1

broaster.com Manual #17143 1/12 Rev: 2/14

Hold-down handle
will be hot.

1. Simultaneously push down and
slightly twist hold-down handle
while in “Return” cycle. See
“CLEANING INSTRUCTIONS”
on page 5-1 and “INSTALLING
FILTER PAPER” on page 3-1.

8 – PARTS

16708 – HOSE & NOZZLE ASSY

EFF: 765H70018

10862

10819

10827

10846 (2)

10049 (2)

10825

SIDE PANELS

10836 – RH
10834 – LH

10844

08409 – SCREEN*
08410 – RETAINING RING*

16706 – NOZZLE*
CAN ONLY BE CONNECTED
TO HOSE #16704

94947 – HOSE
16704 – HOSE *
EFF: 765H70018

NOTE:

ITEMS WITH AN * AFTER
THEM ARE INCLUDED WITH
HOSE & NOZZLE ASSEMBLY

16708

10829

8–1

broaster.com Manual #17143 1/12 Rev: 2/14

)

)

07572 (2)
10858 (2)
10853 (2)

10838

09205 (4
09206 (4

10848

07693

10841

09204 (4)

broaster.com Manual #17143 1/12 Rev: 2/14

8–2

11211 (2)

10864

10800 – PUMP & MOTOR

09273 – PUMP
10883 - MOTOR

)

)

10854 (2) 01336 (2

10841

00552 (2

8–3

broaster.com Manual #17143 1/12 Rev: 2/14

13457
11696 – EFF. 765E880087

11766

10354

70108

10830

broaster.com Manual #17143 1/12 Rev: 2/14

8–4

02053

10828

10917

10818

broaster.com Manual #17143 1/12 Rev: 2/14

8–5

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8–6

The Broaster Company

2855 Cranston Road, Beloit, WI 53511-3991

608/365-0193

broaster.com