1101 Myers Parkway
Ashland, OH 44805
Phone: 1-419-289-6898 Fax: 1-419-289-6658
Web Site: http://www.myerspump.com
OWNER’S MANUAL
Corrosion Resistant
Self-Priming Centrifugal Pump
NOTICE D’UTILISATION
Pompes centrifuges auto-amorçantes résistant à la corrosion
MANUAL DEL PROPIETARIO
Bomba centrifuga autocebadora resistente a la corrosión
76 |
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L1 |
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35 |
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P |
PQP10, PQP15 |
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527 0405 ASB MY |
PQP20, PQP25 |
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Installation/Fonctionnement/Pièces |
Instalación/Operación/Piezas |
Pour plus de renseignements |
Para mayor información sobre el |
concernant l’utilisation, |
funcionamiento, instalación o |
l’installation ou l’entretien, |
mantenimiento de la bomba: |
Call 1-419-289-6898 |
Composer le 1 (419) 289-6898 |
Llame al 1-419-289-6898 |
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English . . . . . . . . . . . . . . |
Pages 2-15 Français . . . . . . . . . . . |
Pages 16-29 |
Español . . . . . . . . . . . |
Paginas 30-43 |
© 2008 |
MY156 (Rev. 1/11/08) |
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:
DANGER warns about hazards that will cause serious personal injury, death or major property damage if ignored.
WARNING warns about hazards that can cause serious personal injury, death or major property damage if ignored.
CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which are important but not related to hazards.
Carefully read and follow all safety instructions in this manual and on pump.
Keep safety labels in good condition. Replace missing or damaged safety labels.
ELECTRICAL SAFETY
WARNING
Hazardous voltage. Can shock, burn, or cause death.
Ground pump before connecting to power supply.
Wire motor for
correct voltage.
See “Electrical” section of this manual and motor nameplate.
Ground motor before connecting to power
supply.
Meet National Electrical Code, Canadian
Electrical Code, and local codes for all wiring.
Follow wiring instructions in this manual
when connecting motor to power lines.
Make workshops childproof; use padlocks and master switches; remove starter keys.
Do not touch an operating motor.
Modern motors are designed to operate at high temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.
GENERAL SAFETY
WARNING
Hazardous pressure! Do not run pump
against closed discharge.
Release all pressure on system before working on any component.
Pump is designed as a lawn sprinkler only. To avoid heat built-up, over pressure hazard and possible injury, do not use in a pressure tank (domestic water) system. Do not use as a booster pump; pressurized suction may cause pump body to explode.
Do not allow pump or piping system to freeze. Freezing can damage pump and pipe, may lead to injury from equipment failure and will void warranty.
Pump water only with this pump.
Periodically inspect pump and system components.
Wear safety glasses at all times when working on pumps.
Keep work area clean, uncluttered and properly lighted; store properly all unused tools and equipment.
Keep visitors at a safe distance from the work areas.
2
Before You Install Your Pump
Dirt and Scale Plug Pump and Pipes!
Use New Pipe for Best Results.
Pump
Body
Clean Flow!
1096 0697
From
Well
No Sags
Sags Allow Air Pockets
If Air Pockets Form, Water Won’t Flow.
Keep Pipe Straight and Angled up to Pump.
1100 069
Figure 2 – Foot Valve Must
Work Freely
1101 0697
Figure 1 – No Dirt or Scale in Suction Pipe
Use Teflon Tape Or Pipe Joint
Compound Approved For Use On PVC.
No Air Leaks In
Suction Pipe.
If Air Flows
Water Won’t
Use Teflon Tape.
Figure 4 – Suction Pipe Must Not Leak
Figure 3 – No Air Pockets in Suction Pipe
NOTICE: Well must not be more than 20' depth to water.
1.Long runs and many fittings increase friction and reduce flow. Locate pump as close to well as possible: use as few elbows and fittings as possible.
2.Be sure well is clear of sand. Sand will plug the pump and void the warranty.
3.Protect pump and all piping from freezing. Freezing will split pipe, damage pump and void the warranty. Check locally for frost protection requirements (usually pipe must be 12" below frost line and pump must be insulated).
4.Be sure all pipes and foot valve are clean and in good shape.
5.No air pockets in suction pipe.
6.No leaks in suction pipe. Use Teflon tape or PlastoJoint Stik to seal pipe joints.
7.Unions installed near pump and well will aid in servicing. Leave room to use wrenches.
8. Pump body may explode if used as a booster pump. DO NOT use in a booster application.
PERFORMANCE CHART (in gallons per minute)
High Head
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PQP10 |
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PQP15 |
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PQP20 |
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PQP25 |
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Disch. |
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Distance Above Water |
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Press |
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5' |
10' |
15' |
20' |
5' |
10' |
15' |
20' |
5' |
10' |
15' |
20' |
5' |
10' |
15' |
20' |
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PSI |
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Capacity – Gallons Per Minute |
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10 |
55 |
49 |
48 |
45 |
67 |
61 |
56 |
46 |
69 |
67 |
65 |
62 |
92 |
83 |
81 |
78 |
15 |
51 |
46 |
45 |
44 |
66 |
58 |
55 |
45 |
65 |
63 |
60 |
58 |
86 |
79 |
78 |
76 |
20 |
45 |
42 |
39 |
37 |
61 |
56 |
54 |
44 |
59 |
56 |
54 |
52 |
80 |
76 |
75 |
74 |
25 |
38 |
35 |
32 |
29 |
55 |
52 |
51 |
43 |
52 |
50 |
48 |
45 |
73 |
71 |
70 |
69 |
30 |
31 |
28 |
24 |
20 |
48 |
45 |
44 |
38 |
47 |
45 |
42 |
40 |
66 |
66 |
65 |
64 |
35 |
23 |
19 |
16 |
11 |
39 |
37 |
34 |
28 |
42 |
38 |
35 |
32 |
60 |
60 |
59 |
58 |
40 |
17 |
13 |
8 |
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33 |
27 |
20 |
11 |
34 |
30 |
27 |
23 |
55 |
54 |
53 |
52 |
45 |
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18 |
14 |
8 |
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25 |
17 |
10 |
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47 |
46 |
46 |
45 |
50 |
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14 |
7 |
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40 |
38 |
37 |
36 |
Models PQP10 and PQP15 have discharge of 1-1/2" NPT and suction is 2" NPT.
PQP20 and PQP25 have 2" NPT suction and discharge.
3
Well Pipe Installation
Priming plug
Priming tee
Suction pipe
20' (6 m) max. |
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Standing water |
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level (pump off) |
Drawdown water level (pump on)
10-20' (3-6 m)
At least 5 feet (1.5 m)
Foot
Valve
828 0993
Figure 5 – Cased/Dug Well Installation
Check valve
Steel drive pipe |
Priming |
Plug |
To
Service
Drive coupling
Gate
Valve
Driven point |
561 0405 |
745 0993 |
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Figure 6 – Driven Point Installation |
Figure 7 – Multiple Discharge |
NOTICE: Use the installation method below which matches your well type.
CASED WELL INSTALLATION
1.Inspect foot valve to be sure it works freely. Inspect strainer to be sure it is clean.
2.Connect foot valve and strainer to the first length of suction pipe and lower pipe into well. Add sections of pipe as needed, using Teflon tape on male threads. Be sure that all suction pipe is leakproof or pump will lose prime and fail to pump. Install foot valve 10 to 20 feet below the lowest level to which water will drop while pump is operating (pumping water level). Your well driller can furnish this information.
3.To prevent sand and sediment from entering the pumping system, the foot valve/strainer should be at least 5 feet above the bottom of the well.
4.When the proper depth is reached, install a sanitary well seal over the pipe and in the well casing. Tighten the bolts to seal the casing.
5.When using a foot valve, a priming tee and plug as shown in Figure 5 are recommended.
DUG WELL INSTALLATION
Same as cased well installation.
DRIVEN POINT INSTALLATION
1.Connect the suction pipe to the drive point as illustrated in Figure 6. Keep horizontal pipe run as short as possible. Use Teflon tape on male pipe threads. Multiple well points may be necessary to provide sufficient water to pump.
2.Install a check valve in horizontal pipe. Flow arrow on check valve must point toward pump.
HORIZONTAL PIPING FROM WELL TO PUMP
1.Never install a suction pipe that is smaller than the suction port of the pump.
2.To aid priming on well point installations, install a line check valve as shown in Figure 6. Be sure check valve flow arrow points toward pump.
DISCHARGE PIPE SIZES
1.If increasing discharge pipe size, install reducer in pump discharge port. Do not increase pipe size by stages.
2.When the pump is set away from the points of water use, the discharge pipe size should be increased to reduce pressure losses caused by friction.
•Up to 100' run: Same size as pump discharge port.
•100' to 300' run: Increase one pipe size.
•300' to 600' run: Increase two pipe sizes.
LAWN SPRINKLING APPLICATION
This pump is designed for lawn sprinkling. It is designed to deliver plenty of water at full sprinkler pressure. It can pump from a pond, cistern or well points.
Pump discharge can be divided to supply two (2) or more sprinkler systems. A suggested multiple discharge to service is shown in Figure 7.
Do not use in a pressure tank or booster pump application.
4
Pump/Piping Installation
PUMP INSTALLATION
NOTICE: Use only Teflon tape or Teflon based joint compounds for making all threaded connections to the pump itself. Do not use pipe joint compounds on plastic pumps: they can react with the plastic in the pump components. Make sure that all pipe joints in the suction pipe are air tight as well as water tight. If the suction pipe can suck air, the pump will not be able to pull water from the well.
1. Bolt pump to solid, level foundation.
532 0405
Figure 8 – Bolt Pump Down
2. Support all piping connected to the pump.
530 0405
Figure 9 – Independently Support All Piping Attached to Pump
3.Wrap 1-1/2 to two layers of Teflon tape clockwise (as you face end of pipe) on all male threads being attached to pump.
Use Teflon Tape Or Pipe Joint
Compound Approved For Use On PVC.
No Air Leaks In
Suction Pipe.
If Air Flows
Water Won’t
Use Teflon Tape.
Figure 10 – Use Teflon tape or Plasto-Joint Stik on pipe joints and connections to pump
4.Tighten joints hand tight plus 1-1/2 turns. Do not overtighten.
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Don’t Hit |
Don’t |
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Overtighten |
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Thread Stops |
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From |
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Pump |
Well |
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Body |
Hand Tight Plus 1-1/2 Turns With Wrench.
748 0993
Figure 11 – Don’t overtighten
NOTICE: Install pump as close to well head as possible. Long piping runs and many fittings create friction and reduce flow.
NOTICE: For long horizontal pipe runs, install a priming tee between check valve and well head as shown in Figure 6. For driven point installations, install a check valve as shown in Figure 6. Be sure check valve flow arrow points toward pump.
Use schedule 80 or iron pipe. See “Well Pipe Installation” for more information.
5
Electrical
THE MOTOR IS SET FOR 230 VOLTS WHEN SHIPPED.
To change the motor to use 115 volts:
1.Turn off power
2.Remove the back motor cover.
3.Use a screwdriver or 1/2" wrench and turn the voltage selector dial counterclockwise until 115 shows in the dial opening.
4.Reinstall the motor cover.
Figure 12: Changing the Voltage Setting
Figure 13: Motor Set for 115 Volt Operation
Hazardous voltage. Can shock, burn, or cause death. Disconnect power to motor before working on pump or motor. Ground motor before connecting to power supply.
WIRING
Ground motor before connecting to electrical
power supply. Failure to ground motor can cause severe or fatal electrical shock hazard.
Do not ground to a gas supply line.
To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on
electrical connections.
Supply voltage must be within ±10% of nameplate voltage. Incorrect voltage can cause fire or damage motor and voids warranty. If
in doubt consult a licensed electrician.
Use wire size specified in Wiring Chart (Page 7). If possible, connect pump to a separate branch
circuit with no other appliances on it.
Wire motor according to diagram on motor nameplate. If nameplate diagram differs from
diagrams above, follow nameplate diagram.
1.Install, ground, wire and maintain this pump in accordance with electrical code requirements. Consult your local building inspector for information about codes.
2.Provide a correctly fused disconnect switch for protection while working on motor. Consult local or national electrical codes for switch requirements.
3.Disconnect power before servicing motor or pump. If the disconnect switch is out of sight of pump, lock it open and tag it to prevent unexpected power application.
4.Ground the pump permanently using a wire of the same size as that specified in wiring chart (Page 7).
Make ground connection to green grounding terminal under motor canopy marked GRD. or .
6
Electrical
5.Connect ground wire to a grounded lead in the service panel or to a metal underground water pipe or well casing at least 10 feet long. Do not connect to plastic pipe or insulated fittings.
6.Protect current carrying and grounding conductors from cuts, grease, heat, oil, and chemicals.
7.Connect current carrying conductors to terminals L1 and L2 under motor canopy. When replacing motor, check wiring diagram on motor nameplate against Figures 12-13. If the motor wiring diagram does not match either diagram in Figures 12-13, follow the diagram on the motor.
IMPORTANT: 115/230 Volt single phase models are shipped from factory with motor wired for 230 volts. If power supply is 115 volts, remove motor canopy and reconnect motor as shown in Figures 12-13. Do not try to run motor as received on 115 volt current.
8.Motor has automatic internal thermal overload protection. If motor has stopped for unknown reasons, thermal overload may restart it unexpectedly, which could cause injury or property damage. Disconnect power before servicing motor.
9.If this procedure or the wiring diagrams are confusing, consult a licensed electrician.
WIRING CHART (Recommended Wire and Fuse Sizes)
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Branch |
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DISTANCE IN FEET FROM MOTOR TO METER |
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Max. |
Fuse* |
0 - 50 |
51 - 100 |
101 - 200 |
201 - 300 |
301 - 400 |
401 - 500 |
Pump |
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Load |
Rating* |
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Model |
HP |
Volt |
Amps |
Amps |
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WIRE SIZE (AWG) |
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PQP10 |
1 |
115/230 |
14.8/7.4 |
20/15 |
12/14 |
12/14 |
8/14 |
6/14 |
6/12 |
4/10 |
PQP15 |
1-1/2 |
115/230 |
19.2/9.6 |
25/15 |
10/14 |
10/14 |
8/14 |
6/12 |
4/10 |
4/10 |
PQP20 |
2 |
115/230 |
24.0/12.0 |
30/15 |
10/14 |
10/14 |
8/14 |
6/12 |
4/10 |
4/10 |
PQP25 |
2-1/2 |
115/230 |
26.0/13.0 |
30/15 |
10/14 |
10/14 |
8/14 |
6/12 |
4/10 |
4/10 |
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(*) Dual element or Fusetron time delay fuses recommended for all motor circuits.
7
Operation
PRIMING THE PUMP
NOTICE: ‘Priming’ refers to the pump expelling all air in the system and beginning to move water from its source out into the system. It does not refer only to pouring water into the pump (although pouring water in is usually the first step).
NOTICE: NEVER run pump dry. Running pump without water in it will damage seals and can melt impeller and diffuser. To prevent damage, fill pump with water before starting.
1. Remove priming plug (Figure 14).
Figure 14 – Remove Priming Plug619 0405
2.Make sure suction and discharge valves and any hoses on discharge side of pump are open.
3.Fill pump and suction pipe with water.
4.Replace priming plug, using Teflon tape on thread; tighten plug.
NOTICE: If a priming tee and plug have been provided for a long horizontal run, be sure to fill suction pipe through this tee and replace plug. (Don’t forget to Teflon tape the plug.)
5.Start pump: water should be produced in 10 minutes or less, the time depending on depth to water (not more than 20') and length of horizontal run (10' of horizontal suction pipe = 1' of vertical lift due to friction losses in the pipe).
If no water is produced within 10 minutes, stop pump, release all pressure, remove priming plug, refill and try again.
Figure 16 – Run Ten Minutes or Less
Hazardous pressure and risk of explosion and scalding. If pump is run continuously at no flow (that is, with discharge shut off or without priming), water may boil in pump and piping system. Under steam pressure, pipes may rupture, blow off of fittings or blow out of pump ports and scald anyone near.
618 0405
Figure 15 – Fill Pump Before Starting
1117 0993
Figure 17 – Do Not Run Pump with Discharge Shut-off
To prevent explosion, do the following:
A.Be sure discharge (valve, pistol grip hose nozzle, etc.) is open whenever pump is running.
B.If pump fails to produce water, release all pressure, drain pump and refill with cold water after every two attempts.
C.When priming, monitor pump and piping temperature. If pump or piping begin to feel warm to the touch, shut off pump and allow system to cool off. Release all pressure in system and refill pump and piping with cold water.
8
Maintenance
MAINTENANCE
Pump and piping need not be disconnected to repair or replace motor or seal (see Figure 19). If motor is replaced, replace the shaft seal. Keep one on hand for future use.
Be sure to prime pump before starting.
NOTICE: Check motor label for lubrication instructions. The mechanical shaft seal in the pump is water lubricated and self-adjusting.
NOTICE: Drain pump when disconnecting from service or when it might freeze.
PUMP DISASSEMBLY
1.Disconnect power to motor.
NOTICE: Mark wires for correct assembly.
548 0405
Figure 18 – Disconnect Power
2.Remove clamp (see Figure 19).
3.Remove pump base mounting bolts. Motor assembly and back half of pump can now be pulled away from pump front half (Figure 19). CAREFULLY remove O-ring.
542 0405
Figure 19 – Slide Motor Back
CLEANING/REPLACING IMPELLER
NOTICE: First, follow instructions under “Pump Disassembly”.
1.Remove four screws fastening diffuser to seal plate; remove diffuser (see Figure 20). Exposed impeller can now be cleaned.
753 0993
Figure 20 – Remove Diffuser
2.If impeller must be replaced, loosen two machine screws and remove motor canopy (see Figure 21).
To avoid electrical shock hazard, use insulated-handle screwdriver to short capacitor terminals as shown.
739 0993
Figure 21 – Hold Shaft
3. Capacitor voltage may be hazardous.
To discharge capacitor, hold insulated handle screwdriver BY THE HANDLE and short capacitor terminals together (see Figure 21). Do not touch metal screwdriver blade or capacitor terminals. If in doubt, consult a qualified electrician.
4.Unscrew capacitor clamp and remove capacitor. Do not disconnect capacitor wires to motor.
5.Slide 7/16" open end wrench in behind spring loaded switch on motor end of shaft; hold motor shaft with wrench on shaft flats and unscrew impeller by turning counterclockwise when looking into eye of impeller.
6.To reinstall, reverse steps 1 through 5.
7.See directions under “Pump Reassembly,” Page 11.
9
Maintenance (Continued)
REMOVING OLD SEAL
1.Follow instructions under “Pump Disassembly”.
2.Follow steps 2 through 5 under “Cleaning/Replacing Impeller”.
3.Unscrew four nuts holding pump back half to motor. Remove rotating half of seal by placing two screwdrivers under back half of pump body and carefully prying up (Figure 22). Back half of pump body will slide off shaft, bringing seal with it.
754 0993 |
Figure 22 – Remove Seal plate
NOTICE: Be sure you do not scratch or mar shaft; if shaft is marred, it must be dressed smooth with fine emery or crocus cloth before installing new seal. DO NOT reduce shaft diameter!
4.Place pump body half face down on flat surface and tap out stationary half of seal (see Figure 23).
755 0993 |
Figure 23 – Tap Out Seal
INSTALLING NEW SEAL
1.Clean seal cavity in seal plate.
2.Wet outer edge of Rubber Cup on ceramic seat with liquid soap. Be sparing!
3.Put clean cardboard washer on seal face. With thumb pressure, press ceramic seal half firmly and squarely into seal cavity (See Figure 24). Polished face of ceramic seat is up. If seal will not seat correctly, remove, placing seal face up on bench. Reclean cavity. Seal should now seat correctly.
477 0194
Figure 24 – Press in New Seal
4.If seal does not seat correctly after recleaning cavity, place a cardboard washer over polished seal face and carefully press into place using a piece of standard 3/4" pipe as a press.
NOTICE: Be sure you do not scratch seal face.
Be Careful That |
...Does Not Damage |
Motor Shaft Shoulder... |
Seal Face |
Ceramic |
Carbon |
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Face |
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Face |
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Figure 25 – Protect Seal Faces |
1072 0697 |
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5.Dispose of cardboard washer and recheck seal face to be sure it is free of dirt, foreign particles, scratches and grease.
6.Inspect shaft to be sure it is free of nicks and scratches.
7.Reassemble pump body half to motor flange. BE SURE it is right side up.
8.Apply liquid soap sparingly (one drop is sufficient) to inside diameter of rotating seal member.
9.Slide rotating seal member (carbon face first) onto shaft until rubber drive ring hits shaft shoulder.
NOTICE: Be sure not to nick or scratch carbon face of seal when passing it over threaded shaft end or shaft shoulder. The carbon surface must remain clean or short seal life will result.
10
Maintenance (Continued)
10.Hold motor shaft with 7/16" open end wrench on shaft flats and screw impeller onto shaft. Be sure you do not touch capacitor terminals with body or any metal object. Tightening impeller will automatically locate seal in correct position.
3.BE SURE inside of clamp is clean. Place clamp on pump halves; snug up. Alternately tighten nut and tap clamp with mallet to seat O-ring (see Figure 28).
To avoid electrical shock hazard, use insulated-handle screwdriver to short capacitor terminals as shown.
739 0993
Figure 26 – Hold Shaft
11.Remount diffuser on pump body half with five screws.
12.Follow instructions under “Pump Reassembly”.
PUMP REASSEMBLY
1.Clean O-ring and O-ring groove.
2.Put O-ring in groove on face of flange; put pump halves together (see Figure 27).
621 0405 MY
Figure 28 – Tap Clamp While Tightening
4.Replace base mounting bolts.
5.Replace pressure switch tubing and motor wiring; close draincock.
6.Prime pump according to instructions. See “Operation.”
7.Check for leaks.
6-35P |
L17 |
Figure 27 – Assemble Pump
617 0405 MY
11
CORROSION RESISTANT CENTRIFUGAL PUMPS
MODELS PQP10 and PQP15
1
2
3 4
5
6
76 |
P |
7 |
|
L1 |
- |
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35 |
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8
15 |
9 |
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14
10
11
13
12
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PQP10 |
PQP15 |
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115/230V |
115/230V |
Key |
Part |
60 Hz/1 Ph |
60 Hz/1 Ph |
No. |
Description |
1 HP |
1-1/2 HP |
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1 |
Motor |
J218-596PKG |
J218-601PKG |
2 |
Slinger |
17351-0009 |
17351-0009 |
3 |
Priming Plug |
WC78-39T |
WC78-39T |
4 |
Tank Body Back Half (Complete) |
L176-47P1 |
L176-47P1 |
5 |
O Ring |
U9-399 |
U9-399 |
6 |
Shaft Seal for 5/8" Shaft |
U109-6A |
U109-6A |
7 |
Impeller |
C105-92PVB |
C105-92PBBB |
8 |
Diffuser |
C1-258PCA |
C1-258PCA |
9 |
Screw - #8 - 32 RH |
U30-997SS |
U30-997SS |
10 |
"V" Clamp |
C19-54SS |
C19-54SS |
11 |
Pump Body Front Half (Complete) |
C176-53P |
C176-53P |
12 |
Drain Plug - 1/4 NPT |
WC78-40T |
WC78-40T |
13 |
O Ring |
U9-226 |
U9-226 |
14 |
Base |
C4-42P |
C4-42P |
15 |
Washer - 5/16 |
U43-11ZP(4) |
U43-11ZP(4) |
16 |
Nut - 5/16 - 18 |
U36-37ZP(4) |
U36-37ZP(4) |
17 |
Rubber Pad |
C35-11 |
C35-11 |
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NOTE: Quantity is one unless otherwise noted ( ).
12
CORROSION RESISTANT CENTRIFUGAL PUMPS
MODELS PQP20 and PQP25
1
2
3
4
5
18
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6 |
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7 |
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17 |
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8 |
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9 |
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10 |
11 |
16 15 |
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14 |
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13 |
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12 |
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|
2092 1095 |
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|
PQP20 |
PQP25 |
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|
|
230V |
230V |
|
Key |
|
Part |
60 Hz/1 Ph |
60 Hz/1 Ph |
|
No. |
Description |
2 HP |
2-1/2 HP |
|
|
1 |
Motor |
|
J218-883APKG |
J218-628APKG |
|
2 |
Slinger |
|
17351-0009 |
17351-0009 |
|
3 |
Tank Body Back Half |
C3-189P1 |
C3-189P1 |
|
|
4 |
O Ring |
|
U9-228A |
U9-228A |
|
5 |
Shaft Seal for 5/8" Shaft |
U109-6A |
U109-6A |
|
|
6 |
Impeller |
|
C105-214PFA |
C105-214PGA |
|
• |
Impeller screw |
C30-51SS |
C30-51SS |
|
|
7 |
Diffuser |
|
C1-274P |
C1-274P |
|
8 |
Screw - #8 - 32 RH |
U30-542SS(2) |
U30-542SS(2) |
|
|
9 |
"V" Clamp |
|
C19-37A |
C19-37A |
|
10 |
Tank Body Front Half (Complete) |
C176-62P |
C176-62P |
|
|
|
(Includes Key Nos. 12 and 13) |
|
|
|
|
11 |
Priming Plug |
|
WC78-39T |
WC78-39T |
|
12 |
Drain Plug - 1/4 NPT |
WC78-40T |
WC78-40T |
|
|
13 |
O Ring |
|
U9-393 |
U9-393 |
|
14 |
Base |
|
C4-42P |
C4-41P |
|
15 |
Washer - 5/16 |
U43-42SS(2) |
U43-42SS(2) |
|
|
16 |
Capscrew |
|
U30-77SS(2) |
U30-104ZP(2) |
|
17 |
Rubber Pad |
|
C35-11 |
C35-15 |
|
18 |
Capscrew |
|
U30-74SS(2) |
U30-104ZP(2) |
|
• Not illustrated. |
NOTE: Quantity is one unless otherwise noted ( ). |
|
13
Troubleshooting Chart
SYMPTOM |
POSSIBLE CAUSE(S) |
CORRECTIVE ACTION |
||||
|
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|
|
Motor will not run |
Disconnect switch is off |
Be sure switch is on |
||||
|
Fuse is blown |
Replace fuse |
||||
|
Starting switch is defective |
Replace starting switch |
||||
|
Wires at motor are loose, |
Refer to instructions on wiring. Check and tighten all wiring. |
||||
|
disconnected, or wired incorrectly |
|
|
|
Capacitor voltage may be hazardous. To discharge |
|
|
|
|
|
|
||
|
|
|
|
|||
|
|
capacitor, hold insulated handle screwdriver BY THE HANDLE and |
||||
|
|
short capacitor terminals together. Do not touch metal screwdriver |
||||
|
|
blade or capacitor terminals. If in doubt, consult a qualified |
||||
|
|
electrician. |
||||
|
|
|
|
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|
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Motor runs hot and |
Motor is wired incorrectly |
Refer to instructions on wiring |
||||
overload kicks off |
Voltage is too low |
Check with power company. Install heavier wiring if wire size is too small |
||||
|
||||||
|
|
(See Electrical, Page 6) |
||||
|
|
|
|
|
|
|
Motor runs but no |
*Pump in new installation did |
In new installation: |
||||
water is delivered |
not pick up prime through: |
|
|
|
|
|
|
1. Improper priming |
|
1. Re-prime according to instructions |
|||
|
2. Air leaks |
|
2. Check all connections on suction line |
|||
*(Note: Check |
3. Leaking foot valve |
|
3. Replace foot valve |
|||
*Pump has lost prime through: |
In installation already in use: |
|||||
prime before |
||||||
1. Air leaks |
|
1. Check all connections on suction line and shaft seal |
||||
looking for other |
|
|||||
2. Water level below suction of pump |
|
2. Lower suction line into water and re-prime. If receding water level |
||||
causes. Unscrew |
|
|||||
|
|
in well exceeds suction lift, a deep well pump is needed |
||||
priming plug and |
|
|
||||
Impeller is plugged |
Clean impeller; see Maintenance |
|||||
see if there is |
||||||
water in priming |
Check valve or foot valve is stuck |
Replace check valve or foot valve |
||||
hole.) |
in closed position |
|
|
|
|
|
|
Pipes are frozen |
Thaw pipes. Bury pipes below frost line. Heat pit or pump house. |
||||
|
Foot valve and/or strainer are |
Raise foot valve and/or strainer above well bottom |
||||
|
buried in sand or mud |
|
|
|
|
|
|
|
|
|
|
|
|
Pump does not |
Water level in well is lower than |
A deep well jet pump may be needed (over 20 ft. to water) |
||||
deliver water to full |
estimated |
|
|
|
|
|
capacity (Also |
Steel piping (if used) is corroded or |
Replace with plastic pipe where possible, otherwise with new steel pipe |
||||
check point 3 |
||||||
limed, causing excess friction |
|
|
|
|
||
immediately above) |
|
|
|
|
||
Offset piping is too small in size |
Use larger offset piping |
|||||
|
||||||
|
|
|
|
|
|
|
Pump leaks |
Clamp loose |
STOP PUMP, tighten clamp nut 1-2 turns. Alternately tighten and tap on |
||||
around clamp |
|
clamp with mallet to seat O-Ring. Do not overtighten |
||||
|
|
|
|
|
|
14