Bristol-Myers Squibb PQP10 User Manual

0 (0)

1101 Myers Parkway

Ashland, OH 44805

Phone: 1-419-289-6898 Fax: 1-419-289-6658

Web Site: http://www.myerspump.com

OWNER’S MANUAL

Corrosion Resistant

Self-Priming Centrifugal Pump

NOTICE D’UTILISATION

Pompes centrifuges auto-amorçantes résistant à la corrosion

MANUAL DEL PROPIETARIO

Bomba centrifuga autocebadora resistente a la corrosión

76

 

L1

-

 

 

35

 

 

P

PQP10, PQP15

 

 

527 0405 ASB MY

PQP20, PQP25

Installation/Operation/Parts

For further operating, installation, or maintenance assistance:

Installation/Fonctionnement/Pièces

Instalación/Operación/Piezas

Pour plus de renseignements

Para mayor información sobre el

concernant l’utilisation,

funcionamiento, instalación o

l’installation ou l’entretien,

mantenimiento de la bomba:

Call 1-419-289-6898

Composer le 1 (419) 289-6898

Llame al 1-419-289-6898

English . . . . . . . . . . . . . .

Pages 2-15 Français . . . . . . . . . . .

Pages 16-29

Español . . . . . . . . . . .

Paginas 30-43

© 2008

MY156 (Rev. 1/11/08)

READ AND FOLLOW

SAFETY INSTRUCTIONS!

This is the safety alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and be alert to the potential for personal injury:

DANGER warns about hazards that will cause serious personal injury, death or major property damage if ignored.

WARNING warns about hazards that can cause serious personal injury, death or major property damage if ignored.

CAUTION warns about hazards that will or can cause minor personal injury or property damage if ignored.

The label NOTICE indicates special instructions which are important but not related to hazards.

Carefully read and follow all safety instructions in this manual and on pump.

Keep safety labels in good condition. Replace missing or damaged safety labels.

ELECTRICAL SAFETY

WARNING

Hazardous voltage. Can shock, burn, or cause death.

Ground pump before connecting to power supply.

Wire motor for

correct voltage.

See “Electrical” section of this manual and motor nameplate.

Ground motor before connecting to power

supply.

Meet National Electrical Code, Canadian

Electrical Code, and local codes for all wiring.

Follow wiring instructions in this manual

when connecting motor to power lines.

Make workshops childproof; use padlocks and master switches; remove starter keys.

Do not touch an operating motor.

Modern motors are designed to operate at high temperatures. To avoid burns when servicing pump, allow it to cool for 20 minutes after shut-down before handling.

GENERAL SAFETY

WARNING

Hazardous pressure! Do not run pump

against closed discharge.

Release all pressure on system before working on any component.

Pump is designed as a lawn sprinkler only. To avoid heat built-up, over pressure hazard and possible injury, do not use in a pressure tank (domestic water) system. Do not use as a booster pump; pressurized suction may cause pump body to explode.

Do not allow pump or piping system to freeze. Freezing can damage pump and pipe, may lead to injury from equipment failure and will void warranty.

Pump water only with this pump.

Periodically inspect pump and system components.

Wear safety glasses at all times when working on pumps.

Keep work area clean, uncluttered and properly lighted; store properly all unused tools and equipment.

Keep visitors at a safe distance from the work areas.

2

Before You Install Your Pump

Dirt and Scale Plug Pump and Pipes!

Use New Pipe for Best Results.

Pump

Body

Clean Flow!

1096 0697

From

Well

No Sags

Sags Allow Air Pockets

If Air Pockets Form, Water Won’t Flow.

Keep Pipe Straight and Angled up to Pump.

1100 069

Figure 2 – Foot Valve Must

Work Freely

1101 0697

Figure 1 – No Dirt or Scale in Suction Pipe

Use Teflon Tape Or Pipe Joint

Compound Approved For Use On PVC.

No Air Leaks In

Suction Pipe.

If Air Flows

Water Won’t

Use Teflon Tape.

Figure 4 – Suction Pipe Must Not Leak

Figure 3 – No Air Pockets in Suction Pipe

NOTICE: Well must not be more than 20' depth to water.

1.Long runs and many fittings increase friction and reduce flow. Locate pump as close to well as possible: use as few elbows and fittings as possible.

2.Be sure well is clear of sand. Sand will plug the pump and void the warranty.

3.Protect pump and all piping from freezing. Freezing will split pipe, damage pump and void the warranty. Check locally for frost protection requirements (usually pipe must be 12" below frost line and pump must be insulated).

4.Be sure all pipes and foot valve are clean and in good shape.

5.No air pockets in suction pipe.

6.No leaks in suction pipe. Use Teflon tape or PlastoJoint Stik to seal pipe joints.

7.Unions installed near pump and well will aid in servicing. Leave room to use wrenches.

8. Pump body may explode if used as a booster pump. DO NOT use in a booster application.

PERFORMANCE CHART (in gallons per minute)

High Head

 

 

PQP10

 

 

PQP15

 

 

PQP20

 

 

PQP25

 

Disch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distance Above Water

 

 

 

 

 

 

 

Press

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5'

10'

15'

20'

5'

10'

15'

20'

5'

10'

15'

20'

5'

10'

15'

20'

PSI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacity – Gallons Per Minute

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

55

49

48

45

67

61

56

46

69

67

65

62

92

83

81

78

15

51

46

45

44

66

58

55

45

65

63

60

58

86

79

78

76

20

45

42

39

37

61

56

54

44

59

56

54

52

80

76

75

74

25

38

35

32

29

55

52

51

43

52

50

48

45

73

71

70

69

30

31

28

24

20

48

45

44

38

47

45

42

40

66

66

65

64

35

23

19

16

11

39

37

34

28

42

38

35

32

60

60

59

58

40

17

13

8

 

33

27

20

11

34

30

27

23

55

54

53

52

45

 

 

 

 

18

14

8

 

25

17

10

 

47

46

46

45

50

 

 

 

 

 

 

 

 

14

7

 

 

40

38

37

36

Models PQP10 and PQP15 have discharge of 1-1/2" NPT and suction is 2" NPT.

PQP20 and PQP25 have 2" NPT suction and discharge.

3

Well Pipe Installation

Priming plug

Priming tee

Suction pipe

20' (6 m) max.

 

Standing water

 

level (pump off)

Drawdown water level (pump on)

10-20' (3-6 m)

At least 5 feet (1.5 m)

Foot

Valve

828 0993

Figure 5 – Cased/Dug Well Installation

Check valve

Steel drive pipe

Priming

Plug

To

Service

Drive coupling

Gate

Valve

Driven point

561 0405

745 0993

 

Figure 6 – Driven Point Installation

Figure 7 – Multiple Discharge

NOTICE: Use the installation method below which matches your well type.

CASED WELL INSTALLATION

1.Inspect foot valve to be sure it works freely. Inspect strainer to be sure it is clean.

2.Connect foot valve and strainer to the first length of suction pipe and lower pipe into well. Add sections of pipe as needed, using Teflon tape on male threads. Be sure that all suction pipe is leakproof or pump will lose prime and fail to pump. Install foot valve 10 to 20 feet below the lowest level to which water will drop while pump is operating (pumping water level). Your well driller can furnish this information.

3.To prevent sand and sediment from entering the pumping system, the foot valve/strainer should be at least 5 feet above the bottom of the well.

4.When the proper depth is reached, install a sanitary well seal over the pipe and in the well casing. Tighten the bolts to seal the casing.

5.When using a foot valve, a priming tee and plug as shown in Figure 5 are recommended.

DUG WELL INSTALLATION

Same as cased well installation.

DRIVEN POINT INSTALLATION

1.Connect the suction pipe to the drive point as illustrated in Figure 6. Keep horizontal pipe run as short as possible. Use Teflon tape on male pipe threads. Multiple well points may be necessary to provide sufficient water to pump.

2.Install a check valve in horizontal pipe. Flow arrow on check valve must point toward pump.

HORIZONTAL PIPING FROM WELL TO PUMP

1.Never install a suction pipe that is smaller than the suction port of the pump.

2.To aid priming on well point installations, install a line check valve as shown in Figure 6. Be sure check valve flow arrow points toward pump.

DISCHARGE PIPE SIZES

1.If increasing discharge pipe size, install reducer in pump discharge port. Do not increase pipe size by stages.

2.When the pump is set away from the points of water use, the discharge pipe size should be increased to reduce pressure losses caused by friction.

Up to 100' run: Same size as pump discharge port.

100' to 300' run: Increase one pipe size.

300' to 600' run: Increase two pipe sizes.

LAWN SPRINKLING APPLICATION

This pump is designed for lawn sprinkling. It is designed to deliver plenty of water at full sprinkler pressure. It can pump from a pond, cistern or well points.

Pump discharge can be divided to supply two (2) or more sprinkler systems. A suggested multiple discharge to service is shown in Figure 7.

Do not use in a pressure tank or booster pump application.

4

Bristol-Myers Squibb PQP10 User Manual

Pump/Piping Installation

PUMP INSTALLATION

NOTICE: Use only Teflon tape or Teflon based joint compounds for making all threaded connections to the pump itself. Do not use pipe joint compounds on plastic pumps: they can react with the plastic in the pump components. Make sure that all pipe joints in the suction pipe are air tight as well as water tight. If the suction pipe can suck air, the pump will not be able to pull water from the well.

1. Bolt pump to solid, level foundation.

532 0405

Figure 8 – Bolt Pump Down

2. Support all piping connected to the pump.

530 0405

Figure 9 – Independently Support All Piping Attached to Pump

3.Wrap 1-1/2 to two layers of Teflon tape clockwise (as you face end of pipe) on all male threads being attached to pump.

Use Teflon Tape Or Pipe Joint

Compound Approved For Use On PVC.

No Air Leaks In

Suction Pipe.

If Air Flows

Water Won’t

Use Teflon Tape.

Figure 10 – Use Teflon tape or Plasto-Joint Stik on pipe joints and connections to pump

4.Tighten joints hand tight plus 1-1/2 turns. Do not overtighten.

 

Don’t Hit

Don’t

 

Overtighten

 

Thread Stops

 

 

From

 

Pump

Well

 

Body

Hand Tight Plus 1-1/2 Turns With Wrench.

748 0993

Figure 11 – Don’t overtighten

NOTICE: Install pump as close to well head as possible. Long piping runs and many fittings create friction and reduce flow.

NOTICE: For long horizontal pipe runs, install a priming tee between check valve and well head as shown in Figure 6. For driven point installations, install a check valve as shown in Figure 6. Be sure check valve flow arrow points toward pump.

Use schedule 80 or iron pipe. See “Well Pipe Installation” for more information.

5

Electrical

THE MOTOR IS SET FOR 230 VOLTS WHEN SHIPPED.

To change the motor to use 115 volts:

1.Turn off power

2.Remove the back motor cover.

3.Use a screwdriver or 1/2" wrench and turn the voltage selector dial counterclockwise until 115 shows in the dial opening.

4.Reinstall the motor cover.

Figure 12: Changing the Voltage Setting

Figure 13: Motor Set for 115 Volt Operation

Hazardous voltage. Can shock, burn, or cause death. Disconnect power to motor before working on pump or motor. Ground motor before connecting to power supply.

WIRING

Ground motor before connecting to electrical

power supply. Failure to ground motor can cause severe or fatal electrical shock hazard.

Do not ground to a gas supply line.

To avoid dangerous or fatal electrical shock, turn OFF power to motor before working on

electrical connections.

Supply voltage must be within ±10% of nameplate voltage. Incorrect voltage can cause fire or damage motor and voids warranty. If

in doubt consult a licensed electrician.

Use wire size specified in Wiring Chart (Page 7). If possible, connect pump to a separate branch

circuit with no other appliances on it.

Wire motor according to diagram on motor nameplate. If nameplate diagram differs from

diagrams above, follow nameplate diagram.

1.Install, ground, wire and maintain this pump in accordance with electrical code requirements. Consult your local building inspector for information about codes.

2.Provide a correctly fused disconnect switch for protection while working on motor. Consult local or national electrical codes for switch requirements.

3.Disconnect power before servicing motor or pump. If the disconnect switch is out of sight of pump, lock it open and tag it to prevent unexpected power application.

4.Ground the pump permanently using a wire of the same size as that specified in wiring chart (Page 7).

Make ground connection to green grounding terminal under motor canopy marked GRD. or .

6

Electrical

5.Connect ground wire to a grounded lead in the service panel or to a metal underground water pipe or well casing at least 10 feet long. Do not connect to plastic pipe or insulated fittings.

6.Protect current carrying and grounding conductors from cuts, grease, heat, oil, and chemicals.

7.Connect current carrying conductors to terminals L1 and L2 under motor canopy. When replacing motor, check wiring diagram on motor nameplate against Figures 12-13. If the motor wiring diagram does not match either diagram in Figures 12-13, follow the diagram on the motor.

IMPORTANT: 115/230 Volt single phase models are shipped from factory with motor wired for 230 volts. If power supply is 115 volts, remove motor canopy and reconnect motor as shown in Figures 12-13. Do not try to run motor as received on 115 volt current.

8.Motor has automatic internal thermal overload protection. If motor has stopped for unknown reasons, thermal overload may restart it unexpectedly, which could cause injury or property damage. Disconnect power before servicing motor.

9.If this procedure or the wiring diagrams are confusing, consult a licensed electrician.

WIRING CHART (Recommended Wire and Fuse Sizes)

 

 

 

 

Branch

 

DISTANCE IN FEET FROM MOTOR TO METER

 

 

 

Max.

Fuse*

0 - 50

51 - 100

101 - 200

201 - 300

301 - 400

401 - 500

Pump

 

 

Load

Rating*

 

 

 

 

 

 

 

 

Model

HP

Volt

Amps

Amps

 

 

WIRE SIZE (AWG)

 

 

PQP10

1

115/230

14.8/7.4

20/15

12/14

12/14

8/14

6/14

6/12

4/10

PQP15

1-1/2

115/230

19.2/9.6

25/15

10/14

10/14

8/14

6/12

4/10

4/10

PQP20

2

115/230

24.0/12.0

30/15

10/14

10/14

8/14

6/12

4/10

4/10

PQP25

2-1/2

115/230

26.0/13.0

30/15

10/14

10/14

8/14

6/12

4/10

4/10

 

 

 

 

 

 

 

 

 

 

 

(*) Dual element or Fusetron time delay fuses recommended for all motor circuits.

7

Operation

PRIMING THE PUMP

NOTICE: ‘Priming’ refers to the pump expelling all air in the system and beginning to move water from its source out into the system. It does not refer only to pouring water into the pump (although pouring water in is usually the first step).

NOTICE: NEVER run pump dry. Running pump without water in it will damage seals and can melt impeller and diffuser. To prevent damage, fill pump with water before starting.

1. Remove priming plug (Figure 14).

Figure 14 – Remove Priming Plug619 0405

2.Make sure suction and discharge valves and any hoses on discharge side of pump are open.

3.Fill pump and suction pipe with water.

4.Replace priming plug, using Teflon tape on thread; tighten plug.

NOTICE: If a priming tee and plug have been provided for a long horizontal run, be sure to fill suction pipe through this tee and replace plug. (Don’t forget to Teflon tape the plug.)

5.Start pump: water should be produced in 10 minutes or less, the time depending on depth to water (not more than 20') and length of horizontal run (10' of horizontal suction pipe = 1' of vertical lift due to friction losses in the pipe).

If no water is produced within 10 minutes, stop pump, release all pressure, remove priming plug, refill and try again.

Figure 16 – Run Ten Minutes or Less

Hazardous pressure and risk of explosion and scalding. If pump is run continuously at no flow (that is, with discharge shut off or without priming), water may boil in pump and piping system. Under steam pressure, pipes may rupture, blow off of fittings or blow out of pump ports and scald anyone near.

618 0405

Figure 15 – Fill Pump Before Starting

1117 0993

Figure 17 – Do Not Run Pump with Discharge Shut-off

To prevent explosion, do the following:

A.Be sure discharge (valve, pistol grip hose nozzle, etc.) is open whenever pump is running.

B.If pump fails to produce water, release all pressure, drain pump and refill with cold water after every two attempts.

C.When priming, monitor pump and piping temperature. If pump or piping begin to feel warm to the touch, shut off pump and allow system to cool off. Release all pressure in system and refill pump and piping with cold water.

8

Maintenance

MAINTENANCE

Pump and piping need not be disconnected to repair or replace motor or seal (see Figure 19). If motor is replaced, replace the shaft seal. Keep one on hand for future use.

Be sure to prime pump before starting.

NOTICE: Check motor label for lubrication instructions. The mechanical shaft seal in the pump is water lubricated and self-adjusting.

NOTICE: Drain pump when disconnecting from service or when it might freeze.

PUMP DISASSEMBLY

1.Disconnect power to motor.

NOTICE: Mark wires for correct assembly.

548 0405

Figure 18 – Disconnect Power

2.Remove clamp (see Figure 19).

3.Remove pump base mounting bolts. Motor assembly and back half of pump can now be pulled away from pump front half (Figure 19). CAREFULLY remove O-ring.

542 0405

Figure 19 – Slide Motor Back

CLEANING/REPLACING IMPELLER

NOTICE: First, follow instructions under “Pump Disassembly”.

1.Remove four screws fastening diffuser to seal plate; remove diffuser (see Figure 20). Exposed impeller can now be cleaned.

753 0993

Figure 20 – Remove Diffuser

2.If impeller must be replaced, loosen two machine screws and remove motor canopy (see Figure 21).

To avoid electrical shock hazard, use insulated-handle screwdriver to short capacitor terminals as shown.

739 0993

Figure 21 – Hold Shaft

3. Capacitor voltage may be hazardous.

To discharge capacitor, hold insulated handle screwdriver BY THE HANDLE and short capacitor terminals together (see Figure 21). Do not touch metal screwdriver blade or capacitor terminals. If in doubt, consult a qualified electrician.

4.Unscrew capacitor clamp and remove capacitor. Do not disconnect capacitor wires to motor.

5.Slide 7/16" open end wrench in behind spring loaded switch on motor end of shaft; hold motor shaft with wrench on shaft flats and unscrew impeller by turning counterclockwise when looking into eye of impeller.

6.To reinstall, reverse steps 1 through 5.

7.See directions under “Pump Reassembly,” Page 11.

9

Maintenance (Continued)

REMOVING OLD SEAL

1.Follow instructions under “Pump Disassembly”.

2.Follow steps 2 through 5 under “Cleaning/Replacing Impeller”.

3.Unscrew four nuts holding pump back half to motor. Remove rotating half of seal by placing two screwdrivers under back half of pump body and carefully prying up (Figure 22). Back half of pump body will slide off shaft, bringing seal with it.

754 0993

Figure 22 – Remove Seal plate

NOTICE: Be sure you do not scratch or mar shaft; if shaft is marred, it must be dressed smooth with fine emery or crocus cloth before installing new seal. DO NOT reduce shaft diameter!

4.Place pump body half face down on flat surface and tap out stationary half of seal (see Figure 23).

755 0993

Figure 23 – Tap Out Seal

INSTALLING NEW SEAL

1.Clean seal cavity in seal plate.

2.Wet outer edge of Rubber Cup on ceramic seat with liquid soap. Be sparing!

3.Put clean cardboard washer on seal face. With thumb pressure, press ceramic seal half firmly and squarely into seal cavity (See Figure 24). Polished face of ceramic seat is up. If seal will not seat correctly, remove, placing seal face up on bench. Reclean cavity. Seal should now seat correctly.

477 0194

Figure 24 – Press in New Seal

4.If seal does not seat correctly after recleaning cavity, place a cardboard washer over polished seal face and carefully press into place using a piece of standard 3/4" pipe as a press.

NOTICE: Be sure you do not scratch seal face.

Be Careful That

...Does Not Damage

Motor Shaft Shoulder...

Seal Face

Ceramic

Carbon

 

Face

 

Face

 

 

 

Figure 25 – Protect Seal Faces

1072 0697

 

5.Dispose of cardboard washer and recheck seal face to be sure it is free of dirt, foreign particles, scratches and grease.

6.Inspect shaft to be sure it is free of nicks and scratches.

7.Reassemble pump body half to motor flange. BE SURE it is right side up.

8.Apply liquid soap sparingly (one drop is sufficient) to inside diameter of rotating seal member.

9.Slide rotating seal member (carbon face first) onto shaft until rubber drive ring hits shaft shoulder.

NOTICE: Be sure not to nick or scratch carbon face of seal when passing it over threaded shaft end or shaft shoulder. The carbon surface must remain clean or short seal life will result.

10

Maintenance (Continued)

10.Hold motor shaft with 7/16" open end wrench on shaft flats and screw impeller onto shaft. Be sure you do not touch capacitor terminals with body or any metal object. Tightening impeller will automatically locate seal in correct position.

3.BE SURE inside of clamp is clean. Place clamp on pump halves; snug up. Alternately tighten nut and tap clamp with mallet to seat O-ring (see Figure 28).

To avoid electrical shock hazard, use insulated-handle screwdriver to short capacitor terminals as shown.

739 0993

Figure 26 – Hold Shaft

11.Remount diffuser on pump body half with five screws.

12.Follow instructions under “Pump Reassembly”.

PUMP REASSEMBLY

1.Clean O-ring and O-ring groove.

2.Put O-ring in groove on face of flange; put pump halves together (see Figure 27).

621 0405 MY

Figure 28 – Tap Clamp While Tightening

4.Replace base mounting bolts.

5.Replace pressure switch tubing and motor wiring; close draincock.

6.Prime pump according to instructions. See “Operation.”

7.Check for leaks.

6-35P

L17

Figure 27 – Assemble Pump

617 0405 MY

11

CORROSION RESISTANT CENTRIFUGAL PUMPS

MODELS PQP10 and PQP15

1

2

3 4

5

6

76

P

7

L1

-

 

 

 

35

 

8

15

9

 

14

10

11

13

12

 

 

PQP10

PQP15

 

 

115/230V

115/230V

Key

Part

60 Hz/1 Ph

60 Hz/1 Ph

No.

Description

1 HP

1-1/2 HP

 

 

 

 

1

Motor

J218-596PKG

J218-601PKG

2

Slinger

17351-0009

17351-0009

3

Priming Plug

WC78-39T

WC78-39T

4

Tank Body Back Half (Complete)

L176-47P1

L176-47P1

5

O Ring

U9-399

U9-399

6

Shaft Seal for 5/8" Shaft

U109-6A

U109-6A

7

Impeller

C105-92PVB

C105-92PBBB

8

Diffuser

C1-258PCA

C1-258PCA

9

Screw - #8 - 32 RH

U30-997SS

U30-997SS

10

"V" Clamp

C19-54SS

C19-54SS

11

Pump Body Front Half (Complete)

C176-53P

C176-53P

12

Drain Plug - 1/4 NPT

WC78-40T

WC78-40T

13

O Ring

U9-226

U9-226

14

Base

C4-42P

C4-42P

15

Washer - 5/16

U43-11ZP(4)

U43-11ZP(4)

16

Nut - 5/16 - 18

U36-37ZP(4)

U36-37ZP(4)

17

Rubber Pad

C35-11

C35-11

 

 

 

 

NOTE: Quantity is one unless otherwise noted ( ).

12

CORROSION RESISTANT CENTRIFUGAL PUMPS

MODELS PQP20 and PQP25

1

2

3

4

5

18

 

 

 

6

 

 

 

 

 

 

7

 

17

 

 

 

8

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

10

11

16 15

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

13

 

 

 

 

 

 

12

 

 

 

 

 

 

2092 1095

 

 

 

PQP20

PQP25

 

 

 

 

230V

230V

 

Key

 

Part

60 Hz/1 Ph

60 Hz/1 Ph

 

No.

Description

2 HP

2-1/2 HP

 

1

Motor

 

J218-883APKG

J218-628APKG

 

2

Slinger

 

17351-0009

17351-0009

 

3

Tank Body Back Half

C3-189P1

C3-189P1

 

4

O Ring

 

U9-228A

U9-228A

 

5

Shaft Seal for 5/8" Shaft

U109-6A

U109-6A

 

6

Impeller

 

C105-214PFA

C105-214PGA

 

Impeller screw

C30-51SS

C30-51SS

 

7

Diffuser

 

C1-274P

C1-274P

 

8

Screw - #8 - 32 RH

U30-542SS(2)

U30-542SS(2)

 

9

"V" Clamp

 

C19-37A

C19-37A

 

10

Tank Body Front Half (Complete)

C176-62P

C176-62P

 

 

(Includes Key Nos. 12 and 13)

 

 

 

11

Priming Plug

 

WC78-39T

WC78-39T

 

12

Drain Plug - 1/4 NPT

WC78-40T

WC78-40T

 

13

O Ring

 

U9-393

U9-393

 

14

Base

 

C4-42P

C4-41P

 

15

Washer - 5/16

U43-42SS(2)

U43-42SS(2)

 

16

Capscrew

 

U30-77SS(2)

U30-104ZP(2)

 

17

Rubber Pad

 

C35-11

C35-15

 

18

Capscrew

 

U30-74SS(2)

U30-104ZP(2)

 

• Not illustrated.

NOTE: Quantity is one unless otherwise noted ( ).

 

13

Troubleshooting Chart

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

 

 

 

 

 

 

Motor will not run

Disconnect switch is off

Be sure switch is on

 

Fuse is blown

Replace fuse

 

Starting switch is defective

Replace starting switch

 

Wires at motor are loose,

Refer to instructions on wiring. Check and tighten all wiring.

 

disconnected, or wired incorrectly

 

 

 

Capacitor voltage may be hazardous. To discharge

 

 

 

 

 

 

 

 

 

 

 

capacitor, hold insulated handle screwdriver BY THE HANDLE and

 

 

short capacitor terminals together. Do not touch metal screwdriver

 

 

blade or capacitor terminals. If in doubt, consult a qualified

 

 

electrician.

 

 

 

 

 

 

Motor runs hot and

Motor is wired incorrectly

Refer to instructions on wiring

overload kicks off

Voltage is too low

Check with power company. Install heavier wiring if wire size is too small

 

 

 

(See Electrical, Page 6)

 

 

 

 

 

 

Motor runs but no

*Pump in new installation did

In new installation:

water is delivered

not pick up prime through:

 

 

 

 

 

1. Improper priming

 

1. Re-prime according to instructions

 

2. Air leaks

 

2. Check all connections on suction line

*(Note: Check

3. Leaking foot valve

 

3. Replace foot valve

*Pump has lost prime through:

In installation already in use:

prime before

1. Air leaks

 

1. Check all connections on suction line and shaft seal

looking for other

 

2. Water level below suction of pump

 

2. Lower suction line into water and re-prime. If receding water level

causes. Unscrew

 

 

 

in well exceeds suction lift, a deep well pump is needed

priming plug and

 

 

Impeller is plugged

Clean impeller; see Maintenance

see if there is

water in priming

Check valve or foot valve is stuck

Replace check valve or foot valve

hole.)

in closed position

 

 

 

 

 

Pipes are frozen

Thaw pipes. Bury pipes below frost line. Heat pit or pump house.

 

Foot valve and/or strainer are

Raise foot valve and/or strainer above well bottom

 

buried in sand or mud

 

 

 

 

 

 

 

 

 

 

Pump does not

Water level in well is lower than

A deep well jet pump may be needed (over 20 ft. to water)

deliver water to full

estimated

 

 

 

 

capacity (Also

Steel piping (if used) is corroded or

Replace with plastic pipe where possible, otherwise with new steel pipe

check point 3

limed, causing excess friction

 

 

 

 

immediately above)

 

 

 

 

Offset piping is too small in size

Use larger offset piping

 

 

 

 

 

 

 

Pump leaks

Clamp loose

STOP PUMP, tighten clamp nut 1-2 turns. Alternately tighten and tap on

around clamp

 

clamp with mallet to seat O-Ring. Do not overtighten

 

 

 

 

 

 

14

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