Brinkmann PROFESSIONAL STAINLESS STEEL User Manual

OWNER’S MANUAL /
MANUAL DEL PROPIETARIO
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ENSAMBLAJE Y OPERACIÓN
ADVERTENCIA
PARA EVITAR LESIONES PERSONALES Y DAÑOS
MATERIALES LEA Y OBEDEZCA TODAS LAS
ADVERTENCIAS E INSTRUCCIONES QUE
APARECEN EN ESTE MANUAL
WARNING
READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID
PERSONAL INJURY OR PROPERTY DAMAGE.
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PROFESSIONAL STAINLESS STEEL CHARCOAL GRILL
IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
1
WARNING
• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn.
• DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.
• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.
• For outdoor use only. Do not operate grill indoors or in an enclosed area.
• For household use only. Do not use this grill for other than its intended purpose.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away from grill.
• When using charcoal lighting fluid, allow charcoal to burn with grill lid open until covered with a light ash (approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened.
• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion possibly leading to severe bodily injury.
• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.
• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when grill is in use.
• Do not leave grill unattended when in use.
• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual.
• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.
• Use caution when adjusting charcoal grate height. Handle may be hot when in use.
Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the casters so the unit does not accidentally move.
• Wear protective gloves or oven mitts when adjusting door handle, ash tray, cooking height or air vents.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
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WARNING
• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups.
• Never place more than 15 pounds on side tables. Do not lean on the side tables.
• Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the metal and finish of your grill.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts. Use caution when reaching into or under grill.
• When opening lid, make sure it is pushed all the way open. If lid is not fully open, it could fall back to a closed position and cause bodily injury.
• In windy weather, place grill in an outdoor area that is protected from the wind.
• Close lid to suffocate flame.
• Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.
• With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may have fallen during the cooking or cleaning process.
• After each use, clean the grill thoroughly and reapply a light coat of oil to interior to prevent rusting. Cover the grill to protect it from excessive rusting.
• Use caution when lifting or moving grill to prevent strains and back injuries.
• We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.
• Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and may lead to personal injury or property damage.
• Store the grill out of reach of children and in a dry location when not in use.
• Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care & Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.
• Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
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PARTS LIST - PROFESSIONAL GRILL:
1 Temperature Gauge 1 Handle 2 Handle Stands 1 Lid 3 Cooking Grills 2 Side Shelves 4 Legs 1 Lower Grill Housing 1 Crank 1 Bottom Shelf 2 Air Vents 1 Charcoal Ash Tray 4 Steel Casters
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING YOUR GRILL.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
3
We recommend two people work together when assembling this unit.
The estimated time of assembly for this grill is approximately 30 minutes.
The following tools are required to assemble this Professional Stainless Steel Charcoal Grill:
• Pliers
• Phillips & Flathead Screwdrivers
• Adjustable Wrench
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FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
www.brinkmann.net
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
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Parts Bag Contents
1 10 X 8mm hexagonal nut 1 Door locking plate 1 Door handle 6 6 X 5mm hexagonal nuts
4 6 X 45mm Phillips head bolts 14 6 X 12mm Phillips head bolts 2 Cotter pins 2 Hood pivot pins
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5
Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Turn the grill on its side to begin assembly.
Step 1
Insert door handle through hole in door with handle pointing down. Place door locking plate over door handle pointing up and secure with a 10 X 8mm hexagonal nut.
Step 2
Attach steel casters to bottom of each leg. Tighten caster bolts securely.
Step 3
Align the holes in one leg bracket with the holes in the body of the grill. Insert two 6 X 12mm Phillips head bolts through the leg bracket and secure to the grill body.
Step 4
Hang a shelf onto the lower stud of the leg that you have attached to the grill body.
Locking
Casters
Legs
Door
Handle
Door
Locking
Plate
Nut
Door
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Step 5
Insert the lower stud of the opposite leg bracket into the opposite side of the shelf. Align the holes in the leg bracket with the holes in the grill body. Insert two 6 X 12mm Phillips head bolts through the leg bracket and secure to the grill body.
Step 6
With the help of a friend, turn grill onto opposite side. Try to minimize stress on the legs and shelf. Repeat steps 2 through 5.
Step 7
With the help of a friend, set the unit upright. Try to minimize stress on the legs of the grill.
Step 8
Have a friend help you align holes in bottom shelf with screw holes in legs. Insert four 6 X 45mm Phillips head bolts through the legs and secure to the bottom shelf.
Step 9
Attach one handle stand using two 6 X 12mm Phillips head bolts and two 6 X 5mm hexagonal nuts. Next insert hood handle into handle stand. Place the other handle stand over handle and attach by using two 6 X 12mm Phillips head bolts and two 6 X 5mm hexagonal nuts.
Bolts
Bottom
Shelf
Handle
Handle Stands
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Cotter Pin
Hood Pivot Pin
6 x 12mm
Phillips Hex Bolt
6 x 5mm Nut
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Step 10
Rest lid on the body and align hinge holes, then thread hood pivot pins through hood and into grill body. Insert cotter pins into hood pivot pins and bend ends out slightly.
Step 11
Attach two air vent covers to the inside of lid and body. Place air vent cover on the inside of the unit with the adjustment tab sticking through one of the air vent holes. Using 6 x 12mm screw and nut, secure vent cover to the unit. Do not overtighten the nut as this will make the vent difficult to open and close.
Step 12
Insert crank through front of grill body and into crank bracket. Rotate clockwise until crank engages charcoal grate.
8
Step 13
Remove tightening ring from temperature gauge. Insert temperature gauge through the opening on front of lid, re-thread tightening ring.
Step 14
Place cooking grills on lip of body.
Step 15
Slide charcoal ash tray into guides at bottom of grill body.
WARNING: DO NOT use grill without
charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray contains hot coals.
Lip
Charcoal Ash Tray
Professional Stainless Steel
Charcoal Grill (Assembled)
Temperature Gauge
Tightening Ring
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PREPARATION FOR USE
& LIGHTING INSTRUCTIONS
PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE
AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT
COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR
HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE OPERATING YOUR GRILL.
Prior to your first use of the Brinkmann Professional Stainless Steel Charcoal Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on your Brinkmann Professional Stainless Steel Charcoal Grill.
IMPORTANT: To protect your grill from excessive rust, the unit must be
properly cured and covered at all times when not in use. A cover for your Professional Stainless Steel Charcoal Grill may be ordered directly from Brinkmann by calling 800­468-5252.
Step 1
Lightly coat all interior surfaces of the Professional Stainless Steel Charcoal Grill including cooking grill with vegetable oil or vegetable oil spray. Do not coat charcoal grate or charcoal tray.
Step 2
Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Professional Stainless Steel Charcoal Grill (see “Adding Charcoal/Wood During Cooking” section of this manual).
WARNING: Never use charcoal that has been pre-treated with lighter
fluid. Use only a high grade plain charcoal or charcoal/wood mixture.
If using a Charcoal Chimney Starter, follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. When charcoal is burning strong, carefully place hot coals in center of charcoal grate.
WARNING: DO NOT use grill without charcoal ash tray in place. DO NOT
attempt to remove charcoal ash tray while tray contains hot coals.
NOTE: To extend the life of your grill, make sure that hot coals and
wood do not touch the walls of grill.
IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5
If you choose to use charcoal lighting fluid, ONLY use charcoal lighting fluid approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 8 to 10 pounds of charcoal. This should be enough charcoal to cook with, once the curing process has been completed. Place the charcoal in center of charcoal grate.
Curing Your Grill
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Step 3
Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid safely away from the grill.
Step 4
With grill lid and door open, stand back and carefully light charcoal through the door. Allow to burn until covered with a light ash (approximately 20 minutes).
WARNING: Charcoal lighting fluid must be allowed to completely burn off
prior to closing grill lid (approximately 20 minutes). Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash-fire or explosion when lid is opened.
WARNING: Wear protective gloves or oven mitts when adjusting door
handle, ash tray, cooking height or air vents.
Step 5
With coals burning strong, close the lid and door. Allow the temperature to reach 225°F on the heat indicator. Maintain this temperature for 2 hours.
Step 6
Increase the temperature to 400°F on the heat indicator. This can be achieved by adding more charcoal and/or wood (see “Adding Charcoal/Wood During Cooking” section of this manual) and/or adjusting the air vents. Maintain this temperature for 1 hour then allow unit to cool completely.
NOTE: It is important that the exterior of the grill is not scraped or
rubbed during the curing process.
IMPORTANT: To protect your smoker from excessive rust, the unit must
be cured periodically and covered at all times when not in use. A smoker cover can be ordered directly from Brinkmann by calling 800-468-5252.
YOUR BRINKMANN PROFESSIONAL GRILL IS NOW CURED
AND READY FOR USE.
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