Brinkmann Heavy-Duty Natural Gas Grill User Manual

Heavy-Duty Natural Gas Grill Gril Résistant de Gaz Naturel

OWNER’S MANUAL / NOTICE D’UTILISATION

WARNING/AVERTISSEMENT

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE

IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL

TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

UNE EXPLOSION DANGEREUSE RISQUE DE SE PRODUIRE SI CES

AVERTISSEMENTS ET INSTRUCTIONS SONT IGNORÉS. LIRE ET RESPECTER TOUS

LES AVERTISSEMENTS ET INSTRUCTIONS DE CETTE NOTICE POUR ÉVITER DES

BLESSURES GRAVES, VOIRE MORTELLES, OU DES DÉGÂTS MATÉRIELS.

ASSEMBLY AND OPERATING INSTRUCTIONS

INSTRUCTIONS D’ASSEMBLAGE ET D’UTILISATION

SAVE THIS MANUAL FOR FUTURE REFERENCE

CONSERVER CETTE NOTICE POUR RÉFÉRENCE

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR

FUTURE REFERENCE.

AVIS À

L’INSTALLATEUR:

REMETTRE CETTE NOTICE AU

PROPRIÉTAIRE POUR QU’IL PUISSE S’Y RÉFÉRER PLUS

TARD.

Southgate

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR

ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY

WARNINGS

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open Lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

1. DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

• DO NOT store a spare LP gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80% full.

• A fire causing death or serious injury may occur if the above is not followed exactly.

WARNING

DANGER

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Connecting Natural Gas and Hose to Grill . . . . . . . . . . . . . . . . . . . . . . . . . 4–5

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9

Operating Grill and Helpful Hints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–12

Proper Care and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–14

Transporting and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16–17

Parts List and Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 18–29

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

www.brinkmann.net

FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:

www.grillpartsonline.com

GENERAL WARNINGS

WARNING

• Never use liquid propane gas (LP) in a unit designed for natural gas.

• Never use charcoal briquets or lighter fluid in a gas grill.

• Leak test all connections before first use, even if grill was purchased fully assembled

and after

each time the hose is connected to the natural gas supply.

• Never check for leaks using a match or open flame.

CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of

natural gas. Use caution and common sense when testing for leaks.

• Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away from your gas grill.

• DO NOT store flammable products: paper towels, rags, pot holders, etc. in tool drawer.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this

manual.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local

authority to determine proper size and type.

• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS

MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING

• DO NOT use hard metal piping of any kind to connect this type of grill to a natural gas source. Use only hose specified by manufacturer. Using hard metal piping or convoluted metal tubing is an unsafe practice. Movement of the grill can cause breakage of metal pipe.

• The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).

• The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psi (3.5 kPa).

• This grill is designed for natural gas use at 7 inch water column supply pressure. Verify supply pressure with your local gas company. Not for use with LP gas.

• Connections to gas source must be performed by a certified plumber.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code,

• ANSI Z223.1 1988 or latest edition (USA)

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

• Propane Installation Code: CAN/CGA B149.2 (Canada)

• Only ANSI Z21.54 approved hoses should be used with this grill.

To check your local codes, see your local LP gas dealer or natural gas company.

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. Not adhering to these clearances will prevent proper ventilation and may increase the risk of a fire and/or property damage, which could also result in personal injury.

• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill, deck railings, walls or other combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

• Never use your grill without leak testing all gas connections and hoses. See the section on “Leak Testing” in this manual for proper procedures.

• Visually inspect the hose assembly prior to each use for evidence of damage, excess wear or deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied replacement should be used.

WARNING

CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE

1. Coat pipe nipple with gas resistant teflon tape or pipe dope. Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (Figure A).

2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps forward, locking plug into socket. Be sure to leak test these connections prior to use.

Pipe nipple

Quick-disconnect

coupling

Plug

Push sleeve back to attach

Sleeve

Socket

Natural gas supply

Hose

Insert cover when hose is disconnected

DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE

1. Turn natural gas supply valve “OFF”

2. To disconnect, push sleeve back and pull plug out of sleeve.

(Figure A)

(Figure B)

Supply valve

LEAK TESTING:

To prevent fire or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS only in a well ventilated area.

• Never perform a leak test with a match or open flame.

• Never perform a leak test while the grill is in use or while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting for the first time, even if purchased fully assembled.

• Every time the gas hose is connected to the natural gas supply or if any of the gas components are replaced.

• Any time your grill has been moved.

• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

3. Ensure all control knobs are set to the "OFF" position.

4. Ensure gas hose is tightly connected to gas source.

5. Turn on the fuel supply on at the source.

6. Apply the soap water mixture to the following:

Quick-disconnect coupling Plug and hose connection The full length of gas supply hose Gas supply hose connection to side

burner valve assembly. Side burner valve stem cap. Gas supply connection to gas

manifold.

WARNING

Watch For Bubbles

DANGER

WARNING

7. Check each place listed (A -F) for growing bubbles which indicates a leak.

8. Turn OFF gas supply at natural gas supply.

9. Turn on control knobs to release gas pressure in hose.

10. Turn control knobs to OFF position.

11. Tighten any leaking connections.

12. Repeat soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped.

Contact a qualified gas appliance repair service.

13. Turn OFF gas supply at natural gas supply until you are ready to use your grill.

14. Wash off soapy residue with cold water and towel dry.

15. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

CAUTION: DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance

repair service.

Note: The leak test must be performed in an area that has adequate lighting in order to see if

bubbles are developing.

PRE-START CHECK LIST:

Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the grill has been assembled, stored, moved, cleaned, or repaired. DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual.

• Ensure that the grill is properly assembled.

• Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. Hose

should be at least 3 inches from hot surfaces.

• Leak check all gas connections and hose. See section on "Leak Testing".

• Ensure that all electrical supply cords are properly grounded and are kept away from water and hot

surfaces.

• Position your grill on level ground in a well ventilated location, a safe distance from combustible

materials and buildings.

• Properly place the empty grease tray under the grease drain hole in the bottom of the

grill to catch grease during use.

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual.

WARNING

LIGHTING INSTRUCTIONS:

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down.

2. Check that all burner control knobs and the natural gas supply are turned to the OFF position.

3. Turn on the natural gas supply.

4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE MAIN BURNERS:

1. Open lid before lighting burner.

2. Make sure all control knobs are in the "OFF" position.

3. Push and turn the Ignition Burner to HIGH.

4. Press electronic igniter and hold for 3-5 seconds to light burner.

5. If ignition does NOT occur in 5 seconds, turn control knob to OFF, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

6. To light other burners, push and turn control knobs to HIGH in sequence from right to left. Follow Step 5.

7. Refer to owner’s manual for match lighting procedure.

8. To turn off, turn control knob clockwise until it locks in OFF position. Note: If burner does not light or flame is too low, you may have spider or other insect blockage in

burner, or the flow limiting device has been activated. See "Burner Assembly/Maintenance" under Proper Care and Maintenance.

MATCH LIGHTING THE MAIN BURNERS:

1. Open lid before lighting.

2. Turn the burner control knobs to OFF.

3. Place a paper match in the end of the matchlighter. Strike the match and place through lighting hole in the right hand side of the grill to approximately 1/2" (2 to 3 cm) from the burner.

4. Turn on the FAR LEFT burner control knob to the HIGH position. The burner should light within 5 seconds.

5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 5 until the burner ignites.

6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position.

7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and natural gas supply. DO NOT attempt to operate the grill until the problem is found and corrected. See “Trouble Shooting” section of this manual.

WARNING

Lighting Hole

Matchlighter

LIGHTING THE SIDE BURNER:

1. Open lid before lighting side burner.

2. Make sure control knob is in the "OFF" position.

3. Push and turn side burner control knob to HIGH.

4. Press the electronic igniter and hold for 3-5 seconds to light burner.

5. If ignition does NOT occur in 5 seconds, turn control knob to OFF, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

6. To turn off, turn control knob clockwise until it locks in OFF position.

Note: If burner does not light or flame is too low, you

may have spider or other insect blockage in burner, or the flow limiting device has been activated. See "Burner Assembly/Maintenance" under Proper Care and Maintenance, or "Regulator Resetting Procedure" under Connecting LP Cylinder and Hose/Regulator to Grill.

MATCH LIGHTING THE SIDE BURNER:

1. Open the lid to the side burner before lighting.

2. Turn the burner control knob to "OFF".

3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner.

4. Turn the side burner control knob to the "HIGH" position. The burner should light within 5 seconds.

5. If the burner does not light, turn the control knob to "OFF" and wait 5 minutes for gas to dissipate and

repeat lighting procedure.

6. If the burner does not light within the first few attempts of match lighting, there is a problem with the

gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and corrected. See "Trouble Shooting" section of this manual.

TURNING OFF THE GRILL:

1. Turn OFF the natural gas supply.

2. Turn all burner control knobs to the "OFF" position.

Note: Turn off the natural gas supply first to prevent gas from

being left in the system under pressure.

CAUTION !

• The natural gas supply should always be in the off, or closed position when the grill is not in use.

Note: Observe flame height when lit: Flame

should be a Blue/Yellow color between 1"–2" when burner is on "HIGH".

OPERATING THE GRILL:

Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual.

BREAKING IN YOUR GRILL:

• In manufacturing and preserving the components of your grill, oil residue may be present on the

burner and cooking surfaces of your grill.

• Before cooking on your grill for the first time you should preheat it for 15 minutes on "HIGH" to burn

off these residual oils.

PREHEATING THE GRILL:

• Prior to use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are

at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the main burner control knobs to the "HIGH" position for 10 to 15 minutes. Close the cover during the preheat period.

CONTROLLING FLARE-UPS:

• Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a

gas grill. Excessive flare-ups can over-cook your food and cause a dangerous situation for you and your grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this should occur, DO NOT pour water onto the flames. This can cause the grease to splatter and could result in serious burns or bodily harm. If grease fire occurs close the lid and turn off the main burners until the grease burns out. Use caution when opening the lid as sudden flare-ups may occur.

• DO NOT leave your grill unattended while in use.

• DO NOT move grill when in use. Lock wheels in place to stabilize grill.

• DO NOT use water to extinguish flare-ups.

• Have fire extinguisher readily accessible suitable for use with gas appliances.

TO MINIMIZE FLARE-UPS:

• Trim excess fat from meats prior to cooking.

• Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.

• Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the

drain hole in the bottom and into grease cup.

INDIRECT COOKING:

• Indirect cooking is the process of cooking your food without the heat source being directly under your

food. You can sear meats over a high flame on one side of the grill while slow cooking a roast on the other (unlit) side of the grill.

WARNING

ROTISSERIE COOKING:

• Your grill was pre-drilled from factory to include mounting holes for a rotisserie. Do not use a rotisserie

not specifically manufactured for this grill.

• Read and follow all instructions provided with the rotisserie. Save instructions for future reference.

• Do not use the side burner when using a rotisserie.

• When using an AC current rotisserie, it must be electrically grounded in accordance with local codes, or in the absence of local codes:

• In the US: The National Electrical Code – ANSI-NFPA No. 70 – Latest Edition

• In Canada: the Canadian Electrical Code – CSA C22.1

• The Rotisserie is equipped with a three pronged plug for your protection against electrical shock. This plug should be plugged directly into a properly grounded 3 prong receptacle. Never cut or remove the grounding plug. Any extension cord must also have a 3 prong receptacle.

• All electrical supply cords should be kept away from water and any hot surfaces of the grill.

USING OTHER FEATURES OF THE GRILL:

THE SIDE BURNER:

• The side burner can be used to prepare side dishes such as beans, potatoes, corn, or to warm

sauces.

• The burner valve can be adjusted from high to low depending upon your cooking demands.

• Read instructions on lighting your grill to light the side burner.

• Never close the side burner cover when the burner is lit.

• Use a 10" diameter pot or smaller that does NOT have an extended handle when cooking on the side burner. Center pot over burner.

• Never place more than 15 pounds on the side burner. The side burner is not constructed to hold weight exceeding 15 pounds.

• Use caution to avoid bumping grill, side burner or pot to prevent pot from spilling contents possibly leading to severe burns.

• DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting creating a very dangerous situation.

WARNING

GRILL COOKING TIPS

CLEANLINESS

• Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood.

• When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.

• Never use the same utensils when handling raw meat, uncooked poultry or seafood unless you wash the utensils thoroughly with soap and hot water.

• Never re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are ready to be served.

GRILLING TO PROPER TEMPERATURE

• Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a Commercial-quality thermometer from Brinkmann. For more information on this product and other Brinkmann accessories, please refer to the accessory pages at the end of this manual.

• The US Department of Agriculture recommends the minimum temperature be reached for the following food items:

Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)

Ground Meat . . . . . . . . . . . . . . .160 degrees F (71° C)

Pork . . . . . . . . . . . . . . . . . . . . . . .160 degrees F (71° C)

Poultry . . . . . . . . . . . . . . . . . . . . .180 degrees F (82° C)

Roasts . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)

Seafood . . . . . . . . . . . . . . . . . . . .140 degrees F (60° C)

Vegetables . . . . . . . . . . . . . . . . .145 degrees F (62.8° C)

HELPFUL HINTS

• If you pre-cook meat or poultry, do so immediately before grilling.

• Never defrost meat at room temperature or on a countertop.

• Refrigerate leftovers within 2 hours of taking food off the grill.

• For additional information, please phone the USDA’s toll free Meat & Poultry Hotline at 800-535-4555.

• To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717.

• Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

• Clean inside and outside of grill by wiping off with a damp cloth. Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting.

• If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine grit emery cloth. Touch-up with a good quality high-temperature resistant paint.

• The stainless steel exterior surface of your grill, can be cleaned with stainless steel cleaner.

• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

PROPER CARE & MAINTENANCE

BURNER ASSEMBLY/MAINTENANCE

• Although your burners are constructed of stainless steel, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.

• DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked by spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill.

1. Turn gas off at control knobs and natural gas supply.

2. Remove cooking grills and heat distribution plates.

3. Remove bolt from each burner "foot" using a screwdriver.

4. Carefully lift each crossover channel and up and away from burners.

5. Carefully lift each burner up and away from valve openings.

6. Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and flame port several times.

Note: Wear eye protection when performing procedure 7.

7. Use compressed air to blow into burner tube and out the flame ports. Check each port to make sure air comes out each hole.

8. Wire brush entire outer surface of burner to remove food residue and dirt.

9. Check burner for damage, if any large cracks or holes are found replace burner. IMPORTANT: Burner opening must slide over valve nozzle.

10. Carefully align crossover channels between burners and orient burners CORRECTLY by aligning screw hole in burner to the left as shown.

11. Replace M5 nuts and M5 bolts to each burner and crossover channel.

Debris

CLEANING AND MAINTENANCE:

• Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors

and liquids.

• Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under

Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.

• For safe grilling and peak performance of your grill, perform these checks at least twice per year or

after extended periods of storage.

• Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

• Remove the cooking grills, heat distribution plates, and burners from inside your grill. Use a brush with

hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and replace all components as described in the assembly instructions.

Valve Nozzle

Burner Opening

M5 Bolts

Crossover Channel

M5 Nut

TRANSPORTING AND STORAGE:

• Never move a grill when it is hot or when objects are on the cooking surfaces.

• Make sure that natural gas supply is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for Leak Testing.

• DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.

• Never store flammable liquids or spray canisters under or near the grill.

• DO NOT extinguish grease fires using water.

• If the outdoor cooking gas appliance is not in use, the gas must be turned off at the gas supply.

• When removing the grill from storage, spider webs or other debris may be blocking the burner. See "Burner Assembly/Maintenance" under Proper Care and Maintenance.

WARNING

COOKING GRILLS

• Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used

to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner.

HEAT DISTRIBUTION PLATES

• Periodically, it may be necessary to inspect and clean the heat distribution plate to prevent excess

grease build-up. When the grill is cold, remove the cooking grills. Inspect the heat distribution plates and replace if broken or damaged. Do not allow heat distribution plates to become damaged to the extent that they may fall through onto the burners. Replace the heat distribution plates and cooking grills and light the burners. Operate the grill on "HIGH" for 10 minutes to remove the excess grease.

BURNER ASSEMBLY/MAINTENANCE CONTINUED

Note: Follow the "Gas Leak Testing" section of this manual. Relight burners to verify proper

operation.

12. Replace heat distribution plates and cooking grills.

PROPER BURNER OPERATION

TROUBLE SHOOTING

Problem: Possible Causes:

1. Check natural gas supply.

2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment.

3. Burner may not be properly seated.

4. Burner may be obstructed.

1. Burner holes may be obstructed. See section on "Burner Assembly/Maintenance" under Proper Care and Maintenance.

2. Burner is improperly seated on control valve.

3. Gas connections may be loose. Leak Check and tighten all connections.

1. Burner is obstructed. See section on "Burner Assembly/Maintenance" under Proper Care and Maintenance.

1. Burner holes may be obstructed. See section on "Burner Assembly/Maintenance" under Proper Care and Maintenance.

2. Grill is not sufficiently preheated.

3. Burner is improperly seated on control valve.

1. Excess grease build-up causing grease fires.

3. Cook on a lower temperature setting.

• Burner will not light

• Fire at control knob

• Yellow Flames at burner

• Flame blows out on "LOW"

• Grill is Too Hot

BEFORE STORING YOUR GRILL:

• Ensure that the natural gas supply has been turned off.

• Clean all surfaces.

• Lightly coat the burners with cooking oil to prevent excess rusting.

• If storing the grill indoors, disconnect the hose from the natural gas supply.

• Insert protective cover into quick disconnect coupling. See section on “Connecting Your Grill To The Natural Gas Source.”

• Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause fires in burner tubes or under grill.

• If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.

Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listed on a silver label found beneath the control panel, on the back of the grill or on the side of the grill body, under the side shelf.

These questions and answers are for your general knowledge, and may not be applicable to your model grill.

Question: Why does my grill not light properly?

Answer: Always follow lighting instructions as listed on the control panel or in this manual. Also check these

causes:

• Check natural gas supply.

• Check to ensure all gas connections are secure.

• The igniter AA battery may need replacing.

• Ignition wires may be loose. Remove the battery, inspect the igniter junction box found behind the control panel and connect any loose wires.

• Spark electrode tips may need repositioning. With the gas supply closed and control knob set to the "OFF" position, press the igniter button and have another person watch for the presence of a spark at the electrode tips. The gap between the spark electrode tip and spark receiver should be about 3/16". If the electrode tip needs to be adjusted, bend it to the appropriate gap distance.

• Check that the end of each burner venturi tube is properly located over its gas valve orifice fitting.

• There may be an obstruction in the gas line. To correct this, remove natural gas hose or natural gas fuel line from your grill. Open gas supply for one second to test for obstruction. If no obstruction is present, reconnect fuel line. If the fuel line is blocked, replace with a new hose assembly.

• If an obstruction is suspected in the hose / orifice or gas valves call Brinkmann Customer Service at 800-527-0717.

Question: How and when do I clean the interior cooking components of my grill?

Answer: Use a fiber or brass cleaning brush to clean the interior of the grill, cooking grills, heat distribution

plates and grease containers. Never use a wire brush or metal scraper on porcelain-finished parts, as they can scratch or chip the porcelain finish and promote rusting.

Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and fiber or brass cleaning brush.

Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Dry immediately using a soft cloth or paper towels.

Cleaning Heat Distribution Plate: Heat distribution plates should be cleaned whenever food or grease drippings accumulate to reduce the chance of flare-ups. Wash heat distribution plates with a mild detergent and rinse with hot water. Use a degreaser and fiber or brass cleaning brush to remove stubborn food residue. Do not use a wire brush or metal scraper on porcelain-finished heat distribution plates, as they can scratch or chip the porcelain finish and promote rusting.

Cleaning the Grease Tray and/or Grease Cup: The grease tray and/or grease cup (some models) should be inspected before each grill use to reduce the chance of fire. Remove grease (a plastic spatula works well) and wash all parts with a mild soap or degreaser and warm water solution.

FREQUENTLY ASKED QUESTIONS

Question: What causes grill parts to rust and what effect does it have on the grill materials?

Answer: Rusting is a natural oxidation process and may appear on cast-iron and steel parts. Rust will not

affect the short-term performance of your grill. However, weathering and extreme heat can cause a stainless steel lid to turn a bronze color. This is discoloration, not rust, and is not considered a manufacturing defect.

Question: What causes my stainless steel grill lid to discolor and how do I clean my grill lid?

Answer: Smoke, weathering and high heat can cause a stainless steel grill lid to turn bronze in color. This is

not to be confused with rust and is not a product defect. Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use. After your grill is assembled, remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid. Never use abrasive cleaners or scrubbers. In addition to the initial cleaning, routine cleaning to remove dirt, grease and oils will help discourage lid discoloration.

FREQUENTLY ASKED QUESTIONS

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